All Block Modes
AO Control − Pre-Char
AO Control − Post-Char
DO Control
Input Characterization
:Travel/Pressure State
:PD Inside Status
Protection
Drive Signal
Temperature
Cycle Counter
Travel Accumulator
:Travel Count
Pressures
Pressures
:Supply
:Pressure A
:Pressure B
:A Minus B
Basic Setup
Device Setup
Performance Tuner
Detailed Setup
Transducer Block Mode
Protection
Response Control
Alerts
Instrument
Valve and Actuator
MAI Channel Map
Alert Handling
PlantWeb Alert Simulate
Simulate Active Alerts
PlantWeb Alert Handling
PlantWeb Alert Handling
PlantWeb Alerts Set PV Status
Block Error Reporting
Calibration
Auto Calibration
Manual Calibration
Relay
Supply Pressure
Pressure A
Pressure B
Device Diagnostics
Active PlantWeb Alerts
Alert Conditions
Status
Device Record
Stroke Valve
Trend
Device Record
:Maximum Recorded Temperature
:Maximum Recorded Temperature Time
:Minimum Recorded Temperature
:Minimum Recorded Temperature Time
:Maximum Recorded Supply Pressure
:Maximum Recorded Supply Pressure Time
:Minimum Recorded Supply Pressure
:Minimum Recorded Supply Pressure Time
:Travel/Pressure State
:Travel/Pressure Select
Travel Deviation Pressure Fallback
Travel Cutoff Hi
Travel Cutoff Lo
:Pressure Cutoff Open
:Pressure Cutoff Closed
:Pressure Range Hi
:Pressure Range Lo
Instrument
Tag Description
Pressure Units
Temperature Units
Travel Units
Length Units
Area Units
Spring Rate Units
:Relay Type
:Zero Power Condition
:Maximum Supply Pressure
Calibration Person
Calibration Location
Calibration Date
:Last Calibration Type
Valve and Actuator
Valve
Trim
Actuator
Reference
Reference
:Trim Style 1
:Trim Style 2
:Stroke Time Open
:Stroke Time Close
Self Test Status
Integrator Suspended
Integrator Limited Lo
Integrator Limited Hi
Travel Sensor Span Error
MLFB Error
Travel Sensor Hi Error
Travel Sensor Lo Error
Pressure B Sensor Failure
Pressure A Sensor Failure
Supply Sensor Failure
IOP Failure
Drive Current Alert
Simulate Jumper ON
Block Error
Block Configuration Error
Simulate Active
Lost Static Data
Device Needs Maintenance Now
Out of Service
Travel Tuning
:Travel Tuning Set
Travel Proportional Gain
Travel Velocity Gain
:Travel MLFB Gain
:Travel Integral Enable
:Travel Integral Gain
:Travel Integral Dead Zone
:Travel Integral Limit Hi
:Travel Integral Limit Lo
Performance Tuner
Stabilize / Optimize
Pressure Tuning
Pressure Tuning
:Pressure Tuning Set
:Pressure Tuning Set
:Pressure Proportional Gain
:Pressure Proportional Gain
:Pressure MLFB Gain
:Pressure MLFB Gain
:Pressure Integral Gain
:Pressure Integral Gain
:Pressure Integral Dead Zone
:Pressure Integral Dead Zone
:Pressure Integral Limit Hi
:Pressure Integral Limit Hi
:Pressure Integral Limit Lo
Valve Manufacturer
Valve Model Number
Valve Serial Number
Valve Style
:Valve Size
:Valve Class
:Rated Travel
:Actual Travel
:Shaft Stem Diameter
:Packing Type
:Inlet Pressure
:Outlet Pressure
Trim
:Seat Type
:Leak Class
:Port Diameter
:Port Type
:Flow Direction
:Push Down To
:Flow Tends To
:Unbalanced Area
Actuator
Actuator Manufacturer
Actuator Model Number
:Actuator Style
Actuator Serial Number
:Actuator Size
Actuator Fail Action
:Feedback Connection
:Travel Sensor Motion
:Lever Style
:Lever Arm Length
:Effective Area
:Air
:Upper Bench Set
:Lower Bench Set
:Nominal Supply Pressure
:Spring Rate
:Travel Hi Alert
:Travel Hi Alert Enable
:Travel Hi Alert Point
:Travel Hi Deadband
:Travel Lo Alert
:Travel Lo Alert Enable
:Travel Lo Alert Point
:Travel Lo Deadband
Temperature
:Temperature Hi Alert
:Temperature Hi Alert Enable
Temperature Hi Alert Point
:Temperature Lo Alert
:Temperature Lo Alert Enable
:Temperature Lo Alert Point
Travel Open
Travel Open Alert
Travel Open Alert Enable
:Travel Open Alert Point
:Travel Open Deadband
Proximity
:Proximity Hi Hi Alert
:Proximity Hi Hi Alert Enable
:Proximity Hi Alert
:Proximity Hi Alert Enable
:Proximity Lo Alert
:Proximity Lo Alert Enable
:Proximity Lo Lo Alert
:Proximity Lo Lo Alert Enable
Drive Current
:Drive Current Alert
:Drive Current Alert Enable
:Drive Current Shutdown
:Drive Current Manual Recovery
:Drive Current Alert Point
:Drive Current Alert Time
Drive Signal
Drive Signal
:Drive Signal Alert
:Drive Signal Alert Enable
:Pressure A Sensor Alert
:Pressure A Sensor Alert Enable
:Pressure A Sensor Shutdown
:Pressure A Sensor Manual Recovery
:Pressure B Sensor Alert
:Pressure B Sensor Alert Enable
:Supply Pressure Sensor Alert
:Supply Pressure Sensor Alert Enable
Supply Pressure
:Supply
:Supply Pressure Hi Alert
:Supply Pressure Hi Alert Enable
Supply Pressure Hi Alert Point
:Supply Pressure Lo Alert
:Supply Pressure Lo Alert Enable
:Supply Pressure Lo Alert Point
Travel Deviation
Travel Deviation
:Travel Deviation Alert
:Travel Deviation Alert Enable
:Travel Deviation Alert Point
:Travel Deviation Time
:Travel Deviation Deadband
Travel Limit
:Travel Hi Hi Alert
:Travel Hi Hi Alert Enable
:Travel Hi Hi Alert Point
:Travel Hi Hi Deadband
:Travel Lo Lo Alert
:Travel Lo Lo Alert Enable
:Travel Lo Lo Alert Point
:Travel Lo Lo Deadband
Enable
Supply Sensor FailureTB > Device Diagnostics > Status > Self Test Status > Supply Sensor Failure
Tag DescriptionTB > Configure/Setup > Detailed Setup > Instrument > Tag Description
TemperatureTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature
Temperature Hi AlertTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert
Temperature Hi Alert EnableTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert Enable
Temperature Hi Alert PointTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > T emperature Limit > Temperature Hi Alert Point
Temperature Lo AlertTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > T emperature Limit > Temperature Lo Alert
Temperature Lo Alert EnableTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Enable
Temperature Lo Alert PointTB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Point
Temperature Sensor AlertTB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Temperature Sensor > T emperature Sensor Alert
Temperature Sensor Alert
Enable
Temperature UnitsTB > Configure/Setup > Detailed Setup > Instrument > Temperature Units
TravelTB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel
Travel (DeChar)TB > Device Variables > AO Control-Pre-Char > Travel(DeChar)
Resource Block Error
Device State
Write Lock
Block Alarm
Maintenance
Maintenance
Restart Actions
Fault State
Set Fault State
Clear Fault State
Device Variables
Instrument
Options
DD Information
Options
Diagnostics Options
Function Block Options
Miscellaneous Options
Features Available
Features Available
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
RESOURCE BLOCK
Write Lock
Write Lock
Write Priority
Comm Timeout
Shed Remote Cascade
Shed Remote Out
Options
Diagnostics Options
Function Block Options
Miscellaneous Options
Features Available
Features Selected
Alarm Handling
Alert Key
Confirm Time
Limit Notify
Maximum Notify
Block Alm Disabled
Block Alarm Auto Acknowledge
Disc Alm Disabled
Discrete Alarm Auto Acknowledge
Identification
Device ID
Electronics Serial Number
Factory Serial Number
Field Serial Number
Tag Description
Strategy
Manufacturer
Device Type
Diagnostics Options
Write Lock
Write Alarm Alarm State
Write Lock
Block Alarm
Block Alarm Alarm State
Block Alarm Unacknowledged
Instrument
Identification
Version
Function
Block Options
AO
DO
AI
DI
PID
IS
OS
MAI
Miscellaneous Options
Firmware Download
Travel Control Capable
Pressure Control Capable
Pressure Fallback Capable
Function
Block Options
AO
DO
AI
DI
PID
IS
OS
MAI
Miscellaneous Options
Firmware Download
Travel Control Capable
Pressure Control Capable
Pressure Fallback Capable
Features Available
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
Features Selected
Reports
Fault State
Soft W Lock
Multi-bit Alarm (Bit-Alarm) Support
Resource Block Error
Other
Block Configuration Error
Simulate Active
Device Needs Maintenance Soon
Memory Failure
Lost Static Data
Lost NV Data
Device Needs Maintenance Now
Power Up
Out of Service
Identification
Device ID
Electronics Serial Number
Factory Serial Number
Field Serial Number
Tag Description
Strategy
Manufacturer
Device Type
Number
RB > Configure/Setup > Identification > Factory S/N or RB > Device Variables > Instrument > Identification > Factory Serial
Number
RB > Configure/Setup > Version > Standby Software Revision or RB > Device Variables > Instrument > Version > Standby
Software Revision
x
x
THE FIELDVUEDVC6200f DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEB
DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY
CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK SOFTWARE,
THE DVC6200f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING
ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE
ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY
ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.
FIELDVUE DVC6200f Digital Valve Controller
xi
xi
1-1
Introduction and Specifications
Section 1 Introduction and Specifications
Scope of Manual2...............................................
This instruction manual includes specifications,
installation, operating, and maintenance information
for the DVC6200f digital valve controller.
This manual describes device setup using the 475 or
375 Field Communicator. For information on using
1
Fisher ValveLink software with the instrument, refer to
the appropriate user guide or help.
Do not install, operate, or maintain a DVC6200f digital
valve controller without being fully trained and qualified
in valve, actuator, and accessory installation,
operation, and maintenance. To avoid personal injury
or property damage, it is important to carefully read,
understand, and follow all of the contents of this
manual, including all safety cautions and warnings. If
you have any questions about these instructions,
contact your Emerson Process Management sales
office before proceeding.
W9643_fieldbus
Note
Neither Emerson, Emerson Process
Management, nor any of their affiliated
entities assume responsibility for the
selection, use, or maintenance of any
product. Responsibility for the
selection, use, and maintenance of any
product remains with the purchaser
and end user.
Instrument Description
DVC6200f digital valve controllers for FOUNDATION
fieldbus are communicating, microprocessor-based
instruments. In addition to the traditional function of
converting a digital signal to a pneumatic output
pressure, the DVC6200f digital valve controller, using
FOUNDATION fieldbus communications protocol, gives
easy access to information critical to process
operation as well as process control. This can be done
using a DeltaV console, another FOUNDATION fieldbus
system console, or with ValveLink software version
10.2 or later.
Using a compatible fieldbus configuration device, you
can obtain information about the health of the
instrument, the actuator, and the valve. You can also
obtain asset information about the actuator or valve
manufacturer, model, and serial number. You can set
input and output configuration parameters and
calibrate the instrument.
Figure 1-1 FIELDVUE DVC6200f Digital Valve Controller
Mounted on a Fisher Sliding-Stem Valve Actuator
Using the FOUNDATION fieldbus protocol, information
from the instrument can be integrated into control
systems.
DVC6200f digital valve controllers can be mounted on
single or double-acting sliding-stem actuators, as
shown in figure 1-1, or on rotary actuators. It can also
be integrally mounted to the Fisher GX control valve
and actuator system, as shown in figure 1-2. The
DVC6200f mounts on most Fisher and other
manufacturers’ rotary and sliding-stem actuators.
DVC62000f digital valve controllers are available with
several selections of control and diagnostic capability.
Control selections include:
Standard Control (SC)— Digital valve
controllers with Standard Control have the AO, PID,
ISEL, OS, AI, MAI, DO, and four DI function blocks in
addition to the resource and transducer blocks.
Fieldbus Control (FC)—Digital valve controllers
with Fieldbus Control have the AO function block in
addition to the resource and transducer blocks.
Fieldbus Logic (FL)—Digital valve controllers
with Fieldbus Logic have the DO, and four DI function
blocks, in addition to the resource and transducer
block.
The diagnostic capabilities include:
Performance Diagnostics (PD)
2
November 2010
W9616_fieldbus
Figure 1-2. FIELDVUE DVC6200f Digital Valve Controller
Integrally Mounted to a Fisher GX Control Valve and
Performance and Advanced Diagnostics are available
with ValveLink software. They provide visibility to
instrument alerts. Fieldbus Diagnostics can be viewed
with any host system.
Introduction and Specifications
Function Blocks
In addition to the resource and transducer block, the
digital valve controller may contain the following
function blocks. For additional information on function
blocks, refer to Appendix D, FOUNDATION fieldbus
Communication.
Analog Output (AO) Function Block—The
analog output function block accepts the output from
another function block (such as a PID block) and
transfers it as an actuator control signal to the
transducer block. If the DO block is selected, the AO
block is not functional.
Proportional-Integral-Derivative (PID)
Function Block—The PID function block performs
Input Selector (ISEL) Function Block—The
input selector function block selects from up to four
inputs and may provide the selected signal as input to
the PID block. The input selection can be configured
to select the first good input signal; a maximum,
minimum or average value; or a hot spare.
Output Splitter (OS) Function Block—The
output splitter function block accepts the output from
another function block (such as a PID block) and
creates two outputs that are scaled or split, according
to the user configuration. This block is typically used
for split ranging of two control valves.
Analog Input (AI) Function Block—The analog
input function block monitors the signal from a
DVC6200f sensor or internal measurement and
provides it to another block.
1
Instrument Blocks
The digital valve controller is a block-based device.
For detailed information on the blocks within the digital
valve controller, see the Detailed Setup section of this
manual.
The DVC6200f digital valve controller includes the
resource and transducer block:
Resource Block—The resource block contains
the hardware specific characteristics associated with a
device; it has no input or output parameters. The
resource block monitors and controls the general
operation of other blocks within the device. For
example, when the mode of the resource block is Out
of Service, it impacts all function blocks.
Transducer Block—The transducer block
connects the analog output function block to the I/P
converter, relay, and travel sensor hardware within the
digital valve controller.
November 2010
Multiple Analog Input (MAI) Function
Block—The Multiple Analog Input (MAI) function block
has the ability to process up to eight DVC6200f
measurements and make them available to other
function blocks.
Discrete Output (DO) Function Block—The
discrete output function block processes a discrete set
point and sends it to a specified output channel, which
can be transferred to the transducer block for actuator
control. In the digital valve controller, the discrete
output block provides both normal open/closed control
and the ability to position the valve in 5% increments
for course throttling applications. If the AO block is
selected, the DO block is not functional.
Discrete Input (DI) Function Block—The
discrete input function block processes a single
discrete input from a DVC6200f and makes it available
to other function blocks. In the digital valve controller,
the discrete input function block can provide limit
switch functionality and valve position proximity
detection.
3
DVC6200f Digital Valve Controller
Using This Manual
Sections that contain procedures that require the
use of the Field Communicator have the Field
Communicator symbol in the heading.
1
Navigation paths and fast-key sequences are included
for procedures and parameters that can be accessed
using the Field Communicator.
For example, to access Resource Block Mode:
Field Communicator
An overview of the resource and transducer block
menu structures are shown at the beginning of this
manual. Menu structures for the function blocks are
included with each function block section in Detailed
Setup / Blocks.
Throughout this document, parameters are typically
referred to by their common name or label, followed by
the parameter name and index number; for example,
Write Priority (WRITE_PRI [39]). However, not all
interface systems support the use of the parameter
label and instead use only the Parameter Name,
followed by the index number, when referring to the
block parameters.
Other documents containing information related to the
DVC6200f digital valve controller include:
Bulletin 62.1:DVC6200f—Fisher FIELDVUE
DVC6200f Digital Valve Controller (D103399X012)
Bulletin 62.1:DVC6200f FD—Fisher FIELDVUE
DVC6200f Digital Valve Controller (D103422X012)
Fisher FIELDVUE DVC6200f Quick Start Guide
(D103413X012)
475 Field Communicator User’s Manual
ValveLink Software Help or Documentation
All documents are available from your Emerson
Process Management sales office. Also visit our
website at www.FIELDVUE.com.
Specifications
Specifications for the DVC6200f digital valve controller
are shown in table 1-1.
Related Information
Fieldbus Installation and Wiring
Guidelines
This manual describes how to connect the fieldbus to
the digital valve controller. For a technical description,
planning, and installation information for a FOUNDATION
fieldbus, refer to the FOUNDATION fieldbus Technical
Overview available from the Fieldbus Foundation and
Fieldbus Installations in a DeltaV System available
from your Emerson Process Management sales office.
Educational Services
For information on available courses for the DVC6200f
digital valve controller, as well as a variety of other
products, contact:
Emerson Process Management
Educational Services, Registration
P.O. Box 190; 301 S. 1st Ave.
Marshalltown, IA 50158−2823
Phone: 800−338−8158 or
Phone: 641−754−3771
FAX: 641−754−3431
e-mail: education@emerson.com
4
November 2010
Introduction and Specifications
Table 1-1. Specifications
Available Mounting
Integral mounting to the Fisher GX Control
Valve and Actuator System
Integral mounting to Fisher rotary actuators,
Sliding-stem linear applications
Quarter-turn rotary applications
DVC6200f digital valve controllers can also be
mounted on other actuators that comply with
IEC 60534-6-1, IEC 60534-6-2, VDI/VDE 3845 and
NAMUR mounting standards.
Function Block Suites
Standard Control (throttling control)
Includes AO, PID, ISEL, OS, AI, MAI, DO,
and four DI function block
Fieldbus Control (throttling control)
Contains the AO function block
Fieldbus Logic [discrete (on/off) connectivity]
Includes DO, and four DI function blocks
Block Execution Times
AO Block: 15 msAI Block: 15 ms
PID Block: 20 msMAI BLock: 35 ms
ISEL Block: 20 msDO Block: 15 ms
OS Block: 20 msDI Block: 15 ms
Electrical Input
Voltage Level: 9 to 32 volts
Maximum Current: 19 mA
Reverse Polarity Protection: Unit is not polarity
sensitive
Termination: Bus must be properly terminated per
ISA SP50 guidelines
Maximum Span: 9.5 bar (140 psig)
Action:
Supply Pressure
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements
Maximum: 10.0 bar (145 psig) or maximum
pressure rating of the actuator, whichever is lower
Supply Medium
Air or natural gas
Air: Supply pressure must be clean, dry air that
meets the requirements of ISA Standard 7.0.01. A
maximum 40 micrometer particle size in the air
system is acceptable. Further filtration down to 5
micrometer particle size is recommended.
Natural Gas: Natural gas must be clean, dry,
oil-free, and noncorrosive. H2S content should not
exceed 20 ppm.
Steady-State Air Consumption
Standard Relay: At 1.4 bar (20 psig) supply
pressure: Less than 0.38 normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m3/hr (49 scfh)
Low Bleed Relay: At 1.4 bar (20 psig) supply
pressure: Average value 0.056 normal m3/hr
(2.1 scfh)
At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m3/hr (6.9 scfh)
Double, Single Direct or Reverse
(1)
(2)(3)
1
Digital Communication Protocol
FOUNDATION fieldbus registered device
Physical Layer Type(s):
121—Low−power signaling, bus-powered,
Entity Model I.S.
511—Low−power signaling, bus-powered,
FISCO I.S.
Fieldbus Device Capabilities
Backup Link Master capable
Output Signal
Pneumatic signal, up to 95% of supply pressure
Minimum Span: 0.4 bar (6 psig)
November 2010
Maximum Output Capacity
At 1.4 bar (20 psig) supply pressure: 10.0 normal
m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure: 29.5 normal
m3/hr (1100 scfh)
Operating Ambient Temperature Limits
−40 to 85C (−40 to 185F)
−52 to 85C (−62 to 185F) for instruments utilizing
the Extreme Temperature option (fluorosilicone
elastomers)
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1-2. For additional surge protection
commercially available transient protection devices
can be used.
Actuator Compatibility
Stem Travel (Sliding-Stem Linear)
Minimum: 11 mm (0.45 inch)
Maximum: 606 mm (23-7/8 inches)
Vibration Testing Method
Tested per ANSI/ISA-75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA
Shaft Rotation (Quarter-Turn Rotary)
Minimum: 45
Maximum: 90
specified 1/2 hour endurance test at each major
resonance.
ATEX—Intrinsically Safe, FISCO and Dust,
Flameproof and Dust, Type n and Dust
IECEx— Intrinsically Safe and FISCO,
Flameproof, Type n
Electrical Housing
CSA— Type 4X, IP66
Options
Supply and output pressure gauges or Tire
valves, Integral mounted filter regulator,
Low-Bleed Relay, Extreme Temperature,
Natural Gas Certified
Contact your Emerson Process Management sales
office or go to www.FIELDVUE.com for additional
information.
Declaration of SEP
FM— NEMA 4X
ATEX—IP66
IECEx— IP66
Refer to Special Instructions for “Safe Use” and
Installation in Hazardous Locations, tables 1-3, 1-4,
1-5, and 1-6, and Appendix B for specific approval
information.
The Gas Certified DVC6200f is FM, ATEX, IECEx
and CSA Single Seal approved for use with
natural gas as the supply medium.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m3/hour − Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60F and 14.7 psia.
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. Temperature limits vary based on hazardous area approval.
5. For travel less than 11 mm (0.45 inch) contact your Emerson Process Management sales office.
Fisher Controls International LLC declares this
product to be in compliance with Article 3 paragraph
3 of the Pressure Equipment Directive (PED) 97 /
23 / EC. It was designed and manufactured in
accordance with Sound Engineering Practice (SEP)
and cannot bear the CE marking related to PED
compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
(5)
6
November 2010
Introduction and Specifications
Table 1-2. EMC Summary Results—Immunity
PortPhenomenonBasic StandardTest Level
Electrostatic discharge
(ESD)
Enclosure
I/O signal/control
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
2. Excluding Simulate function, which meets Performance Criteria B.
Communication Connections21.............................................
9
DVC6200f Digital Valve Controller
Installation
2
WARNING
Avoid personal injury or property
damage from sudden release of
process pressure or bursting of parts.
Before proceeding with any
Installation procedures:
Always wear protective clothing,
gloves, and eyewear to prevent
personal injury or property damage.
If installing into an existing
application, also refer to the
WARNINGS at the beginning of the
Maintenance section of this
instruction manual.
Check with your process or
safety engineer for any additional
measures that must be taken to
protect against process media.
WARNING
To avoid static discharge from the
plastic cover, do not rub or clean the
cover with solvents. To do so could
result in an explosion. Clean with a
mild detergent and water only.
WARNING
Failure to follow these conditions of
“safe use” could result in personal
injury or property damage from fire or
explosion, or area re-classification.
CSA
Special Conditions of Safe Use
Intrinsically Safe and FISCO, Explosion Proof,
Division 2, Dust-Ignition Proof
No special conditions for safe use.
Refer to table 1-3 for approval information, figure B-1
for the CSA loop schematic, and figure B-3 for the
CSA nameplate.
FM
Special Conditions of Safe Use
Intrinsically Safe and FISCO, Explosion Proof,
Non-Incendive, Dust-Ignition Proof
1. When product is used with natural gas as the
pneumatic medium, the maximum working pressure of
the natural gas supply shall be limited to 145 psi.
2. When product is used with natural gas as the
pneumatic medium the product shall not be permitted
in a Class I, Division 2, Group A, B, C, D location
without the proper venting installation per the
manufacturer’s instruction manual.
Refer to table 1-4 for approval information, figure B-4
for the FM loop schematics, and figure B-6 for the FM
nameplates.
ATEX
Special Conditions for Safe Use
Intrinsically Safe and FISCO, Dust
Special Instructions for “Safe Use” and
Installations in Hazardous Locations
Certain nameplates may carry more than one
approval, and each approval may have unique
installation/wiring requirements and/or conditions of
“safe use”. These special instructions for “safe use”
are in addition to, and may override, the standard
installation procedures. Special instructions are listed
by approval type.
10
1. This apparatus can only be connected to an
intrinsically safe certified equipment and this
combination must be compatible as regards the
intrinsically safe rules.
2. The FISCO electrical parameters of this equipment
must not exceed any following values:
UOv 17.5 V; IO v380 mA; POv 5.32 W
3. Operating ambient temperature: −52C or −40C
to + 85C
4. For the model with aluminum body: the apparatus
must not be submitted to frictions or mechanical
impacts.
Refer to table 1-5 for additional approval information,
and figure B-7 for the the ATEX Intrinsically Safe, Dust
nameplate.
November 2010
Installation
Flameproof, Dust
Operating ambient temperature: −52C or −40C to
+ 85C
Refer to table 1-5 for additional approval information,
and figure B-8 for the ATEX Flameproof, Dust
nameplate.
Type n, Dust
Operating ambient temperature: −52C or −40C to
+ 80C
Refer to table 1-5 for additional approval information,
and figure B-9 for the ATEX Type n, Dust nameplate.
IECEx
Conditions of Certification
Intrinsically Safe and FISCO, Flameproof, Type n
Ex ia
1. Warning: Electrostatic charge hazard. Do not rub
or clean with solvents. To do so could result in an
explosion.
−52C/−40C v Ta v +80C; T6 (Ta v 62C);
T5 (Ta v 77C); T4 (Ta v 80C)
Electrical parameters for protection type “i”:
Ui v 24V, li v 380 mA, Pi v 1.4W, Ci v 5 nF,
Li v 0 mH (FISCO: Ui v 17.5V, li v 380 mA,
Pi v 5.32W, Ci v 5 nF, Li v 0 mH)
EX d / Ex nC
1. Do not open while energized.
2. Warning: Electrostatic charge hazard. Do not rub
or clean with solvents. To do so could result in an
explosion.
−52C/−40C v Ta v +80C; T6 (Ta v 75C);
T5 (Ta v 80C)
Refer to table 1-6 for additional approval information,
figure B-10 for the IECEx loop schematic, and figure
B-12 for the IECEx nameplate.
2
November 2010
11
DVC6200f Digital Valve Controller
LINEAR AND ROTARY ACTUATORS
HOUSING FOR
2
ROTARY NAMUR, M6
LINEAR, M8
W9703
Figure 2-1. Housing Configurations
Mounting the DVC6200f
The DVC6200f housing is available in two different
configurations, depending on the actuator mounting
method. Figure 2-1 shows the available configurations.
The feedback system for the DVC6200f digital valve
controller utilizes a magnetic assembly for
linkage-less, non-contacting position measurement. In
order to prevent inadvertent stem movement while the
instrument is in operation, magnetic tools (such as a
magnetic-tipped screwdriver) should not be used.
CAUTION
INTEGRAL OUTPUT
PRESSURE PORT
HOUSING FOR
FISHER GX ACTUATORS
HOLE FOR
W9704
SLOTS FOR
MOUNTING BOLTS
MOUNTING BOLT
Note
As a general rule, do not use less than
60% of the magnet assembly travel
range for full travel measurement.
Performance will decrease as the
assembly is increasingly subranged.
The linear magnet assemblies have a
valid travel range indicated by arrows
molded into the piece. This means that
the hall sensor (on the back of the
DVC6200f housing) has to remain
within this range throughout the entire
valve travel. See figure 2-3. The linear
magnet assemblies are symmetrical.
Either end may be up.
The magnet assembly material has
been specifically chosen to provide a
long-term stable magnetic field.
However, as with any magnet, care
must be taken when handling the
magnet assembly. Another high
powered magnet placed in close
proximity (less than 25 mm) can cause
permanent damage. Potential sources
of damaging equipment include, but
are not limited to: transformers, DC
motors, stacking magnet assemblies.
12
Note
Mounting the instrument vertically,
with the vent at the bottom of the
assembly, or horizontally, with the
vent pointing down, is recommended
to allow drainage of moisture that may
be introduced via the instrument air
supply.
November 2010
Installation
AVAILABLE CONSTRUCTIONS:
SSTEM #19 ASSEMBLY (19 mm / 3/4 INCH)
SSTEM #25 ASSEMBLY (25 mm / 1 INCH)
W9705
AVAILABLE CONSTRUCTIONS:
SSTEM #38 ASSEMBLY (38 mm / 1-1/2 INCH)
SSTEM #50 ASSEMBLY (50 mm / 2 INCH)
SSTEM #100 ASSEMBLY (100 mm / 4 INCH)
Figure 2-2. Magnet Assemblies
There are a variety of mounting brackets and kits that
are used to mount the DVC6200f to different
actuators. Depending on the actuator, there will be
differences in fasteners, brackets, and connecting
linkages.
Each mounting kit will include one of the magnet
assemblies illustrated in figure 2-2.
If ordered as part of a control valve assembly, the
factory will mount the digital valve controller on the
actuator and calibrate the instrument. If purchased
separately, you will need a mounting kit to mount the
digital valve controller on the actuator. Each mounting
kit includes detailed information on mounting the digital
valve controller to a specific actuator. Refer to table
2-1 for the more common Fisher actuator mounting
instructions, available at www.fisher.com or your
Emerson Process Management sales office.
AVAILABLE CONSTRUCTIONS:
SSTEM #1 ROLLER ASSEMBLY
RSHAFT #1 WINDOW ASSEMBLY
For general mounting guidelines, refer to the
DVC6200f quick start guide (D103410X012), available
at www.fisher.com or your Emerson Process
Management sales office.
November 2010
Figure 2-3. Travel Range
13
DVC6200f Digital Valve Controller
Table 2-1. DVC6200f Mounting Instructions
Instructions for Mounting:Part Number
585C/585CR Size 25 Actuator with or without HandjackD103439X012
585C/585CR Size 50 Actuator with or without HandjackD103440X012
657 and 667 Size 30−60 ActuatorsD103441X012
657 and 667 Size 34−60 Actuators with HandwheelD103442X012
657 and 667 Size 70, 76, and 87 Actuators (up to 2 inch travel)D103443X012
657 and 667 Size 70, 76, and 87 Actuators (4 inch travel)D103444X012
657 and 667 Size 80 Actuators (up to 2 inch travel)D103445X012
2
657 and 667 Size 80 Actuators (4 inch travel)D103446X012
1051 Size 33 and 1052 Size 20 and 33 Actuators (Window Mount)D103447X012
1051 and 1052 Size 33 Actuators (End Mount)D103448X012
1051 and 1052 Size 40−70 Actuators (Window Mount)D103449X012
1051 and 1052 Size 40−70 Actuators (End Mount)D103450X012
1052 Size 20 Actuator (End Mount)D103451X012
1061 Size 30−68 Actuator (Window Mount)D103453X012
1061 Size 80−100 Actuator (Window Mount)D103452X012
2052 Size 1, 2, 3 Actuator (End Mount)D103454X012
2052 Size 1, 2, 3 Actuator with Spacer (Window Mount)D103455X012
Baumann Sliding-Stem ActuatorsD103456X012
GX Control Valve and Actuator SystemD103457X012
IEC60534-6-1 (NAMUR) Sliding Stem ActuatorsD103458X012
IEC60534-6-2 (NAMUR) Rotary ActuatorsD103459X012
14
November 2010
67CFR
Installation
NOTE:
APPLY LUBRICANT
1
Figure 2-4. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6200f Digital Valve Controller
Mounting Fisher 67CFR Filter Regulator
A 67CFR filter regulator, when used with a DVC6200f
digital valve controller, can be mounted one of three
ways.
Integral-Mounted Regulator
Refer to figure 2-4. Lubricate an O-ring and insert it in
the recess around the SUPPLY connection on the
digital valve controller. Attach the 67CFR filter
regulator to the side of the digital valve controller.
Thread a 1/4-inch socket-head pipe plug into the
unused outlet on the filter regulator. This is the
standard method of mounting the filter regulator.
O-RING
1
SUPPLY CONNECTION
Yoke-Mounted Regulator
Mount the filter regulator with two cap screws to the
pre-drilled and tapped holes in the actuator yoke.
Thread a 1/4-inch socket-head pipe plug into the
unused outlet on the filter regulator. No O-ring is
required.
Casing-Mounted Regulator
Use the separate 67CFR filter regulator casing
mounting bracket provided with the filter regulator.
Attach the mounting bracket to the 67CFR and then
attach this assembly to the actuator casing. Thread a
1/4-inch socket-head pipe plug into the unused outlet
on the filter regulator. No O-ring is required.
CAP SCREWS
2
November 2010
15
DVC6200f Digital Valve Controller
OUTPUT A
WIRING
TERMINAL BOX
2
W9615_fieldbus
Figure 2-5. Pressure Connections
Pneumatic Connections
Pressure
Pressure connections are shown in figure 2-5. All
pressure connections on the digital valve controller are
1/4 NPT internal connections. Use at least10 mm
(3/8-inch) tubing for all pressure connections. If
remote venting is required a minimum of 12.7 mm
(1/2-inch) tubing should be used. Refer to the vent
subsection for remote venting information.
OUTPUT B
CONNECTION
CONNECTION
SUPPLY
CONNECTION
Figure 2-6. Label for Natural Gas Certified Terminal Box
WARNING
Not all DVC6200f digital valve
controllers are suitable for use with
natural gas as the supply medium. If
using natural gas as the supply
medium, the DVC6200f must be Gas
Certified. Using natural gas as the
supply medium in a non-certified
instrument can result in personal
injury or property damage.
Gas Certified instruments can be
identified by the natural gas approval
label shown in figure 2-6. Contact
your Emerson Process Management
sales office for information on
obtaining a Gas Certified DVC6200f
digital valve controller.
Note
Make pressure connections to the
digital valve controller using tubing
with at least 10 mm (3/8-inch) diameter.
Supply
The DVC6200f can be used with air as the supply
medium. In addition, Gas Certified DVC6200f
constructions can be used with natural gas as the
supply medium. If using natural gas as the pneumatic
supply medium, natural gas will be used in the
pneumatic output connections of the DVC6200f to any
connected equipment. In normal operation the unit will
vent the supply medium into the surrounding
atmosphere unless it is remotely vented.
16
WARNING
To avoid personal injury or
property damage resulting from
bursting or parts, do not exceed
maximum supply pressure.
Personal injury or property
damage may result from fire or
explosion if natural gas is used as the
supply medium and appropriate
preventive measures are not taken.
Preventive measures may include, but
are not limited to, one or more of the
following: Remote venting of the unit,
re-evaluating the hazardous area
classification, ensuring adequate
ventilation, and the removal of any
ignition sources. For information on
remote venting of this controller, refer
to page 18.
November 2010
Installation
Severe personal injury or property
damage may occur from an
uncontrolled process if the instrument
supply medium is not clean, dry,
oil-free, and noncorrosive. While use
and regular maintenance of a filter that
removes particles larger than 40
micrometers in diameter will suffice in
most applications, check with an
Emerson Process Management field
office and industry instrument air
quality standards for use with
corrosive air or if you are unsure about
the amount of air filtration or filter
maintenance.
Supply pressure must be clean, dry air that meets the
requirements of ISA Standard 7.0.01. A maximum 40
micrometer particle size in the air system is
acceptable. Further filtration down to 5 micrometer
particle size is recommended. Lubricant content is not
to exceed 1 ppm weight (w/w) or volume (v/v) basis.
Condensation in the air supply should be minimized.
controller (relay B) on a single-acting actuator, connect
OUTPUT B to the actuator diaphragm casing.
Double-Acting Actuators
DVC6200f digital valve controllers on double-acting
actuators always use relay A. With no instrument
Fieldbus power (Zero Power Condition) OUTPUT A is
at 0 pressure and OUTPUT B is at full supply pressure
when the relay is properly adjusted. To have the
actuator stem extend from the cylinder with increasing
input signal, connect OUTPUT A to the upper actuator
cylinder connection. Connect OUTPUT B to the lower
cylinder connection. To have the actuator stem retract
into the cylinder with increasing input signal, connect
OUTPUT A to the lower actuator cylinder connection.
Connect OUTPUT B to the upper cylinder connection.
Special Construction to Support Solenoid
Valve Testing
2
Alternatively, natural gas may be used as the supply
pressure medium in Gas Certified DVC6200f digital
valve controllers. Gas must be clean, dry, oil-free, and
noncorrosive. H2S content should not exceed 20 ppm.
If you are using a 67CFR filter regulator with standard
5 micrometer filter, connect the supply line to the 1/4
NPT IN connection and attach tubing from the output
connection on the filter regulator to the SUPPLY
connection on the instrument. If you are using an
integral mounted 67CFR filter regulator, connect the
supply to the IN connection on the regulator.
Output Connection
A factory mounted digital valve controller has its
output piped to the supply connection on the actuator.
If mounting the digital valve controller in the field,
connect the 1/4 NPT digital valve controller output
connection to the pneumatic actuator input connection.
Single-Acting Actuators
When using a single-acting direct digital valve
controller (relay A or C) on a single-acting actuator,
connect OUTPUT A to the actuator pneumatic input.
When using a single-acting reverse digital valve
Note
Solenoid valve testing is only available
for instrument level PD.
In single-acting actuator applications with a solenoid
valve installed, the DVC6200f can be configured to
monitor the health of the solenoid valve test, which is
initiated by the Logic Solver. This is accomplished by
connecting the unused output port B from the
DVC6200f to the pneumatic monitoring line between
the solenoid valve and the actuator, as shown in figure
2-7. When single-acting, direct relay C is installed, the
“unused” output port is port B. When single-acting,
reverse relay B is used, the unused port is port A.
Note
This application is called “special
application” in the Setup Wizard relay
selection.
This configuration is not possible with
a double-acting actuator or when
using relay A in single-acting mode.
Personal injury or property damage
can occur from cover failure due to
overpressure. Ensure that the
housing vent opening is open and
free of debris to prevent pressure
buildup under the cover.
WARNING
This unit vents the supply medium
into the surrounding atmosphere.
When installing this unit in a
non-hazardous (non-classified)
location in a confined area, with
natural gas as the supply medium,
you must remotely vent this unit to a
safe location. Failure to do so could
result in personal injury or property
damage from fire or explosion, and
area re-classification.
When installing this unit in a
hazardous (classified) location remote
venting of the unit may be required,
depending upon the area
classification, and as specified by the
requirements of local, regional, and
SPRING RETURN ACTUATOR
federal codes, rules and regulations.
Failure to do so when necessary could
result in personal injury or property
damage from fire or explosion, and
area re-classification.
Vent line piping should comply with
local and regional codes, should be as
short as possible with a minimum
inside diameter of 12.7 mm (1/2-inch),
and few bends to reduce case pressure
buildup.
In addition to remote venting of the
unit, ensure that all caps and covers
are correctly installed. Failure to do so
could result in personal injury or
property damage from fire or
explosion, and area re-classification.
The relay constantly bleeds a small amount of supply
medium into the area under the cover. The vent
opening, located below the wiring terminal box on the
side of the housing, should be left open to prevent
pressure buildup under the cover. If a remote vent is
required, the vent lines must be as short as possible
with a minimum number of bends and elbows.
To connect a remote vent, remove the plastic vent.
The vent connection is 3/8 NPT. At a minimum, 12.7
mm (1/2-inch) tubing should be used when installing a
remote vent to prevent excessive pressure from
building up under the cover.
18
November 2010
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