Emerson FIELDVUE DVC6200f Instruction Manual

DVC6200f Digital Valve Controller
Fisher FIELDVUE DVC6200f Digital Valve Controller
Instruction Manual
D103412X012
November 2010
This manual applies to:
Standard Control (SC) Fieldbus Control (FC) Fieldbus Logic (FL)
Introduction and Specifications
Installation
Basic Setup
Detailed Setup
Calibration
Viewing Device Variables and Diagnostics
Maintenance and Troubleshooting
Parts
Principle of Operation
1 2 3 4 5 6 7 8
A
Loop Schematics / Nameplates
Using PlantWeb Alerts
OUNDATION Fieldbus Communication
F
Device Description (DD) Installation
Operating with a DeltaV System
Glossary
Index
B C D E F
Glossary
G
Index
www.Fisher.com
TRANSDUCER BLOCK
FIELD COMMUNICATOR MENU TREE
Configure/Setup
Basic Setup Detailed Setup Calibration
Top Level
Configure/Setup Device Diagnostics Device Variables
Device Variables
All Block Modes AO Control Pre-Char AO Control Post-Char DO Control Input Characterization :Travel/Pressure State :PD Inside Status Protection Drive Signal Temperature Cycle Counter Travel Accumulator :Travel Count Pressures
Pressures
:Supply :Pressure A :Pressure B :A Minus B
Basic Setup
Device Setup Performance Tuner
Detailed Setup
Transducer Block Mode Protection Response Control Alerts Instrument Valve and Actuator MAI Channel Map Alert Handling
MAI Channel Map
:MAI Channel 1 :MAI Channel 2 :MAI Channel 3 :MAI Channel 4 :MAI Channel 5 :MAI Channel 6 :MAI Channel 7 :MAI Channel 8
Alert Handling
PlantWeb Alert Simulate Simulate Active Alerts PlantWeb Alert Handling
PlantWeb Alert Handling
PlantWeb Alerts Set PV Status Block Error Reporting
Calibration
Auto Calibration Manual Calibration Relay Supply Pressure Pressure A Pressure B
Device Diagnostics
Active PlantWeb Alerts Alert Conditions Status Device Record Stroke Valve Trend
Device Record
:Maximum Recorded Temperature :Maximum Recorded Temperature Time :Minimum Recorded Temperature :Minimum Recorded Temperature Time :Maximum Recorded Supply Pressure :Maximum Recorded Supply Pressure Time :Minimum Recorded Supply Pressure :Minimum Recorded Supply Pressure Time
AO Control Pre-Char
:Setpoint :Setpoint Status :Travel (DeChar)
AO Control Post-Char
:Travel Target :Travel :Travel Status
DO Control
:Setpoint(D) :Travel(D)
Simulate Active Alarms
Failed Active Maint Active Advise Active
Status
Self Test Status Block Error
Response Control
Travel Tuning Pressure Tuning Travel Press Control Input Characterization Custom Characterization Table Outblock Selection
Travel Pressure Control
:Travel/Pressure State :Travel/Pressure Select Travel Deviation Pressure Fallback Travel Cutoff Hi Travel Cutoff Lo :Pressure Cutoff Open :Pressure Cutoff Closed :Pressure Range Hi :Pressure Range Lo
Instrument
Tag Description Pressure Units Temperature Units Travel Units Length Units Area Units Spring Rate Units :Relay Type :Zero Power Condition :Maximum Supply Pressure Calibration Person Calibration Location Calibration Date :Last Calibration Type
Valve and Actuator
Valve Trim Actuator Reference
Reference
:Trim Style 1 :Trim Style 2 :Stroke Time Open :Stroke Time Close
Self Test Status
Integrator Suspended Integrator Limited Lo Integrator Limited Hi Travel Sensor Span Error MLFB Error Travel Sensor Hi Error Travel Sensor Lo Error Pressure B Sensor Failure Pressure A Sensor Failure Supply Sensor Failure IOP Failure Drive Current Alert Simulate Jumper ON
Block Error
Block Configuration Error Simulate Active Lost Static Data Device Needs Maintenance Now Out of Service
Travel Tuning
:Travel Tuning Set Travel Proportional Gain Travel Velocity Gain :Travel MLFB Gain :Travel Integral Enable :Travel Integral Gain :Travel Integral Dead Zone :Travel Integral Limit Hi :Travel Integral Limit Lo Performance Tuner Stabilize / Optimize
Pressure Tuning
Pressure Tuning
:Pressure Tuning Set
:Pressure Tuning Set :Pressure Proportional Gain
:Pressure Proportional Gain :Pressure MLFB Gain
:Pressure MLFB Gain :Pressure Integral Gain
:Pressure Integral Gain :Pressure Integral Dead Zone
:Pressure Integral Dead Zone :Pressure Integral Limit Hi
:Pressure Integral Limit Hi :Pressure Integral Limit Lo
:Pressure Integral Limit Lo
Alerts
Elect Alerts Configuration Alerts Sensor Alerts Environment Alerts Travel Alerts Prox Alerts Travel History Alerts Performance Alerts PlantWeb Alert Enable PlantWeb Alert Reporting
Valve
Valve Manufacturer Valve Model Number Valve Serial Number Valve Style :Valve Size :Valve Class :Rated Travel :Actual Travel :Shaft Stem Diameter :Packing Type :Inlet Pressure :Outlet Pressure
Trim
:Seat Type :Leak Class :Port Diameter :Port Type :Flow Direction :Push Down To :Flow Tends To :Unbalanced Area
Actuator
Actuator Manufacturer Actuator Model Number :Actuator Style Actuator Serial Number :Actuator Size Actuator Fail Action :Feedback Connection :Travel Sensor Motion :Lever Style :Lever Arm Length :Effective Area :Air :Upper Bench Set :Lower Bench Set :Nominal Supply Pressure :Spring Rate
ALERTS MENU
ON FACING
PAGE
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Alerts
Elect Alerts Configuration Alerts Sensor Alerts Environment Alerts Travel Alerts Prox Alerts Travel History Alerts Performance Alerts PlantWeb Alert Enable PlantWeb Alert Reporting
PlantWeb Alert Reporting
Failed Suppress Maintenance Suppress Advise Suppress
PlantWeb Alert Enable
Failed Enable Maintenance Enable Advise Enable
Performance Alerts
:PD Inside Status :PD Run Performance Critical Performance Reduced Performance Information
Performance Information
Performance Information Alert Performance Information Alert Enable
Performance Reduced
Performance Reduced Alert Performance Reduced Alert Enable
Performance Critical
Performance Critical Alert Performance Critical Alert Enable
Elect Alerts
Drive Current Drive Signal Processor Impaired
Configuration Alerts
Output Block Timeout Blocks Set to Default Alert Key
Sensor Alerts
Travel Sensor Pressure Sensors Pressure Fallback Temperature Sensor
Environment Alerts
Supply Pressure Temperature Limit
Travel Alerts
:Travel Target :Travel Travel Deviation Travel Limit Travel Hi/Lo
Travel Hi/Lo
:Travel Hi Alert :Travel Hi Alert Enable :Travel Hi Alert Point :Travel Hi Deadband :Travel Lo Alert :Travel Lo Alert Enable :Travel Lo Alert Point :Travel Lo Deadband
Prox Alerts
:Travel Travel Open Travel Closed Proximity
Travel History Alerts
Cycle Counter Travel Accumulator
Travel Accumulator
Travel Accumulator :Travel Accumulator Alert :Travel Accumulator Alert Enable :Travel Accumulator Alert Point :Travel Accumulator Deadband
Processor Impaired
:Program Memory Alert :Program Memory Alert Enable :Program Memory Shutdown :Program Memory Manual Recovery :Static Memory Alert :Static Memory Alert Enable :Static Memory Shutdown :Static Memory Manual Recovery :Processor Alert :Processor Alert Enable :I/O Processor Alert :I/O Processor Alert Enable :I/O Processor Shutdown :I/O Processor Man Recovery
Blocks Set to Default
:Blocks Set to Defaults Alert :Blocks Set to Defaults Alert En-
able
Pressure Fallback
:Pressure Fallback Alert :Pressure Fallback Alert Enable
Temperature Sensor
:Temperature Sensor Alert :Temperature Sensor Alert Enable
Temperature Limit
Temperature :Temperature Hi Alert :Temperature Hi Alert Enable Temperature Hi Alert Point :Temperature Lo Alert :Temperature Lo Alert Enable :Temperature Lo Alert Point
Travel Open
Travel Open Alert Travel Open Alert Enable :Travel Open Alert Point :Travel Open Deadband
Proximity
:Proximity Hi Hi Alert :Proximity Hi Hi Alert Enable :Proximity Hi Alert :Proximity Hi Alert Enable :Proximity Lo Alert :Proximity Lo Alert Enable :Proximity Lo Lo Alert :Proximity Lo Lo Alert Enable
Cycle Counter
Cycle Counter
:Cycle Counter Alert :Cycle Counter Alert Enable :Cycle Counter Alert Point :Cycle Counter Deadband
Drive Current
Drive Current :Drive Current Alert :Drive Current Alert Enable :Drive Current Shutdown :Drive Current Manual Recovery :Drive Current Alert Point :Drive Current Alert Time
Drive Signal
Drive Signal :Drive Signal Alert :Drive Signal Alert Enable
Output Block Timeout
:Output Block Timeout Alert :Output Block Timeout Alert Enable :Output Block Timeout Shutdown :Output Block Timeout Manual Recovery :Output Block Timeout
Travel Sensor
:Travel Sensor Alert :Travel Sensor Alert Enable :Travel Sensor Shutdown :Travel Sensor Manual Recovery
Pressure Sensors
:Pressure A Sensor Alert :Pressure A Sensor Alert Enable :Pressure A Sensor Shutdown :Pressure A Sensor Manual Recovery :Pressure B Sensor Alert :Pressure B Sensor Alert Enable :Supply Pressure Sensor Alert :Supply Pressure Sensor Alert Enable
Supply Pressure
:Supply :Supply Pressure Hi Alert :Supply Pressure Hi Alert Enable Supply Pressure Hi Alert Point :Supply Pressure Lo Alert :Supply Pressure Lo Alert Enable :Supply Pressure Lo Alert Point
Travel Deviation
Travel Deviation :Travel Deviation Alert :Travel Deviation Alert Enable :Travel Deviation Alert Point :Travel Deviation Time :Travel Deviation Deadband
Travel Limit
:Travel Hi Hi Alert :Travel Hi Hi Alert Enable :Travel Hi Hi Alert Point :Travel Hi Hi Deadband :Travel Lo Lo Alert :Travel Lo Lo Alert Enable :Travel Lo Lo Alert Point :Travel Lo Lo Deadband
Travel Closed
:Travel Closed Alert :Travel Closed Alert Enable :Travel Closed Alert Point :Travel Closed Deadband
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Transducer Block (TB) Menu Structure
PARAMETER LABEL MENU STRUCTURE
A Minus B TB > Device Variables > Pressures > A Minus B Actual Travel TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Actual Travel Actuator Fail Action TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Fail Action Actuator Manufacturer TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Manufacturer Actuator Model Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Model Number Actuator Serial Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Serial Number Actuator Size TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Size Actuator Style TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Style Advise Active TB > Configure/Setup > Detailed Setup > Alert Handling > Simulate Active Alerts > Advise Active Advise Enable TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable > Advise Enable Advise Suppress TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting > Advise Suppress Air TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Air Alert Conditions TB > Device Diagnostics > Alert Conditions Alert Key TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Alert Key Area Units TB > Configure/Setup > Detailed Setup > Instrument > Area Units Block Configuration Error TB > Device Diagnostics > Status > Block Error > Block Configuration Error Blocks Set to Defaults Alert TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Blocks Set to Defaults > Block Set to Defaults Alert Blocks Set to Defaults Alert
Enable Calibration Date TB > Configure/Setup > Detailed Setup > Instrument > Calibration Date Calibration Location TB > Configure/Setup > Detailed Setup > Instrument > Calibration Location Calibration Person TB > Configure/Setup > Detailed Setup > Instrument > Calibration Person Custom Characterization Table TB > Configure/Setup > Detailed Setup > Response Control > Custom Characterization Table
Cycle Counter Cycle Counter Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Alert
Cycle Counter Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Alert Enable Cycle Counter Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Alert Point Cycle Counter Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Deadband Device Needs Maintenance
Now Drive Current TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current
Drive Current Alert Drive Current Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert Enable
Drive Current Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert Point Drive Current Alert Time TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert Time Drive Current Manual Recovery TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Manual Recovery Drive Current Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Shutdown
Drive Signal Drive Signal Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Signal > Drive Signal Alert
Drive Signal Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Signal > Drive Signal Alert Enable Effective Area TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Effective Area Failed Active TB > Configure/Setup > Detailed Setup > Alert Handling > Simulate Active Alerts > Failed Active Failed Enable TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable > Failed Enable Failed Suppress TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting > Failed Suppress Feedback Connection TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Feedback Connection Flow Direction TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Flow Direction Flow Tends To TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Flow Tends To I/O Processor Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Alert I/O Processor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Alert Enable I/O Processor Man Recovery TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Man Recovery I/O Processor Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Shutdown Inlet Pressure TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Inlet Pressure
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Blocks Set to Defaults > Block Set to Defaults Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter TB > Device Variables > Cycle Counter
TB > Device Diagnostics > Status > Block Error > Device Needs Maintenance Now
TB > Device Diagnostics > Status > Self Test Status > Drive Current Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Signal > Drive Signal TB > Device Variables > Drive Signal
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Input Characterization Integrator Limited Hi TB > Device Diagnostics > Status > Self Test Status > Integrator Limited Hi
Integrator Limited Lo TB > Device Diagnostics > Status > Self Test Status > Integrator Limited Lo Integrator Suspended TB > Device Diagnostics > Status > Self Test Status > Integrator Suspended IOP Failure TB > Device Diagnostics > Status > Self Test Status > IOP Failure Last Calibration Type TB > Configure/Setup > Detailed Setup > Instrument > Last Calibration T ype Leak Class TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Leak Class Length Units TB > Configure/Setup > Detailed Setup > Instrument > Length Units Lever Arm Length TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Lever Arm Length Lever Style TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Lever Style Lost Static Data TB > Device Diagnostics > Status > Block Error > Lost Static Data Lower Bench Set TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Lower Bench Set MAI Channel 1 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 1 MAI Channel 2 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 2 MAI Channel 3 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 3 MAI Channel 4 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 4 MAI Channel 5 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 5 MAI Channel 6 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 6 MAI Channel 7 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 7 MAI Channel 8 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 8 Maint Active TB > Configure/Setup > Detailed Setup > Alert Handling > Simulate Active Alerts > Maint Active Maintenance Enable TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable > Maintenance Enable Maintenance Suppress TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting > Maintenance Suppress Maximum Recorded Supply
Pressure Maximum Recorded Supply
Pressure Time Maximum Recorded
Temperature Maximum Recorded
Temperature Time Maximum Supply Pressure TB > Configure/Setup > Detailed Setup > Instrument > Maximum Supply Pressure Minimum Recorded Supply
Pressure Minimum Recorded Supply
Pressure Time Minimum Recorded
Temperature Minimum Recorded
Temperature Time MLFB Error TB > Device Diagnostics > Status > Self Test Status > MLFB Error Nominal Supply Pressure TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Nominal Supply Pressure Out of Service TB > Device Diagnostics > Status > Block Error > Out of Service Outlet Pressure TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Outlet Pressure Outblock Selection TB > Configure/Setup > Detailed Setup > Response Control > Outblock Selection Output Block Timeout TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout Output Block Timeout Alert TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block T imeout > Output Block Timeout Alert Output Block Timeout Alert
Enable Output Block Timeout Manual
Recovery Output Block Timeout
Shutdown Packing Type TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Packing Type PD Inside Status TB > Configure/Setup > Device Variables > PD Inside Status PD Run TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > PD Run Performance Critical Alert TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Performance Critical Alert
TB > Configure/Setup > Detailed Setup > Response Control > Input Characterization TB > Device Variables > Input Characterization
TB > Device Diagnostics > Device Record > Maximum Recorded Supply Pressure
TB > Device Diagnostics > Device Record > Maximum Recorded Supply Pressure Time
TB > Device Diagnostics > Device Record > Maximum Recorded Temperature
TB > Device Diagnostics > Device Record > Maximum Recorded Temperature Time
TB > Device Diagnostics > Device Record > Minimum Recorded Supply Pressure
TB > Device Diagnostics > Device Record > Minimum Recorded Supply Pressure Time
TB > Device Diagnostics > Device Record > Minimum Recorded Temperature
TB > Device Diagnostics > Device Record > Minimum Recorded Temperature Time
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout > Output Block Timeout Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout > Output Block Timeout Manual Recovery
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout > Output Block Timeout Shutdown
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Performance Critical Alert Enable
Performance Information Alert TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Information Alert Performance Information Alert
Enable Performance Reduced Alert TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Reduced Alert Performance Reduced Alert
Enable Performance Tuner PlantWeb Alert Simulate TB > Configure/Setup > Detailed Setup > Alert Handling > PlantW eb Alert Simulate
Port Diameter TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Port Diameter Port Type TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Port Type Pressure A TB > Device Variables > Pressures > Pressure A Pressure A Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Alert Pressure A Sensor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Alert Enable Pressure A Sensor Failure TB > Device Diagnostics > Status > Self Test Status > Pressure A Sensor Error Pressure A Sensor Manual
Recovery Pressure A Sensor Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Shutdown Pressure B TB > Device Variables > Pressures > Pressure B Pressure B Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure B Sensor Alert Pressure B Sensor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure B Sensor Alert Enable Pressure B Sensor Failure TB > Device Diagnostics > Status > Self Test Status > Pressure B Sensor Error Pressure Cutoff Closed TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Cutoff Closed Pressure Cutoff Open TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Cutoff Open Pressure Fallback Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Fallback > Pressure Fallback Alert Pressure Fallback Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Fallback > Pressure Fallback Alert Enable Pressure Integral Dead Zone TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Dead Zone Pressure Integral Gain TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Gain Pressure Integral Limit Hi TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Limit Hi Pressure Integral Limit Lo TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Limit Lo Pressure MLFB Gain TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure MLFB Gain Pressure Proportional Gain TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Proportional Gain Pressure Range Hi TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Range Hi Pressure Range Lo TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Range Lo Pressure Tuning Set TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Tuning Set Pressure Units TB > Configure/Setup > Detailed Setup > Instrument > Pressure Units Processor Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Processor Alert Processor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Processor Alert Enable Program Memory Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Alert Program Memory Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Alert Enable Program Memory Manual
Recovery Program Memory Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Shutdown Protection TB > Device Variables > Protection Proximity Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Alert Proximity Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Alert Enable Proximity Hi Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Hi Alert Proximity Hi Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Hi Alert Enable Proximity Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Alert Proximity Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Alert Enable Proximity Lo Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Lo Alert Proximity Lo Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Lo Alert Enable Push Down To TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Push Down To Rated Travel TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Rated Travel Relay Type TB > Configure/Setup > Detailed Setup > Instrument > Relay Type
TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Performance Critical Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Information Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Reduced Alert Enable TB > Configure/Setup > Basic Setup > Performance Tuner
TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Performance Tuner
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Manual Recovery
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Manual Recovery
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Seat Type TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Seat Type Setpoint TB > Device Variables > AO Control-Pre-Char > Setpoint Setpoint Status TB > Device Variables > AO Control-Pre-Char > Setpoint Status Setpoint(D) TB > Device Variables > DO Control > Setpoint(D) Shaft Stem Diameter TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Shaft Stem Diameter Simulate Active TB > Device Diagnostics > Status > Block Error > Simulate Active Simulate Jumper ON TB > Device Diagnostics > Status > Self Test Status > Simulate Jumper ON Spring Rate TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Spring Rate Spring Rate Units TB > Configure/Setup > Detailed Setup > Instrument > Spring Rate Units Static Memory Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Alert Static Memory Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Alert Enable Static Memory Manual
Recovery Static Memory Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Shutdown Stroke Time Close TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Stroke Time Close Stroke Time Open TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Stroke Time Open
Supply Supply Pressure Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Hi Alert
Supply Pressure Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Hi Alert Enable Supply Pressure Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Hi Alert Point Supply Pressure Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Lo Alert Supply Pressure Lo Alert
Enable Supply Pressure Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Lo Alert Point Supply Pressure Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Supply Pressure Sensor Alert Supply Pressure Sensor Alert
Enable Supply Sensor Failure TB > Device Diagnostics > Status > Self Test Status > Supply Sensor Failure Tag Description TB > Configure/Setup > Detailed Setup > Instrument > Tag Description Temperature TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Temperature Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert Temperature Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert Enable Temperature Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > T emperature Limit > Temperature Hi Alert Point Temperature Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > T emperature Limit > Temperature Lo Alert Temperature Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Enable Temperature Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Point Temperature Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Temperature Sensor > T emperature Sensor Alert Temperature Sensor Alert
Enable Temperature Units TB > Configure/Setup > Detailed Setup > Instrument > Temperature Units Travel TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Travel (DeChar) TB > Device Variables > AO Control-Pre-Char > Travel(DeChar)
Travel Accumulator Travel Accumulator Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator Alert
Travel Accumulator Alert Enable
Travel Accumulator Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator Alert Point Travel Accumulator Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > T ravel Accumulator > Travel Accumulator Deadband Travel Closed Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Alert Travel Closed Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Alert Enable Travel Closed Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Alert Point Travel Closed Deadband TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Deadband Travel Count TB > Device Variables > Travel Count Travel Cutoff Hi TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Cutoff Hi Travel Cutoff Lo TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Cutoff Lo
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Manual Recovery
TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply TB > Device Variables > Pressures > Supply
TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Lo Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Supply Pressure Sensor Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Temperature Sensors > T emperature Sensor Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator TB > Device Variables > Travel Accumulator
TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator Alert Enable
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Travel Deviation TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Travel Deviation Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Alert Travel Deviation Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Alert Enable Travel Deviation Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Alert Point Travel Deviation Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Deadband Travel Deviation Pressure
Fallback Travel Deviation Time TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Time Travel Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Alert Travel Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Alert Enable Travel Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Alert Point Travel Hi Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Deadband Travel Hi Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Alert Travel Hi Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Alert Enable Travel Hi Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Alert Point Travel Hi Hi Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Deadband Travel Integral Dead Zone TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Dead Zone Travel Integral Enable TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Enable Travel Integral Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Gain Travel Integral Limit Hi TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Limit Hi Travel Integral Limit Lo TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Limit Lo Travel Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Alert Travel Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Alert Enable Travel Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Alert Point Travel Lo Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Deadband Travel Lo Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Alert Travel Lo Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Alert Enable Travel Lo Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Alert Point Travel Lo Lo Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Deadband Travel MLFB Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel MLFB Gain Travel Open Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Alert Travel Open Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Alert Enable Travel Open Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Alert Point Travel Open Deadband TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Deadband Travel Proportional Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Proportional Gain Travel Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Alert Travel Sensor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Alert Enable Travel Sensor Hi Error TB > Device Diagnostics > Status > Self T est Status > Travel Sensor Hi Error Travel Sensor Lo Error TB > Device Diagnostics > Status > Self Test Status > Travel Sensor Lo Error Travel Sensor Manual
Recovery Travel Sensor Motion TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Travel Sensor Motion Travel Sensor Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Shutdown Travel Sensor Span Error TB > Device Diagnostics > Status > Self Test Status > Travel Sensor Span Error Travel Status TB > Device Variables > AO Control-Post-Char > T ravel Status Travel Tuning Set TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Tuning Set Travel Units TB > Configure/Setup > Detailed Setup > Instrument > Travel Units Travel Velocity Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Velocity Gain Travel(D) TB > Device Variables > DO Control > Travel(D) Travel/Pressure Select TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel/Pressure Select
Travel/Pressure State Trend TB > Device Diagnostics > Trend
Trim Style 1 TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Trim Style 1 Trim Style 2 TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Trim Style 2 Unbalanced Area TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Unbalanced Area
TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Deviation Pressure Fallback
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Manual Recovery
TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel/Pressure State TB > Device Variables > Travel/Pressure State
Continued
vii
vii
Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Upper Bench Set TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Upper Bench Set Valve Class TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Class Valve Manufacturer TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Manufacturer Valve Model Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Model Number Valve Serial Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Serial Number Valve Size TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > V alve Size Valve Style TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > V alve Style Zero Power Condition TB > Configure/Setup > Detailed Setup > Instrument > Zero Power Condition
viii
viii
Top Level
Configure/Setup Device Diagnostics Device Variables
FIELD COMMUNICATOR MENU TREE
Configure/Setup
Resource Block Mode Write Lock Comm Timeout Options Alarm Handling Identification Version
Version
Device Revision Firmware Revision Standby Firmware Revision Hardware Rev ITK Version
Device Diagnostics
Resource Block Error Device State Write Lock Block Alarm Maintenance
Maintenance
Restart Actions Fault State Set Fault State Clear Fault State
Device Variables
Instrument Options DD Information
Options
Diagnostics Options Function Block Options Miscellaneous Options Features Available
Features Available
Reports Fault State Soft W Lock Multi-bit Alarm (Bit-Alarm) Support
RESOURCE BLOCK
Write Lock
Write Lock Write Priority
Comm Timeout
Shed Remote Cascade Shed Remote Out
Options
Diagnostics Options Function Block Options Miscellaneous Options Features Available Features Selected
Alarm Handling
Alert Key Confirm Time Limit Notify Maximum Notify Block Alm Disabled Block Alarm Auto Acknowledge Disc Alm Disabled Discrete Alarm Auto Acknowledge
Identification
Device ID Electronics Serial Number Factory Serial Number Field Serial Number Tag Description Strategy Manufacturer Device Type Diagnostics Options
Write Lock
Write Alarm Alarm State Write Lock
Block Alarm
Block Alarm Alarm State Block Alarm Unacknowledged
Instrument
Identification Version
Function Block Options
AO DO AI DI PID IS OS MAI
Miscellaneous Options
Firmware Download Travel Control Capable Pressure Control Capable Pressure Fallback Capable
Function Block Options
AO DO AI DI PID IS OS MAI
Miscellaneous Options
Firmware Download Travel Control Capable Pressure Control Capable Pressure Fallback Capable
Features Available
Reports Fault State Soft W Lock Multi-bit Alarm (Bit-Alarm) Support
Features Selected
Reports Fault State Soft W Lock Multi-bit Alarm (Bit-Alarm) Support
Resource Block Error
Other Block Configuration Error Simulate Active Device Needs Maintenance Soon Memory Failure Lost Static Data Lost NV Data Device Needs Maintenance Now Power Up Out of Service
Identification
Device ID Electronics Serial Number Factory Serial Number Field Serial Number Tag Description Strategy Manufacturer Device Type
Version
Device Revision Firmware Revision Standby Firmware Revision Hardware Rev ITK Version
ix
ix
Resource Block (RB) Menu Structure
PARAMETER LABEL MENU STRUCTURE
Alert Key RB > Configure/Setup > Alarm Handling > Alert Key Block Alarm: Alarm State RB > Device Diagnostics > Block Alarm > Alarm State Block Alarm: Unacknowledged RB > Device Diagnostics > Block Alarm > Unacknowledge Block Alarm Disabled RB > Configure/Setup > Alarm Handling > Block Alarm Disabled Block Alarm Automatically
Acknowledge Confirm Time RB > Configure/Setup > Alarm Handling > Confirm Time DD Information RB > Device Variables > DD information Device ID RB > Configure/Setup > Identification > Device ID or RB > Device Variables > Instrument > Identification > Device ID Device Revision RB > Configure/Setup > Version > Device Revision or RB > Device Variables > Instrument > Version > Device Revision
Device State Device Type RB > Configure/Setup > Identification > Device Type or RB > Device Variables > Instrument > Identification > Device Type
Diagnostics Options RB > Configure/Setup > Options > Diagnostics Options Discrete Alarm Disabled RB > Configure/Setup > Alarm Handling > Discrete Alarm Disabled Discrete Alarm Automatically
Acknowledge Electronics Serial Number
Factory Serial Number Fault State RB > Device Diagnostics > Maintenance > Fault State
Features Available RB > Configure/Setup > Options > Features Available or RB > Device Variables > Options > Features Available Features Selected RB > Configure/Setup >Options > Features Selected Field Serial Number RB > Configure/Setup > Identification > Field S/N or RB > Device Variables > Instrument > Identification > Field Serial Number Firmware Revision RB > Configure/Setup > Version > Firmware Revision or RB > Device Variables > Instrument > Version > Firmware Revision Function Block Options RB > Configure/Setup > Options > Function Block Options or RB > Device Variables > Options > Function Block Options Hardware Revision RB > Configure/Setup > Version > Hardware Revision or RB > Device Variables > Instrument > Version > Hardware Revision ITK Version RB > Configure/Setup > Version > ITK Version or RB > Device Variables > Instrument > Version > ITK Version Limit Notify RB > Configure/Setup > Alarm Handling > Limit Notify Manufacturer RB > Configure/Setup > Identification > Manufacturer or RB > Device Variables > Instrument > Identification > Manufacturer Maximum Notify RB > Configure/Setup > Alarm Handling > Maximum Notify Miscellaneous Options RB > Configure/Setup > Options >Miscellaneous Options or RB > Device Variables > Options >Miscellaneous Options Resource Block Error RB > Device Diagnostics > Resource Block Error Shed Remote Cascade RB > Configure/Setup > Communication Time Out > Shed Remote Cascade Shed Remote Out RB > Configure/Setup > Communication Time Out > Shed Remote Out
Standby Firmware Revision Strategy RB > Configure/Setup > Identification > Strategy or RB > Device Variables > Instrument > Identification > Strategy
Tag Description RB > Configure/Setup > Identification > Tag Description or RB > Device Variables > Instrument > Identification > Tag Description Write Alarm: Alarm State RB > Device Diagnostics > Write Lock > Write Alarm: Alarm State Write Lock RB > Configure/Setup > Write Lock > Write Lock or RB > Device Diagnostics > Write Lock > Write Lock Write Priority RB > Configure/Setup > Write Lock > Write Priority
RB > Configure/Setup > Alarm Handling > Block Alarm Automatically Acknowledge
RB > Display > Resource Status > Device State RB > Device Diagnostics > Device State
RB > Configure/Setup > Alarm Handling > Discrete Alarm Automatically Acknowledge RB > Configure/Setup > Identification > Elect S/N or RB > Device Variables > Instrument > Identification > Electronics Serial
Number RB > Configure/Setup > Identification > Factory S/N or RB > Device Variables > Instrument > Identification > Factory Serial
Number
RB > Configure/Setup > Version > Standby Software Revision or RB > Device Variables > Instrument > Version > Standby Software Revision
x
x
THE FIELDVUE DVC6200f DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEB DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK SOFTWARE, THE DVC6200f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.
FIELDVUE DVC6200f Digital Valve Controller
xi
xi
1-1
Introduction and Specifications
Section 1 Introduction and Specifications
Scope of Manual 2...............................................
Instrument Description 2.........................................
Using this Manual 4..............................................
Specifications 4.................................................
Related Information 4............................................
Fieldbus Installation and Wiring Guidelines Related Documents
Educational Services 4...........................................
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November 2010
1
DVC6200f Digital Valve Controller
Scope of Manual
This instruction manual includes specifications, installation, operating, and maintenance information for the DVC6200f digital valve controller.
This manual describes device setup using the 475 or 375 Field Communicator. For information on using
1
Fisher ValveLink software with the instrument, refer to the appropriate user guide or help.
Do not install, operate, or maintain a DVC6200f digital valve controller without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
W9643_fieldbus
Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assume responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end user.
Instrument Description
DVC6200f digital valve controllers for FOUNDATION fieldbus are communicating, microprocessor-based instruments. In addition to the traditional function of converting a digital signal to a pneumatic output pressure, the DVC6200f digital valve controller, using FOUNDATION fieldbus communications protocol, gives easy access to information critical to process operation as well as process control. This can be done using a DeltaV console, another FOUNDATION fieldbus system console, or with ValveLink software version
10.2 or later. Using a compatible fieldbus configuration device, you
can obtain information about the health of the instrument, the actuator, and the valve. You can also obtain asset information about the actuator or valve manufacturer, model, and serial number. You can set input and output configuration parameters and calibrate the instrument.
Figure 1-1 FIELDVUE DVC6200f Digital Valve Controller
Mounted on a Fisher Sliding-Stem Valve Actuator
Using the FOUNDATION fieldbus protocol, information from the instrument can be integrated into control systems.
DVC6200f digital valve controllers can be mounted on single or double-acting sliding-stem actuators, as shown in figure 1-1, or on rotary actuators. It can also be integrally mounted to the Fisher GX control valve and actuator system, as shown in figure 1-2. The DVC6200f mounts on most Fisher and other manufacturers’ rotary and sliding-stem actuators.
DVC62000f digital valve controllers are available with several selections of control and diagnostic capability. Control selections include:
Standard Control (SC)— Digital valve controllers with Standard Control have the AO, PID, ISEL, OS, AI, MAI, DO, and four DI function blocks in addition to the resource and transducer blocks.
Fieldbus Control (FC)—Digital valve controllers with Fieldbus Control have the AO function block in addition to the resource and transducer blocks.
Fieldbus Logic (FL)—Digital valve controllers with Fieldbus Logic have the DO, and four DI function blocks, in addition to the resource and transducer block.
The diagnostic capabilities include:
Performance Diagnostics (PD)
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November 2010
W9616_fieldbus
Figure 1-2. FIELDVUE DVC6200f Digital Valve Controller
Integrally Mounted to a Fisher GX Control Valve and
Actuator System
Advanced Diagnostics (AD)Fieldbus Diagnostics (FD)
Performance and Advanced Diagnostics are available with ValveLink software. They provide visibility to instrument alerts. Fieldbus Diagnostics can be viewed with any host system.
Introduction and Specifications
Function Blocks
In addition to the resource and transducer block, the digital valve controller may contain the following function blocks. For additional information on function blocks, refer to Appendix D, FOUNDATION fieldbus Communication.
Analog Output (AO) Function Block—The analog output function block accepts the output from another function block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is selected, the AO block is not functional.
Proportional-Integral-Derivative (PID) Function Block—The PID function block performs
proportional-plus-integral-plus-derivative control.
Input Selector (ISEL) Function Block—The input selector function block selects from up to four inputs and may provide the selected signal as input to the PID block. The input selection can be configured to select the first good input signal; a maximum, minimum or average value; or a hot spare.
Output Splitter (OS) Function Block—The output splitter function block accepts the output from another function block (such as a PID block) and creates two outputs that are scaled or split, according to the user configuration. This block is typically used for split ranging of two control valves.
Analog Input (AI) Function Block—The analog input function block monitors the signal from a DVC6200f sensor or internal measurement and provides it to another block.
1
Instrument Blocks
The digital valve controller is a block-based device. For detailed information on the blocks within the digital valve controller, see the Detailed Setup section of this manual.
The DVC6200f digital valve controller includes the resource and transducer block:
Resource Block—The resource block contains the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. For example, when the mode of the resource block is Out of Service, it impacts all function blocks.
Transducer Block—The transducer block connects the analog output function block to the I/P converter, relay, and travel sensor hardware within the digital valve controller.
November 2010
Multiple Analog Input (MAI) Function
Block—The Multiple Analog Input (MAI) function block
has the ability to process up to eight DVC6200f measurements and make them available to other function blocks.
Discrete Output (DO) Function Block—The discrete output function block processes a discrete set point and sends it to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital valve controller, the discrete output block provides both normal open/closed control and the ability to position the valve in 5% increments for course throttling applications. If the AO block is selected, the DO block is not functional.
Discrete Input (DI) Function Block—The discrete input function block processes a single discrete input from a DVC6200f and makes it available to other function blocks. In the digital valve controller, the discrete input function block can provide limit switch functionality and valve position proximity detection.
3
DVC6200f Digital Valve Controller
Using This Manual
Sections that contain procedures that require the use of the Field Communicator have the Field Communicator symbol in the heading.
1
Navigation paths and fast-key sequences are included for procedures and parameters that can be accessed using the Field Communicator.
For example, to access Resource Block Mode:
Field Communicator
An overview of the resource and transducer block menu structures are shown at the beginning of this manual. Menu structures for the function blocks are included with each function block section in Detailed Setup / Blocks.
Throughout this document, parameters are typically referred to by their common name or label, followed by the parameter name and index number; for example, Write Priority (WRITE_PRI [39]). However, not all interface systems support the use of the parameter label and instead use only the Parameter Name, followed by the index number, when referring to the block parameters.
Resource Block Mode is RB > Configure/Setup > Setup > Resource Block Mode
Related Documents
Other documents containing information related to the DVC6200f digital valve controller include:
Bulletin 62.1:DVC6200f—Fisher FIELDVUE
DVC6200f Digital Valve Controller (D103399X012)
Bulletin 62.1:DVC6200f FD—Fisher FIELDVUE
DVC6200f Digital Valve Controller (D103422X012)
Fisher FIELDVUE DVC6200f Quick Start Guide
(D103413X012)
475 Field Communicator User’s Manual
ValveLink Software Help or Documentation
All documents are available from your Emerson Process Management sales office. Also visit our website at www.FIELDVUE.com.
Specifications
Specifications for the DVC6200f digital valve controller are shown in table 1-1.
Related Information
Fieldbus Installation and Wiring Guidelines
This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning, and installation information for a FOUNDATION fieldbus, refer to the FOUNDATION fieldbus Technical Overview available from the Fieldbus Foundation and Fieldbus Installations in a DeltaV System available from your Emerson Process Management sales office.
Educational Services
For information on available courses for the DVC6200f digital valve controller, as well as a variety of other products, contact:
Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 501582823 Phone: 8003388158 or Phone: 6417543771 FAX: 6417543431 e-mail: education@emerson.com
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Introduction and Specifications
Table 1-1. Specifications
Available Mounting
Integral mounting to the Fisher GX Control
Valve and Actuator System
Integral mounting to Fisher rotary actuators,Sliding-stem linear applicationsQuarter-turn rotary applications
DVC6200f digital valve controllers can also be mounted on other actuators that comply with IEC 60534-6-1, IEC 60534-6-2, VDI/VDE 3845 and NAMUR mounting standards.
Function Block Suites
Standard Control (throttling control)
Includes AO, PID, ISEL, OS, AI, MAI, DO,
and four DI function block
Fieldbus Control (throttling control)
Contains the AO function block
Fieldbus Logic [discrete (on/off) connectivity]
Includes DO, and four DI function blocks
Block Execution Times
AO Block: 15 ms AI Block: 15 ms PID Block: 20 ms MAI BLock: 35 ms ISEL Block: 20 ms DO Block: 15 ms OS Block: 20 ms DI Block: 15 ms
Electrical Input
Voltage Level: 9 to 32 volts Maximum Current: 19 mA Reverse Polarity Protection: Unit is not polarity
sensitive Termination: Bus must be properly terminated per ISA SP50 guidelines
Maximum Span: 9.5 bar (140 psig) Action:
Supply Pressure
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements Maximum: 10.0 bar (145 psig) or maximum
pressure rating of the actuator, whichever is lower
Supply Medium
Air or natural gas Air: Supply pressure must be clean, dry air that
meets the requirements of ISA Standard 7.0.01. A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended.
Natural Gas: Natural gas must be clean, dry, oil-free, and noncorrosive. H2S content should not exceed 20 ppm.
Steady-State Air Consumption
Standard Relay: At 1.4 bar (20 psig) supply
pressure: Less than 0.38 normal m3/hr (14 scfh) At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m3/hr (49 scfh)
Low Bleed Relay: At 1.4 bar (20 psig) supply pressure: Average value 0.056 normal m3/hr
(2.1 scfh) At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m3/hr (6.9 scfh)
Double, Single Direct or Reverse
(1)
(2)(3)
1
Digital Communication Protocol
FOUNDATION fieldbus registered device Physical Layer Type(s):
121—Lowpower signaling, bus-powered, Entity Model I.S.
511—Lowpower signaling, bus-powered, FISCO I.S.
Fieldbus Device Capabilities
Backup Link Master capable
Output Signal
Pneumatic signal, up to 95% of supply pressure Minimum Span: 0.4 bar (6 psig)
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Maximum Output Capacity
At 1.4 bar (20 psig) supply pressure: 10.0 normal m3/hr (375 scfh) At 5.5 bar (80 psig) supply pressure: 29.5 normal m3/hr (1100 scfh)
Operating Ambient Temperature Limits
40 to 85C (40 to 185F)
52 to 85C (62 to 185F) for instruments utilizing
the Extreme Temperature option (fluorosilicone elastomers)
Independent Linearity
Typical Value: ±0.50% of output span
continued
(2)(3)
(1)(4)
5
DVC6200f Digital Valve Controller
Table 1-1. Specifications (continued)
Electromagnetic Compatibility
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
1
shown in table 1-2 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Connections
Supply Pressure: 1/4 NPT internal and integral
pad for mounting 67CFR regulator
Output Pressure: 1/4 NPT internal Tubing: 3/8-inch recommended Vent: 3/8 NPT internal Electrical: 1/2 NPT internal, M20 adapter optional
Lightning and Surge Protection—The degree of immunity to lightning is specified as Surge immunity in table 1-2. For additional surge protection commercially available transient protection devices can be used.
Actuator Compatibility
Stem Travel (Sliding-Stem Linear)
Minimum: 11 mm (0.45 inch) Maximum: 606 mm (23-7/8 inches)
Vibration Testing Method
Tested per ANSI/ISA-75.13.01 Section 5.3.5. A resonant frequency search is performed on all three axes. The instrument is subjected to the ISA
Shaft Rotation (Quarter-Turn Rotary)
Minimum: 45 Maximum: 90
specified 1/2 hour endurance test at each major resonance.
Humidity Testing Method
Tested per IEC 61514−2
Electrical Classification
Hazardous Area Approvals
CSA— Intrinsically Safe and FISCO,
Weight
3.5 kg (7.7 lbs)
Construction Materials
Housing, module base and terminal box: ASTM
B85 A03600 low copper aluminum alloy
Cover: Thermoplastic polyester Elastomers: Nitrile (standard)
Explosion-proof, Division 2, Dust Ignition-proof FM— Intrinsically Safe and FISCO,
Explosion-proof, Non-Incendive, Dust Ignition-proof
ATEX—Intrinsically Safe, FISCO and Dust, Flameproof and Dust, Type n and Dust
IECEx— Intrinsically Safe and FISCO, Flameproof, Type n
Electrical Housing
CSA— Type 4X, IP66
Options
Supply and output pressure gauges or Tire
valves, Integral mounted filter regulator,
Low-Bleed Relay, Extreme Temperature, Natural Gas Certified
Contact your Emerson Process Management sales office or go to www.FIELDVUE.com for additional information.
Declaration of SEP
FM— NEMA 4X ATEX—IP66 IECEx— IP66
Refer to Special Instructions for “Safe Use” and Installation in Hazardous Locations, tables 1-3, 1-4, 1-5, and 1-6, and Appendix B for specific approval information.
The Gas Certified DVC6200f is FM, ATEX, IECEx and CSA Single Seal approved for use with natural gas as the supply medium.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m3/hour Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh Standard cubic feet per hour at 60F and 14.7 psia.
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. Temperature limits vary based on hazardous area approval.
5. For travel less than 11 mm (0.45 inch) contact your Emerson Process Management sales office.
Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 / EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.
However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.
(5)
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November 2010
Introduction and Specifications
Table 1-2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level
Electrostatic discharge (ESD)
Enclosure
I/O signal/control
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
2. Excluding Simulate function, which meets Performance Criteria B.
Radiated EM field IEC 61000-4-3
Rated power frequency magnetic field
Burst IEC 61000-4-4 Surge IEC 61000-4-5 Conducted RF IEC 61000-4-6
IEC 61000-4-2
IEC 61000-4-8
Table 1-3. Hazardous Area Classifications—CSA (Canada)
Certification
Body
CSA
Ex ia—Intrinsically Safe & FISCO Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE42818 Natural Gas Approved
Explosion-proof Class I Division 1 GP B,C,D T6 Natural Gas Approved
Class I Division 2 GP A,B,C,D T6 Class II Division 1,2 GP E,F,G T6 Class III Natural Gas Approved
Certification Obtained Entity Rating Temperature Code Enclosure Rating
FIELDBUS FISCO
Vmax = 24 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH
4 kV contact 8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
30 A/m at 50/60 Hz 1 kV
1 kV (line to ground only, each) 150 kHz to 80 MHz at 3 Vrms
Vmax = 17.5 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
− − −
− − −
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T6(Tamb v 80C)
T6(Tamb v 80C)
Performance
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Single Seal Device
Criteria
(2)
A
A
A
(2)
A
B A
(1)
1
Certification
Body
FM
Table 1-4. Hazardous Area Classifications—FM (United States)
Certification Obtained Entity Rating Temperature Code Enclosure Rating
Intrinsically Safe & FISCO Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42819 Natural Gas Approved
Explosion-proof Class I, Division 1 GP B,C,D T6 Natural Gas Approved
Class I Division 2 GP A,B,C,D T6 Class II Division 1 GP E,F,G T6 Class II Division 2 GP F,G T6 Class III Natural Gas Approved
FIELDBUS FISCO
Vmax = 24 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH Pi = 1.4 W
Vmax = 17.5 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
− − −
− − −
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T6(Tamb v 80C)
T6(Tamb v 80C)
NEMA 4X
NEMA 4X
NEMA 4X
November 2010
7
DVC6200f Digital Valve Controller
Table 1-5. Hazardous Area Classifications—ATEX
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
1
II 1 G D Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Ga
ATEX
Dust Ex iaD 20 T100C (Tamb Ex iaD 20 T100C (Tamb Ex iaD 20 T85C (Tamb v 62C) Da Natural Gas Approved
II 2 G D Flameproof Gas Ex d IIC T5/T6 Dust Ex tD A21 IP66 T90C (Tamb v 85C) Ex tD A21 IP66 T80C (Tamb v 75C) Natural Gas Approved
II 3 G D Type n Gas Ex nCnL IIC T5/T6 Dust Ex tD A22 IP66 T85C (Tamb v 80C) Ex tD A22 IP66 T80C (Tamb v 75C) Natural Gas Approved
v 80C) Da v 77C) Da
Table 1-6. Hazardous Area Classifications—IECEx
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Natural Gas Approved
IECEx
Flameproof Gas Ex d IIC T5/T6 Natural Gas Approved
Type n Gas Ex nC IIC T5/T6 Natural Gas Approved
FIELDBUS FISCO
Ui = 24 V Ii = 380 mA Ci = 5 nF Li = 0 mH Pi = 1.4 W
− − − − − −
− − − − − −
FIELDBUS FISCO
Ui = 24 V Li = 380 mA Ci = 5 nF Li = 0 mH Pi = 1.4 W
− − −
− − −
Ui = 17.5 V Ii = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
Ui = 17.5 V Li = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T5(Tamb v 85C) T6(Tamb v 75C)
T5(Tamb v 80C) T6(Tamb v 75C)
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T5(Tamb v 80C) T6(Tamb v 75C)
T5(Tamb v 80C) T6(Tamb v 75C)
IP66
IP66
IP66
IP66
IP66
IP66
8
November 2010
2-2
Installation
Section 2 Installation
Installation 10....................................................
Special Instructions for “Safe Use” and Installations
in Hazardous Locations 10.............................................
CSA 10....................................................................
FM 10.....................................................................
ATEX 10..................................................................
IECEx 11..................................................................
Mounting the DVC6200f 12.............................................
Mounting Fisher 67CFR Filter Regulator 15...............................
Pneumatic Connections 16........................................
Pressure 16..........................................................
Supply 16............................................................
Output Connection 17.......................................................
Special Construction to Support Solenoid Valve Testing 17.......................
Vent 18....................................................................
Wiring and Electrical Connections 19..............................
Fieldbus Connections 19...............................................
Making Fieldbus Connections with a Twisted-Shielded Pair 19....................
Making Fieldbus Connections with a Quick Connect Cable Entry 20...............
2
Simulate Enable Jumper 21........................................
Commissioning Tag 22............................................
November 2010
Communication Connections 21.............................................
9
DVC6200f Digital Valve Controller
Installation
2
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding with any Installation procedures:
Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage.
If installing into an existing application, also refer to the WARNINGS at the beginning of the Maintenance section of this instruction manual.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
WARNING
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. To do so could result in an explosion. Clean with a mild detergent and water only.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, or area re-classification.
CSA
Special Conditions of Safe Use Intrinsically Safe and FISCO, Explosion Proof,
Division 2, Dust-Ignition Proof
No special conditions for safe use. Refer to table 1-3 for approval information, figure B-1
for the CSA loop schematic, and figure B-3 for the CSA nameplate.
FM
Special Conditions of Safe Use Intrinsically Safe and FISCO, Explosion Proof,
Non-Incendive, Dust-Ignition Proof
1. When product is used with natural gas as the pneumatic medium, the maximum working pressure of the natural gas supply shall be limited to 145 psi.
2. When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class I, Division 2, Group A, B, C, D location without the proper venting installation per the manufacturer’s instruction manual.
Refer to table 1-4 for approval information, figure B-4 for the FM loop schematics, and figure B-6 for the FM nameplates.
ATEX
Special Conditions for Safe Use Intrinsically Safe and FISCO, Dust
Special Instructions for “Safe Use” and Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval type.
10
1. This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.
2. The FISCO electrical parameters of this equipment must not exceed any following values:
UOv 17.5 V; IO v380 mA; POv 5.32 W
3. Operating ambient temperature: −52C or −40C to + 85C
4. For the model with aluminum body: the apparatus must not be submitted to frictions or mechanical impacts.
Refer to table 1-5 for additional approval information, and figure B-7 for the the ATEX Intrinsically Safe, Dust nameplate.
November 2010
Installation
Flameproof, Dust
Operating ambient temperature: −52C or −40C to + 85C
Refer to table 1-5 for additional approval information, and figure B-8 for the ATEX Flameproof, Dust nameplate.
Type n, Dust
Operating ambient temperature: −52C or −40C to + 80C
Refer to table 1-5 for additional approval information, and figure B-9 for the ATEX Type n, Dust nameplate.
IECEx
Conditions of Certification Intrinsically Safe and FISCO, Flameproof, Type n
Ex ia
1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.
52C/40C v Ta v +80C; T6 (Ta v 62C); T5 (Ta v 77C); T4 (Ta v 80C)
Electrical parameters for protection type “i”: Ui v 24V, li v 380 mA, Pi v 1.4W, Ci v 5 nF, Li v 0 mH (FISCO: Ui v 17.5V, li v 380 mA, Pi v 5.32W, Ci v 5 nF, Li v 0 mH)
EX d / Ex nC
1. Do not open while energized.
2. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.
52C/40C v Ta v +80C; T6 (Ta v 75C); T5 (Ta v 80C)
Refer to table 1-6 for additional approval information, figure B-10 for the IECEx loop schematic, and figure B-12 for the IECEx nameplate.
2
November 2010
11
DVC6200f Digital Valve Controller
LINEAR AND ROTARY ACTUATORS
HOUSING FOR
2
ROTARY NAMUR, M6
LINEAR, M8
W9703
Figure 2-1. Housing Configurations
Mounting the DVC6200f
The DVC6200f housing is available in two different configurations, depending on the actuator mounting method. Figure 2-1 shows the available configurations.
The feedback system for the DVC6200f digital valve controller utilizes a magnetic assembly for linkage-less, non-contacting position measurement. In order to prevent inadvertent stem movement while the instrument is in operation, magnetic tools (such as a magnetic-tipped screwdriver) should not be used.
CAUTION
INTEGRAL OUTPUT PRESSURE PORT
HOUSING FOR
FISHER GX ACTUATORS
HOLE FOR
W9704
SLOTS FOR MOUNTING BOLTS
MOUNTING BOLT
Note
As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will decrease as the assembly is increasingly subranged.
The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall sensor (on the back of the DVC6200f housing) has to remain within this range throughout the entire valve travel. See figure 2-3. The linear magnet assemblies are symmetrical. Either end may be up.
The magnet assembly material has been specifically chosen to provide a long-term stable magnetic field.
However, as with any magnet, care must be taken when handling the magnet assembly. Another high powered magnet placed in close proximity (less than 25 mm) can cause permanent damage. Potential sources of damaging equipment include, but are not limited to: transformers, DC motors, stacking magnet assemblies.
12
Note
Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply.
November 2010
Installation
AVAILABLE CONSTRUCTIONS: SSTEM #19 ASSEMBLY (19 mm / 3/4 INCH) SSTEM #25 ASSEMBLY (25 mm / 1 INCH)
W9705
AVAILABLE CONSTRUCTIONS: SSTEM #38 ASSEMBLY (38 mm / 1-1/2 INCH) SSTEM #50 ASSEMBLY (50 mm / 2 INCH) SSTEM #100 ASSEMBLY (100 mm / 4 INCH)
Figure 2-2. Magnet Assemblies
There are a variety of mounting brackets and kits that are used to mount the DVC6200f to different actuators. Depending on the actuator, there will be differences in fasteners, brackets, and connecting linkages.
Each mounting kit will include one of the magnet assemblies illustrated in figure 2-2.
If ordered as part of a control valve assembly, the factory will mount the digital valve controller on the actuator and calibrate the instrument. If purchased separately, you will need a mounting kit to mount the digital valve controller on the actuator. Each mounting kit includes detailed information on mounting the digital valve controller to a specific actuator. Refer to table 2-1 for the more common Fisher actuator mounting instructions, available at www.fisher.com or your Emerson Process Management sales office.
AVAILABLE CONSTRUCTIONS: SSTEM #1 ROLLER ASSEMBLY RSHAFT #1 WINDOW ASSEMBLY
(FISHER 2052 SIZE 2 & 3, 1051/1052 SIZE 40-70, 1061 SIZE 30-100, SLIDING-STEM > 100 mm (4 INCHES)
RSHAFT #2 WINDOW ASSEMBLY
(2052 SIZE 1, 1051/1052 SIZE 20−33)
VALID TRAVEL RANGE 50 mm (2 INCH) SHOWN
MAGNET ASSEMBLY (ATTACHED TO VALVE STEM)
W9706
INDEX MARK
RSHAFT END
ASSEMBLY
90 DEG
2
For general mounting guidelines, refer to the DVC6200f quick start guide (D103410X012), available at www.fisher.com or your Emerson Process Management sales office.
November 2010
Figure 2-3. Travel Range
13
DVC6200f Digital Valve Controller
Table 2-1. DVC6200f Mounting Instructions
Instructions for Mounting: Part Number
585C/585CR Size 25 Actuator with or without Handjack D103439X012 585C/585CR Size 50 Actuator with or without Handjack D103440X012 657 and 667 Size 3060 Actuators D103441X012 657 and 667 Size 3460 Actuators with Handwheel D103442X012 657 and 667 Size 70, 76, and 87 Actuators (up to 2 inch travel) D103443X012 657 and 667 Size 70, 76, and 87 Actuators (4 inch travel) D103444X012 657 and 667 Size 80 Actuators (up to 2 inch travel) D103445X012
2
657 and 667 Size 80 Actuators (4 inch travel) D103446X012 1051 Size 33 and 1052 Size 20 and 33 Actuators (Window Mount) D103447X012 1051 and 1052 Size 33 Actuators (End Mount) D103448X012 1051 and 1052 Size 4070 Actuators (Window Mount) D103449X012 1051 and 1052 Size 4070 Actuators (End Mount) D103450X012 1052 Size 20 Actuator (End Mount) D103451X012 1061 Size 3068 Actuator (Window Mount) D103453X012 1061 Size 80100 Actuator (Window Mount) D103452X012 2052 Size 1, 2, 3 Actuator (End Mount) D103454X012 2052 Size 1, 2, 3 Actuator with Spacer (Window Mount) D103455X012 Baumann Sliding-Stem Actuators D103456X012 GX Control Valve and Actuator System D103457X012 IEC60534-6-1 (NAMUR) Sliding Stem Actuators D103458X012 IEC60534-6-2 (NAMUR) Rotary Actuators D103459X012
14
November 2010
67CFR
Installation
NOTE:
APPLY LUBRICANT
1
Figure 2-4. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6200f Digital Valve Controller
Mounting Fisher 67CFR Filter Regulator
A 67CFR filter regulator, when used with a DVC6200f digital valve controller, can be mounted one of three ways.
Integral-Mounted Regulator
Refer to figure 2-4. Lubricate an O-ring and insert it in the recess around the SUPPLY connection on the digital valve controller. Attach the 67CFR filter regulator to the side of the digital valve controller. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. This is the standard method of mounting the filter regulator.
O-RING
1
SUPPLY CONNECTION
Yoke-Mounted Regulator
Mount the filter regulator with two cap screws to the pre-drilled and tapped holes in the actuator yoke. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. No O-ring is required.
Casing-Mounted Regulator
Use the separate 67CFR filter regulator casing mounting bracket provided with the filter regulator. Attach the mounting bracket to the 67CFR and then attach this assembly to the actuator casing. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. No O-ring is required.
CAP SCREWS
2
November 2010
15
DVC6200f Digital Valve Controller
OUTPUT A
WIRING TERMINAL BOX
2
W9615_fieldbus
Figure 2-5. Pressure Connections
Pneumatic Connections
Pressure
Pressure connections are shown in figure 2-5. All pressure connections on the digital valve controller are 1/4 NPT internal connections. Use at least10 mm (3/8-inch) tubing for all pressure connections. If remote venting is required a minimum of 12.7 mm (1/2-inch) tubing should be used. Refer to the vent subsection for remote venting information.
OUTPUT B CONNECTION
CONNECTION
SUPPLY CONNECTION
Figure 2-6. Label for Natural Gas Certified Terminal Box
WARNING
Not all DVC6200f digital valve controllers are suitable for use with natural gas as the supply medium. If using natural gas as the supply medium, the DVC6200f must be Gas Certified. Using natural gas as the supply medium in a non-certified instrument can result in personal injury or property damage.
Gas Certified instruments can be identified by the natural gas approval label shown in figure 2-6. Contact your Emerson Process Management sales office for information on obtaining a Gas Certified DVC6200f digital valve controller.
Note
Make pressure connections to the digital valve controller using tubing with at least 10 mm (3/8-inch) diameter.
Supply
The DVC6200f can be used with air as the supply medium. In addition, Gas Certified DVC6200f constructions can be used with natural gas as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be used in the pneumatic output connections of the DVC6200f to any connected equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented.
16
WARNING
To avoid personal injury or property damage resulting from bursting or parts, do not exceed maximum supply pressure.
Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, re-evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources. For information on remote venting of this controller, refer to page 18.
November 2010
Installation
Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not clean, dry, oil-free, and noncorrosive. While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance.
Supply pressure must be clean, dry air that meets the requirements of ISA Standard 7.0.01. A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized.
controller (relay B) on a single-acting actuator, connect OUTPUT B to the actuator diaphragm casing.
Double-Acting Actuators
DVC6200f digital valve controllers on double-acting actuators always use relay A. With no instrument Fieldbus power (Zero Power Condition) OUTPUT A is at 0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted. To have the actuator stem extend from the cylinder with increasing input signal, connect OUTPUT A to the upper actuator cylinder connection. Connect OUTPUT B to the lower cylinder connection. To have the actuator stem retract into the cylinder with increasing input signal, connect OUTPUT A to the lower actuator cylinder connection. Connect OUTPUT B to the upper cylinder connection.
Special Construction to Support Solenoid Valve Testing
2
Alternatively, natural gas may be used as the supply pressure medium in Gas Certified DVC6200f digital valve controllers. Gas must be clean, dry, oil-free, and noncorrosive. H2S content should not exceed 20 ppm.
If you are using a 67CFR filter regulator with standard 5 micrometer filter, connect the supply line to the 1/4 NPT IN connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the instrument. If you are using an integral mounted 67CFR filter regulator, connect the supply to the IN connection on the regulator.
Output Connection
A factory mounted digital valve controller has its output piped to the supply connection on the actuator. If mounting the digital valve controller in the field, connect the 1/4 NPT digital valve controller output connection to the pneumatic actuator input connection.
Single-Acting Actuators
When using a single-acting direct digital valve controller (relay A or C) on a single-acting actuator, connect OUTPUT A to the actuator pneumatic input. When using a single-acting reverse digital valve
Note
Solenoid valve testing is only available for instrument level PD.
In single-acting actuator applications with a solenoid valve installed, the DVC6200f can be configured to monitor the health of the solenoid valve test, which is initiated by the Logic Solver. This is accomplished by connecting the unused output port B from the DVC6200f to the pneumatic monitoring line between the solenoid valve and the actuator, as shown in figure 2-7. When single-acting, direct relay C is installed, the “unused” output port is port B. When single-acting, reverse relay B is used, the unused port is port A.
Note
This application is called “special application” in the Setup Wizard relay selection.
This configuration is not possible with a double-acting actuator or when using relay A in single-acting mode.
November 2010
17
DVC6200f Digital Valve Controller
FOUNDATION FIELDBUS H1 SEGMENT
CONTROL LINE
Port A
2
DVC6200f DIGITAL VALVE CONTROLLER WITH RELAY C
Port B
SUPPLY PRESSURE
MONITORING LINE
24/48 VDC 110/220 VAC, etc.
NOTES:
1/4-18 NPT X 3/8 OD TUBING ELECTRICAL WIRING
Figure 2-7. Pneumatic Hookup for Solenoid Testing (Instrument Level PD only)
Vent
WARNING
Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover.
WARNING
This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non-hazardous (non-classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.
When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and
SPRING RETURN ACTUATOR
federal codes, rules and regulations. Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area re-classification.
Vent line piping should comply with local and regional codes, should be as short as possible with a minimum inside diameter of 12.7 mm (1/2-inch), and few bends to reduce case pressure buildup.
In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.
The relay constantly bleeds a small amount of supply medium into the area under the cover. The vent opening, located below the wiring terminal box on the side of the housing, should be left open to prevent pressure buildup under the cover. If a remote vent is required, the vent lines must be as short as possible with a minimum number of bends and elbows.
To connect a remote vent, remove the plastic vent. The vent connection is 3/8 NPT. At a minimum, 12.7 mm (1/2-inch) tubing should be used when installing a remote vent to prevent excessive pressure from building up under the cover.
18
November 2010
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