Emerson Fisher S202, Fisher S201H, Fisher S201, Fisher S202H, Fisher S201K Instruction Manual

Instruction Manual Form 5171
October 2009
S201 and S202 Series
S201 and S202 Series Gas Regulators
W1919
Figure 1. Typical S200 Gas Regulator
WARNING
!
Fisher® regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator Technologies, Inc., instructions.
For LP-Gas service, an approved regulator (such as one listed by U.L.) should be used. The installation, in most states, must comply with NFPA standards.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Call a gas service person to service
the unit. Only a qualied person must
install or service the regulator.
Introduction
Scope of the Manual
This instruction manual provides instructions for installation, adjustment, maintenance, and parts ordering information for Types S201, S201H, S201K, S202, and S202H gas service regulators.
Description
S201 and S202 Series regulators are typically installed on industrial and commercial applications. The Types S202 and S202H regulators contain an
internal relief valve. Units with an “H” or “K” sufx
are similar to the basic regulators but deliver a higher outlet pressure of 1 to 5 psig (69 mbar to 0,35 bar) and 2 to 10 psig (0,14 to 0,69 bar), respectively.
Specications
The Specications section lists the specications for
the regulators. The following information is stamped on the regulator at the factory: type number, date of
manufacture, spring range, orice size, maximum inlet pressure, maximum operating outlet pressure, and
outlet pressure which may damage regulator parts.
www.emersonprocess.com/regulators
D400007X012
S201 and S202 Series
Type S202
Specications
Available Congurations
See Figure 3 Body Size and End Connection Styles
1-1/2 or 2 NPT inlet and outlet and
NPS 2 (DN 50) CL125 FF anged
Maximum Allowable Inlet Pressures
(1)
See Table 1
Maximum Emergency Outlet Pressure
15 psig (1,0 bar)
Outlet Pressure Range
(1)
Orice Size
1/4, 3/8, 1/2, 3/4, 1, and 1-3/16-inches (6,4; 9,5; 13; 19; 25; and 30 mm)
Temperature Capabilities
-20° to 150°F (-29° to 66°C)
Pressure Registration
Internal
Approximate Weight
22 pounds (10 kg)
2.0-inches w.c. to 10 psig (5 mbar to 0,69 bar)
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation for valve should not be exceeded.
CONTROL SPRING
VALVE DISK
DIAPHRAGM
RELIEF VALVE SPRING
VALVE DISK
DIAPHRAGM
PUSHER POST
A6197 A6198
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
ORIFICE
TYPE S201 TYPE S202
Figure 2. Operational Schematics
Principle of Operation
Refer to Figure 2. When downstream demand decreases, the pressure under the diaphragm increases. This pressure overcomes the regulator setting (which is set by the control spring). Through the action of the pusher post assembly, lever, and
valve stem, the valve disk moves closer to the orice and reduces gas ow. If demand downstream
increases, pressure under the diaphragm decreases. Spring force pushes the pusher post assembly downward, and the valve disk moves away from the
orice, and the gas ow increases.
The Types S202 and S202H regulators include an internal relief valve. Internal relief is used to help
minimize overpressure. Any outlet pressure above
the start-to-discharge point of the non-adjustable relief spring moves the diaphragm off of the relief seat,
allowing excess pressure to discharge through the vent.
Typical start-to-discharge values are 7-inches w.c. to 2 psi (17 to 138 mbar) above the outlet pressure setting, depending on control spring used.
PUSHER POST
ORIFICE
2
S201 and S202 Series
TYPE NUMBER
S 2 0
REGULATOR TYPE
1 Regulator, 2 to 30-inches w.c. (5 to 75 mbar) outlet range
2 Regulator, 2 to 30-inches w.c. (5 to 75 mbar) outlet range with Internal Relief
PRESSURE OUTLET RANGE
H High-Pressure Regulator, 1 to 5 psi (0,07 to 0,34 bar) outlet range with heavy diaphragm plate
K High-Pressure Regulator with external adjusting screw, 2 to 10 psi (0,14 to 0,69 bar) outlet range (Not an option for S202)
Installation
WARNING
!
Personal injury or system damage may result if this regulator is installed, without appropriate overpressure protection, where service conditions could exceed the limits given on the
Specications section and regulator
nameplate. Regulator installations should be adequately protected from physical damage.
All vents should be kept open to permit
free ow of gas to the atmosphere.
Protect openings against entrance of rain, snow, insects, or any other foreign material that may plug the vent or vent line. On outdoor installations, point the spring case vent downward to allow condensate to drain (see Figure 4). This minimizes the possibility of freezing and of water or other foreign materials from entering the vent and interfering with proper operation.
Under enclosed conditions or indoors, escaping gas may accumulate and be an explosion hazard. In these cases, the vent should be piped away from the regulator to the outdoors.
OPTIONS
Figure 3. Available Congurations
AJ4698 A1121
Figure 4. Type S201 Regulator Installed with the Vent
Pointed Downward and with a Type 289H Relief Valve for
any portion of the regulators beyond the
limits in the Specications section and
Table 1 may cause leakage, damage to regulator parts, or personal injury due to bursting of pressure-containing parts.
Some type of external overpressure protection should be provided if inlet pressure will be high enough to damage downstream equipment. Common methods of external overpressure protection include relief valves, monitoring regulators, shutoff devices, and series regulation.
TYPE S201 REGULATOR
PROTECT VENT PIPE WITH RAIN CAP
High Capacity Relief
NPS 2 (DN 50) TYPE 289H RELIEF VALVE
CAUTION
S201 and S202 Series regulators have an outlet pressure rating lower than their inlet pressure rating. If actual inlet pressure can exceed the outlet pressure rating, outlet overpressure protection is necessary. However, overpressuring
If the regulator is exposed to an overpressure condition, it should be inspected for any damage that may have occurred. Regulator operation
below these limits specied in the Specications section and Table 1 does
not preclude the possibility of damage from external sources or from debris in the pipeline.
3
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