Emerson GXT4 User Manual

Liebert® GXT4
Use
r Manual – 5000VA ~ 10000VA (230V)
Save These Instructions
This manual contains important safe ty instructions. Read all safety and operating instructions before operating the uninterruptible power system (UPS). Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions. This equipment can be operated by individuals without previous training.
This product is designed for commercial/industrial use only. It is not intended for use with life support and other designated ‘critical’ devices. Maximum load must not exceed that shown on the UPS rating label. The UPS is designed for data processing equipment. If uncertain, consult your dealer or local Emer son Networ k Power representative.
This UPS is designed for use on a properly earthed (grounded), 220-240 VAC, 50Hz or 60Hz supply, for installation by qualified personnel. A qualified electrician must review and approv e custom er supplied wiring, circuit breakers, intended loads and verify correct input, output and earth connections to ensure compliance with technical stan dards and local electrical codes of practi ce.
Installation instructions and warning notices only for use by qualified personnel are located after the UPS operator instructions in this manual.
Warning
The battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when replacing th e battery pa ck:
Wear rubber gloves and boots Remove rings, watches and other metal o bject s. Use tools with insulated handles. Do not lay tools or other metal objects on the batteries. If the battery kit is damaged in any way or shows signs of leakage, contact your local Emerson
Do not dis pose o f batteri es in a fire. The batteries may explo de. Handle, transport and recycle batteries in accordance with local regulations.
Warning
Althou gh th e Liebert G XT4 has been designed and manufactured to ensure personal safety, im prop er use c an result i n electrical shoc k or fire. To ensur e safety, observe the fol low i ng precautions:
Turn Off and unplug the Liebert GXT4 before cleaning it. Clean the UPS with a dry cloth. Do not use liquid or aerosol clea ners . Never block or insert any objects into the ventilation holes or other openings of the UPS. Do not pla ce the Lieb ert G XT4 power cord where it might be damaged.
represen tat ive i m mediat ely.
Notice
If this UPS is supplied from an ‘IT’ electrical power system, the jumper on th e r ear pa nel must be disconnected. Refer to 8.8 IT Power System Configuration for details. If connecting to an ‘IT’ sys tem, the installer mu st provide a 2-pole upst ream circuit breaker. Refer to all local and nationa l codes w hen installi ng the upst ream breaker.
ELECTROMAGNETIC COMPATIBILITY—The Liebert® GXT4™ com pli es with the limits of Category C2, pursuant to IEC/EN/AS 62040-2. Operation is subject to the following conditions:
The Liebert GXT4 ser ies complies w ith the req uirem ents of EMC Di rective 2004/108/EC and the published technical standards. Continued compliance requires installat i on in accordance with the se instructions and use of accessories approved by Emerson.
Notice
1. This is a Catego ry C2 UPS product. I n a residential environment, this product may cause radio interference, in which case the user may be required to take additional measures.
2. Operate the U P S in an indo or env ironment only in an ambient temp erature range of 0-40°C (32-104°F). Install it in a clean envir onm ent, free from moist ure, flammable li quids, ga ses and corrosive substances.
3. This UPS contains no user-servi ceable par t s excep t the int erna l battery pack . The UPS Enter push button do not electri cally is olat e internal parts. Under no circum stances at tempt to gain ac cess internal ly due to the ris k of elec tric shock or burn .
4. Do not continue to u se the UPS if the front panel indications are not in accordance with th ese operating ins tructi ons or t he UPS performance alters in u se. R efer all fault s to your dea ler.
5. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from the batteries. Keep unauthorized personnel away fr om the batteri es. Proper disposal of batteries is required. Refer to your local laws and regulations for disposal requirements.
6. Nev er block or ins er t any obj ect in to the ventilati on hol es or other openings.
7. DO NOT CONNECT equipment that could overload the UPS or demand DC curren t from the U PS, for example: electric drills, vacuum cleaners, laser printers, hair dryers or any appliance using halfwave rectification.
8. Storing magnetic media on top of the UPS may result in data loss or corruption.
9. Turn Off and isolate the UPS b efore c lean ing i t. Use onl y a soft c loth, never liquid or aero sol clean ers.
The output cables shall be no longer than 10m (32ft). This devi ce may not ca use h ar mful interferen ce. This device must accept any interferenc e received , including interference that may cause undesired
operation. Operating this device in a residential area is likely to cause harmful interference that users must correct at t heir own expense.
Information for the Protection of the Environment
UPS SERVICING—This UPS makes use of components dangerous for the environment (electronic cards, elec tronic com ponent s). The components removed must be taken to specialized collection and disposal centers.
NOTICE TO EUROPEAN UNION CUSTOMERS: DISPOSAL OF OLD APPLIANCES—This product has been supplied from an environmentally aware manufactu re r that co mp lies with the Waste El ectr ical and Elect ronic Equipment (WEEE) Directive 2002/96/CE.
The ‘crossed-out wheeli e bin’ symbol at right is placed on this product to encourage you to recycle wherever possible. Please be environmentally responsible and recycle this product through your recycling facility at its end of life. Do not dispose of this product as unsorted municipal waste. Follow local municipal waste ordinances for proper disposal provisi ons to r educ e the en vironmental impac t of waste electrical and el ectronic equipment (WEEE).
For information reg arding the scrapp ing of thi s equi pment, pl ease brow se http://www .e u.e mersonnetworkpower.co m (‘Products session’ or ‘Contact us’ session) or call our worldwide technical support.
Toll Free: 00 80011554499 Toll Number Based in Italy: +39 0298250222
Contents
Chapter 1 Introduction ................................................................................................................................................. 1
Chapter 2 Sys tem Des cription ...................................................................................................................................... 2
2.1 Transi ent Voltage Surge Suppr ession (T V SS) and EMI/RFI Filters .................................................................. 2
2.2 Rect i fi er /Po w er Fa c tor C orrecti on (P FC) Circui t .............................................................................................. 2
2.3 Inverter .......................................................................................................................................................... 2
2.4 Battery Charger ............................................................................................................................................. 2
2.5 DC-to-DC Con verter....................................................................................................................................... 2
2.6 Battery ........................................................................................................................................................... 3
2.7 Dynamic Bypass ............................................................................................................................................ 3
Chapter 3 Major Components ...................................................................................................................................... 4
3.1 Main Frame and Electronics ........................................................................................................................... 4
3.2 Removable Power Distribution Box ................................................................................................................. 5
3.3 Internal Battery Packs .................................................................................................................................... 6
Chapter 4 What’s Included ........................................................................................................................................... 7
Chapter 5 Installation and Configuration ....................................................................................................................... 8
5.1 Install Main Cabinet ....................................................................................................................................... 8
5.1.1 Tower UPS Installation ........................................................................................................................ 8
5.1.2 Rack-Mount UPS Ins tallat ion ............................................................................................................... 9
5.1.3 Installing Adjustable Rack-Mount Kit—Sold Separately ......................................................................... 9
5.2 External Battery Cabinet Installation ..............................................................................................................12
5.3 Connect Input/Output Power .........................................................................................................................14
Chapter 6 Configuration Program ................................................................................................................................17
6.1 Configuration Program Features ....................................................................................................................17
6.2 What You Will Need ......................................................................................................................................17
Chapter 7 Operation And Display Panel ......................................................................................................................18
7.1 LED Indicators ..............................................................................................................................................18
7.2 Control Buttons .............................................................................................................................................18
7.3 LCD Display Panel ........................................................................................................................................19
7.3.1 Startup Screen ...................................................................................................................................19
7.3.2 ON Screen .........................................................................................................................................19
7.3.3 D efault Screen ...................................................................................................................................19
7.3.4 Main Men u Screen .............................................................................................................................20
7.3.5 Prompt List ........................................................................................................................................24
7.3.6 Warning List .......................................................................................................................................25
7.3.7 Fault List ............................................................................................................................................26
Chapter 8 Operation ...................................................................................................................................................27
8.1 Startup C hecklist For Lieber t GXT4™ ............................................................................................................27
8.2 Initial Startup And El ectrical Checks ..............................................................................................................27
8.3 Manu al Battery Tes t ......................................................................................................................................27
8.4 Put Liebert® GXT4™ In Bypass ....................................................................................................................27
8.5 Shut Down Liebert GXT4...............................................................................................................................28
8.6 Disconnecting Input Power From Liebert GXT4 ..............................................................................................28
8.7 Maintenance Bypass .....................................................................................................................................28
8.8 IT Power System Configuration .....................................................................................................................28
Chapter 9 Communi cation...........................................................................................................................................30
9.1 Communi cati on Interface Port .......................................................................................................................30
9.2 Terminal Block ..............................................................................................................................................30
9.2.1 Any-Mode Shutdown ..........................................................................................................................30
9.2.2 Battery Mode Shutdown .....................................................................................................................30
9.2.3 On Battery .........................................................................................................................................31
9.2.4 Low Battery ........................................................................................................................................31
9.3 Liebert IntelliSlot® Communication Cards ......................................................................................................31
9.3.1 Liebert® MultiLink® ............................................................................................................................31
9.4 Rem ote Emerg ency Power Off ......................................................................................................................32
Chapter 10 Maintenance .............................................................................................................................................33
10.1 Replacing Internal Battery Pack ...................................................................................................................33
10.2 Battery Charging .........................................................................................................................................35
10.3 Precautions.................................................................................................................................................35
10.4 Checking UPS Status ..................................................................................................................................35
10.5 Checking UPS Functions .............................................................................................................................35
Chapter 11 Specifications ...........................................................................................................................................36
Chapter 12 Product Warranty Registrati on ...................................................................................................................40
Chapter 1 Introduction 1
Chapter 1 Introduction
Congratulations on your choice of the Liebert® GXT4™ uninterrup t ibl e power sys tem ( UPS). The Liebert GXT4 comes in nominal power ratings of 5000VA, 6000VA and 10,0 00VA. It is designed to provide conditioned power to microc ompu ters and other sensiti ve electroni c equi pment.
When it is generated, alternating current is clean and stable. However, during transmission and distribution it is subject to voltage sags, spikes and complete power failure that may interrupt computer operations, cause data loss and even damage equipment. The Liebert GXT4 protects equipment from these disturbances.
The L iebert GXT4 is a compact, on-line UPS. An on-line UPS continuously conditions and regulates its output voltage, whether utility power is present or not. It supplies connected equipment with clean, sinewave power. Sensitive electronic equipment operates best from sine wave power.
The L iebert GXT4 f eatures a m ulticolor LCD display t o indicat e loa d perc entage, input/output voltage and current, runtime of b attery an d so on. It al so provid es self-diagnostic tests by visual configuration.
The Liebert GXT4 can be operated at high efficiency mode (Green Mode) which efficiency could up to 97%. The Liebert GXT4 includes E models wi thou t rack sli de kit s f or di fferen t requirement of user. The Liebert GXT4 has a Liebert IntelliSlot® port for communication between the UPS and a network server or other
computer systems. This port provides det a iled opera ting information includ ing voltages, currents and alarm status to the host system when used in conjunction with Liebert MultiLink®. Liebert MultiLink c an also remotely contr ol UPS operation.
Liebert GXT4 UPS 5000VA ~ 10000VA (230V) User Manual
2 Chapter 2 System Description
Rectifier/PFC
DC-to-DC Converter
Inverter
Battery
charger
Battery
Input
Output
TVSS & EMI/RFI
Filters
L1
N
L1
G
Dynamic Bypass
N
G
Chapter 2 System Description
The operating principle of the UPS is shown in Figure 2-1.
igure 2-1 Operating principle diagram
F
2.1 Transient Voltage Surge Suppression (TVSS) and EMI/RFI Filters
Thes e UPS c omp onents provide sur ge protection and fi l ter both elect romagnet ic i nterference (EMI ) and ra dio frequency interference (RFI). They minimize any surges or interference present in the utility line and keep the sensitive equi pment protected.
2.2 Rectifier/Power Factor Correction (PFC) Circuit
In normal operation, the rectifier/power fac tor c orrection (P FC) circuit conver t s uti lity AC power to regula ted D C power for use by the inverter while ensuring that the waveshape of the input current used by the UPS is near ideal. Extracting this sinewave input current achieves two objectives:
The utility power is used as efficiently as possible by the UPS.The amount of distortion reflected on t he uti lity is r educed.
This results in cleaner power being available to other devices in the building not being protected by the Liebert GXT4™.
2.3 Inverter
In normal operation, the inverter utilizes th e D C out put of the po wer fact or cor rection c i rcuit and inverts it into precise, regula ted sinew ave AC po wer. Upon a utility power failur e, the i nver ter r eceives its required en ergy f rom t he battery through the DC-to-DC converter. I n both modes of oper at ion, the U PS in verter is on-line and continuously generating clean, precise, regulated AC output power.
®
2.4 Battery Charger
The battery charger utilizes energy from the utility power and precisely regulates it to continuously float charge the batteries. The b atter ies are b eing charged whenever the Liebert GXT 4 is connected t o mains power.
2.5 DC-to-DC Converter
The DC-to-DC con verter utilizes en ergy from the b attery system and r aises the DC voltage to th e optimum operating voltage for t he inverter. This allows t he inverter to oper ate con tin uously at its optimum efficiency and voltage, thus inc reas ing reli abil ity.
Liebert GXT4 UPS 5000VA ~ 10000VA (230V) User Manual
2.6 Battery
The L iebert® GXT4™ utilizes valve-regul ated, nonspil lable, lead acid b att er ies. To maintai n battery design life, operate the UPS in an ambient temperature of 15°C to 25°C (59°F to 77°F). Optional extern al ba ttery cabinet s are ava ila ble t o extend battery run times. For run ti mes, see Table 11-5.
2.7 Dynamic Bypass
The Liebert GXT4 provides an alternate path for utility power to the connected load in the unlikely event of a UPS malfunction. Should the UPS have an overload, overtemperature or any other UPS failure condition, the UPS automatically transfers the connected load to bypass.
NOTE
The bypass power path does NOT protect the connected equipment from disturbances in the mains supply.
Chapter 2 System Description 3
Liebert GXT4 UPS 5000VA ~ 10000VA (230V) User Manual
4 Chapter 3 Major Components
Operation and
display panel
Upper Bezel
Lower bezel and battery access door
Operation and display panel
Upper Bezel
Lower bezel and battery access door
Note: 10,000VA model's front layout is identical ;
the battery compartm ent is larger.
USB port
External battery connector
REPO connection block
Terminal block communication
Liebert IntelliSlot port
Output circuit
breaker
C19 output power
receptacles
Input circuit breaker
Maintenance
bypass breaker
IT power system access cover
Knockouts for
hardwired power input
C13 output
receptacles
Output circuit
breakers
Chapter 3 Major Components
The L iebert® GXT4™ is composed of three major assemblies to provide easier handling, installation and ver sati l it y.
3.1 Main Frame and Electronics
The cabinet is shipped with internal batteries installed and a basic, hardwire distribution box attached and ready to install.
Figu re 3-1 Liebert GXT4 5000VA and 6000VA (front view)
Liebert GXT4 5000VA and 6000VA
Liebert GXT4 UPS 5000VA ~ 10000VA (230V) User Manual
USB port
REPO
Terminal block
communication
Output circuit
breaker
C19 output power receptacles
External battery connector
Maintenance
bypass breaker
Liebert IntelliSlot port
Knockouts for
hardwired power input
C13 output
receptacles
Output circuit
breaker
Input circuit
breaker
Reserved
Output circuit breaker
IT power system
access cover
Liebert GXT4 10,000VA
Outer surface view of power distribution box
for 5000VA and 6000VA models
PD2-CE6HDWRMBS
Quick-connect
Inner surface view of power distribution box
for 10000VA model (PD2-CE10HDWRMBS)
Quick-connect
Front view
Figu re 3-2 Liebert® GXT4™ (rear view)
Chapter 3 Major Components 5
3.2 Removable Power Distribution Box
The UPS is shipped with a power distr ibut ion pa ck instal led, as sh own in Figure 3-3 and Figure 3-4. This box contains the UPS input circ uit breaker.
Figu re 3-3 Power distribution box for GXT4 5000VA and 6000VA models
Note
Hardwire and hardwire/receptacle boxes that include a manual bypass switch allow AC power to continue to flow from the mains input to the load while the box is removed from the UPS. For de tails , refer to 5.3 Connect Input/Outpu t Power.
Figu re 3-4 Power distribution box for GXT4 10,00 0VA mode l
Liebert GXT4 UPS 5000VA ~ 10000VA (230V) User Manual
6 Chapter 3 Major Components
Battery handle
Battery connector
Front of battery pack
3.3 Internal Battery Packs
The UPS has two internal battery packs behind a battery access door on the front of the unit. Each intern al battery pack is fitted with a connector to link to the UPS.
Figu re 3-5 Internal battery pack features
Liebert GXT4 UPS 5000VA ~ 10000VA (230V) User Manual
Chapter 4 What’s Included 7
Chapter 4 What’s Included
The L iebert® GXT4™ is shipped with the following items:
Terminal Block Communication terminals Compact disc with: Lieb ert M ultiLin k® Configuration program & Multi-languages package User manual (electronic version) USB cable, one; 2m (6-1/2 ft.) long Mounting hardware, including screws and handles Rack sli de kits (E models do not include) Power Distribution Box , installe d on Liebert GXT4 Support base set, one Warnings, safety instructions booklet and WEEE recycling sheet (ISO 14001 compliance)
Note
The Liebert GXT4 Exte rn al Battery Cabinet shipping package includes one battery cabinet, two spa cers for towe r configur ation and one DC power cable.
Liebert GXT4 UPS 5000VA ~ 10000VA (230V) User Manual
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