Emerson Fisher FIELDVUEDVC6200f Instruction Manual
Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
Fisherr FIELDVUE™ DVC6200f Digital Valve
January 2015
Controller for F
This manual applies to:
Device Type 4602
Device Revision 2
Hardware Revision 8
Firmware Revision 2.0
DD Revision 2 and 3
Instrument Level FD, PD, AD
OUNDATION™ fieldbus
www.Fisher.com
The FIELDVUE DVC6200f Digital Valve Controller is a core component of the PlantWeb™ digital
plant architecture. The digital valve controller powers PlantWeb by capturing and delivering valve
diagnostic data. Coupled with ValveLink™ software, the DVC6200 provides users with an accurate
picture of valve performance, including actual stem position, instrument input signal, and
pneumatic pressure to the actuator. Using this information, the digital valve controller diagnoses
not only itself, but also the valve and actuator to which it is mounted.
Instruction Manual
D103412X012
DVC6200f Digital Valve Controller
January 2015
Contents
Section 1 Introduction and
Specifications 3......................
Installation, Pneumatic and Electrical Connections,
and Initial Configuration 3.....................
Scope of Manual 3..............................
Instrument Description 3........................
Using this Manual 4.............................
Specifications 6................................
Related Information 10..........................
Educational Services 10..........................
Section 2 Wiring Practices 11.............
Quick Connect Cable Entry 11....................
Communication Connections 12..................
Simulate Enable Jumper 13.......................
Section 3 Basic Setup 15.................
Basic Setup 15.................................
Transducer Block Mode 15......................
Protection 15.................................
Device Setup 16...............................
Performance Tuner 20.........................
Section 4 Detailed Setup 21..............
Resource Block 21..............................
Transducer Block 38............................
Analog Output Function Block 89.................
Proportional/Integral/Derivative
Function Block 102...........................
Input Selector Function Block 121.................
Output Splitter Function Block 136................
Analog Input Function Block 147..................
Mulitple Analog Input Function Block 159..........
Discrete Output Function Block 165...............
Discrete Input Function Block 177.................
Section 5 Calibration 189................
Calibration Overview 189........................
Calibration 189.................................
Auto 190.....................................
Manual 190..................................
Relay 191....................................
Supply Pressure Sensor 192.....................
Pressure A or B Sensor 193......................
Section 6 Viewing Device
Variables and Diagnostics 195..........
View Lists 195..................................
Resource Block 195.............................
Device Diagnostics 196.........................
Device Variables 198...........................
Transducer Block 199...........................
Device Diagnostics 200.........................
Device Variables 205...........................
Figure 1‐1. FIELDVUE DVC6200f Digital Valve
Controller
W9713_fieldbus
Section 7 Maintenance and
Troubleshooting 209..................
Replacing the Magnetic Feedback Assembly 210.....
Module Base Maintenance 210....................
Tools Required 210............................
Component Replacement 211...................
Removing the Module Base 211.................
Replacing the Module Base 212..................
Submodule Maintenance 213.....................
I/P Converter 213..............................
Printed Wiring Board (PWB) Assembly 215.........
Pneumatic Relay 216...........................
Gauges, Pipe Plugs or Tire Valves 217.............
Terminal Box 217...............................
Removing the Terminal Box 217.................
Replacing the Terminal Box 218..................
Stroking the Digital Valve Controller Output 218.....
Instrument Troubleshooting 219..................
Section 8 Parts 225.....................
Parts Ordering 225..............................
Parts Kits 225..................................
Parts List 226..................................
Housing 226..................................
Common Parts 226............................
Module Base 227..............................
I/P Converter Assembly 227.....................
Relay 227....................................
Terminal Box 227..............................
PWB Assembly 228............................
1
DVC6200f Digital Valve Controller
January 2015
Instruction Manual
D103412X012
Pressure Gauges, Pipe Plugs, or
Tire Valve Assemblies 228....................
DVC6215 Feedback Unit 228....................
Appendix A Principle of Operation 235.....
Digital Valve Controller Operation 235.............
Appendix B Field Communicator
Menu Tree 237.......................
Appendix C PlantWeb Alerts 251..........
Alert Conditions 251............................
PlantWeb Alerts 251............................
Alert Handling 251............................
Alert Reporting 253............................
PlantWeb Alerts Set Block Status 253.............
Setting PlantWeb Alerts 253......................
Using PlantWeb Alerts 253.......................
Appendix D FOUNDATION Fieldbus
Communication 263..................
Function Block Overview 263.....................
Function Blocks 263...........................
Instrument Specific Blocks 264..................
Resource Blocks 264...........................
Transducer Blocks 264.........................
Block Modes 265...............................
Explanation of Modes 266......................
Examples of Modes for Various
Operation Statuses 267......................
Device Descriptions 267.........................
Transducer Block Status and Limit Propagation 267..
Status Propagation 268........................
Limit Propagation 268..........................
Network Communication 269....................
Device Addressing 269.........................
Link Active Scheduler 269.......................
Device Communications 270....................
Scheduled Transfers 270....................
Unscheduled Transfers 271..................
Function Block Scheduling 272..................
Network Management 272.......................
Appendix E Device Description
Installation 273......................
Overview 273..................................
Device Descriptions and Methods 274.............
Installing DD on a DeltaV
ProfessionalPLUS Workstation 274................
Installing DDs on Other Fieldbus Host Systems 276...
Displaying the Device Description Revision 277......
Appendix F Operating with a
DeltaV System 279...................
Getting Started 279.............................
Transducer Block Parameter -
Configuration Index 280.......................
Resource Block Parameter - Configuration Index 285.
Introduction 286...............................
Software Functionality/System Requirements 286...
Using AMS Device Manager 286...................
Methods 288..................................
Accessing Parameters 288.......................
Bringing the Device On‐Line 291..................
PlantWeb Alerts 291............................
Setting up PlantWeb Alerts 291..................
Glossary 297...........................
Index 301.............................
2
Instruction Manual
D103412X012
Introduction and Specifications
Section 1 Introduction and Specifications
Installation, Pneumatic and Electrical Connections,
and Initial Configuration
January 2015
Refer to the DVC6200 Series Quick Start Guide (D103556X012) for DVC6200
installation, connection, and initial configuration information. If a copy of this quick
start guide is needed scan or click the QR code at the right, contact your Emerson
Process Management sales office, or visit our website at www.Fisher.com.
Scan or click
to access
field support
Scope of Manual
This instruction manual is a supplement to the quick start guide that ships with every instrument. This instruction
manual includes product specifications, supplementary installation information, reference materials, custom setup
information, maintenance procedures, and replacement part details for the FIELDVUE DVC6200f digital valve
controller.
Note
All references to the DVC6200f digital valve controller include the DVC6205f base unit unless otherwise indicated.
This manual describes device setup using the 475 or 375 Field Communicator. For information on using Fisher
ValveLink software with the instrument, refer to the appropriate user guide or help.
Do not install, operate, or maintain a DVC6200f digital valve controller without being fully trained and qualified in
valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,
it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions
and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales
office before proceeding.
Instrument Description
DVC6200f digital valve controllers for FOUNDATION fieldbus are communicating, microprocessor‐based instruments. In
addition to the traditional function of converting a digital signal to a pneumatic output pressure, the DVC6200f digital
valve controller, using F
process operation as well as process control. This can be done using a DeltaV console, another F
system console, or with ValveLink software version 10.2 or later.
Using a compatible fieldbus configuration device, you can obtain information about the health of the instrument, the
actuator, and the valve. You can also obtain asset information about the actuator or valve manufacturer, model, and
serial number. You can set input and output configuration parameters and calibrate the instrument.
Using the F
DVC6200f digital valve controllers can be mounted on single or double‐acting sliding‐stem actuators, as shown in
figure 1‐2, or on rotary actuators. It can also be integrally mounted to the Fisher GX control valve and actuator system,
as shown in figure 1‐3. The DVC6200f mounts on most Fisher and other manufacturers' rotary and sliding‐stem
actuators.
OUNDATION fieldbus protocol, information from the instrument can be integrated into control systems.
OUNDATION fieldbus communications protocol, gives easy access to information critical to
OUNDATION fieldbus
3
Introduction and Specifications
January 2015
Instruction Manual
D103412X012
Figure 1‐2 FIELDVUE DVC6200f Digital Valve
Controller Mounted on a Fisher Sliding‐Stem Valve
Actuator
W9643_fieldbus
Figure 1‐3. FIELDVUE DVC6200f Digital Valve
Controller Integrally Mounted to a Fisher GX Control
Valve and Actuator System
W9616_fieldbus
DVC6200f digital valve controllers are available with several selections of control and diagnostic capability. Control
selections include:
Standard Control (SC)— Digital valve controllers with Standard Control have the AO, PID, ISEL, OS, AI, MAI, DO, and
four DI function blocks in addition to the resource and transducer blocks.
Fieldbus Control (FC)—Digital valve controllers with Fieldbus Control have the AO function block in addition to the
resource and transducer blocks.
Fieldbus Logic (FL)—Digital valve controllers with Fieldbus Logic have the DO, and four DI function blocks, in
addition to the resource and transducer block.
The diagnostic capabilities include:
Performance Diagnostics (PD)
Advanced Diagnostics (AD)
Fieldbus Diagnostics (FD)
Performance and Advanced Diagnostics are available with ValveLink software. They provide visibility to instrument
alerts. Fieldbus Diagnostics can be viewed with any host system.
4
Instruction Manual
D103412X012
Introduction and Specifications
January 2015
Instrument Blocks
The digital valve controller is a block‐based device. For detailed information on the blocks within the digital valve
controller, see the Detailed Setup section of this manual.
The DVC6200f digital valve controller includes the resource and transducer block:
Resource Block—The resource block contains the hardware specific characteristics associated with a device; it has
no input or output parameters. The resource block monitors and controls the general operation of other blocks
within the device. For example, when the mode of the resource block is Out of Service, it impacts all function
blocks.
Transducer Block—The transducer block connects the analog output function block to the I/P converter, relay, and
travel sensor hardware within the digital valve controller.
Function Blocks
In addition to the resource and transducer block, the digital valve controller may contain the following function blocks.
For additional information on function blocks, refer to Appendix D, F
OUNDATION fieldbus Communication.
Analog Output (AO) Function Block—The analog output function block accepts the output from another function
block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is
selected, the AO block is not functional.
Proportional‐Integral‐Derivative (PID) Function Block—The PID function block performs
proportional‐plus‐integral‐plus‐derivative control.
Input Selector (ISEL) Function Block—The input selector function block selects from up to four inputs and may
provide the selected signal as input to the PID block. The input selection can be configured to select the first good
input signal; a maximum, minimum or average value; or a hot spare.
Output Splitter (OS) Function Block—The output splitter function block accepts the output from another function
block (such as a PID block) and creates two outputs that are scaled or split, according to the user configuration. This
block is typically used for split ranging of two control valves.
Analog Input (AI) Function Block—The analog input function block monitors the signal from a DVC6200f sensor or
internal measurement and provides it to another block.
Multiple Analog Input (MAI) Function Block—The Multiple Analog Input (MAI) function block has the ability to
process up to eight DVC6200f measurements and make them available to other function blocks.
Discrete Output (DO) Function Block—The discrete output function block processes a discrete set point and sends it
to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital
valve controller, the discrete output block provides both normal open/closed control and the ability to position the
valve in 5% increments for course throttling applications. If the AO block is selected, the DO block is not functional.
Discrete Input (DI) Function Block—The discrete input function block processes a single discrete input from a
DVC6200f and makes it available to other function blocks. In the digital valve controller, the discrete input function
block can provide limit switch functionality and valve position proximity detection.
5
Introduction and Specifications
January 2015
Instruction Manual
D103412X012
Using This Manual
Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using the
Field Communicator.
For example, to access Resource Block Mode:
Field Communicator RB > Configure/Setup > Setup > Resource Block Mode
An overview of the resource and transducer block menu structures are shown in Appendix B. Menu structures for the
function blocks are included with each function block section in Detailed Setup.
Throughout this document, parameters are typically referred to by their common name or label, followed by the
parameter name and index number; for example, Write Priority (WRITE_PRI [39]). However, not all interface systems
support the use of the parameter label and instead use only the Parameter Name, followed by the index number, when
referring to the block parameters.
Specifications
Specifications for the DVC6200f digital valve controller are shown in table 1‐1.
6
Instruction Manual
D103412X012
Table 1‐1. Specifications
Introduction and Specifications
January 2015
Available Mounting
DVC6200f digital valve controller and DVC6215
feedback unit:
Control Valve and Actuator System
mounting to Fisher rotary actuators,
linear applications
Integral mounting to the Fisher GX
Integral
Sliding‐stem
Quarter‐turn rotary applications
DVC6205f base unit for 2 inch pipestand or wall
mounting (for remote-mount)
The DVC6200f digital valve controller or DVC6215
feedback unit can also be mounted on other
actuators that comply with IEC 60534-6-1, IEC
60534-6-2, VDI/VDE 3845 and NAMUR mounting
standards.
Function Block Suites
Standard Control (throttling control)
Includes AO, PID, ISEL, OS, AI, MAI, DO,
and four DI function block
Fieldbus Control (throttling control)
Contains the AO function block
Fieldbus Logic [discrete (on/off) connectivity]
Includes DO, and four DI function blocks
Block Execution Times
AO Block: 15 ms AI Block: 15 ms
PID Block: 20 ms MAI BLock: 35 ms
ISEL Block: 20 ms DO Block: 15 ms
OS Block: 20 ms DI Block: 15 ms
Electrical Input
Voltage Level: 9 to 32 volts
Maximum Current: 19 mA
Reverse Polarity Protection: Unit is not polarity
sensitive
Termination: Bus must be properly terminated per
ISA SP50 guidelines
Digital Communication Protocol
F
OUNDATION fieldbus registered device
Physical Layer Type(s):
121—Low-power signaling, bus‐powered,
Entity Model I.S.
511—Low-power signaling, bus‐powered, FISCO I.S.
Fieldbus Device Capabilities
Backup Link Master capable
Supply Pressure
(1)
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements
Maximum: 10.0 bar (145 psig) or maximum pressure
rating of the actuator, whichever is lower
Supply Medium
Air or natural gas
Air: Supply pressure must be clean, dry air that meets
the requirements of ISA Standard 7.0.01.
Natural Gas: Natural gas must be clean, dry, oil‐free,
and noncorrosive. H
S content should not exceed 20
2
ppm.
A maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to 5
micrometer particle size is recommended. Lubricant
content is not to exceed 1 ppm weight (w/w) or
volume (v/v) basis. Condensation in the air supply
should be minimized.
Per ISO 8573-1
Maximum particle density size: Class 7
Oil content: Class 3
Pressure Dew Point: Class 3 or at least 10 K less than
the lowest ambient temperature expected
Output Signal
Pneumatic signal, up to full supply pressure
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action:
Steady-State Air Consumption
Standard Relay: At 1.4 bar (20 psig) supply pressure:
Less than 0.38 normal m
At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m
Low Bleed Relay: At 1.4 bar (20 psig) supply pressure:
Average value 0.056 normal m
Double, Single Direct or Reverse
(2)(3)
3
/hr (14 scfh)
3
/hr (49 scfh)
3
/hr
(2.1 scfh)
At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m
Maximum Output Capacity
3
/hr (6.9 scfh)
(2)(3)
At 1.4 bar (20 psig) supply pressure: 10.0 normal m3/hr
(375 scfh)
At 5.5 bar (80 psig) supply pressure: 29.5 normal m
(1100 scfh)
3
/hr
-continued-
7
Introduction and Specifications
January 2015
Table 1‐1. Specifications (continued)
Instruction Manual
D103412X012
Operating Ambient Temperature Limits
(1)(4)
-40 to 85C (-40 to 185F)
-52 to 85C (-62 to 185F) for instruments utilizing
the Extreme Temperature option (fluorosilicone
elastomers)
-52 to 125C (-62 to 257F) for remote‐mount
feedback unit
Independent Linearity
(5)
Typical Value: ±0.50% of output span
Electromagnetic Compatibility
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 1‐2 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1‐2. For additional surge protection
commercially available transient protection devices
can be used.
Vibration Testing Method
Tested per ANSI/ISA‐75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA specified
1/2 hour endurance test at each major resonance.
Humidity Testing Method
Tested per IEC 61514-2
Electrical Classification
Hazardous Area Approvals
CSA— Intrinsically Safe, FISCO, Explosion‐proof,
Division 2, Dust Ignition‐proof
FM— Intrinsically Safe, FISCO, Explosion‐proof,
Non‐Incendive, Dust Ignition‐proof
ATEX— Intrinsically Safe, FISCO, Flameproof, Type n
IECEx— Intrinsically Safe, FISCO, Flameproof, Type n
Electrical Housing
CSA— Type 4X, IP66
FM— Type 4X, IP66
ATEX— IP66
IECEx— IP66
Other Classifications/Certifications
Natural Gas Certified, Single Seal Device— CSA, FM,
ATEX, and IECEx
CUTR— Customs Union Technical Regulations
(Russia, Kazakhstan and Belarus)
INMETRO— National Institute of Metrology, Quality
and Technology (Brazil)
KGS— Korea Gas Safety Corporation (South Korea)
NEPSI— National Supervision and Inspection Centre
for Explosion Protection and Safety of
Instrumentation (China)
PESO CCOE— Petroleum and Explosives Safety
Organisation - Chief Controller of Explosives (India)
TIIS— Technology Institution of Industrial Safety
(Japan)
Contact your Emerson Process Management sales
office for classification/certification specific
information
Connections
Supply Pressure: 1/4 NPT internal and integral pad for
mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Tubing: 3/8‐inch recommended
Vent: 3/8 NPT internal
Electrical: 1/2 NPT internal, M20 adapter optional
Actuator Compatibility
Stem Travel (Sliding‐Stem Linear)
Minimum: 6.35 mm (0.25 inch)
Maximum: 606 mm (23‐7/8 inches)
Shaft Rotation (Quarter‐Turn Rotary)
Minimum: 45
Maximum: 90
Weight
DVC6200f
Aluminum: 3.5 kg (7.7 lbs)
Stainless Steel: 8.6 kg (19 lbs)
DVC6205f: 4.1 kg (9 lbs)
DVC6215: 1.4 kg (3.1 lbs)
-continued-
8
Instruction Manual
D103412X012
Table 1‐1. Specifications (continued)
Introduction and Specifications
January 2015
Construction Materials
Housing, module base and terminal box: A03600 low
copper aluminum alloy (standard)
Stainless steel (optional)
Cover: Thermoplastic polyester
Elastomers: Nitrile (standard)
Fluorosilicone (extreme temperature)
Contact your Emerson Process Management sales
office or go to www.FIELDVUE.com for additional
information.
Declaration of SEP
Fisher Controls International LLC declares this
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 / 23 /
Options
Supply and output pressure gauges or Tire
valves
Integral mounted filter regulator
Low‐Bleed Relay Extreme Temperature
Natural Gas Certified, Single Seal Device Remote
(6)
Mount
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. Temperature limits vary based on hazardous area approval.
5. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not applicable for digital valve controllers in long-stroke applications.
6. 4‐conductor shielded cable, 18 to 22 AWG minimum wire size, in rigid or flexible metal conduit, is required for connection between base unit and feedback unit. Pneumatic tubing between base
unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.
Stainless Steel
3
/hour - Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60F and 14.7 psia.
EC. It was designed and manufactured in accordance
with Sound Engineering Practice (SEP) and cannot
bear the CE marking related to PED compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
Table 1‐2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level
Electrostatic discharge (ESD) IEC 61000‐4‐2
Enclosure
I/O signal/control
Performance criteria: +/- 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Excluding Simulate function, which meets Performance Criteria B.
Radiated EM field IEC 61000‐4‐3
Rated power frequency
magnetic field
Burst IEC 61000‐4‐4
Surge IEC 61000‐4‐5
Conducted RF IEC 61000‐4‐6
IEC 61000‐4‐8
4 kV contact
8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
30 A/m at 50/60 Hz
1 kV
1 kV
150 kHz to 80 MHz at 3 Vrms
Performance
Criteria
(2)
A
A
A
(2)
A
B
A
(1)
9
Introduction and Specifications
January 2015
Instruction Manual
D103412X012
Related Information
Fieldbus Installation and Wiring Guidelines
This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning,
and installation information for a F
from the Fieldbus Foundation and Fieldbus Installations in a DeltaV System
Management sales office.
Related Documents
Other documents containing information related to the DVC6200f digital valve controller include:
Bulletin 62.1:DVC6200f—Fisher FIELDVUE DVC6200f Digital Valve Controller (D103399X012)
Bulletin 62.1:DVC6200f FD—Fisher FIELDVUE DVC6200f Digital Valve Controller (D103422X012)
Bulletin 62.1:DVC6200(S1)—Fisher FIELDVUE DVC6200 Digital Valve Controller Dimensions (D103543X012)
OUNDATION fieldbus, refer to the FOUNDATION fieldbus Technical Overview, available
, available from your Emerson Process
Fisher FIELDVUE DVC6200 Series Quick Start Guide (D103556X012)
475 Field Communicator User's Manual
ValveLink Software Help or Documentation
All documents are available from your Emerson Process Management sales office. Also visit our website at
www.FIELDVUE.com.
Educational Services
For information on available courses for the DVC6200f digital valve controller, as well as a variety of other products,
contact:
Emerson Process Management
Educational Services - Registration
Phone: +1-641-754-3771 or +1-800-338-8158
e‐mail: education@emerson.com
http://www.emersonprocess.com/education
10
Instruction Manual
D103412X012
Installation Information
January 2015
Section 2 Wiring Practices 2-2-
Quick Connect Cable Entry
The DVC6200f is offered with a quick connect cable entry option, shown in figure 2‐1, for the FOUNDATION fieldbus
signal. The quick connect cable entry provides an easier and more reliable interface to fieldbus devices and support
modules by providing a standard connection.
Figure 2‐1. Quick Connect Connector
1 (BLUE)
3 (NC)
2 (BROWN)
1/2‐14 NPT
NOTES:
1. COLORS ARE WIRE COLORS.
2. NC=NO CONNECTION.
18B9424‐A
Note
The quick connect cable entry option is only available for intrinsically safe and non‐incendive installations.
4 (GREEN/YELLOW)
Refer to figure 8‐2 for identification of parts.
WARNING
Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect
a 14 AWG (2.08 mm
gases are present. Refer to national and local codes and standards for grounding requirements.
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent
and water only.
To avoid personal injury or property damage, do not use the Quick Connect option on instruments in explosion‐proof or
flameproof installations.
2
) ground strap between the digital valve controller and earth ground when flammable or hazardous
1. The quick connect cable entry should be installed on the digital valve controller at the factory. If it is, proceed to
step 3. If not continue with step 2.
2. To install the Quick Connect:
a. Remove the terminal box cap (key 4) from the terminal box (key 3).
b. Apply sealant to the threads of the quick connector.
c. Insert the wire pigtail into the desired conduit opening on the terminal box. Tighten the quick connector in the
conduit opening.
11
Installation Information
January 2015
Instruction Manual
D103412X012
d. Cut and trim the wire ends.
e. The instrument is not polarity sensitive. Refer to figure 2‐2. Connect the blue wire to one of the LOOP terminals
in the terminal box. Connect the brown wire to the other LOOP terminal. Cut the green/yellow wire off inside of
the DVC6200f, and ensure that the shield is totally isolated at the instrument end.
Figure 2‐2. Loop Connections Terminal Box
SAFETY
GROUND
GE41456-A
Note
The green/yellow wire is cut off inside the DVC6200f to help prevent ground loop issues. The only wires that should be installed
and left on the connector are the two signal wires.
TALK
TALK
EARTH
GROUND
LOOP
LOOP
f. Replace the terminal box cap on the terminal box. To secure the terminal box cap engage the lock screw.
3. Connect the field wiring connector to the installed quick connector.
Communication Connections
WARNING
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially
explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere
conditions permit the safe removal of the terminal box cap before proceeding.
A FOUNDATION fieldbus communicating device, such as a Field Communicator or a personal computer running
ValveLink software, interfaces with the DVC6200f digital valve controller from any wiring termination point in the
segment. If you choose to connect the fieldbus communicating device directly to the instrument, attach the device to
the LOCAL connections inside the terminal box to provide local communications with the instrument.
12
Instruction Manual
D103412X012
Installation Information
January 2015
Simulate Enable Jumper
WARNING
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially
explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere
conditions permit the safe removal of the terminal box cap before proceeding.
Install a jumper across the SIMULATE ENABLE terminals to enable the instrument to accept a simulate command.
(These terminals are marked AUX on the terminal board, see figure 2‐2). With the jumper in place and the simulate
parameter in the AO or DO block set to enabled, the transducer block ignores the output of the AO or DO block. The
simulate value and status become the readback value and status to the AO or DO block and the transducer block is
ignored. For more information on running simulations, see the Detailed Setup section of this manual, the
fieldbus specifications, and the host documentation.
WARNING
Removing the jumper will disable the simulate, which may cause the valve to move. To avoid personal injury and property
damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.
FOUNDATION
13
Installation Information
January 2015
Instruction Manual
D103412X012
14
Instruction Manual
D103412X012
Basic Setup
January 2015
Section 3 Basic Setup3-3-
Basic Setup
Field Communicator TB > Configure/Setup > Basic Setup
WARNING
Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application,
these changes may upset process control, which may result in personal injury or property damage.
When the DVC6200f digital valve controller is ordered as part of a control valve assembly, the factory mounts the
digital valve controller and sets up the instrument as specified on the order. When mounting to a valve in the field, the
instrument needs to be setup to match the instrument to the valve and actuator.
Before beginning basic setup, be sure the instrument is correctly mounted as described in the Installation section.
Basic Setup includes the following procedures:
Device Setup
Auto Travel Calibrate
Performance Tuner (Optional)
Note
The DVC6200f may keep the Transducer Block Mode Out‐of‐Service if the instrument is not properly mounted.
To setup and calibrate the instrument, the Transducer Block Mode must be Manual, and the Protection must be None.
When using DD methods the method will request that you change the mode, but make changes in Protection automatically. If you
have a host system that overrides transducer block parameters ensure that the Protection setting is not
result in transducer block parameters being overwritten.
left as None. Doing so will
Transducer Block Mode
Field Communicator TB > Configure/Setup > Detailed Setup > Transducer Block Mode
To setup and calibrate the instrument, the transducer block mode must be in Manual. For more information about
transducer block mode, refer to page 38.
Protection
Field Communicator TB > Configure/Setup > Detailed Setup > Protection
To setup and calibrate the instrument, the protection must be set to None with the Field Communicator. For more
information about configuration protection refer to page 38.
15
Basic Setup
January 2015
Instruction Manual
D103412X012
Device Setup
Field Communicator TB > Configure/Setup > Basic Setup > Device Setup
Follow the prompts on the Field Communicator display to automatically setup the instrument using specified actuator
information. Table 3‐2 provides the actuator information required to setup and calibrate the instrument.
Note
If reverse‐acting relay B is used, you must manually set the Relay Type (BASIC_SETUP.RELAY_TYPE [42.5]) to B. This will not be set
during Device Setup.
1. Select whether Travel, Travel with Pressure fallback (auto recovery or manual recovery) or Pressure Control is
desired. Refer to page 42 for additional information.
2. Enter the pressure units: kPa, bar, psi, inHg, inH
3. Enter the maximum instrument supply pressure and output pressure range (if required).
4. Enter the manufacturer of the actuator on which the instrument is mounted. If the actuator manufacturer is not
listed, select Other.
5. Enter the actuator model or type. If the actuator model is not listed, select Other.
6. Enter the actuator size.
7. Indicate whether a Volume Booster is being used.
8. Specify if factory defaults should be used for basic setup. If you select YES for factory default, the Field
Communicator sets the setup parameters to the values listed in table 3‐1. If you select NO for the factory defaults,
the setup parameters listed in the table remain at their previous settings.
O, or kg/cm2.
2
Table 3‐1. Factory Default Settings
Setup Parameter Default Setting
Travel Cutoff Hi
Travel Cutoff Lo
Travel Integral Gain
Travel Calibration Trigger
Travel Integral Enable
Travel Integral Limit Hi
Travel Integral Limit Lo
Travel Integral Deadzone
Pressure Cutoff Hi
Pressure Cutoff Lo
Pressure Integral Deadzone
Pressure Integral Hi Limit
Pressure Integral Lo Limit
Input Characterization
Shutdown Trigger
Shutdown Recovery
Output Block Timeout
16
99.5%
0.5%
9.4 repeats/min
No
On
30%
-30%
0.25%
99.5%
-0.5%
0.25%
50.0%
-50.0%
Linear
All Off
All Auto Recovery
600 sec
Instruction Manual
D103412X012
Basic Setup
January 2015
Table 3‐2. Actuator Information for Initial Setup
Actuator
Manufacturer
Fisher
Baumann
NOTE: Refer to table 4‐10 for feedback connection (magnet assembly) information.
1. X = Expert Tuning. Proportional Gain = 4.2; Velocity Gain = 3.0; Minor Loop Feedback Gain = 18.0
2. Travel Sensor Motion in this instance refers to the motion of the magnet assembly.
3. Values shown are for Relay A and C. Reverse for Relay B.
Actuator Model Actuator Size Actuator Style
Piston Dbl w/ or w/o
Spring. See actuator
instruction manual and
nameplate.
585C & 585CR
25
50
60
68, 80
100, 130
30
34, 40
657
45, 50
Spring & Diaphragm
46, 60, 70, 76, &
80‐100
30
34, 40
667
45, 50
Spring & Diaphragm
46, 60, 70, 76, &
80‐100
20, 30
1051 & 1052
33
40
Spring & Diaphragm
(Window-mount)
60, 70
30
1061
40
60
Piston Dbl w/o Spring
68, 80, 100, 130
1066SR
2052
20
27, 75
1
2
3
Piston Sgl w/Spring
Spring & Diaphragm
(Window-mount)
30, 30E
3024
34, 34E, 40, 40E
Spring & Diaphragm
45, 45E
225
GX
750 K
Spring & Diaphragm
1200 M
Air to Extend
Air to Retract Away from the top of the instrument
Rotary
16
32
54
10
25
Spring & Diaphragm
54
Starting
Tuning Set
E
I
J
L
M
H
K
L
M
H
K
L
M
H
I
K
M
J
K
L
M
G
L
H
K
M
E
H
K
(1)
X
C
E
H
E
H
J
Travel Sensor Motion
Relay A or C
(2)
(3)
User Specified
Away from the top of the instrument
Towards the top of the instrument
Away from the top of the instrument
Depends upon pneumatic connections. See
description for Travel Sensor Motion
Mounting Style Travel Sensor Motion
A
B
C
D
Away from the top of the
instrument
Towards the top of the
instrument
Towards the top of the
instrument
Away from the top of the
instrument
Away from the top of the instrument
For Po operating mode (air opens):
Towards the top of the instrument
For P
operating mode (air closes):
s
Away from the top of the instrument
Air to Open
Towards the top
of the instrument
Air to Close
Away from the top of the
instrument
Towards the top of the instrument
Specify
17
Basic Setup
January 2015
Instruction Manual
D103412X012
Typically Device Setup determines the required setup information based upon the actuator manufacturer and model
specified. However, if you enter OTHER for the actuator manufacturer or the actuator model, then you will be
prompted for setup parameters such as:
Actuator Style—Select spring & diaphragm, piston double‐acting without spring, piston single‐acting with spring,
piston double‐acting with spring.
Valve Style—Select the valve style, rotary or sliding‐stem.
Zero Power Condition—this identifies whether the valve is fully open or fully closed when the input is 0%. If you are
unsure how to set this parameter, disconnect the instrument from the segment. (With double‐acting and
single‐acting direct digital valve controllers, disconnecting the instrument from the segment is the same as setting
the output A pressure to zero. For single‐acting reverse digital valve controllers, disconnecting the instrument from
the segment is the same as setting the output B pressure to supply.)
WARNING
If you answer YES to the prompt for permission to move the valve when setting the Travel Sensor Motion, the instrument
will move the valve through its full travel range. To avoid personal injury and property damage caused by the release of
pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the
process fluid.
Travel Sensor Motion—Device Setup asks if it can move the valve to determine travel sensor motion. If you answer
Yes, the instrument will stroke the valve the full travel span to determine travel sensor motion. If you answer No,
then you must specify the direction of travel movement. For quarter‐turn actuators determine rotation by viewing
the rotation of the magnet assembly from the back of the instrument.
Note
Travel Sensor Motion in this instance refers to the motion of the magnet assembly. Note that the magnet assembly may be
referred to as a magnetic array in user interface tools.
For instruments with relay A or C If increasing air pressure at output A causes the magnet assembly to move up, or
the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet
assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.” For
instruments with relay B.
For instruments with relay B If decreasing air pressure at output B causes the magnet assembly to move up, or the
actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet
assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.”
Note
Relay A adjustment may be required before Device Setup can determine travel sensor motion. Follow the prompts on the Field
Communicator display if relay adjustment is necessary.
Table 3‐2 lists the required Travel Sensor Motion selections for Fisher and Baumann actuators.
18
Instruction Manual
D103412X012
Basic Setup
January 2015
Tuning Set—There are twelve tuning sets to choose from. Each tuning set provides a preselected value for the digital
valve controller gain settings. Tuning set C provides the slowest response and M provides the fastest response. For
smaller actuators use tuning set C or D. For larger actuators using tuning set F or G. Table 3‐3 lists the values for
preselected tuning sets.
Note
Tuning set B is only available in Pressure Control Mode.
Table 3‐3. Gain Values for Preselected Tuning Sets
Travel Pressure
Tuning Set
B
C
D
E
F
G
H
I
J
K
L
M
X (Expert) User Adjusted User Adjusted User Adjusted User Adjusted User Adjusted User Adjusted
Proportional Gain Velocity Gain
‐ ‐ ‐
4.4
4.8
5.5
6.2
7.2
8.4
9.7
11.3
13.1
15.5
18.0
‐ ‐ ‐
3.0
3.0
3.0
3.1
3.6
4.2
4.8
5.6
6.0
6.0
6.0
Minor Loop
Feedback Gain
‐ ‐ ‐
35
35
35
35
34
31
27
23
18
12
12
Proportional Gain Integrator Gain
0.5
2.2
2.4
2.8
3.1
3.6
4.2
4.8
5.6
6.6
7.8
9.0
0.3
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Minor Loop
Feedback Gain
35
35
35
35
35
34
31
27
23
18
12
12
WARNING
Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury or property damage
caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.
In addition, you can select Expert, which allows you to individually set the proportional gain, velocity gain, and minor
loop feedback gain for travel tuning and pressure proportional gain, pressure integrator gain, and pressure minor loop
feedback gain for pressure tuning. Refer to page 39 for additional information on travel tuning and page 41 for
pressure tuning.
Note
Use Expert tuning only if standard tuning has not achieved the desired results.
Stabilize/Optimize or Performance Tuner may be used to achieve the desired results more rapidly than expert tuning.
Table 3‐2 provides tuning set selection guidelines for Fisher and Baumann actuators. These tuning sets are only
recommended starting points. After you finish setting up and calibrating the instrument, use Stabilize/Optimize to
adjust the tuning set to get the desired response.
19
Basic Setup
January 2015
Instruction Manual
D103412X012
When Device Setup is complete you are asked if you wish to run Auto Calibration now. Select yes to automatically
calibrate instrument travel at this time. Follow the prompts on the Field Communicator display. The calibration
procedure uses the valve and actuator stops as the 0% and 100% calibration points. For additional information, refer to
Auto Calibration in the Calibration section.
Note
Single‐acting relay B and C are not user‐adjustable. However, it is recommended that you check the relay adjustment for
double‐acting relay A in new installations before proceeding with travel calibration.
Refer to page 191 for relay adjustment instructions.
If after completing setup and calibration the valve cycles or overshoots (unstable), or is unresponsive (sluggish), you
can improve operation by running Performance Tuner or Stabilize/Optimize.
Performance Tuner
Field Communicator TB > Configure/Setup > Basic Setup > Performance Tuner
WARNING
During performance tuning the valve may move, causing process fluid or pressure to be released. To avoid personal injury
and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize
pressure on both sides of the valve or bleed off the process fluid.
The Performance Tuner is used to determine digital valve controller tuning. It will move the valve slightly and monitor
the effects of small tuning changes until an optimum control response is achieved. Because the Performance Tuner
can detect internal instabilities before they become apparent in the travel response, it can generally optimize tuning
more effectively than manual tuning. Typically, the Performance Tuner takes 3 to 5 minutes to tune an instrument,
although tuning instruments mounted on larger actuators may take longer.
20
Instruction Manual
D103412X012
Detailed Setup—Resource Block
January 2015
Section 4 Detailed Setup 4-4-
Resource Block
Overview
The resource block contains the hardware specific characteristics associated with a device; it has no input or output
parameters. The resource block monitors and controls the general operation of other blocks within the device. Most of
the resource block parameters are operational parameters that provide information about the instrument such as
identification, hardware information, available options, etc. and are read only. Configuration of the resource block
involves selecting features from those that are available, setting the mode, setting write lock, and setting up alert
reporting details.
The following procedures address only the key resource block parameters; however, all resource block parameters are
listed in table 4‐3.
Configure/Setup
Setup
Resource Block Mode
Field Communicator RB > Configure/Setup > Setup > Resource Block Mode
Modes
The resource block can be in one of two modes (MODE_BLK [5]):
Automatic (Auto)—This is the operational mode for this block. When the resource block is in the Auto mode, all
other function blocks are allowed to function normally.
Out of Service (OOS)—Placing the resource block in Out of Service mode stops all function block execution, by
setting their modes to Out of Service as well. The actual mode of the function blocks is changed to Out of Service, but
the function block target modes are retained. Placing the resource block in the Out of Service mode does not affect
the mode of the transducer block.
Write Lock
Field Communicator RB > Configure/Setup > Write Lock
Write Lock
Write Lock (WRITE_LOCK [34]) determines if writes are permissible to other device parameters. The Firmware Write
Lock feature must be selected to be able to use Write Lock (see Features). When Write Lock is set to Locked, no writes
are permitted to any parameters within the device except to set Write Lock to Not Locked. When locked, the device
functions normally, updating inputs and outputs and executing algorithms. When Write Lock is set to Not Locked, the
Write Alarm (WRITE_ALM [40]) alert is active.
21
Detailed Setup—Resource Block
January 2015
Instruction Manual
D103412X012
Write Priority
Write Priority (WRITE_PRI [39]) sets the priority for Write Alarm. The lowest priority is 0. The highest is 15.
Communication Time Out
Field Communicator RB > Configure/Setup > Communication Time Out
Shed Remote Cascade
Note
Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory.
Perform this procedure only if a remote computer is sending setpoints from your “advanced” control.
Default value for RCas Timeout is 20 seconds.
Shed Remote Cascade (SHED_RCAS [26]) determines how long function blocks in the DVC6200f should wait before
giving up on remote computer writes to RCas parameters. When the timeout is exceeded, the block sheds to the next
mode as defined by the block shed options. If Shed Remote Cascade is set to 0, the block will not shed from RCas.
Enter a positive value in the Shed Remote Cascade field. Time duration is in 1/32 milliseconds (640000
= 20 secs).
Shed Remote Out
Note
Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory.
Perform this procedure only if a remote computer is sending setpoints from your “advanced” control.
Default value for Shed Remote Out is 20 seconds.
Shed Remote Out (SHED_ROUT [27]) determine how long function blocks in the DVC6200f should wait before giving
up on computer writes to ROut parameters. When the timeout is exceeded, the block sheds to the next mode as
defined by the block shed options. If Shed Remote Out is set to 0, the block will not shed from ROut. Enter a positive
value in the Shed Remote Out field. Time duration is in 1/32 milliseconds (640000
= 20 secs).
Options
Field Communicator RB > Configure/Setup > Options
Diagnostic Options
Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the instrument.
Function Block Options
Function Block Options (FB_OPTIONS [44]) shows which function blocks are available in the instrument.
22
Instruction Manual
D103412X012
Detailed Setup—Resource Block
January 2015
Miscellaneous Options
Miscellaneous Options (MISC_OPTIONS [46]) indicates which miscellaneous licensing options are enabled.
Features Available
Features Available (FEATURES [17]) indicates which Resource Block Options features are available.
Reports—Reports enables alert and event reporting. Reporting of specific alerts may be suppressed. See Alerts on
page 45.
Fault State—Fault state enables the ability of the output block to react to various abnormal conditions by
shedding mode. See parameter descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State
(CLR_FSTATE [30]) in table 4‐3 and “Action on Fault Detection”.
Soft Write Lock—Soft Write lock permits using Write Lock (WRITE_LOCK [34]) to prevent any external change to
parameter values. Block connections and calculation results will proceed normally, but the configuration is locked.
Also see Write Lock, on page 21.
Multi‐bit Alarm (Bit‐Alarm) Support— Multi‐bit Alarm (Bit‐Alarm) Support permits the instrument to treat each
PlantWeb alert separately when broadcast to the Host. Without Multi‐Bit Alarm Support, an individual PlantWeb
alert must be acknowledged before another PlantWeb alert can be broadcast to the Host
Features Selected
Note
Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory.
Fault State, Software Write Lock, and Output Readback are set by default.
Features Selected (FEATURE_SEL [18]) indicates which Resource Block Options features have been selected and is used
to select the desired features.
Reports—Selecting reports enables alert and event reporting. Reporting of specific alerts may be suppressed. See
Alerts on page 45.
Fault State—Selecting fault state enables the ability of the output block to react to various abnormal conditions by
shedding mode. See parameter descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State
(CLR_FSTATE [30]) in table 4‐3 and “Action on Fault Detection”.
Soft Write Lock—When selected, permits using Write Lock (WRITE_LOCK [34]) to prevent any external change to
parameter values. Block connections and calculation results will proceed normally, but the configuration is locked.
Also see Write Lock, on page 21.
Multi‐bit Alarm (Bit‐Alarm) Support— When selected, the instrument will allow the instrument to treat each
PlantWeb alert separately when broadcast to the Host.
Alarm Handling
Field Communicator RB > Configure/Setup > Alarm Handling
Alert Key—Alert Key (ALERT_KEY [4]) is a number that permits grouping alerts. This number may be used to indicate
to the operator the source of the alert, such as the instrument, plant unit, etc. Enter a value between 1 and 255.
23
Detailed Setup—Resource Block
January 2015
Instruction Manual
D103412X012
Confirm Time—Confirm Time (CONFIRM_TIME [33]) determines the time, in 1/32 of a millisecond, the instrument
waits for confirmation of receipt of a report before trying again. If Confirm Time is 0, the instrument does not retry
to send the report. Enter 0 or a value between 320000 (10 secs) and 640000 (20 secs).
Limit Notify—Limit Notify (LIM_NOTIFY [32]) is the number of alert reports that the device can send without getting
a confirmation up to the maximum permitted in Maximum Notify (MAX_NOTIFY [31]). If Limit Notify is set to zero,
no alerts are reported. Enter a value between 0 and 3.
To have the instrument report alerts without having the host poll the alerts parameters, select the Reports feature
(see Feature Select).
Maximum Notify—Maximum Notify (MAX_NOTIFY [31]) indicates the maximum number of alert reports that the
device can send without getting a confirmation. This limit is determined by the amount of memory available for
alert messages. The number can be set lower, to control alert flooding, by adjusting Maximum Alerts Allowed
(LIM_NOTIFY [32]).
Block Alarm Disabled—The Block Alarm (BLOCK_ALM [36]) is used for all configuration, hardware, connection failure
or system problems in the block. Alarm Summary (ALARM_SUM [37]) determines if the Write Alarm (WRITE_ALM
[40]) and Block Alarm [BLOCK_ALM [36]) are disabled.
Block Alarm Auto Acknowledge—Acknowledge Option (ACK_OPTION [38]) determines if the block alarm will be
automatically acknowledged.
Discrete Alarm Disabled—The Write Alarm (WRITE_ALM [40]) is used to alert when parameters are writeable to the
device. Alarm Summary (ALARM_SUM [37]) determines if the Discrete Alarm is disabled.
Discrete Alarm Auto Acknowledge—Acknowledge Option (ACK_OPTION [38]) determines if the Write Alarm
associated with the block will be automatically acknowledged.
Identification
Field Communicator RB > Configure/Setup > Identification
Device ID—The 32 character Device ID (DEVICE_ID [54]).
Electronics Serial Number—The Electronics Serial Number (ELECTRONICS_SN [49]) set at the factory.
Factory Serial Number—The Factory Serial Number (FACTORY_SN [50]) is the instrument serial number set at the
factory.
Field Serial Number——The Field Serial Number (FIELD_SN [51]) is the serial number of instrument assigned in field.
Tag Description—The Tag Description (TAG_DESC [2]) is used to assign a unique 32 character description to each
block within the digital valve controller to describe the intended application for the block.
Strategy—Strategy (STRATEGY [3]) permits strategic grouping of blocks so the operator can identify where the
block is located. The blocks may be grouped by plant area, plant equipment, etc. Enter a value between 0 and
65535 in the Strategy field.
Manufacturer—Manufacturer Identification (MANUFAC_ID [10]) identifies the manufacturer of the instrument. It is
used by the host system to locate the DD file for the device. For Fisher the Manufacturer ID is 0x5100.
Device Type—Device Type (DEV_TYPE [11]) identifies the type of device. It is used by the host system to locate the
DD file for the device. For a DVC6200f digital valve controller the device type is 0x4602.
24
Instruction Manual
D103412X012
Detailed Setup—Resource Block
January 2015
Diagnostic Options—Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the
instrument.
Version
Field Communicator RB > Configure/Setup > Version
Device Revision—The Device Revision (DEV_REV [12]) is the manufacturer's revision number associated with the
resource, used by an interface device to locate the DD file for the resource.
Firmware Revision—Firmware Revision (FIRMWARE_REVISION [47]) identifies the revision of the firmware that is
currently in use.
Standby Firmware Revision—Standby Firmware Revision (STBY_FIRMWARE_REVISION [55]) identifies the revision of
the alternative firmware.
Hardware Revision—Hardware Revision (HARDWARE_REV [48]) identifies the revision of the electronic hardware.
ITK Version—ITK Version (ITK_VER [41]) identifies the major version of the Interoperability Tester used by the
Fieldbus Foundation in certifying the device as interoperable. This device revision meets the requirements of
version 5.
Block Errors
Table 4‐1 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the
Resource block and are provided only for your reference.
Table 4‐1. Resource Block BLOCK_ERR Conditions
Condition Number Condition Name and Description
0 Other ‐ Set if a device initialization error occurred.
1 Block Configuration Error ‐ Set if FEATURE_SEL, CYCLE_SEL, or CYCLE_TYPE is set incorrectly.
2 Link Configuration Error ‐ N/A
3
4 Local Override ‐ N/A
5 Device Fault State ‐ Indicates the device is in Fault State.
6 Device Needs Maintenance Soon ‐ Indicates a Maintenance or Advisory PlantWeb Alert condition is active.
7 Input failure/process variable had Bad status ‐ N/A
8 Output failure ‐ N/A
9 Memory failure ‐ Indicates a pending Flash or NVM failure.
10 Lost Static Data ‐ Indicates failure of the memory containing static parameters.
11 Lost NV Data ‐ Indicates failure of the memory containing non‐volatile parameters.
12 Readback Check Failed ‐ NA
13 Device Needs Maintenance Now ‐ Indicates a Failed PlantWeb Alert condition is active.
14 Power Up ‐ Indicates the device has been powered up and the Resource Block is not running normally.
15 Out of Service (MSB) ‐ The resource block actual mode is Out of Service.
Simulate Active ‐ Indicates that the simulation jumper is in place on the aux terminals. This is not an indication that the I/O
blocks are using simulation data. See AO block parameter SIMULATE [10] and DO block parameter SIMULATE_D [10].
25
Detailed Setup—Resource Block
January 2015
Instruction Manual
D103412X012
Table 4‐2. Parameters Affected by Restart with
Defaults
Index
Number
1
2
3
4
5 MODE_BLK
14
18
20
26
27
28
32
33
34
37
38
39
1
2
3
4
5
8
9
11 PV_SCALE
12
14
15
17
18
19
20
21
22
Parameter Name Initial Value
Resource Block
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
TARGET
PERMITTED
NORMAL
GRANT_DENY
FEATURE_SEL
CYCLE_SEL
SHED_RCAS
SHED_ROUT
FAULT_STATE
LIM_NOTIFY
CONFIRM_TIME
WRITE_LOCK
ALARM_SUM
DISABLED
ACK_OPTION
WRITE_PRI
AO Block
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
MODE_BLK
TARGET
PERMITTED
NORMAL
SP
OUT
EU 100%
EU 0%
Engineering Units
Decimal Places
XD_SCALE
EU 100%
EU 0%
Engineering Units
Decimal Places
IO_OPTS
STATUS_OPTS
CAS_IN
SP_RATE_DN
SP_RATE_UP
SP_HI_LIM
SP_LO_LIM
CHANNEL
-Continued-
0
spaces
0
0
Auto
Auto or Out of Service
Auto
All bits: 0
Set by mfgr.
0:0
640000
640000
1=Clear
MAX_NOTIFY
640000
1=Unlocked
All bits: 0
Disabled
0
0
spaces
0
0
Out of Service
OOS+MAN+AUTO+CAS+RCAS
Auto
Dynamic
Dynamic
100
0
%
2
100
0
%
2
All off
All off
BAD:
NC:
const
0
+INF
+INF
100
0
1=analog valve input
Table 4‐2. Parameters Affected by Restart with
Defaults (Continued)
Index
Number
23
24
26
27
1
2
3
4
5
8
9
10 PV_SCALE
11
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Parameter Name Initial Value
AO Block (continued)
FSTATE_TIME
FSTATE_VAL
RCAS_IN
Status
Value
SHED_OPT
PID Block Parameters
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
MODE_BLK
TARGET
PERMITTED
NORMAL
SP
OUT
EU 100%
EU 0%
Engineering Units
Decimal Places
OUT_SCALE
EU 100%
EU 0%
Engineering Units
Decimal Places
CONTROL_OPTS
STATUS_OPTS
IN
Status
Value
PV_FTIME
BYPASS
CAS_IN
Status
Value
SP_RATE_DN
SP_RATE_UP
SP_HI_LIM
SP_LO_LIM
GAIN
RESET
BAL_TIME
RATE
BKCAL_IN
Status
Value
-Continued-
0
0
BAD:
NoComm:
NoVal:
const
0 Trk
All off
0
spaces
0
0
Out of Service
OOS+MAN+AUTO+CAS+
RCAS+ROUT
Auto
Dynamic
Dynamic
100
0
%
2
100
0
%
2
0: Bypass enable
All off
BAD:
NC:
const
0
0
0
BAD:
NC:
const
0
+INF
+INF
100
0
1
+INF
0
0
BAD:
NC:
const
0
26
Instruction Manual
D103412X012
Detailed Setup—Resource Block
January 2015
Table 4‐2. Parameters Affected by Restart with
Defaults (Continued)
Index
Number
28
29
30
32
33
34
37
38
39
40
41
42
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
Parameter Name Initial Value
PID Block (continued)
OUT_HI_LIM
OUT_LO_LIM
BKCAL_HYS
RCAS_IN
Status
Value
ROUT_IN
Status
Value
SHED_OPT
TRK_SCALE
EU 100%
EU 0%
Engineering Units
Decimal places
TRK_IN_D
Status
Value
TRK_VAL
Status
Value
FF_VAL
Status
Value
FF_SCALE
EU 100%
EU 0%
Engineering Units
Decimal Places
FF_GAIN
ALARM_SUM
DISABLED
ACK_OPTION
ALARM_HYS
HI_HI_PRI
HI_HI_LIM
HI_PRI
HI_LIM
LO_PRI
LO_LIM
LO_LO_PRI
LO_LO_LIM
DV_HI_PRI
DV_HI_LIM
DV_LO_PRI
DV_LO_LIM
-Continued-
100
0
0.5%
BAD:
NoCom:
NoVal:
const
0 Trk
BAD:
NoCom:
NoVal:
const
0 Trk
0
100
0
%
2
BAD:
NC:
const
0
BAD:
NC:
const
0
BAD:
NC:
const
0
100
0
%
2
0
0
Disabled
0.5%
0
+INF
0
+INF
0
-INF
0
-INF
0
+INF
0
-INF
Table 4‐2. Parameters Affected by Restart with
Defaults (Continued)
Index
Number
66
69
70
71
72
73
74
1
2
3
4
5
7
8 OUT_RANGE
10
11
12
13
14
15
16
Parameter Name Initial Value
PID Block (continued)
BIAS
SP_FTIME
MATHFORM
STRUCTURECONFIG
GAMMA
BETA
IDEABAND
ISEL Block
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
MODE_BLK
TARGET
PERMITTED
NORMAL
OUT
EU 100%
EU 0%
Engineering Units
Decimal Places
STATUS_OPTS
IN_1
Status
Value
IN_2
Status
Value
IN_3
Status
Value
IN_4
Status
Value
DISABLE_1
Status
Value
DISABLE_2
Status
Value
-Continued-
0
0
0
0
0
spaces
0
0
Out of Service
OOS+MAN+AUTO
Auto
100
0
%
2
All off
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
27
Detailed Setup—Resource Block
January 2015
Instruction Manual
D103412X012
Table 4‐2. Parameters Affected by Restart with
Defaults (Continued)
Index
Number
17
18
19
20
22
25
26
27
28
29
30
31
32
33
34
35
36
37
Parameter Name Initial Value
ISEL Block (continued)
DISABLE_3
Status
Value
DISABLE_4
Status
Value
SELECT_TYPE
MIN_GOOD
OP_SELECT
Status
Value
IN_5
Status
Value
IN_6
Status
Value
IN_7
Status
Value
IN_8
Status
Value
DISABLE_5
Status
Value
DISABLE_6
Status
Value
DISABLE_7
Status
Value
DISABLE_8
Status
Value
AVG_USE
ALARM_SUM
DISABLED
ACK_OPTION
ALARM_HYS
HI_HI_PRI
-Continued-
BAD
NC
cons
0
BAD
NC
cons
0
All off
0
BAD
NC
constant
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
BAD
NC
cons
0
0
0
0
0.5%
0
Table 4‐2. Parameters Affected by Restart with
Defaults (Continued)
Index
Number
38
39
40
41
42
43
44
49
50
1
2
3
4
5
8
10
11
13
14
15
16
20
21
22
23
1
2
3
4
5
7
8
9
10
11 OUT_2_RANGE
13
14
Parameter Name Initial Value
ISEL Block (continued)
HI_HI_LIM
HI_PRI
HI_LIM
LO_PRI
LO_LIM
LO_LO_PRI
LO_LO_LIM
OUT_D
ALM_SEL
DI Block
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
MODE_BLK
TARGET
PERMITTED
NORMAL
OUT_D
XD_STATE
OUT_STATE
IO_OPTS
STATUS_OPTS
CHANNEL
PV_FTIME
ALARM_SUM
DISABLED
ACK_OPTION
DISC_PRI
DISC_LIM
OS Block
ST_REV
TAG_DESC
STRATEGY
ALERT_KEY
MODE_BLK
TARGET
PERMITTED
NORMAL
SP
OUT_1
OUT_2
OUT_1_RANGE
EU 100%
EU 0%
Engineering Units
Decimal Places
EU 100%
EU 0%
Engineering Units
Decimal Places
STATUS_OPTS
CAS_IN
Status
Value
-Continued-
0
0
0
0
0
0
0
All bits: 0
0
spaces
0
0
Out of Service
OOS+MAN+AUTO
Auto
0
0
All off
All off
0
0
0
All off
0
0
0
spaces
0
0
Out of Service
OOS+MAN+AUTO
AUTO+CAS
100
0
%
2
100
0
%
2
disabled
BAD
NC
const
0
28
Loading...