Emerson Fisher 1098-EGR, Fisher 1098H-EGR Installation Manual
D100339XUS2
Installation Guide
English – February 2016
Types 1098-EGR and 1098H-EGR
www.sherregulators.com
PRODUCT SIZE CATEGORY
DN 25 / NPS 1 SEP
DN 50, 80, 100, 150, 200 x 150 or 300 x 150 /
NPS 1, 2, 3, 4, 6, 8 x 6 or 12 x 6
II
Introduction
This installation guide provides instructions for installation,
startup and adjustment. To receive a copy of the instruction
manual, contact your local Sales Ofce or view a copy at
www.sherregulators.com. For further information refer
to: Types 1098-EGR and 1098H-EGR Instruction Manual,
form 5084, D100339X012.
P.E.D. Categories
This product may be used as a safety accessory with
pressure equipment in the following Pressure Equipment
Directive 97/23/EC categories. It may also be used
outside of the Pressure Equipment Directive using sound
engineering practice (SEP) per table below.
Specications
Body Sizes and End Connection Styles
See Table 1
Main Valve Maximum Inlet Pressure
(1)
27.6 bar / 400 psig or body rating limit whichever
is lower
Maximum Pilot Supply Pressure
(1)
41.4 bar / 600 psig
Outlet Pressure Ranges
(1)
See Table 2
Actuator Sizes and Maximum Pressures
(1)
See Table 3
Maximum and Minimum Differential Pressures
(1)
See Table 4
Temperature Capabilities
(1)
Nitrile (NBR): -29 to 82°C / -20 to 180°F
Fluorocarbon (FKM): -18 to 149°C / 0 to 300°F,
except water is limited to -18 to 93°C / 0 to 200°F
Ethylenepropylene (EPDM): -29 to 135°C / -20 to 275°F
Installation
!
WARNING
Only qualied personnel should install
or service a regulator. Regulators should
be installed, operated and maintained
in accordance with international and
applicable codes and regulations, and
Emerson Process Management Regulator
Technologies, Inc. instructions.
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
If the regulator vents uid or a leak
develops in the system, it indicates that
service is required. Failure to take the
regulator out of service immediately may
create a hazardous condition.
Personal injury, equipment damage or
leakage due to escaping uid or bursting of
pressure-containing parts may result if this
regulator is overpressured or is installed
where service conditions could exceed the
limits given in the Specications section,
or where conditions exceed any ratings of
the adjacent piping or piping connections.
To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices (as required by the appropriate
code, regulation, or standard) to prevent
service conditions from exceeding limits.
Additionally, physical damage to the
regulator could result in personal injury
and property damage due to escaping uid.
To avoid such injury and damage, install
the regulator in a safe location.
Clean out all pipelines before installation of the regulator
and check to be sure the regulator has not been damaged
or has collected foreign material during shipping. For
NPT bodies, apply pipe compound to the external pipe
threads. For anged bodies, use suitable line gaskets and
approved piping and bolting practices. Install the regulator
in any position desired, unless otherwise specied, but be
sure ow through the body is in the direction indicated by
the arrow on the body.
Note
It is important that the regulator be installed
so that the vent hole in the spring case
is unobstructed at all times. For outdoor
installations, the regulator should be located
away from vehicular trafc and positioned
so that water, ice and other foreign materials
cannot enter the spring case through the
vent. Avoid placing the regulator beneath
eaves or downspouts and be sure it is above
the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on
the regulator nameplate. Some type of overpressure
protection is needed if the actual inlet pressure
exceeds the maximum operating outlet pressure rating.
Overpressure protection should also be provided if the
regulator inlet pressure is greater than the safe working
pressure of the downstream equipment.
Regulator operation below the maximum pressure
limitations does not preclude the possibility of damage from
external sources or debris in the line. The regulator should
be inspected for damage after any overpressure condition.
2
Types 1098-EGR and 1098H-EGR
PILOT TYPE
OUTLET (CONTROL) PRESSURE RANGE
bar psig
6351
0.21 to 1.38
0.34 to 2.41
2.41 to 6.90
3 to 20
5 to 35
35 to 100
6352
35 mbar to 0.14 bar
0.14 to 0.69
14 in. w.c. to 2 psig
2 to 10
6353
0.21 to 2.76
2.41 to 8.62
3 to 40
35 to 125
6354L
(1)
6354M
(2)
6354H
5.86 to 13.8
12.1 to 15.2
13.8 to 20.7
85 to 200
175 to 220
200 to 300
61L
61LD
61LE
17 mbar to 0.1 bar
0.07 to 0.34
0.14 to 0.69
0.34 to 1.03
0.69 to 1.38
7 in. w.c. to 2 psig
1 to 5
2 to 10
5 to 15
10 to 20
61H 0.69 to 4.48 10 to 65
61HP
1.03 to 3.10
2.41 to 6.90
6.90 to 20.7
15 to 45
35 to 100
100 to 300
Y600AM
10 to 20 mbar
17 to 40 mbar
37 to 83 mbar
0.83 to 0.17
0.17 to 0.31
0.31 to 0.48
4 to 8 in. w.c.
7 to 16 in. w.c.
15 in. w.c . to 1.2 psig
1.2 to 2.5
2.5 to 4.5
4.5 to 7
1. Without diaphragm limiter.
2. With diaphragm limiter.
Table 2. Outlet Pressure Ranges
ACTUATOR OUTLET (CONTROL) PRESSURE EMERGENCY CASING PRESSURE
Type Size bar psig bar psig
1098
30
40 (standard)
70
6.90
5.17
3.45
100
75
50
7.93
5.65
4.48
115
82
65
1098H 30 24.1 350 27.6 400
Table 3. Actuator Sizes and Maximum Pressures
Table 4. Maximum and Minimum Differential Pressures for Main Valve Selection
BODY SIZE
SPRING PART
NUMBER
SPRING
COLOR
MAXIMUM ALLOWABLE
DIFFERENTIAL
PRESSURE
(1)
MINIMUM DIFFERENTIAL PRESSURE REQUIRED FOR FULL STROKE
Size 30 Actuator Size 40 Actuator Size 70 Actuator
DN NPS bar psig bar psig bar psig bar psig
25 1
14A9687X012 Green 4.1 60 0.24 3.5 0.17 2.5 0.07 1
14A9680X012 Blue 8.6 125 0.34 5 0.21 3 0.10 1.5
14A9679X012 Red 27.6
(3)
400
(3)
0.48 7 0.34 5 0.17 2.5
50 2
14A6768X012 Yellow 1.4 20 - - - - - - - - 0.14 2 0.07 1
14A6626X012 Green 4.1 60 0.28 4 0.21 3 0.10 1.5
14A6627X012 Blue 8.6 125 0.41 6 0.34 5 0.14 2
14A6628X012 Red 27.6
(3)
400
(3)
0.76 11 0.69 10 0.21 3
80 3
14A6771X012 Yellow 1.4 20 - - - - - - - - 0.17 2.5 0.07 1
14A6629X012 Green 4.1 60 0.34 5 0.28 4 0.14 2
14A6630X012 Blue 8.6 125 0.55 8 0.41 6 0.17 2.5
14A6631X012 Red 27.6
(3)
400
(3)
0.97 14 0.76 11 0.28 4
100 4
14A6770X012 Yellow 1.4 20 - - - - - - - - 0.25 3.5 0.09 1.3
14A6632X012 Green 4.1 60 0.69 10 0.34 5 0.17 2.5
14A6633X012 Blue 8.6 125 0.90 13 0.55 8 0.21 3
14A6634X012 Red 27.6
(3)
400
(3)
1.5 22 0.90 13 0.34 5
150, 200 x 150
or 300 x 150
6, 8 x 6
or 12 x 6
15A2253X012 Yellow 1.4 20 - - - - - - - - 0.42 6 0.15 2.2
14A9686X012 Green 4.1 60 0.90 13 0.66 9.5 0.28 4
14A9685X012 Blue 8.6 125 1.3 19 0.97 14 0.41 6
15A2615X012 Red 27.6
(3)
400
(3)
1.9
(2)
28
(2)
1.3 19 0.55 8
1. Maximum inlet pressure is equal to set pressure plus maximum differential.
2. Requires special 6300 Series pilot construction without integral check valve and with external Type 1806H 2.8 bar d / 40 psid check valve.
3. Should not exceed the body rating limit. Use this pressure value or the body rating limit, whichever is lower.
Table 1. Body Sizes and End Connection Styles
BODY SIZE
CAST IRON STEEL OR STAINLESS STEEL
DN NPS
25, 50 1, 2 NPT, CL125 FF or CL250 RF NPT, CL150 RF, CL300 RF, CL600 RF, BWE, SWE or PN 16/25/40
80, 100, 150 3, 4, 6 CL125 FF or CL250 RF CL150 RF, CL300 RF, CL600 RF, BWE or PN 16/25/40
200 x 150, 300 x 150 8 x 6, 12 x 6 - - - - CL150 RF, CL300 RF, CL600 RF or BWE
3
Types 1098-EGR and 1098H-EGR
19
10
37
7
21
6
3
2
24
26
14
15
9
11
18
22
8
35
36
5
31
4
20
23
28
17
1
16 13 12
24
25
21
27
Parts List
Type EGR Parts List (Figure 1)
Key Description
1 Valve Body
2 Body Flange
3 Cap Screw or Stud Bolt
4 Gasket
5 Travel Indicator Fitting
6 O-ring Retainer
7 Travel Indicator Stem O-ring
8 Travel Indicator Hex Nut
9 Spring
10 Travel Indicator Stem
11 Cage
12 Port Seal
13 Seat Ring
14 Piston Ring
15 Upper Seal
16 Valve Plug
17 Cage O-ring
18 Travel Indicator Scale
19 Travel Indicator Protector
20 Plug O-ring
21 Travel Indicator Fitting or Indicator Plug O-ring
22 Travel Indicator Flange Nut
23 E-ring
24 Drive Screw
25 Flow Arrow
26 Body Rating Plate (not shown)
27 Indicator Plug
28 Spring Seat
29 Hex Nut (not shown)
31 Pipe Plug
32 Travel Stop
33 NACE Tag (not shown)
34 Tag Wire (not shown)
35 Fitting
36 Back-up Ring
37 O-ring
38 Pipe Plug
Figure 1. Type EGR Main Valve Assembly
INDICATOR PLUG ASSEMBLY
COMPLETE CAST IRON
FULL-CAPACITY MAIN VALVE ASSEMBLY
Startup
The regulator is factory set at approximately the midpoint
of the spring range or the pressure requested, so an
initial adjustment may be required to give the desired
results. With proper installation completed and relief
valves properly adjusted, slowly open the upstream and
downstream shutoff valves.
Adjustment
To change the outlet pressure, remove the closing cap or
loosen the locknut and turn the adjusting screw clockwise
to increase outlet pressure or counterclockwise to
decrease outlet pressure. Monitor the outlet pressure with
a test gauge during the adjustment. Replace the closing
cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
!
WARNING
To avoid personal injury resulting from
sudden release of pressure, isolate
the regulator from all pressure before
attempting disassembly.
35A3167
Loading...