Emerson Fisher 1077 Data Sheet

1077 Handwheel Actuator
D101625X012
Fisherr 1077 Manual Handwheel Rotary Actuator
Fisher 1077 manual-only handwheel actuator is for use with rotary-shaft valves such as the 9500 butterfly valve; 8532, 8560, and 8580 eccentric disc valves; V150, V200 and V300 Vee-Ballt valves; V250 valves; and CV500 and V500 valves. Figure 1 shows the gearbox of the actuator. In this actuator, torque is transmitted from the handwheel through the handwheel input shaft to a worm and drive sleeve gear (sector) with splined bore. The worm and drive sleeve gear multiply the torque and transmit it to a splined valve shaft or splined stub shaft. The size 10-KE:6 actuator additionally has a spur gear reduction drive for increased torque capability.
W8176-1
Fisher 1077 Handwheel Actuator
Product Bulletin
61.8:1077 July 2012
Features
Easy to Install and Maintain–Splined valve shaft
mates directly with the drive gear sleeve, reducing the number of parts required and simplifying installation and maintenance.
Easy to Operate–Handwheel rotation direction
required to open the valve disc or ball is marked on the handwheel; the rotation indicator is marked in bold print at the open and closed positions and with bold incremental lines to indicate the valve disc or ball position.
Consistency of Operation–When installed
according to instructions, clockwise handwheel rotation closes the valve in all applications.
Accurate Valve Disc or Ball P ositioning–Travel stops
can be adjusted and locked in place to provide accurate disc or ball positioning at closed (0-degree) and open (90-degree) positions. Travel stops for 60-degree operation may be used to establish a disc or ball closing stop at any angle
Figure 1. Gearbox Subassembly
DRIVESLEEVEGEARAND HUB
WORM
W4580
between 0 and 30 degrees and/or to establish a disc or ball opening stop at any angle between 60 and 90 degrees. This option is available on sizes 2-KE and 7-KE as a set screw change. For sizes 0-KE, 6-KE, 9-KE, and 10-KE:6, a different actuator is required when changing from 90-degree to 60-degree ball rotation.
TRAVEL STOPS
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Product Bulletin
61.8:1077 July 2012
Specifications
1077 Handwheel Actuator
D101625X012
Available Configuration
Manual-only handwheel actuator for use with splined and keyed rotary-shaft valves
Actuator Sizes
See tables 1 and 2
Acceptable Valve Shaft Diameters
See tables 1 and 2
Output Torque
See tables 1 and 2
Wheel-Rim Force
See tables 1 and 2
Handwheel Turns Required for Full Rotation
See tables 1 and 2
Handwheel Rotation
Direct Acting Construction: Clockwise handwheel rotation closes the valve (produces clockwise rotation of the valve shaft) as shown in figure 2. Reverse Acting Construction: Clockwise handwheel rotation closes the valve (produces counterclockwise rotation of the valve shaft) as shown in figure 2.
Maximum Output Rotation
Standard: 90 degrees Optional: 60 degrees
J valve ball or disc closed
position may be set to any angle between 0 and 30 degrees, and/or
J valve ball or disc open position
may be set to any angle between 60 and 90 degrees. (This option is available on actuator sizes 2-KE and 7-KE as a set screw change. For sizes 0-KE, 6-KE, 9-KE, and 10-KE:6, a different actuator is required when changing from 90-degree to 60-degree ball rotation.)
Construction Materials
Housing: Cast iron Housing Cover: Cast iron Worm: Steel Drive Sleeve Gear:
For Sizes 0-KE through 7-KE: Phosphor bronze sector with steel hub For Sizes 9-KE and 10-KE:6: Manganese bronze sector with ductile iron hub
Worm Gear Shaft and Handwheel Shaft: Steel Handwheel:
Through 431 mm (16-Inch) Diameter:Castiron Over 431 mm (16-Inch) Diameter: Fabricated steel
Mounting Yoke
For N PS 30 and 36 8510, NPS 16 V250, and any other valve with 76.2 or 88.9 mm (3 or 3-1/2 Inch) Shaft Diameter:Castiron For All Valve Bodies Other Than Those Listed Above:
Painted steel
Mounting Positions
J Right-hand (actuator on the right side of the valve
when viewed from the valve inlet) or
J Left-hand
(actuator on the left side of the valve when viewed from the valve inlet). Position 1 as shown in figure 3 is standard; however, the actuator may be m ounted in any of the positions shown in figure 3. Refer to figure 2 to determine the correct actuator construction.
Approximate Weight
METRIC UNITS U.S. UNITS
ACTUATOR
0-KE
2-KE
6-KE 610 20.2 24 43
7-KE 762 28.2 30 60
9-KE 914 40.9 36 87
10-KE:6
Handwheel
Diameter,
mm
152 3.7 6 8 203 4.7 8 10 203 10.3 8 22 305 11.3 12 24
432 62.6 16 133 610 62.6 24 133
Weight of
Actuator
Assembly,
kg
Handwheel
Diameter,
Inches
Weight of
Actuator
Assembly,
Pounds
Accessories
Position and Limit Switches: or
J One or two limit switches, can be mounted
J One position switch,
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Product Bulletin
1077 Handwheel Actuator
D101625X012
Table1.ActuatorSizeSelection (Metric Units)
WHEEL-RIM FORCE
ACTUATOR
SIZE
ACCEPTABLE
VALVE SHAFT
DIAMETER
MAXIMUM
ALLOWABLE
TORQUE
(1)
HAND­WHEEL
DIAMETER
To Produce
Maximum Allowable
Torque
To Produce Torque
Lower Than Maximum
Allowable Shaft Torque
mm NSm mm N N
12.7
0-KE
15.9
19.1
22.2 and 25.4
22.2 and 25.4 468 203 485
2-KE
31.8
38.1
31.8
6-KE
38.1
44.5
50.8
7-KE
44.5
50.8
44.5
9-KE
50.8
63.5 3390
63.5 6305 431 431
10-KE:6
76.2 6780
88.9 6780
1. Values shown are the maximum allowable torque of a splined valve shaft except where indicated. Without regard to the shaft, maximum allowable torque output is 271 NSmforthesize 0-KE actuator, 678 N
10-KE:6 actuator.
2. Limited to this value by the maximum allowable output torque of the actuator.
3. Wheel-rim force required to produce maximum actuator output torque.
4. Handwheel is 152 mm (6-inch) diameter for keyed-shaft constructions.
Smforthesize2-KEactuator,1360NSmforthesize6-KEactuator,2260NSmforthesize7-KEactuator,3390N•mforthesize9-KEactuator,and6780NSmforthesize
58
138 240
271
678 678
1110
1360 1360 1360
2260 2260
2260
2260
152 152
(4)
(2)
203
203
129 307
396
445
Torque Req'd
(NSm) ÷ 0.4572
(3)
Torque Req'd
(NSm) ÷ 0.6096
Torque Req'd
(NSm) ÷ 0.9652
(2) (2)
305 305
610
(2) (2)
(2) (2)
610 610 610
762 762
762 762
(2)
914 463
467 467
365
445 445 445
440 440
436
436
(3) (3)
(2) (2)
(3) (3)
Torque Req'd
(NSm) ÷ 1.4478
Torque Req'd
(NSm) ÷ 3.0480
Torque Req'd
(NSm) ÷ 5.1435
Torque Req'd
(NSm) ÷ 6.096
(3)
Torque Req'd
(NSm) ÷ 7.3152
Torque Req'd
(NSm) ÷ 15.476
(2)
(2)
610 310
610 310
(3)
(3)
Torque Req'd
(NSm) ÷ 21.848
Torque Req'd
(NSm) ÷ 21.848
HANDWHEEL TURNS
REQUIRED FOR FULL VALVE
DISC OR BALL ROTATION
60-Degree
Rotation
4 6
4 6
6-1/2 9-1/2
6-1/2 9-1/2
6-1/2 10
9 13-1/2
10-1/2 16
10-1/2 16
48 72
48 72
48 72
61.8:1077 July 2012
90-Degree
Rotation
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Product Bulletin
61.8:1077 July 2012
Table2.ActuatorSizeSelection(U.SUnits)
WHEEL-RIM FORCE
ACCEPTABLE
ACTUATOR
SIZE
VALVE SHAFT
DIAMETER
Inches Inch-Pounds Inches Pounds Pounds
1/2
0-KE
5/8 3/4
7/8 and 1
7/8 and 1 4140 8 109
2-KE
1-1/4 1-1/2
1-1/4
6-KE
1-1/2 1-3/4
2
7-KE
1-3/4
2
1-3/4
9-KE
2
2-1/2 30,000
2-1/2 55,762 16 97
10-KE:6
3 60,000
3-1/2 60,000
1. Values shown are the maximum allowable torque of a splined valve shaft except where indicated. Without regard to the shaft, maximum allowable torque output is 2400 inch-pounds for the size 0-KE actuator, 6000 inch-pounds for the size 2-KE actuator, 12,000 inch-pounds for the size 6-KE actuator, 20,000 inch-pounds for the size 7-KE actuator, 30,000 inch-pounds for the size 9-KE actuator, and 60,000 inch-pounds for the size 10-KE:6 actuator.
2. Limited to this value by the maximum allowable output torque of the actuator.
3. Wheel-rim force required to produce maximum actuator output torque.
4. Handwheel is 152 mm (6-inch) diameter for keyed-shaft constructions.
MAXIMUM
ALLOWABLE
TORQUE
(1)
515
1225 2120
(2)
2400
(2)
6000
(2)
6000
9820
12,000
(2)
12,000
(2)
12,000
(2)
20,000
(2)
20,000
23,524 23,524
(2)
(2)
(2)
HAND­WHEEL
DIAMETER
6 6
(4)
8
8
12 12
24 24 24 24
30 30
30 30
36 104
24 69
24 69
To Produce
Maximum Allowable
Torque
29 69
89
(3)
100
(3)
105
(3)
105
82
100
(3)
100
(3)
100
(3)
99
(3)
99
98 98
(3)
(3)
(3)
To Produce Torque
Lower Than Maximum
Allowable Shaft Torque
(In.-Lb.) ÷ 18.00
(In.-Lb.) ÷ 24.00
(In.-Lb.) ÷ 38.00
(In.-Lb.) ÷ 57.00
(In.-Lb.) ÷ 120.00
(In.-Lb.) ÷ 202.50
(In.-Lb.) ÷ 240.00
(In.-Lb.) ÷ 288.00
(In.-Lb.) ÷ 612.00
(In.-Lb.) ÷ 864
(In.-Lb.) ÷ 864
1077 Handwheel Actuator
D101625X012
HANDWHEEL TURNS
REQUIRED FOR FULL VALVE
DISC OR BALL ROTATION
60-Degree
Rotation
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
Torque Req'd
4 6
4 6
6-1/2 9-1/2
6-1/2 9-1/2
6-1/2 10
9 13-1/2
10-1/2 16
10-1/2 16
48 72
48 72
48 72
90-Degree
Rotation
4
1077 Handwheel Actuator
D101625X012
Table 3. Direct and Reverse Acting Actuator Constructions
VALVE SERIES OR DESIGN VALVE SERIES OR DESIGN
MOUNTING
Right-Hand
Left-Hand
Left-Hand
(Optional)
1. A left hand ball will be required for the NPS 3 through 12 Series B and the NPS 14 to 20, with or without attenuator.
(1)
Figure 2. Direct and Reverse Acting Actuator Constructions (also see table 3)
Ball/Plug
Rotation To
Close
CCW CCW
CCW CCW
CW CW
V250 V150, V200 and V300
REVERSE REVERSE REVERSE
NA NA
NA NA
REVERSE REVERSE
DIRECT
CV500
V500
NA NA
Disc/Ball
Rotation To
Close
CW CW
CW CW
NA NA
Product Bulletin
61.8:1077 July 2012
V250
NA NA
DIRECT DIRECT
NA NA
8532, 8560
8580, and 9500
DIRECT
NA NA
40B1561-A
DIRECT ACTING CONSTRUCTION
Installation
The valve body and actuator assembly may be installed in any of the positions shown in figure 3. The actuator will be factory mounted on the valve body in the position specified.
REVERSE ACTING CONSTRUCTION
Dimensions are shown in figure 4. Make clearance considerations before mounting the actuator to determine the most suitable mounting position.
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Product Bulletin
61.8:1077 July 2012
Figure 3. Available Mounting Positions
POSITION 1
FLOW DIRECTION FOR RIGHT-HAND MOUNTING
POSITION 4
DIRECT ACTING ACTUATOR CONSTRUCTION
POSITION 1
1077 Handwheel Actuator
D101625X012
VALVE BODY
FLOW DIRECTION FOR LEFT-HAND MOUNTING
POSITION 3
FLOW DIRECTION FOR RIGHT-HAND MOUNTING
30B0668-A B2002-3
VALVE BODY
FLOW DIRECTION FOR LEFT-HAND MOUNTING
POSITION 4
POSITION 3
REVERSE ACTING ACTUATOR CONSTRUCTION
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Product Bulletin
1077 Handwheel Actuator
D101625X012
Table4.EnvelopeDimensions
ACTUATOR SIZE HANDWHEEL DIAMETER J VALVE SHAFT DIAMETER F H L M N V Z
mm
0-KE
2-KE
6-KE 610
7-KE 762 44.5, 50.8 152 381 105 103 191 324 384
9-KE
10-KE:6
0-KE0
2-KE
6-KE 24.00
7-KE 30.00 1-3/4, 2 6.00 15.00 4.12 4.06 7.50 12.75 15.12
9-KE
10-KE:6
1. Used with NPS 30, 36 8510 and NPS 16 V250.
2. The 19.1 mm (3/4-inch) keyed shaft construction uses a 152 mm (6-inch) handwheel.
152 12.7, 15.9 203 19.1 203 22.2, 25.4 305 31.8, 38.1 238 165 200 243
762 44.5, 50.8
914
406
610 76.2, 88.9
6.00 1/2, 5/8
8.00 3/4
8.00 7/8, 1
12.00 1-1/4, 1-1/2 9.38 6.50 7.88 9.56
30.00 1-3/4, 2
36.00
16.00
24.00 3, 3-1/2
(2)
, 22.2, 25.4 170
31.8, 38.1
44.5, 50.8 191 321 368
63.5 241
(1)
63.5
63.5
(1)
63.5
Inches
(2)
,7/8,1 6.69
1-1/4, 1-1/2
1-3/4, 2 7.50 12.62 14.50
2-1/2 9.50
(1)
2-1/2
2-1/2
(1)
2-1/2
164
70
124
145 356 83 84
178 406 119 117
178 419 127 117
2.75
4.88
5.69 14.00 3.25 3.31
7.00 16.00 4.69 4.62
7.00 16.50 5.00 4.62
45 52 111 186 222
221
79 79
6.44
1.75 2.06 4.38 7.31 8.75
8.69
3.12 3.12
61.8:1077 July 2012
111 187 230
165 213 260
191
346
305 448 241 346 432
305 448 533
4.38 7.38 9.06
6.50 8.38 10.25
7.50
12.00 17.62
9.50 13.62 17.00
12.00 17.62 21.00
13.62
17.00
21.00
432
533
Figure 4. Envelope Dimensions (also see table 4)
H
M
10B0529-H E0870
L
F
V
N
Z
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Product Bulletin
61.8:1077 July 2012
Ordering Information
When ordering, specify:
Application
1077 Handwheel Actuator
D101625X012
tables and figures. Indicate a choice whenever there is a selection to be made.
1. Valve body type or design, size, and shaft diameter.
2. Valve disc or ball rotation (e.g., 0 to 60 or 0 to 90 degrees). For adjustability between 0 and 30 degrees for the closed stop position, or for adjustability between 60 and 90 degrees for the open stop position, the 60-degree travel stop is used. This option is available on actuator sizes 2-KE, 7-KE, 9-KE, and 10-KE:6 as a set screw change. For sizes 0-KE and 6-KE a different actuator is required when changing from 90-degree to 60-degree ball rotation.
3. Right- or left-hand mounting and desired mounting position from figure 3. If the control valve assembly is to be used for bidirectional flow, assume that the flow direction arrows in figure 3 point to the seal retainer or flow ring end of the valve body.
Handwheel Actuator
Refer to the Specifications section. Review the description for each specification and in the referenced
Note
When specifying a mounting position, make certain that the handwheel diameter specified will not interfere with the valve body, pipe flanges, or line bolting connected to the system.
Accessories
If ordering limit switches, specify the number of switches desired (one or two). For one limit switch, specify whether switching is to occur at the open or closed valve position.
Valve Body and Accessories
Refer to the separate valve body and accessory information bulletins for ordering information.
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www.Fisher.com
E 1986, 2012 Fisher Controls International LLC. All rights reserved.
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