Emerson FIELDVUE DVC6200f Instruction Manual

DVC6200f Digital Valve Controller
Fisher FIELDVUE DVC6200f Digital Valve Controller
Instruction Manual
D103412X012
November 2010
This manual applies to:
Standard Control (SC) Fieldbus Control (FC) Fieldbus Logic (FL)
Introduction and Specifications
Installation
Basic Setup
Detailed Setup
Calibration
Viewing Device Variables and Diagnostics
Maintenance and Troubleshooting
Parts
Principle of Operation
1 2 3 4 5 6 7 8
A
Loop Schematics / Nameplates
Using PlantWeb Alerts
OUNDATION Fieldbus Communication
F
Device Description (DD) Installation
Operating with a DeltaV System
Glossary
Index
B C D E F
Glossary
G
Index
www.Fisher.com
TRANSDUCER BLOCK
FIELD COMMUNICATOR MENU TREE
Configure/Setup
Basic Setup Detailed Setup Calibration
Top Level
Configure/Setup Device Diagnostics Device Variables
Device Variables
All Block Modes AO Control Pre-Char AO Control Post-Char DO Control Input Characterization :Travel/Pressure State :PD Inside Status Protection Drive Signal Temperature Cycle Counter Travel Accumulator :Travel Count Pressures
Pressures
:Supply :Pressure A :Pressure B :A Minus B
Basic Setup
Device Setup Performance Tuner
Detailed Setup
Transducer Block Mode Protection Response Control Alerts Instrument Valve and Actuator MAI Channel Map Alert Handling
MAI Channel Map
:MAI Channel 1 :MAI Channel 2 :MAI Channel 3 :MAI Channel 4 :MAI Channel 5 :MAI Channel 6 :MAI Channel 7 :MAI Channel 8
Alert Handling
PlantWeb Alert Simulate Simulate Active Alerts PlantWeb Alert Handling
PlantWeb Alert Handling
PlantWeb Alerts Set PV Status Block Error Reporting
Calibration
Auto Calibration Manual Calibration Relay Supply Pressure Pressure A Pressure B
Device Diagnostics
Active PlantWeb Alerts Alert Conditions Status Device Record Stroke Valve Trend
Device Record
:Maximum Recorded Temperature :Maximum Recorded Temperature Time :Minimum Recorded Temperature :Minimum Recorded Temperature Time :Maximum Recorded Supply Pressure :Maximum Recorded Supply Pressure Time :Minimum Recorded Supply Pressure :Minimum Recorded Supply Pressure Time
AO Control Pre-Char
:Setpoint :Setpoint Status :Travel (DeChar)
AO Control Post-Char
:Travel Target :Travel :Travel Status
DO Control
:Setpoint(D) :Travel(D)
Simulate Active Alarms
Failed Active Maint Active Advise Active
Status
Self Test Status Block Error
Response Control
Travel Tuning Pressure Tuning Travel Press Control Input Characterization Custom Characterization Table Outblock Selection
Travel Pressure Control
:Travel/Pressure State :Travel/Pressure Select Travel Deviation Pressure Fallback Travel Cutoff Hi Travel Cutoff Lo :Pressure Cutoff Open :Pressure Cutoff Closed :Pressure Range Hi :Pressure Range Lo
Instrument
Tag Description Pressure Units Temperature Units Travel Units Length Units Area Units Spring Rate Units :Relay Type :Zero Power Condition :Maximum Supply Pressure Calibration Person Calibration Location Calibration Date :Last Calibration Type
Valve and Actuator
Valve Trim Actuator Reference
Reference
:Trim Style 1 :Trim Style 2 :Stroke Time Open :Stroke Time Close
Self Test Status
Integrator Suspended Integrator Limited Lo Integrator Limited Hi Travel Sensor Span Error MLFB Error Travel Sensor Hi Error Travel Sensor Lo Error Pressure B Sensor Failure Pressure A Sensor Failure Supply Sensor Failure IOP Failure Drive Current Alert Simulate Jumper ON
Block Error
Block Configuration Error Simulate Active Lost Static Data Device Needs Maintenance Now Out of Service
Travel Tuning
:Travel Tuning Set Travel Proportional Gain Travel Velocity Gain :Travel MLFB Gain :Travel Integral Enable :Travel Integral Gain :Travel Integral Dead Zone :Travel Integral Limit Hi :Travel Integral Limit Lo Performance Tuner Stabilize / Optimize
Pressure Tuning
Pressure Tuning
:Pressure Tuning Set
:Pressure Tuning Set :Pressure Proportional Gain
:Pressure Proportional Gain :Pressure MLFB Gain
:Pressure MLFB Gain :Pressure Integral Gain
:Pressure Integral Gain :Pressure Integral Dead Zone
:Pressure Integral Dead Zone :Pressure Integral Limit Hi
:Pressure Integral Limit Hi :Pressure Integral Limit Lo
:Pressure Integral Limit Lo
Alerts
Elect Alerts Configuration Alerts Sensor Alerts Environment Alerts Travel Alerts Prox Alerts Travel History Alerts Performance Alerts PlantWeb Alert Enable PlantWeb Alert Reporting
Valve
Valve Manufacturer Valve Model Number Valve Serial Number Valve Style :Valve Size :Valve Class :Rated Travel :Actual Travel :Shaft Stem Diameter :Packing Type :Inlet Pressure :Outlet Pressure
Trim
:Seat Type :Leak Class :Port Diameter :Port Type :Flow Direction :Push Down To :Flow Tends To :Unbalanced Area
Actuator
Actuator Manufacturer Actuator Model Number :Actuator Style Actuator Serial Number :Actuator Size Actuator Fail Action :Feedback Connection :Travel Sensor Motion :Lever Style :Lever Arm Length :Effective Area :Air :Upper Bench Set :Lower Bench Set :Nominal Supply Pressure :Spring Rate
ALERTS MENU
ON FACING
PAGE
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Alerts
Elect Alerts Configuration Alerts Sensor Alerts Environment Alerts Travel Alerts Prox Alerts Travel History Alerts Performance Alerts PlantWeb Alert Enable PlantWeb Alert Reporting
PlantWeb Alert Reporting
Failed Suppress Maintenance Suppress Advise Suppress
PlantWeb Alert Enable
Failed Enable Maintenance Enable Advise Enable
Performance Alerts
:PD Inside Status :PD Run Performance Critical Performance Reduced Performance Information
Performance Information
Performance Information Alert Performance Information Alert Enable
Performance Reduced
Performance Reduced Alert Performance Reduced Alert Enable
Performance Critical
Performance Critical Alert Performance Critical Alert Enable
Elect Alerts
Drive Current Drive Signal Processor Impaired
Configuration Alerts
Output Block Timeout Blocks Set to Default Alert Key
Sensor Alerts
Travel Sensor Pressure Sensors Pressure Fallback Temperature Sensor
Environment Alerts
Supply Pressure Temperature Limit
Travel Alerts
:Travel Target :Travel Travel Deviation Travel Limit Travel Hi/Lo
Travel Hi/Lo
:Travel Hi Alert :Travel Hi Alert Enable :Travel Hi Alert Point :Travel Hi Deadband :Travel Lo Alert :Travel Lo Alert Enable :Travel Lo Alert Point :Travel Lo Deadband
Prox Alerts
:Travel Travel Open Travel Closed Proximity
Travel History Alerts
Cycle Counter Travel Accumulator
Travel Accumulator
Travel Accumulator :Travel Accumulator Alert :Travel Accumulator Alert Enable :Travel Accumulator Alert Point :Travel Accumulator Deadband
Processor Impaired
:Program Memory Alert :Program Memory Alert Enable :Program Memory Shutdown :Program Memory Manual Recovery :Static Memory Alert :Static Memory Alert Enable :Static Memory Shutdown :Static Memory Manual Recovery :Processor Alert :Processor Alert Enable :I/O Processor Alert :I/O Processor Alert Enable :I/O Processor Shutdown :I/O Processor Man Recovery
Blocks Set to Default
:Blocks Set to Defaults Alert :Blocks Set to Defaults Alert En-
able
Pressure Fallback
:Pressure Fallback Alert :Pressure Fallback Alert Enable
Temperature Sensor
:Temperature Sensor Alert :Temperature Sensor Alert Enable
Temperature Limit
Temperature :Temperature Hi Alert :Temperature Hi Alert Enable Temperature Hi Alert Point :Temperature Lo Alert :Temperature Lo Alert Enable :Temperature Lo Alert Point
Travel Open
Travel Open Alert Travel Open Alert Enable :Travel Open Alert Point :Travel Open Deadband
Proximity
:Proximity Hi Hi Alert :Proximity Hi Hi Alert Enable :Proximity Hi Alert :Proximity Hi Alert Enable :Proximity Lo Alert :Proximity Lo Alert Enable :Proximity Lo Lo Alert :Proximity Lo Lo Alert Enable
Cycle Counter
Cycle Counter
:Cycle Counter Alert :Cycle Counter Alert Enable :Cycle Counter Alert Point :Cycle Counter Deadband
Drive Current
Drive Current :Drive Current Alert :Drive Current Alert Enable :Drive Current Shutdown :Drive Current Manual Recovery :Drive Current Alert Point :Drive Current Alert Time
Drive Signal
Drive Signal :Drive Signal Alert :Drive Signal Alert Enable
Output Block Timeout
:Output Block Timeout Alert :Output Block Timeout Alert Enable :Output Block Timeout Shutdown :Output Block Timeout Manual Recovery :Output Block Timeout
Travel Sensor
:Travel Sensor Alert :Travel Sensor Alert Enable :Travel Sensor Shutdown :Travel Sensor Manual Recovery
Pressure Sensors
:Pressure A Sensor Alert :Pressure A Sensor Alert Enable :Pressure A Sensor Shutdown :Pressure A Sensor Manual Recovery :Pressure B Sensor Alert :Pressure B Sensor Alert Enable :Supply Pressure Sensor Alert :Supply Pressure Sensor Alert Enable
Supply Pressure
:Supply :Supply Pressure Hi Alert :Supply Pressure Hi Alert Enable Supply Pressure Hi Alert Point :Supply Pressure Lo Alert :Supply Pressure Lo Alert Enable :Supply Pressure Lo Alert Point
Travel Deviation
Travel Deviation :Travel Deviation Alert :Travel Deviation Alert Enable :Travel Deviation Alert Point :Travel Deviation Time :Travel Deviation Deadband
Travel Limit
:Travel Hi Hi Alert :Travel Hi Hi Alert Enable :Travel Hi Hi Alert Point :Travel Hi Hi Deadband :Travel Lo Lo Alert :Travel Lo Lo Alert Enable :Travel Lo Lo Alert Point :Travel Lo Lo Deadband
Travel Closed
:Travel Closed Alert :Travel Closed Alert Enable :Travel Closed Alert Point :Travel Closed Deadband
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Transducer Block (TB) Menu Structure
PARAMETER LABEL MENU STRUCTURE
A Minus B TB > Device Variables > Pressures > A Minus B Actual Travel TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Actual Travel Actuator Fail Action TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Fail Action Actuator Manufacturer TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Manufacturer Actuator Model Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Model Number Actuator Serial Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Serial Number Actuator Size TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Size Actuator Style TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Style Advise Active TB > Configure/Setup > Detailed Setup > Alert Handling > Simulate Active Alerts > Advise Active Advise Enable TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable > Advise Enable Advise Suppress TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting > Advise Suppress Air TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Air Alert Conditions TB > Device Diagnostics > Alert Conditions Alert Key TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Alert Key Area Units TB > Configure/Setup > Detailed Setup > Instrument > Area Units Block Configuration Error TB > Device Diagnostics > Status > Block Error > Block Configuration Error Blocks Set to Defaults Alert TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Blocks Set to Defaults > Block Set to Defaults Alert Blocks Set to Defaults Alert
Enable Calibration Date TB > Configure/Setup > Detailed Setup > Instrument > Calibration Date Calibration Location TB > Configure/Setup > Detailed Setup > Instrument > Calibration Location Calibration Person TB > Configure/Setup > Detailed Setup > Instrument > Calibration Person Custom Characterization Table TB > Configure/Setup > Detailed Setup > Response Control > Custom Characterization Table
Cycle Counter Cycle Counter Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Alert
Cycle Counter Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Alert Enable Cycle Counter Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Alert Point Cycle Counter Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter Deadband Device Needs Maintenance
Now Drive Current TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current
Drive Current Alert Drive Current Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert Enable
Drive Current Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert Point Drive Current Alert Time TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert Time Drive Current Manual Recovery TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Manual Recovery Drive Current Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Shutdown
Drive Signal Drive Signal Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Signal > Drive Signal Alert
Drive Signal Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Signal > Drive Signal Alert Enable Effective Area TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Effective Area Failed Active TB > Configure/Setup > Detailed Setup > Alert Handling > Simulate Active Alerts > Failed Active Failed Enable TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable > Failed Enable Failed Suppress TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting > Failed Suppress Feedback Connection TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Feedback Connection Flow Direction TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Flow Direction Flow Tends To TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Flow Tends To I/O Processor Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Alert I/O Processor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Alert Enable I/O Processor Man Recovery TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Man Recovery I/O Processor Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > I/O Processor Shutdown Inlet Pressure TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Inlet Pressure
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Blocks Set to Defaults > Block Set to Defaults Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Cycle Counter > Cycle Counter TB > Device Variables > Cycle Counter
TB > Device Diagnostics > Status > Block Error > Device Needs Maintenance Now
TB > Device Diagnostics > Status > Self Test Status > Drive Current Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Current > Drive Current Alert
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Drive Signal > Drive Signal TB > Device Variables > Drive Signal
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Input Characterization Integrator Limited Hi TB > Device Diagnostics > Status > Self Test Status > Integrator Limited Hi
Integrator Limited Lo TB > Device Diagnostics > Status > Self Test Status > Integrator Limited Lo Integrator Suspended TB > Device Diagnostics > Status > Self Test Status > Integrator Suspended IOP Failure TB > Device Diagnostics > Status > Self Test Status > IOP Failure Last Calibration Type TB > Configure/Setup > Detailed Setup > Instrument > Last Calibration T ype Leak Class TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Leak Class Length Units TB > Configure/Setup > Detailed Setup > Instrument > Length Units Lever Arm Length TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Lever Arm Length Lever Style TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Lever Style Lost Static Data TB > Device Diagnostics > Status > Block Error > Lost Static Data Lower Bench Set TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Lower Bench Set MAI Channel 1 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 1 MAI Channel 2 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 2 MAI Channel 3 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 3 MAI Channel 4 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 4 MAI Channel 5 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 5 MAI Channel 6 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 6 MAI Channel 7 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 7 MAI Channel 8 TB > Configure/Setup > Detailed Setup > MAI Channel Map > MAI Channel 8 Maint Active TB > Configure/Setup > Detailed Setup > Alert Handling > Simulate Active Alerts > Maint Active Maintenance Enable TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable > Maintenance Enable Maintenance Suppress TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting > Maintenance Suppress Maximum Recorded Supply
Pressure Maximum Recorded Supply
Pressure Time Maximum Recorded
Temperature Maximum Recorded
Temperature Time Maximum Supply Pressure TB > Configure/Setup > Detailed Setup > Instrument > Maximum Supply Pressure Minimum Recorded Supply
Pressure Minimum Recorded Supply
Pressure Time Minimum Recorded
Temperature Minimum Recorded
Temperature Time MLFB Error TB > Device Diagnostics > Status > Self Test Status > MLFB Error Nominal Supply Pressure TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Nominal Supply Pressure Out of Service TB > Device Diagnostics > Status > Block Error > Out of Service Outlet Pressure TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Outlet Pressure Outblock Selection TB > Configure/Setup > Detailed Setup > Response Control > Outblock Selection Output Block Timeout TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout Output Block Timeout Alert TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block T imeout > Output Block Timeout Alert Output Block Timeout Alert
Enable Output Block Timeout Manual
Recovery Output Block Timeout
Shutdown Packing Type TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Packing Type PD Inside Status TB > Configure/Setup > Device Variables > PD Inside Status PD Run TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > PD Run Performance Critical Alert TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Performance Critical Alert
TB > Configure/Setup > Detailed Setup > Response Control > Input Characterization TB > Device Variables > Input Characterization
TB > Device Diagnostics > Device Record > Maximum Recorded Supply Pressure
TB > Device Diagnostics > Device Record > Maximum Recorded Supply Pressure Time
TB > Device Diagnostics > Device Record > Maximum Recorded Temperature
TB > Device Diagnostics > Device Record > Maximum Recorded Temperature Time
TB > Device Diagnostics > Device Record > Minimum Recorded Supply Pressure
TB > Device Diagnostics > Device Record > Minimum Recorded Supply Pressure Time
TB > Device Diagnostics > Device Record > Minimum Recorded Temperature
TB > Device Diagnostics > Device Record > Minimum Recorded Temperature Time
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout > Output Block Timeout Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout > Output Block Timeout Manual Recovery
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts > Output Block Timeout > Output Block Timeout Shutdown
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Performance Critical Alert Enable
Performance Information Alert TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Information Alert Performance Information Alert
Enable Performance Reduced Alert TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Reduced Alert Performance Reduced Alert
Enable Performance Tuner PlantWeb Alert Simulate TB > Configure/Setup > Detailed Setup > Alert Handling > PlantW eb Alert Simulate
Port Diameter TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Port Diameter Port Type TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Port Type Pressure A TB > Device Variables > Pressures > Pressure A Pressure A Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Alert Pressure A Sensor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Alert Enable Pressure A Sensor Failure TB > Device Diagnostics > Status > Self Test Status > Pressure A Sensor Error Pressure A Sensor Manual
Recovery Pressure A Sensor Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Shutdown Pressure B TB > Device Variables > Pressures > Pressure B Pressure B Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure B Sensor Alert Pressure B Sensor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure B Sensor Alert Enable Pressure B Sensor Failure TB > Device Diagnostics > Status > Self Test Status > Pressure B Sensor Error Pressure Cutoff Closed TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Cutoff Closed Pressure Cutoff Open TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Cutoff Open Pressure Fallback Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Fallback > Pressure Fallback Alert Pressure Fallback Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Fallback > Pressure Fallback Alert Enable Pressure Integral Dead Zone TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Dead Zone Pressure Integral Gain TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Gain Pressure Integral Limit Hi TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Limit Hi Pressure Integral Limit Lo TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Integral Limit Lo Pressure MLFB Gain TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure MLFB Gain Pressure Proportional Gain TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Proportional Gain Pressure Range Hi TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Range Hi Pressure Range Lo TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Pressure Range Lo Pressure Tuning Set TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning > Pressure Tuning Set Pressure Units TB > Configure/Setup > Detailed Setup > Instrument > Pressure Units Processor Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Processor Alert Processor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Processor Alert Enable Program Memory Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Alert Program Memory Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Alert Enable Program Memory Manual
Recovery Program Memory Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Shutdown Protection TB > Device Variables > Protection Proximity Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Alert Proximity Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Alert Enable Proximity Hi Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Hi Alert Proximity Hi Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Hi Hi Alert Enable Proximity Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Alert Proximity Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Alert Enable Proximity Lo Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Lo Alert Proximity Lo Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Proximity > Proximity Lo Lo Alert Enable Push Down To TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Push Down To Rated Travel TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Rated Travel Relay Type TB > Configure/Setup > Detailed Setup > Instrument > Relay Type
TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Performance Critical Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Information Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Peformance Reduced Alert Enable TB > Configure/Setup > Basic Setup > Performance Tuner
TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Performance Tuner
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Pressure A Sensor Manual Recovery
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Program Memory Manual Recovery
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Seat Type TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Seat Type Setpoint TB > Device Variables > AO Control-Pre-Char > Setpoint Setpoint Status TB > Device Variables > AO Control-Pre-Char > Setpoint Status Setpoint(D) TB > Device Variables > DO Control > Setpoint(D) Shaft Stem Diameter TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Shaft Stem Diameter Simulate Active TB > Device Diagnostics > Status > Block Error > Simulate Active Simulate Jumper ON TB > Device Diagnostics > Status > Self Test Status > Simulate Jumper ON Spring Rate TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Spring Rate Spring Rate Units TB > Configure/Setup > Detailed Setup > Instrument > Spring Rate Units Static Memory Alert TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Alert Static Memory Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Alert Enable Static Memory Manual
Recovery Static Memory Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Shutdown Stroke Time Close TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Stroke Time Close Stroke Time Open TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Stroke Time Open
Supply Supply Pressure Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Hi Alert
Supply Pressure Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Hi Alert Enable Supply Pressure Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Hi Alert Point Supply Pressure Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Lo Alert Supply Pressure Lo Alert
Enable Supply Pressure Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Lo Alert Point Supply Pressure Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Supply Pressure Sensor Alert Supply Pressure Sensor Alert
Enable Supply Sensor Failure TB > Device Diagnostics > Status > Self Test Status > Supply Sensor Failure Tag Description TB > Configure/Setup > Detailed Setup > Instrument > Tag Description Temperature TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Temperature Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert Temperature Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Hi Alert Enable Temperature Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > T emperature Limit > Temperature Hi Alert Point Temperature Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > T emperature Limit > Temperature Lo Alert Temperature Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Enable Temperature Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Temperature Limit > Temperature Lo Alert Point Temperature Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Temperature Sensor > T emperature Sensor Alert Temperature Sensor Alert
Enable Temperature Units TB > Configure/Setup > Detailed Setup > Instrument > Temperature Units Travel TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Travel (DeChar) TB > Device Variables > AO Control-Pre-Char > Travel(DeChar)
Travel Accumulator Travel Accumulator Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator Alert
Travel Accumulator Alert Enable
Travel Accumulator Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator Alert Point Travel Accumulator Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > T ravel Accumulator > Travel Accumulator Deadband Travel Closed Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Alert Travel Closed Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Alert Enable Travel Closed Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Alert Point Travel Closed Deadband TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Closed > Travel Closed Deadband Travel Count TB > Device Variables > Travel Count Travel Cutoff Hi TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Cutoff Hi Travel Cutoff Lo TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Cutoff Lo
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts > Processor Impaired > Static Memory Manual Recovery
TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply TB > Device Variables > Pressures > Supply
TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts > Supply Pressure > Supply Pressure Lo Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Pressure Sensors > Supply Pressure Sensor Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Temperature Sensors > T emperature Sensor Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator TB > Device Variables > Travel Accumulator
TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts > Travel Accumulator > Travel Accumulator Alert Enable
Continued
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Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Travel Deviation TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Travel Deviation Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Alert Travel Deviation Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Alert Enable Travel Deviation Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Alert Point Travel Deviation Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Deadband Travel Deviation Pressure
Fallback Travel Deviation Time TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Time Travel Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Alert Travel Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Alert Enable Travel Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Alert Point Travel Hi Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Hi Deadband Travel Hi Hi Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Alert Travel Hi Hi Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Alert Enable Travel Hi Hi Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Alert Point Travel Hi Hi Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Hi Hi Deadband Travel Integral Dead Zone TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Dead Zone Travel Integral Enable TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Enable Travel Integral Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Gain Travel Integral Limit Hi TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Limit Hi Travel Integral Limit Lo TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Integral Limit Lo Travel Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Alert Travel Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Alert Enable Travel Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Alert Point Travel Lo Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Hi/Lo > Travel Lo Deadband Travel Lo Lo Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Alert Travel Lo Lo Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Alert Enable Travel Lo Lo Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Alert Point Travel Lo Lo Deadband TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Limit > Travel Lo Lo Deadband Travel MLFB Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel MLFB Gain Travel Open Alert TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Alert Travel Open Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Alert Enable Travel Open Alert Point TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Alert Point Travel Open Deadband TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts > Travel Open > Travel Open Deadband Travel Proportional Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Proportional Gain Travel Sensor Alert TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Alert Travel Sensor Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Alert Enable Travel Sensor Hi Error TB > Device Diagnostics > Status > Self T est Status > Travel Sensor Hi Error Travel Sensor Lo Error TB > Device Diagnostics > Status > Self Test Status > Travel Sensor Lo Error Travel Sensor Manual
Recovery Travel Sensor Motion TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Travel Sensor Motion Travel Sensor Shutdown TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Shutdown Travel Sensor Span Error TB > Device Diagnostics > Status > Self Test Status > Travel Sensor Span Error Travel Status TB > Device Variables > AO Control-Post-Char > T ravel Status Travel Tuning Set TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Tuning Set Travel Units TB > Configure/Setup > Detailed Setup > Instrument > Travel Units Travel Velocity Gain TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning > Travel Velocity Gain Travel(D) TB > Device Variables > DO Control > Travel(D) Travel/Pressure Select TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel/Pressure Select
Travel/Pressure State Trend TB > Device Diagnostics > Trend
Trim Style 1 TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Trim Style 1 Trim Style 2 TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Trim Style 2 Unbalanced Area TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Unbalanced Area
TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Deviation Pressure Fallback
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts > Travel Sensor > Travel Sensor Manual Recovery
TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel/Pressure State TB > Device Variables > Travel/Pressure State
Continued
vii
vii
Transducer Block (TB) Menu Structure (Continued)
PARAMETER LABEL MENU STRUCTURE
Upper Bench Set TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Upper Bench Set Valve Class TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Class Valve Manufacturer TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Manufacturer Valve Model Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Model Number Valve Serial Number TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Valve Serial Number Valve Size TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > V alve Size Valve Style TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > V alve Style Zero Power Condition TB > Configure/Setup > Detailed Setup > Instrument > Zero Power Condition
viii
viii
Top Level
Configure/Setup Device Diagnostics Device Variables
FIELD COMMUNICATOR MENU TREE
Configure/Setup
Resource Block Mode Write Lock Comm Timeout Options Alarm Handling Identification Version
Version
Device Revision Firmware Revision Standby Firmware Revision Hardware Rev ITK Version
Device Diagnostics
Resource Block Error Device State Write Lock Block Alarm Maintenance
Maintenance
Restart Actions Fault State Set Fault State Clear Fault State
Device Variables
Instrument Options DD Information
Options
Diagnostics Options Function Block Options Miscellaneous Options Features Available
Features Available
Reports Fault State Soft W Lock Multi-bit Alarm (Bit-Alarm) Support
RESOURCE BLOCK
Write Lock
Write Lock Write Priority
Comm Timeout
Shed Remote Cascade Shed Remote Out
Options
Diagnostics Options Function Block Options Miscellaneous Options Features Available Features Selected
Alarm Handling
Alert Key Confirm Time Limit Notify Maximum Notify Block Alm Disabled Block Alarm Auto Acknowledge Disc Alm Disabled Discrete Alarm Auto Acknowledge
Identification
Device ID Electronics Serial Number Factory Serial Number Field Serial Number Tag Description Strategy Manufacturer Device Type Diagnostics Options
Write Lock
Write Alarm Alarm State Write Lock
Block Alarm
Block Alarm Alarm State Block Alarm Unacknowledged
Instrument
Identification Version
Function Block Options
AO DO AI DI PID IS OS MAI
Miscellaneous Options
Firmware Download Travel Control Capable Pressure Control Capable Pressure Fallback Capable
Function Block Options
AO DO AI DI PID IS OS MAI
Miscellaneous Options
Firmware Download Travel Control Capable Pressure Control Capable Pressure Fallback Capable
Features Available
Reports Fault State Soft W Lock Multi-bit Alarm (Bit-Alarm) Support
Features Selected
Reports Fault State Soft W Lock Multi-bit Alarm (Bit-Alarm) Support
Resource Block Error
Other Block Configuration Error Simulate Active Device Needs Maintenance Soon Memory Failure Lost Static Data Lost NV Data Device Needs Maintenance Now Power Up Out of Service
Identification
Device ID Electronics Serial Number Factory Serial Number Field Serial Number Tag Description Strategy Manufacturer Device Type
Version
Device Revision Firmware Revision Standby Firmware Revision Hardware Rev ITK Version
ix
ix
Resource Block (RB) Menu Structure
PARAMETER LABEL MENU STRUCTURE
Alert Key RB > Configure/Setup > Alarm Handling > Alert Key Block Alarm: Alarm State RB > Device Diagnostics > Block Alarm > Alarm State Block Alarm: Unacknowledged RB > Device Diagnostics > Block Alarm > Unacknowledge Block Alarm Disabled RB > Configure/Setup > Alarm Handling > Block Alarm Disabled Block Alarm Automatically
Acknowledge Confirm Time RB > Configure/Setup > Alarm Handling > Confirm Time DD Information RB > Device Variables > DD information Device ID RB > Configure/Setup > Identification > Device ID or RB > Device Variables > Instrument > Identification > Device ID Device Revision RB > Configure/Setup > Version > Device Revision or RB > Device Variables > Instrument > Version > Device Revision
Device State Device Type RB > Configure/Setup > Identification > Device Type or RB > Device Variables > Instrument > Identification > Device Type
Diagnostics Options RB > Configure/Setup > Options > Diagnostics Options Discrete Alarm Disabled RB > Configure/Setup > Alarm Handling > Discrete Alarm Disabled Discrete Alarm Automatically
Acknowledge Electronics Serial Number
Factory Serial Number Fault State RB > Device Diagnostics > Maintenance > Fault State
Features Available RB > Configure/Setup > Options > Features Available or RB > Device Variables > Options > Features Available Features Selected RB > Configure/Setup >Options > Features Selected Field Serial Number RB > Configure/Setup > Identification > Field S/N or RB > Device Variables > Instrument > Identification > Field Serial Number Firmware Revision RB > Configure/Setup > Version > Firmware Revision or RB > Device Variables > Instrument > Version > Firmware Revision Function Block Options RB > Configure/Setup > Options > Function Block Options or RB > Device Variables > Options > Function Block Options Hardware Revision RB > Configure/Setup > Version > Hardware Revision or RB > Device Variables > Instrument > Version > Hardware Revision ITK Version RB > Configure/Setup > Version > ITK Version or RB > Device Variables > Instrument > Version > ITK Version Limit Notify RB > Configure/Setup > Alarm Handling > Limit Notify Manufacturer RB > Configure/Setup > Identification > Manufacturer or RB > Device Variables > Instrument > Identification > Manufacturer Maximum Notify RB > Configure/Setup > Alarm Handling > Maximum Notify Miscellaneous Options RB > Configure/Setup > Options >Miscellaneous Options or RB > Device Variables > Options >Miscellaneous Options Resource Block Error RB > Device Diagnostics > Resource Block Error Shed Remote Cascade RB > Configure/Setup > Communication Time Out > Shed Remote Cascade Shed Remote Out RB > Configure/Setup > Communication Time Out > Shed Remote Out
Standby Firmware Revision Strategy RB > Configure/Setup > Identification > Strategy or RB > Device Variables > Instrument > Identification > Strategy
Tag Description RB > Configure/Setup > Identification > Tag Description or RB > Device Variables > Instrument > Identification > Tag Description Write Alarm: Alarm State RB > Device Diagnostics > Write Lock > Write Alarm: Alarm State Write Lock RB > Configure/Setup > Write Lock > Write Lock or RB > Device Diagnostics > Write Lock > Write Lock Write Priority RB > Configure/Setup > Write Lock > Write Priority
RB > Configure/Setup > Alarm Handling > Block Alarm Automatically Acknowledge
RB > Display > Resource Status > Device State RB > Device Diagnostics > Device State
RB > Configure/Setup > Alarm Handling > Discrete Alarm Automatically Acknowledge RB > Configure/Setup > Identification > Elect S/N or RB > Device Variables > Instrument > Identification > Electronics Serial
Number RB > Configure/Setup > Identification > Factory S/N or RB > Device Variables > Instrument > Identification > Factory Serial
Number
RB > Configure/Setup > Version > Standby Software Revision or RB > Device Variables > Instrument > Version > Standby Software Revision
x
x
THE FIELDVUE DVC6200f DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEB DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK SOFTWARE, THE DVC6200f PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.
FIELDVUE DVC6200f Digital Valve Controller
xi
xi
1-1
Introduction and Specifications
Section 1 Introduction and Specifications
Scope of Manual 2...............................................
Instrument Description 2.........................................
Using this Manual 4..............................................
Specifications 4.................................................
Related Information 4............................................
Fieldbus Installation and Wiring Guidelines Related Documents
Educational Services 4...........................................
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November 2010
1
DVC6200f Digital Valve Controller
Scope of Manual
This instruction manual includes specifications, installation, operating, and maintenance information for the DVC6200f digital valve controller.
This manual describes device setup using the 475 or 375 Field Communicator. For information on using
1
Fisher ValveLink software with the instrument, refer to the appropriate user guide or help.
Do not install, operate, or maintain a DVC6200f digital valve controller without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
W9643_fieldbus
Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assume responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end user.
Instrument Description
DVC6200f digital valve controllers for FOUNDATION fieldbus are communicating, microprocessor-based instruments. In addition to the traditional function of converting a digital signal to a pneumatic output pressure, the DVC6200f digital valve controller, using FOUNDATION fieldbus communications protocol, gives easy access to information critical to process operation as well as process control. This can be done using a DeltaV console, another FOUNDATION fieldbus system console, or with ValveLink software version
10.2 or later. Using a compatible fieldbus configuration device, you
can obtain information about the health of the instrument, the actuator, and the valve. You can also obtain asset information about the actuator or valve manufacturer, model, and serial number. You can set input and output configuration parameters and calibrate the instrument.
Figure 1-1 FIELDVUE DVC6200f Digital Valve Controller
Mounted on a Fisher Sliding-Stem Valve Actuator
Using the FOUNDATION fieldbus protocol, information from the instrument can be integrated into control systems.
DVC6200f digital valve controllers can be mounted on single or double-acting sliding-stem actuators, as shown in figure 1-1, or on rotary actuators. It can also be integrally mounted to the Fisher GX control valve and actuator system, as shown in figure 1-2. The DVC6200f mounts on most Fisher and other manufacturers’ rotary and sliding-stem actuators.
DVC62000f digital valve controllers are available with several selections of control and diagnostic capability. Control selections include:
Standard Control (SC)— Digital valve controllers with Standard Control have the AO, PID, ISEL, OS, AI, MAI, DO, and four DI function blocks in addition to the resource and transducer blocks.
Fieldbus Control (FC)—Digital valve controllers with Fieldbus Control have the AO function block in addition to the resource and transducer blocks.
Fieldbus Logic (FL)—Digital valve controllers with Fieldbus Logic have the DO, and four DI function blocks, in addition to the resource and transducer block.
The diagnostic capabilities include:
Performance Diagnostics (PD)
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November 2010
W9616_fieldbus
Figure 1-2. FIELDVUE DVC6200f Digital Valve Controller
Integrally Mounted to a Fisher GX Control Valve and
Actuator System
Advanced Diagnostics (AD)Fieldbus Diagnostics (FD)
Performance and Advanced Diagnostics are available with ValveLink software. They provide visibility to instrument alerts. Fieldbus Diagnostics can be viewed with any host system.
Introduction and Specifications
Function Blocks
In addition to the resource and transducer block, the digital valve controller may contain the following function blocks. For additional information on function blocks, refer to Appendix D, FOUNDATION fieldbus Communication.
Analog Output (AO) Function Block—The analog output function block accepts the output from another function block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is selected, the AO block is not functional.
Proportional-Integral-Derivative (PID) Function Block—The PID function block performs
proportional-plus-integral-plus-derivative control.
Input Selector (ISEL) Function Block—The input selector function block selects from up to four inputs and may provide the selected signal as input to the PID block. The input selection can be configured to select the first good input signal; a maximum, minimum or average value; or a hot spare.
Output Splitter (OS) Function Block—The output splitter function block accepts the output from another function block (such as a PID block) and creates two outputs that are scaled or split, according to the user configuration. This block is typically used for split ranging of two control valves.
Analog Input (AI) Function Block—The analog input function block monitors the signal from a DVC6200f sensor or internal measurement and provides it to another block.
1
Instrument Blocks
The digital valve controller is a block-based device. For detailed information on the blocks within the digital valve controller, see the Detailed Setup section of this manual.
The DVC6200f digital valve controller includes the resource and transducer block:
Resource Block—The resource block contains the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. For example, when the mode of the resource block is Out of Service, it impacts all function blocks.
Transducer Block—The transducer block connects the analog output function block to the I/P converter, relay, and travel sensor hardware within the digital valve controller.
November 2010
Multiple Analog Input (MAI) Function
Block—The Multiple Analog Input (MAI) function block
has the ability to process up to eight DVC6200f measurements and make them available to other function blocks.
Discrete Output (DO) Function Block—The discrete output function block processes a discrete set point and sends it to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital valve controller, the discrete output block provides both normal open/closed control and the ability to position the valve in 5% increments for course throttling applications. If the AO block is selected, the DO block is not functional.
Discrete Input (DI) Function Block—The discrete input function block processes a single discrete input from a DVC6200f and makes it available to other function blocks. In the digital valve controller, the discrete input function block can provide limit switch functionality and valve position proximity detection.
3
DVC6200f Digital Valve Controller
Using This Manual
Sections that contain procedures that require the use of the Field Communicator have the Field Communicator symbol in the heading.
1
Navigation paths and fast-key sequences are included for procedures and parameters that can be accessed using the Field Communicator.
For example, to access Resource Block Mode:
Field Communicator
An overview of the resource and transducer block menu structures are shown at the beginning of this manual. Menu structures for the function blocks are included with each function block section in Detailed Setup / Blocks.
Throughout this document, parameters are typically referred to by their common name or label, followed by the parameter name and index number; for example, Write Priority (WRITE_PRI [39]). However, not all interface systems support the use of the parameter label and instead use only the Parameter Name, followed by the index number, when referring to the block parameters.
Resource Block Mode is RB > Configure/Setup > Setup > Resource Block Mode
Related Documents
Other documents containing information related to the DVC6200f digital valve controller include:
Bulletin 62.1:DVC6200f—Fisher FIELDVUE
DVC6200f Digital Valve Controller (D103399X012)
Bulletin 62.1:DVC6200f FD—Fisher FIELDVUE
DVC6200f Digital Valve Controller (D103422X012)
Fisher FIELDVUE DVC6200f Quick Start Guide
(D103413X012)
475 Field Communicator User’s Manual
ValveLink Software Help or Documentation
All documents are available from your Emerson Process Management sales office. Also visit our website at www.FIELDVUE.com.
Specifications
Specifications for the DVC6200f digital valve controller are shown in table 1-1.
Related Information
Fieldbus Installation and Wiring Guidelines
This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning, and installation information for a FOUNDATION fieldbus, refer to the FOUNDATION fieldbus Technical Overview available from the Fieldbus Foundation and Fieldbus Installations in a DeltaV System available from your Emerson Process Management sales office.
Educational Services
For information on available courses for the DVC6200f digital valve controller, as well as a variety of other products, contact:
Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 501582823 Phone: 8003388158 or Phone: 6417543771 FAX: 6417543431 e-mail: education@emerson.com
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Introduction and Specifications
Table 1-1. Specifications
Available Mounting
Integral mounting to the Fisher GX Control
Valve and Actuator System
Integral mounting to Fisher rotary actuators,Sliding-stem linear applicationsQuarter-turn rotary applications
DVC6200f digital valve controllers can also be mounted on other actuators that comply with IEC 60534-6-1, IEC 60534-6-2, VDI/VDE 3845 and NAMUR mounting standards.
Function Block Suites
Standard Control (throttling control)
Includes AO, PID, ISEL, OS, AI, MAI, DO,
and four DI function block
Fieldbus Control (throttling control)
Contains the AO function block
Fieldbus Logic [discrete (on/off) connectivity]
Includes DO, and four DI function blocks
Block Execution Times
AO Block: 15 ms AI Block: 15 ms PID Block: 20 ms MAI BLock: 35 ms ISEL Block: 20 ms DO Block: 15 ms OS Block: 20 ms DI Block: 15 ms
Electrical Input
Voltage Level: 9 to 32 volts Maximum Current: 19 mA Reverse Polarity Protection: Unit is not polarity
sensitive Termination: Bus must be properly terminated per ISA SP50 guidelines
Maximum Span: 9.5 bar (140 psig) Action:
Supply Pressure
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements Maximum: 10.0 bar (145 psig) or maximum
pressure rating of the actuator, whichever is lower
Supply Medium
Air or natural gas Air: Supply pressure must be clean, dry air that
meets the requirements of ISA Standard 7.0.01. A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended.
Natural Gas: Natural gas must be clean, dry, oil-free, and noncorrosive. H2S content should not exceed 20 ppm.
Steady-State Air Consumption
Standard Relay: At 1.4 bar (20 psig) supply
pressure: Less than 0.38 normal m3/hr (14 scfh) At 5.5 bar (80 psig) supply pressure: Less than 1.3
normal m3/hr (49 scfh)
Low Bleed Relay: At 1.4 bar (20 psig) supply pressure: Average value 0.056 normal m3/hr
(2.1 scfh) At 5.5 bar (80 psig) supply pressure: Average value
0.184 normal m3/hr (6.9 scfh)
Double, Single Direct or Reverse
(1)
(2)(3)
1
Digital Communication Protocol
FOUNDATION fieldbus registered device Physical Layer Type(s):
121—Lowpower signaling, bus-powered, Entity Model I.S.
511—Lowpower signaling, bus-powered, FISCO I.S.
Fieldbus Device Capabilities
Backup Link Master capable
Output Signal
Pneumatic signal, up to 95% of supply pressure Minimum Span: 0.4 bar (6 psig)
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Maximum Output Capacity
At 1.4 bar (20 psig) supply pressure: 10.0 normal m3/hr (375 scfh) At 5.5 bar (80 psig) supply pressure: 29.5 normal m3/hr (1100 scfh)
Operating Ambient Temperature Limits
40 to 85C (40 to 185F)
52 to 85C (62 to 185F) for instruments utilizing
the Extreme Temperature option (fluorosilicone elastomers)
Independent Linearity
Typical Value: ±0.50% of output span
continued
(2)(3)
(1)(4)
5
DVC6200f Digital Valve Controller
Table 1-1. Specifications (continued)
Electromagnetic Compatibility
Meets EN 61326-1 (First Edition)
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
1
shown in table 1-2 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Connections
Supply Pressure: 1/4 NPT internal and integral
pad for mounting 67CFR regulator
Output Pressure: 1/4 NPT internal Tubing: 3/8-inch recommended Vent: 3/8 NPT internal Electrical: 1/2 NPT internal, M20 adapter optional
Lightning and Surge Protection—The degree of immunity to lightning is specified as Surge immunity in table 1-2. For additional surge protection commercially available transient protection devices can be used.
Actuator Compatibility
Stem Travel (Sliding-Stem Linear)
Minimum: 11 mm (0.45 inch) Maximum: 606 mm (23-7/8 inches)
Vibration Testing Method
Tested per ANSI/ISA-75.13.01 Section 5.3.5. A resonant frequency search is performed on all three axes. The instrument is subjected to the ISA
Shaft Rotation (Quarter-Turn Rotary)
Minimum: 45 Maximum: 90
specified 1/2 hour endurance test at each major resonance.
Humidity Testing Method
Tested per IEC 61514−2
Electrical Classification
Hazardous Area Approvals
CSA— Intrinsically Safe and FISCO,
Weight
3.5 kg (7.7 lbs)
Construction Materials
Housing, module base and terminal box: ASTM
B85 A03600 low copper aluminum alloy
Cover: Thermoplastic polyester Elastomers: Nitrile (standard)
Explosion-proof, Division 2, Dust Ignition-proof FM— Intrinsically Safe and FISCO,
Explosion-proof, Non-Incendive, Dust Ignition-proof
ATEX—Intrinsically Safe, FISCO and Dust, Flameproof and Dust, Type n and Dust
IECEx— Intrinsically Safe and FISCO, Flameproof, Type n
Electrical Housing
CSA— Type 4X, IP66
Options
Supply and output pressure gauges or Tire
valves, Integral mounted filter regulator,
Low-Bleed Relay, Extreme Temperature, Natural Gas Certified
Contact your Emerson Process Management sales office or go to www.FIELDVUE.com for additional information.
Declaration of SEP
FM— NEMA 4X ATEX—IP66 IECEx— IP66
Refer to Special Instructions for “Safe Use” and Installation in Hazardous Locations, tables 1-3, 1-4, 1-5, and 1-6, and Appendix B for specific approval information.
The Gas Certified DVC6200f is FM, ATEX, IECEx and CSA Single Seal approved for use with natural gas as the supply medium.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 Process Instrument Terminology.
1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
2. Normal m3/hour Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh Standard cubic feet per hour at 60F and 14.7 psia.
3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
4. Temperature limits vary based on hazardous area approval.
5. For travel less than 11 mm (0.45 inch) contact your Emerson Process Management sales office.
Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 / EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.
However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.
(5)
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November 2010
Introduction and Specifications
Table 1-2. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level
Electrostatic discharge (ESD)
Enclosure
I/O signal/control
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
2. Excluding Simulate function, which meets Performance Criteria B.
Radiated EM field IEC 61000-4-3
Rated power frequency magnetic field
Burst IEC 61000-4-4 Surge IEC 61000-4-5 Conducted RF IEC 61000-4-6
IEC 61000-4-2
IEC 61000-4-8
Table 1-3. Hazardous Area Classifications—CSA (Canada)
Certification
Body
CSA
Ex ia—Intrinsically Safe & FISCO Class I,II,III Division 1 GP A,B,C,D,E,F,G per drawing GE42818 Natural Gas Approved
Explosion-proof Class I Division 1 GP B,C,D T6 Natural Gas Approved
Class I Division 2 GP A,B,C,D T6 Class II Division 1,2 GP E,F,G T6 Class III Natural Gas Approved
Certification Obtained Entity Rating Temperature Code Enclosure Rating
FIELDBUS FISCO
Vmax = 24 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH
4 kV contact 8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
30 A/m at 50/60 Hz 1 kV
1 kV (line to ground only, each) 150 kHz to 80 MHz at 3 Vrms
Vmax = 17.5 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
− − −
− − −
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T6(Tamb v 80C)
T6(Tamb v 80C)
Performance
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Single Seal Device
Type 4X, IP66
Single Seal Device
Criteria
(2)
A
A
A
(2)
A
B A
(1)
1
Certification
Body
FM
Table 1-4. Hazardous Area Classifications—FM (United States)
Certification Obtained Entity Rating Temperature Code Enclosure Rating
Intrinsically Safe & FISCO Class I,II,III Division 1 GP A,B,C,D, E,F,G per drawing GE42819 Natural Gas Approved
Explosion-proof Class I, Division 1 GP B,C,D T6 Natural Gas Approved
Class I Division 2 GP A,B,C,D T6 Class II Division 1 GP E,F,G T6 Class II Division 2 GP F,G T6 Class III Natural Gas Approved
FIELDBUS FISCO
Vmax = 24 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH Pi = 1.4 W
Vmax = 17.5 VDC Imax = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
− − −
− − −
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T6(Tamb v 80C)
T6(Tamb v 80C)
NEMA 4X
NEMA 4X
NEMA 4X
November 2010
7
DVC6200f Digital Valve Controller
Table 1-5. Hazardous Area Classifications—ATEX
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
1
II 1 G D Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Ga
ATEX
Dust Ex iaD 20 T100C (Tamb Ex iaD 20 T100C (Tamb Ex iaD 20 T85C (Tamb v 62C) Da Natural Gas Approved
II 2 G D Flameproof Gas Ex d IIC T5/T6 Dust Ex tD A21 IP66 T90C (Tamb v 85C) Ex tD A21 IP66 T80C (Tamb v 75C) Natural Gas Approved
II 3 G D Type n Gas Ex nCnL IIC T5/T6 Dust Ex tD A22 IP66 T85C (Tamb v 80C) Ex tD A22 IP66 T80C (Tamb v 75C) Natural Gas Approved
v 80C) Da v 77C) Da
Table 1-6. Hazardous Area Classifications—IECEx
Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating
Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Natural Gas Approved
IECEx
Flameproof Gas Ex d IIC T5/T6 Natural Gas Approved
Type n Gas Ex nC IIC T5/T6 Natural Gas Approved
FIELDBUS FISCO
Ui = 24 V Ii = 380 mA Ci = 5 nF Li = 0 mH Pi = 1.4 W
− − − − − −
− − − − − −
FIELDBUS FISCO
Ui = 24 V Li = 380 mA Ci = 5 nF Li = 0 mH Pi = 1.4 W
− − −
− − −
Ui = 17.5 V Ii = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
Ui = 17.5 V Li = 380 mA Ci = 5 nF Li = 0 mH Pi = 5.32 W
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T5(Tamb v 85C) T6(Tamb v 75C)
T5(Tamb v 80C) T6(Tamb v 75C)
T4(Tamb v 80C) T5(Tamb v 77C) T6(Tamb v 62C)
T5(Tamb v 80C) T6(Tamb v 75C)
T5(Tamb v 80C) T6(Tamb v 75C)
IP66
IP66
IP66
IP66
IP66
IP66
8
November 2010
2-2
Installation
Section 2 Installation
Installation 10....................................................
Special Instructions for “Safe Use” and Installations
in Hazardous Locations 10.............................................
CSA 10....................................................................
FM 10.....................................................................
ATEX 10..................................................................
IECEx 11..................................................................
Mounting the DVC6200f 12.............................................
Mounting Fisher 67CFR Filter Regulator 15...............................
Pneumatic Connections 16........................................
Pressure 16..........................................................
Supply 16............................................................
Output Connection 17.......................................................
Special Construction to Support Solenoid Valve Testing 17.......................
Vent 18....................................................................
Wiring and Electrical Connections 19..............................
Fieldbus Connections 19...............................................
Making Fieldbus Connections with a Twisted-Shielded Pair 19....................
Making Fieldbus Connections with a Quick Connect Cable Entry 20...............
2
Simulate Enable Jumper 21........................................
Commissioning Tag 22............................................
November 2010
Communication Connections 21.............................................
9
DVC6200f Digital Valve Controller
Installation
2
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding with any Installation procedures:
Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage.
If installing into an existing application, also refer to the WARNINGS at the beginning of the Maintenance section of this instruction manual.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
WARNING
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. To do so could result in an explosion. Clean with a mild detergent and water only.
WARNING
Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, or area re-classification.
CSA
Special Conditions of Safe Use Intrinsically Safe and FISCO, Explosion Proof,
Division 2, Dust-Ignition Proof
No special conditions for safe use. Refer to table 1-3 for approval information, figure B-1
for the CSA loop schematic, and figure B-3 for the CSA nameplate.
FM
Special Conditions of Safe Use Intrinsically Safe and FISCO, Explosion Proof,
Non-Incendive, Dust-Ignition Proof
1. When product is used with natural gas as the pneumatic medium, the maximum working pressure of the natural gas supply shall be limited to 145 psi.
2. When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class I, Division 2, Group A, B, C, D location without the proper venting installation per the manufacturer’s instruction manual.
Refer to table 1-4 for approval information, figure B-4 for the FM loop schematics, and figure B-6 for the FM nameplates.
ATEX
Special Conditions for Safe Use Intrinsically Safe and FISCO, Dust
Special Instructions for “Safe Use” and Installations in Hazardous Locations
Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of “safe use”. These special instructions for “safe use” are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval type.
10
1. This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules.
2. The FISCO electrical parameters of this equipment must not exceed any following values:
UOv 17.5 V; IO v380 mA; POv 5.32 W
3. Operating ambient temperature: −52C or −40C to + 85C
4. For the model with aluminum body: the apparatus must not be submitted to frictions or mechanical impacts.
Refer to table 1-5 for additional approval information, and figure B-7 for the the ATEX Intrinsically Safe, Dust nameplate.
November 2010
Installation
Flameproof, Dust
Operating ambient temperature: −52C or −40C to + 85C
Refer to table 1-5 for additional approval information, and figure B-8 for the ATEX Flameproof, Dust nameplate.
Type n, Dust
Operating ambient temperature: −52C or −40C to + 80C
Refer to table 1-5 for additional approval information, and figure B-9 for the ATEX Type n, Dust nameplate.
IECEx
Conditions of Certification Intrinsically Safe and FISCO, Flameproof, Type n
Ex ia
1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.
52C/40C v Ta v +80C; T6 (Ta v 62C); T5 (Ta v 77C); T4 (Ta v 80C)
Electrical parameters for protection type “i”: Ui v 24V, li v 380 mA, Pi v 1.4W, Ci v 5 nF, Li v 0 mH (FISCO: Ui v 17.5V, li v 380 mA, Pi v 5.32W, Ci v 5 nF, Li v 0 mH)
EX d / Ex nC
1. Do not open while energized.
2. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion.
52C/40C v Ta v +80C; T6 (Ta v 75C); T5 (Ta v 80C)
Refer to table 1-6 for additional approval information, figure B-10 for the IECEx loop schematic, and figure B-12 for the IECEx nameplate.
2
November 2010
11
DVC6200f Digital Valve Controller
LINEAR AND ROTARY ACTUATORS
HOUSING FOR
2
ROTARY NAMUR, M6
LINEAR, M8
W9703
Figure 2-1. Housing Configurations
Mounting the DVC6200f
The DVC6200f housing is available in two different configurations, depending on the actuator mounting method. Figure 2-1 shows the available configurations.
The feedback system for the DVC6200f digital valve controller utilizes a magnetic assembly for linkage-less, non-contacting position measurement. In order to prevent inadvertent stem movement while the instrument is in operation, magnetic tools (such as a magnetic-tipped screwdriver) should not be used.
CAUTION
INTEGRAL OUTPUT PRESSURE PORT
HOUSING FOR
FISHER GX ACTUATORS
HOLE FOR
W9704
SLOTS FOR MOUNTING BOLTS
MOUNTING BOLT
Note
As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will decrease as the assembly is increasingly subranged.
The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall sensor (on the back of the DVC6200f housing) has to remain within this range throughout the entire valve travel. See figure 2-3. The linear magnet assemblies are symmetrical. Either end may be up.
The magnet assembly material has been specifically chosen to provide a long-term stable magnetic field.
However, as with any magnet, care must be taken when handling the magnet assembly. Another high powered magnet placed in close proximity (less than 25 mm) can cause permanent damage. Potential sources of damaging equipment include, but are not limited to: transformers, DC motors, stacking magnet assemblies.
12
Note
Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply.
November 2010
Installation
AVAILABLE CONSTRUCTIONS: SSTEM #19 ASSEMBLY (19 mm / 3/4 INCH) SSTEM #25 ASSEMBLY (25 mm / 1 INCH)
W9705
AVAILABLE CONSTRUCTIONS: SSTEM #38 ASSEMBLY (38 mm / 1-1/2 INCH) SSTEM #50 ASSEMBLY (50 mm / 2 INCH) SSTEM #100 ASSEMBLY (100 mm / 4 INCH)
Figure 2-2. Magnet Assemblies
There are a variety of mounting brackets and kits that are used to mount the DVC6200f to different actuators. Depending on the actuator, there will be differences in fasteners, brackets, and connecting linkages.
Each mounting kit will include one of the magnet assemblies illustrated in figure 2-2.
If ordered as part of a control valve assembly, the factory will mount the digital valve controller on the actuator and calibrate the instrument. If purchased separately, you will need a mounting kit to mount the digital valve controller on the actuator. Each mounting kit includes detailed information on mounting the digital valve controller to a specific actuator. Refer to table 2-1 for the more common Fisher actuator mounting instructions, available at www.fisher.com or your Emerson Process Management sales office.
AVAILABLE CONSTRUCTIONS: SSTEM #1 ROLLER ASSEMBLY RSHAFT #1 WINDOW ASSEMBLY
(FISHER 2052 SIZE 2 & 3, 1051/1052 SIZE 40-70, 1061 SIZE 30-100, SLIDING-STEM > 100 mm (4 INCHES)
RSHAFT #2 WINDOW ASSEMBLY
(2052 SIZE 1, 1051/1052 SIZE 20−33)
VALID TRAVEL RANGE 50 mm (2 INCH) SHOWN
MAGNET ASSEMBLY (ATTACHED TO VALVE STEM)
W9706
INDEX MARK
RSHAFT END
ASSEMBLY
90 DEG
2
For general mounting guidelines, refer to the DVC6200f quick start guide (D103410X012), available at www.fisher.com or your Emerson Process Management sales office.
November 2010
Figure 2-3. Travel Range
13
DVC6200f Digital Valve Controller
Table 2-1. DVC6200f Mounting Instructions
Instructions for Mounting: Part Number
585C/585CR Size 25 Actuator with or without Handjack D103439X012 585C/585CR Size 50 Actuator with or without Handjack D103440X012 657 and 667 Size 3060 Actuators D103441X012 657 and 667 Size 3460 Actuators with Handwheel D103442X012 657 and 667 Size 70, 76, and 87 Actuators (up to 2 inch travel) D103443X012 657 and 667 Size 70, 76, and 87 Actuators (4 inch travel) D103444X012 657 and 667 Size 80 Actuators (up to 2 inch travel) D103445X012
2
657 and 667 Size 80 Actuators (4 inch travel) D103446X012 1051 Size 33 and 1052 Size 20 and 33 Actuators (Window Mount) D103447X012 1051 and 1052 Size 33 Actuators (End Mount) D103448X012 1051 and 1052 Size 4070 Actuators (Window Mount) D103449X012 1051 and 1052 Size 4070 Actuators (End Mount) D103450X012 1052 Size 20 Actuator (End Mount) D103451X012 1061 Size 3068 Actuator (Window Mount) D103453X012 1061 Size 80100 Actuator (Window Mount) D103452X012 2052 Size 1, 2, 3 Actuator (End Mount) D103454X012 2052 Size 1, 2, 3 Actuator with Spacer (Window Mount) D103455X012 Baumann Sliding-Stem Actuators D103456X012 GX Control Valve and Actuator System D103457X012 IEC60534-6-1 (NAMUR) Sliding Stem Actuators D103458X012 IEC60534-6-2 (NAMUR) Rotary Actuators D103459X012
14
November 2010
67CFR
Installation
NOTE:
APPLY LUBRICANT
1
Figure 2-4. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6200f Digital Valve Controller
Mounting Fisher 67CFR Filter Regulator
A 67CFR filter regulator, when used with a DVC6200f digital valve controller, can be mounted one of three ways.
Integral-Mounted Regulator
Refer to figure 2-4. Lubricate an O-ring and insert it in the recess around the SUPPLY connection on the digital valve controller. Attach the 67CFR filter regulator to the side of the digital valve controller. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. This is the standard method of mounting the filter regulator.
O-RING
1
SUPPLY CONNECTION
Yoke-Mounted Regulator
Mount the filter regulator with two cap screws to the pre-drilled and tapped holes in the actuator yoke. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. No O-ring is required.
Casing-Mounted Regulator
Use the separate 67CFR filter regulator casing mounting bracket provided with the filter regulator. Attach the mounting bracket to the 67CFR and then attach this assembly to the actuator casing. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. No O-ring is required.
CAP SCREWS
2
November 2010
15
DVC6200f Digital Valve Controller
OUTPUT A
WIRING TERMINAL BOX
2
W9615_fieldbus
Figure 2-5. Pressure Connections
Pneumatic Connections
Pressure
Pressure connections are shown in figure 2-5. All pressure connections on the digital valve controller are 1/4 NPT internal connections. Use at least10 mm (3/8-inch) tubing for all pressure connections. If remote venting is required a minimum of 12.7 mm (1/2-inch) tubing should be used. Refer to the vent subsection for remote venting information.
OUTPUT B CONNECTION
CONNECTION
SUPPLY CONNECTION
Figure 2-6. Label for Natural Gas Certified Terminal Box
WARNING
Not all DVC6200f digital valve controllers are suitable for use with natural gas as the supply medium. If using natural gas as the supply medium, the DVC6200f must be Gas Certified. Using natural gas as the supply medium in a non-certified instrument can result in personal injury or property damage.
Gas Certified instruments can be identified by the natural gas approval label shown in figure 2-6. Contact your Emerson Process Management sales office for information on obtaining a Gas Certified DVC6200f digital valve controller.
Note
Make pressure connections to the digital valve controller using tubing with at least 10 mm (3/8-inch) diameter.
Supply
The DVC6200f can be used with air as the supply medium. In addition, Gas Certified DVC6200f constructions can be used with natural gas as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be used in the pneumatic output connections of the DVC6200f to any connected equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented.
16
WARNING
To avoid personal injury or property damage resulting from bursting or parts, do not exceed maximum supply pressure.
Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, re-evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources. For information on remote venting of this controller, refer to page 18.
November 2010
Installation
Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not clean, dry, oil-free, and noncorrosive. While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance.
Supply pressure must be clean, dry air that meets the requirements of ISA Standard 7.0.01. A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized.
controller (relay B) on a single-acting actuator, connect OUTPUT B to the actuator diaphragm casing.
Double-Acting Actuators
DVC6200f digital valve controllers on double-acting actuators always use relay A. With no instrument Fieldbus power (Zero Power Condition) OUTPUT A is at 0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted. To have the actuator stem extend from the cylinder with increasing input signal, connect OUTPUT A to the upper actuator cylinder connection. Connect OUTPUT B to the lower cylinder connection. To have the actuator stem retract into the cylinder with increasing input signal, connect OUTPUT A to the lower actuator cylinder connection. Connect OUTPUT B to the upper cylinder connection.
Special Construction to Support Solenoid Valve Testing
2
Alternatively, natural gas may be used as the supply pressure medium in Gas Certified DVC6200f digital valve controllers. Gas must be clean, dry, oil-free, and noncorrosive. H2S content should not exceed 20 ppm.
If you are using a 67CFR filter regulator with standard 5 micrometer filter, connect the supply line to the 1/4 NPT IN connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the instrument. If you are using an integral mounted 67CFR filter regulator, connect the supply to the IN connection on the regulator.
Output Connection
A factory mounted digital valve controller has its output piped to the supply connection on the actuator. If mounting the digital valve controller in the field, connect the 1/4 NPT digital valve controller output connection to the pneumatic actuator input connection.
Single-Acting Actuators
When using a single-acting direct digital valve controller (relay A or C) on a single-acting actuator, connect OUTPUT A to the actuator pneumatic input. When using a single-acting reverse digital valve
Note
Solenoid valve testing is only available for instrument level PD.
In single-acting actuator applications with a solenoid valve installed, the DVC6200f can be configured to monitor the health of the solenoid valve test, which is initiated by the Logic Solver. This is accomplished by connecting the unused output port B from the DVC6200f to the pneumatic monitoring line between the solenoid valve and the actuator, as shown in figure 2-7. When single-acting, direct relay C is installed, the “unused” output port is port B. When single-acting, reverse relay B is used, the unused port is port A.
Note
This application is called “special application” in the Setup Wizard relay selection.
This configuration is not possible with a double-acting actuator or when using relay A in single-acting mode.
November 2010
17
DVC6200f Digital Valve Controller
FOUNDATION FIELDBUS H1 SEGMENT
CONTROL LINE
Port A
2
DVC6200f DIGITAL VALVE CONTROLLER WITH RELAY C
Port B
SUPPLY PRESSURE
MONITORING LINE
24/48 VDC 110/220 VAC, etc.
NOTES:
1/4-18 NPT X 3/8 OD TUBING ELECTRICAL WIRING
Figure 2-7. Pneumatic Hookup for Solenoid Testing (Instrument Level PD only)
Vent
WARNING
Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover.
WARNING
This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non-hazardous (non-classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.
When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and
SPRING RETURN ACTUATOR
federal codes, rules and regulations. Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area re-classification.
Vent line piping should comply with local and regional codes, should be as short as possible with a minimum inside diameter of 12.7 mm (1/2-inch), and few bends to reduce case pressure buildup.
In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.
The relay constantly bleeds a small amount of supply medium into the area under the cover. The vent opening, located below the wiring terminal box on the side of the housing, should be left open to prevent pressure buildup under the cover. If a remote vent is required, the vent lines must be as short as possible with a minimum number of bends and elbows.
To connect a remote vent, remove the plastic vent. The vent connection is 3/8 NPT. At a minimum, 12.7 mm (1/2-inch) tubing should be used when installing a remote vent to prevent excessive pressure from building up under the cover.
18
November 2010
Installation
Wiring and Electrical Connections
Fieldbus Connections
The digital valve controller is normally powered over the bus from a fieldbus power supply. Refer to the site planning guide for proper wire types, termination, length, etc. for a fieldbus loop.
Note
As shipped from the factory, the DVC6200f digital valve controller will not move the valve when power is applied to the instrument. To avoid the valve going to an unknown position when power is applied, the unit is shipped from the factory with the transducer block mode Out of Service. See the Basic Setup section for information on setup and calibration and placing the instrument in service.
WARNING
To avoid personal injury resulting from electrical shock, do not exceed the maximum input voltage specified in table 1-1 of this quick start guide, or on the product nameplate. If the input voltage specified differs, do not exceed the lowest specified maximum input voltage.
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding.
SAFETY GROUND
GE41456_A
Figure 2-8. Loop Connections Terminal Box
TALK
LOOP
LOOP
TALK
EARTH GROUND
WARNING
Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.
Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion
Making Fieldbus Connections with Twisted Shielded Pair
Refer to figure 8-2 for identification of parts. Wire the digital valve controller as follows, refer to
figure 2-8:
1. Remove the wiring terminal box cap.
2. Bring the field wiring into the terminal box. When applicable, install conduit using local and national electrical codes which apply to the application.
3. The instrument is not polarity sensitive. Connect one wire from the control system output card to one of
2
November 2010
19
DVC6200f Digital Valve Controller
the LOOP screw terminals on the pwb/terminal strip assembly in the terminal box shown in figure 2-8. Connect the other wire from the control system output card to the other LOOP screw terminal in the terminal box.
2
WARNING
Personal injury or property damage can result from the discharge of static electricity. Connect a 14 AWG (2.08 mm2) ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present. Refer to national and local codes and standards for grounding requirements.
4. As shown in figure 2-8, two ground terminals are available for connecting a safety ground, earth ground, or drain wire. The safety ground terminal is electrically identical to the earth ground. Make connections to these terminals following national and local codes and plant standards.
WARNING
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent and water only.
5. Replace and hand tighten the cover on the terminal box. When the loop is ready for startup, apply power to the control system output card.
Making Fieldbus Connections with the Quick Connect Cable Entry
The DVC6200f is offered with a quick connect cable entry option, shown in figure 2-9, for the FOUNDATION fieldbus signal. The quick connect cable entry provides an easier and more reliable interface to fieldbus devices and support modules by providing a standard connection.
1/2-14 NPT
NOTES:
1. COLORS ARE WIRE COLORS.
2. NC=NO CONNECTION.
18B9424-A
Figure 2-9. Quick Connect Connector
1
(BLUE)
2
(BROWN)
3
(NC)
4
(GREEN/YELLOW)
Note
The quick connect cable entry option is only available for intrinsically safe and non-incendive installations.
Refer to figure 8-2 for identification of parts.
WARNING
Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect a 14 AWG (2.08 mm2) ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present. Refer to national and local codes and standards for grounding requirements.
To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent and water only.
To avoid personal injury or property damage, do not use the Quick Connect option on instruments in explosion-proof or flameproof installations.
1. The quick connect cable entry should be installed on the digital valve controller at the factory. If it is, proceed to step 3. If not continue with step 2.
2. To install the Quick Connect: a. Remove the terminal box cap (key 4) from the
terminal box (key 3).
20
November 2010
Installation
b. Apply sealant to the threads of the quick connector.
c. Insert the wire pigtail into the desired conduit opening on the terminal box. Tighten the quick connector in the conduit opening.
d. Cut and trim the wire ends. e. The instrument is not polarity sensitive. Refer to
figure 2-8. Connect the blue wire to one of the LOOP terminals in the terminal box. Connect the brown wire to the other LOOP terminal. Cut the green/yellow wire off inside of the DVC6200f, and ensure that the shield is totally isolated at the instrument end.
Note
The green/yellow wire is cut off inside the DVC6200f to help prevent ground loop issues. The only wires that should be installed and left on the connector are the two signal wires.
running ValveLink software, interfaces with the DVC6200f digital valve controller from any wiring termination point in the segment. If you choose to connect the fieldbus communicating device directly to the instrument, attach the device to the LOCAL connections inside the terminal box to provide local communications with the instrument.
2
Simulate Enable Jumper
WARNING
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cap before proceeding.
f. Replace the terminal box cap on the terminal box.
3. Connect the field wiring connector to the installed quick connector.
Communication Connections
WARNING
Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cap before proceeding.
A FOUNDATION fieldbus communicating device, such as a Field Communicator or a personal computer
Install a jumper across the SIMULATE ENABLE terminals to enable the instrument to accept a simulate command. (These terminals are marked AUX on the terminal board, see figure 2-8). With the jumper in place and the simulate parameter in the AO or DO block set to enabled, the transducer block ignores the
output of the AO or DO block. The simulate value and status become the readback value and status to the AO or DO block and the transducer block is ignored. For more information on running simulations, see the Detailed Setup section of this manual, the
FOUNDATION fieldbus specifications, and the host
documentation.
WARNING
Removing the jumper will disable the simulate, which may cause the valve to move. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.
November 2010
21
DVC6200f Digital Valve Controller
Commissioning T ag
The DVC6200f digital valve controller is supplied with a removable paper commissioning tag, shown in figure 2-10. This tag contains both the device ID and a space to record the device’s tag number. The device ID is a unique code that identifies a particular device in the absence of a device tag. The device tag is used as an operational identification for the device and is usually defined by the piping and instrumentation diagram
2
(P&ID). When commissioning more than one device on a
fieldbus segment, identifying which device is at a particular location can be tedious without tags. The removable tag provided with the digital valve controller can be used to link the device ID and the physical installation location. The installer should note the physical location in both places on the removable commissioning tag and tear off the bottom portion. This should be done for each device on the segment. The bottom portion of the tags can be used for commissioning the segment in the control system.
Prior to commissioning, the device ID is displayed by the host system if no device tag is configured in the digital valve controller electronics. Typically the placeholder displays the device tag. The information on the paper tag enables the engineer to match the device ID to the correct placeholder.
As an ordering option, the factory can enter a device tag into the digital valve controller electronics during
18B9406-F
Figure 2-10. Paper Commissioning Tag
the manufacturing process. If this option is specified, the device tag is displayed at the host system prior to commissioning rather than the device ID. This makes the job of commissioning the device easier.
22
November 2010
3-3
Basic Setup
Section 3 Basic Setup
Basic Setup 24...................................................
Transducer Block Mode 24.............................................
Protection 24.........................................................
Device Setup 24......................................................
Performance Tuner 28.................................................
3
November 2010
23
DVC6200f Digital Valve Controller
Basic Setup
Field Communicator TB > Configure/Setup > Basic Setup
WARNING
Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application, these changes may upset
3
process control, which may result in personal injury or property damage.
When the DVC6200f digital valve controller is ordered as part of a control valve assembly, the factory mounts the digital valve controller and sets up the instrument as specified on the order. When mounting to a valve in the field, the instrument needs to be setup to match the instrument to the valve and actuator.
Before beginning basic setup, be sure the instrument is correctly mounted as described in the Installation section.
Table 3-1. Factory Default Settings
Setup Parameter Default Setting
Travel Cutoff Hi Travel Cutoff Lo Travel Integral Gain Travel Calibration Trigger
Travel Integral Enable Travel Integral Limit Hi Travel Integral Limit Lo Travel Integral Deadzone
Pressure Cutoff Hi Pressure Cutoff Lo Pressure Integral Deadzone Pressure Integral Hi Limit Pressure Integral Lo Limit
Input Characterization Shutdown Trigger Shutdown Recovery Output Block Timeout
99.5%
0.5%
9.4 repeats/min No
On 30%
30%
0.25%
99.5%
0.5%
0.25%
50.0%
50.0% Linear
All Off All Auto Recovery 600 sec
If you have a host system that overrides transducer block parameters ensure that the Protection setting is not left as None. Doing so will result in transducer block parameters being overwritten.
Basic Setup includes the following procedures:
Device Setup
Auto Travel Calibrate
Performance Tuner (Optional)
Note
The DVC6200f may keep the Transducer Block Mode Out-of-Service if the instrument is not properly mounted.
To setup and calibrate the instrument, the Transducer Block Mode must be Manual, and the Protection must be None.
When using DD methods the method will request that you change the mode, but make changes in Protection automatically.
Transducer Block Mode
Field Communicator
To setup and calibrate the instrument, the transducer block mode must be in Manual. For more information about transducer block mode, refer to page 50.
TB > Configure/Setup > Detailed Setup > Transducer Block Mode
Protection
Field Communicator
To setup and calibrate the instrument, the protection must be set to None with the Field Communicator. For more information about configuration protection refer to page 50.
TB > Configure/Setup > Detailed Setup > Protection
Device Setup
Field Communicator
Follow the prompts on the Field Communicator display to automatically setup the instrument using specified actuator information. Table 3-2 provides the actuator information required to setup and calibrate the instrument.
TB > Configure/Setup > Basic Setup > Device Setup
24
November 2010
Table 3-2. Actuator Information for Initial Setup
Actuator
Manufacturer
Fisher
Baumann
NOTE: Refer to figure 2-2 and table 4-10 for feedback connection (magnet assembly) information.
1. X = Expert Tuning. Proportional Gain = 4.2; Velocity Gain = 3.0; Minor Loop Feedback Gain = 18.0
2. Values shown are for Relay A and C. Reverse for Relay B.
Actuator Model Actuator Size Actuator Style
25
585C & 585CR
657
667
1051 & 1052
1061
1066 20, 27, 75 Piston Dbl w/o Spring Specify
1066SR
2052
3024
GX
Air to Extend
Air to Retract Away from the top of the instrument
Rotary
50, 60 60, 80
100, 130
30 34, 40 45, 50
46, 60, 70, 76, &
80-100
30 34, 40 45, 50
46, 60, 70, 76, &
80-100
20, 30
33
40 60, 70
30
40
60
68, 80, 100, 130
20 27, 75
1 2 3
GA 1.21 GA 1.31 GA 1.41
225 750 K
1200 M
16
32
54
10
25
54
Piston Dbl w/ or w/o
Spring. See actuator
instruction manual and
nameplate.
Spring & Diaphragm
Spring & Diaphragm
Spring & Diaphragm
Piston Dbl w/o Spring
Piston Sgl w/Spring
Spring & Diaphragm
Spring & Diaphragm
Spring & Diaphragm
Spring & Diaphragm
Starting
Tuning Set
F J L
M H
K L
M H
K L
M H
I
K
M
J K L
M
G
L
H
K
M
E
H
K
(1)
X
C
E
H
E
H
J
Basic Setup
Travel Sensor Motion
Relay A or C
User Specified
Away from the top of the instrument
Towards the top of the instrument
Away from the top of the instrument
Depends upon pneumatic connections. See
description for Travel Sensor Motion
Depends upon pneumatic connections. See
description for Travel Sensor Motion
Mounting Style Travel Sensor Motion
A
B
C
D
Away from the top of the instrument
For Po operating mode (air opens):
Towards the top of the instrument For Ps operating mode (air closes): Away from the top of the instrument
Air to Open
Towards the top
of the instrument
Towards the top of the instrument
Specify
(2)
Away from the top of the
instrument
Towards the top of the
instrument
Towards the top of the
instrument
Away from the top of the
instrument
Air to Close
Away from the top of the
instrument
3
November 2010
25
DVC6200f Digital Valve Controller
Note
If reverse-acting relay B is used, you must manually set the Relay Type (BASIC_SETUP.RELAY_TYPE [42.5]) to B. This will not be set during Device Setup.
1. Select whether Travel, Travel with Pressure
3
fallback (auto recovery or manual recovery) or Pressure Control is desired. Refer to page 54 for additional information.
2. Enter the pressure units:kPa, bar, psi, inHg, inH2O, or kg/cm2.
3. Enter the maximum instrument supply pressure and output pressure range (if required).
4. Enter the manufacturer of the actuator on which the instrument is mounted. If the actuator manufacturer is not listed, select Other.
5. Enter the actuator model or type. If the actuator model is not listed, select Other.
6. Enter the actuator size.
7. Indicate whether a Volume Booster is being used.
8. Specify if factory defaults should be used for basic setup. If you select YES for factory default, the Field Communicator sets the setup parameters to the values listed in table 3-1. If you select NO for the factory defaults, the setup parameters listed in the table remain at their previous settings.
Typically Device Setup determines the required setup information based upon the actuator manufacturer and model specified. However, if you enter OTHER for the actuator manufacturer or the actuator model, then you will be prompted for setup parameters such as:
Actuator Style—Select spring & diaphragm, piston double-acting without spring, piston single-acting with spring, piston double-acting with spring.
controllers, disconnecting the instrument from the segment is the same as setting the output B pressure to supply.)
WARNING
If you answer YES to the prompt for permission to move the valve when setting the Travel Sensor Motion, the instrument will move the valve through its full travel range. To avoid personal injury and property damage caused by the release of pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.
Travel Sensor Motion—Device Setup asks if it can move the valve to determine travel sensor assembly motion. If you answer Yes, the instrument will stroke the valve the full travel span to determine travel sensor motion. If you answer No, then you must specify the direction of travel movement. For quarter-turn actuators determine rotation by viewing the end of the actuator shaft.
For instruments with relay A or C If increasing air pressure at output A causes the magnet assembly to move up, or the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.” For instruments with relay B.
For instruments with relay B If decreasing air pressure at output B causes the magnet assembly to move up, or the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.”
Valve Style—Select the valve style, rotary or
sliding-stem.
Zero Power Condition—this identifies whether the valve is fully open or fully closed when the input is 0%. If you are unsure how to set this parameter, disconnect the instrument from the segment. (With double-acting and single-acting direct digital valve controllers, disconnecting the instrument from the segment is the same as setting the output A pressure to zero. For single-acting reverse digital valve
26
Note
Relay A adjustment may be required before Device Setup can determine travel sensor motion. Follow the prompts on the Field Communicator display if relay adjustment is necessary.
November 2010
Basic Setup
Table 3-3. Gain Values for Preselected Tuning Sets
Travel Pressure
Tuning Set
B C D E F G
H
I J K L
M
X (Expert) NA NA NA NA NA NA
Proportional Gain Velocity Gain
- - -
4.4
4.8
5.5
6.2
7.2
8.4
9.7
11.3
13.1
15.5
18.0
- - -
3.0
3.0
3.0
3.1
3.6
4.2
4.8
5.6
6.0
6.0
6.0
Minor Loop
Feedback Gain
- - ­35 35 35 35 34
31 27 23 18 12 12
Proportional Gain Integrator Gain
0.5
2.2
2.4
2.8
3.1
3.6
4.2
4.8
5.6
6.6
7.8
9.0
0.3
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Minor Loop
Feedback Gain
35 35 35 35 35 34
31 27 23 18 12 12
3
Table 3-2 lists the required Travel Sensor Motion selections for Fisher and Baumann actuators.
Tuning Set—There are twelve tuning sets to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings. Tuning set B provides the slowest response and M provides the fastest response. For smaller actuators use tuning set C or D. For larger actuators using tuning set F or G. Table 3-3 lists the values for preselected tuning sets.
Note
Tuning set B is only available in Pressure Control Mode.
WARNING
Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury or property damage caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.
In addition, you can select User Adjusted or Expert, which allows you to modify tuning of the digital valve controller. With User Adjusted you can specify the proportional gain. An algorithm in the Field Communicator calculates the other gains. With Expert you can specify not only the proportional gain but the velocity and minor loop feedback gain as well.
Note
Use Expert tuning only if standard tuning has not achieved the desired results.
Stabilize/Optimize or Performance Tuner may be used to achieve the desired results more rapidly than expert tuning.
Table 3-2 provides tuning set selection guidelines for Fisher and Baumann actuators. These tuning sets are only recommended starting points. After you finish setting up and calibrating the instrument, use Stabilize/Optimize to adjust the tuning set to get the desired response.
For an actuator not listed in the table, you can estimate a starting tuning set by calculating the casing or cylinder volume. Then, in the table, find an actuator with the closest equivalent volume and use the tuning set suggested for that actuator.
November 2010
27
DVC6200f Digital Valve Controller
When Device Setup is complete you are asked if you wish to run Auto Calibration now. Select yes to automatically calibrate instrument travel at this time. Follow the prompts on the Field Communicator display. The calibration procedure uses the valve and actuator stops as the 0% and 100% calibration points. For additional information, refer to Auto Calibration in the Calibration section.
3
Single-acting relay B and C are not user-adjustable. However, it is recommended that you check the relay adjustment for double-acting relay A in new installations before proceeding with travel calibration.
Refer to page 201 for relay adjustment instructions.
If after completing setup and calibration the valve cycles or overshoots (unstable), or is unresponsive (sluggish), you can improve operation by running Performance Tuner or Stabilize/Optimize.
Note
Performance Tuner
Field Communicator
TB > Configure/Setup > Basic Setup > Performance Tuner
WARNING
During performance tuning the valve may move, causing process fluid or pressure to be released. To avoid personal injury and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.
The Performance Tuner is used to determine digital valve controller tuning. It will move the valve slightly and monitor the effects of small tuning changes until an optimum control response is achieved. Because the Performance Tuner can detect internal instabilities before they become apparent in the travel response, it can generally optimize tuning more effectively than manual tuning. Typically, the Performance Tuner takes 3 to 5 minutes to tune an instrument, although tuning instruments mounted on larger actuators may take longer.
28
November 2010
4-4
Detailed Setup
Section 4 Detailed Setup
Resource Block 31................................................
Transducer Block 49..............................................
AO (Analog Output) Function Block 97.............................
PID (Proportional/Integral/Derivative) Function Block 111.............
IS (Input Selector) Function Block 131...............................
OS (Output Splitter) Function Block 145.............................
AI (Analog Input) Function Block 157................................
MAI (Mulitple Analog Input) Function Block 169......................
DO (Discrete Output) Function Block 177............................
DI (Discrete Input) Function Block 189..............................
4
November 2010
29
DVC6200f Digital Valve Controller
4
30
November 2010
Resource Block
Resource Block Overview 32......................................
Configure/Setup 32...............................................
Setup
Resource Block Mode 32....................................................
Write Lock 32..............................................................
Communication Time Out 32.................................................
Options 33.................................................................
Diagnostic Options Function Block Options Miscellaneous Options Features Available
Features Selected
Alarm Handling 34..........................................................
Identification 34.............................................................
Version 35.................................................................
Block Errors 35...................................................
4
Parameter List 40.................................................
View Lists 46.....................................................
November 2010
31
DVC6200f Digital Valve Controller
Resource Block Overview
The resource block contains the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. Most of the resource block parameters are operational parameters that provide information about the instrument such as identification, hardware information, available options, etc. and are read only. Configuration of the resource block involves selecting features from those that are available, setting the mode, setting write lock, and setting up alert reporting details.
The following procedures address only the key
4
resource block parameters; however, all resource block parameters are listed in table 4-3.
Configure/Setup
Write Lock
Field Communicator RB > Configure/Setup > Write Lock
Write Lock
Write Lock (WRITE_LOCK [34]) determines if writes are permissible to other device parameters. The Firmware Write Lock feature must be selected to be able to use Write Lock (see Features). When Write Lock is set to Locked, no writes are permitted to any parameters within the device except to set Write Lock to Not Locked. When locked, the device functions normally, updating inputs and outputs and executing algorithms. When Write Lock is set to Not Locked, the Write Alarm (WRITE_ALM [40]) alert is active.
Write Priority
Write Priority (WRITE_PRI [39]) sets the priority for Write Alarm. The lowest priority is 0. The highest is
15.
Communication Time Out
Field Communicator
Shed Remote Cascade
RB > Configure/Setup > Communication Time Out
Setup Resource Block Mode
Field Communicator
RB > Configure/Setup > Setup > Resource Block Mode
Modes
The resource block can be in one of two modes (MODE_BLK [5]):
Automatic (Auto)—This is the operational mode for
this block. When the resource block is in the Auto mode, all other function blocks are allowed to function normally.
Out of Service (OOS)—Placing the resource block
in Out of Service mode stops all function block execution, by setting their modes to Out of Service as well. The actual mode of the function blocks is changed to Out of Service, but the function block target modes are retained. Placing the resource block in the Out of Service mode does not affect the mode of the transducer block.
Note
Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory. Perform this procedure only if a remote computer is sending setpoints from your “advanced” control.
Default value for RCas Timeout is 20 seconds.
Shed Remote Cascade (SHED_RCAS [26]) determines how long function blocks in the DVC6200f should wait before giving up on remote computer writes to RCas parameters. When the timeout is exceeded, the block sheds to the next mode as defined by the block shed options. If Shed Remote Cascade is set to 0, the block will not shed from RCas. Enter a positive value in the Shed Remote Cascade field. Time duration is in 1/32 milliseconds (640000 = 20 secs).
32
November 2010
Resource Block
Shed Remote Out
Note
Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory. Perform this procedure only if a remote computer is sending setpoints from your “advanced” control.
Default value for Shed Remote Out is 20 seconds.
Shed Remote Out (SHED_ROUT [27]) determine how long function blocks in the DVC6200f should wait before giving up on computer writes to ROut parameters. When the timeout is exceeded, the block sheds to the next mode as defined by the block shed options. If Shed Remote Out is set to 0, the block will not shed from ROut. Enter a positive value in the Shed Remote Out field. Time duration is in 1/32 milliseconds (640000 = 20 secs).
Options
Field Communicator RB > Configure/Setup > Options
conditions by shedding mode. See parameter descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State (CLR_FSTATE [30]) in table 4-3 and “Action on Fault Detection”.
Soft Write Lock—Soft Write lock permits using
Write Lock (WRITE_LOCK [34]) to prevent any external change to parameter values. Block connections and calculation results will proceed normally, but the configuration is locked. Also see Write Lock, on page 4-4.
Multi-bit Alarm (Bit-Alarm) Support— Multi-bit
Alarm (Bit-Alarm) Support permits the instrument to treat each PlantWeb alert separately when broadcast to the Host. Without Multi-Bit Alarm Support, an individual PlantWeb alert must be acknowledged before another PlantWeb alert can be broadcast to the Host
Features Selected
Note
Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory.
Fault State, Software Write Lock, and Output Readback are set by default.
4
Diagnostic Options
Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the instrument.
Function Block Options
Function Block Options (FB_OPTIONS [44]) shows which function blocks are available in the instrument.
Miscellaneous Options
Miscellaneous Options (MISC_OPTIONS [46]) indicates which miscellaneous licensing options are enabled.
Features Available
Features Available (FEATURES [17]) indicates which Resource Block Options features are available.
Reports—Reports enables alert and event
reporting. Reporting of specific alerts may be suppressed. See Alerts on page 55.
Fault State—Fault state enables the ability of
the output block to react to various abnormal
Features Selected (FEATURE_SEL [18]) indicates which Resource Block Options features have been selected and is used to select the desired features.
Reports—Selecting reports enables alert and
event reporting. Reporting of specific alerts may be suppressed. See Alerts on page 55.
Fault State—Selecting fault state enables the
ability of the output block to react to various abnormal conditions by shedding mode. See parameter descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State (CLR_FSTATE [30]) in table 4-3 and “Action on Fault Detection”.
Soft Write Lock—When selected, permits using
Write Lock (WRITE_LOCK [34]) to prevent any external change to parameter values. Block connections and calculation results will proceed normally, but the configuration is locked. Also see Write Lock, on page 32.
Multi-bit Alarm (Bit-Alarm) Support— When
selected, the instrument will allow the instrument to treat each PlantWeb alert separately when broadcast to the Host.
November 2010
33
DVC6200f Digital Valve Controller
Alarm Handling
Field Communicator RB > Configure/Setup > Alarm Handling
Alert Key
Alert Key (ALERT_KEY [4]) is a number that permits grouping alerts. This number may be used to indicate to the operator the source of the alert, such as the instrument, plant unit, etc. Enter a value between 1 and 255.
Confirm Time
Confirm Time (CONFIRM_TIME [33]) determines the time, in 1/32 of a millisecond, the instrument waits for confirmation of receipt of a report before trying again.
4
If Confirm Time is 0, the instrument does not retry to send the report. Enter 0 or a value between 320000 (10 secs) and 640000 (20 secs).
Limit Notify
Limit Notify (LIM_NOTIFY [32]) is the number of alert reports that the device can send without getting a confirmation up to the maximum permitted in Maximum Notify (MAX_NOTIFY [31]). If Limit Notify is set to zero, no alerts are reported. Enter a value between 0 and 3.
To have the instrument report alerts without having the host poll the alerts parameters, select the Reports feature (see Feature Select).
Maximum Notify
Maximum Notify (MAX_NOTIFY [31]) indicates the maximum number of alert reports that the device can send without getting a confirmation. This limit is determined by the amount of memory available for alert messages. The number can be set lower, to control alert flooding, by adjusting Maximum Alerts Allowed (LIM_NOTIFY [32]).
Block Alarm Disabled
The Block Alarm (BLOCK_ALM [36]) is used for all configuration, hardware, connection failure or system problems in the block. Alarm Summary (ALARM_SUM [37]) determines if the Write Alarm (WRITE_ALM [40]) and Block Alarm [BLOCK_ALM [36]) are disabled.
Discrete Alarm Auto Acknowledge
Acknowledge Option (ACK_OPTION [38]) determines if the Write Alarm associated with the block will be automatically acknowledged.
Identification
Field Communicator RB > Configure/Setup > Identification
Device ID
The 32 character Device ID (DEVICE_ID [54]).
Electronics Serial Number
The Electronics Serial Number (ELECTRONICS_SN [49]) set at the factory.
Factory Serial Number
The Factory Serial Number (FACTORY_SN [50]) is the instrument serial number set at the factory.
Field Serial Number
The Field Serial Number (FIELD_SN [51]) is the serial number of instrument assigned in field.
Tag Description
The Tag Description (TAG_DESC [2]) is used to assign a unique 32 character description to each block within the digital valve controller to describe the intended application for the block.
Strategy
Strategy (STRATEGY [3]) permits strategic grouping of blocks so the operator can identify where the block is located. The blocks may be grouped by plant area, plant equipment, etc. Enter a value between 0 and 65535 in the Strategy field.
Manufacturer
Manufacturer Identification (MANUFAC_ID [10]) identifies the manufacturer of the instrument. It is used by the host system to locate the DD file for the device. For Fisher the Manufacturer ID is 0x5100.
Block Alarm Auto Acknowledge
Acknowledge Option (ACK_OPTION [38]) determines if the block alarm will be automatically acknowledged.
Discrete Alarm Disabled
The Write Alarm (WRITE_ALM [40]) is used to alert when parameters are writeable to the device. Alarm Summary (ALARM_SUM [37]) determines if the Discrete Alarm is disabled.
34
Device Type
Device Type (DEV_TYPE [11]) identifies the type of device. It is used by the host system to locate the DD file for the device. For a DVC6200f digital valve controller the device type is 0x4602.
Diagnostic Options
Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the instrument.
November 2010
Resource Block
Version
Field Communicator RB > Configure/Setup > Version
Device Revision
The Device Revision (DEV_REV [12]) is the manufacturer’s revision number associated with the resource, used by an interface device to locate the DD file for the resource.
Firmware Revision
Firmware Revision (FIRMWARE_REVISION [47]) identifies the revision of the firmware that is currently in use.
Standby Firmware Revision
Standby Firmware Revision (STBY_FIRMWARE_REVISION [55]) identifies the revision of the alternative firmware.
Hardware Revision
Hardware Revision (HARDWARE_REV [48]) identifies the revision of the electronic hardware.
ITK Version
ITK Version (ITK_VER [41]) identifies the major version of the Interoperability Tester used by the Fieldbus Foundation in certifying the device as interoperable. This device revision meets the requirements of version 5.
Block Errors
Table 4-1 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the Resource block and are provided only for your reference.
Table 4-1. Resource Block BLOCK_ERR Conditions
Condition
Number
0 Other - Set if a device initialization error occurred.
Block Configuration Error - Set if FEATURE_SEL,
1
CYCLE_SEL, or CYCLE_TYPE is set incorrectly.
2 Link Configuration Error - N/A
Simulate Active - Indicates that the simulation jumper is in place on the aux terminals. This is not an indication
3
that the I/O blocks are using simulation data. See AO block parameter SIMULATE [10] and DO block parameter SIMULATE_D [10].
4 Local Override - N/A
Device Fault State - Indicates the device is in Fault
5
State. Device Needs Maintenance Soon - Indicates a
6
Maintenance or Advisory PlantWeb Alert condition is
active. 7 Input failure/process variable had Bad status - N/A 8 Output failure - N/A
Memory failure - Indicates a pending Flash or NVM 9
failure.
Lost Static Data - Indicates failure of the memory
10
containing static parameters.
Lost NV Data - Indicates failure of the memory containing
11
non-volatile parameters.
12 Readback Check Failed - NA
Device Needs Maintenance Now - Indicates a Failed
13
PlantWeb Alert condition is active.
Power Up - Indicates the device has been powered up
14
and the Resource Block is not running normally.
Out of Service (MSB) - The resource block actual mode
15
is Out of Service.
Condition Name and Description
4
November 2010
35
DVC6200f Digital Valve Controller
4
Table 4-2. Parameters Affected by Restart with Defaults
Index
Number
1 2 3 4
5 MODE_BLK
14 18 20
26 27 28
32 33 34 37
38 39
1 2 3 4
5
8 9
11 PV_SCALE
12
14 15
17
18 19 20 21 22
Parameter Name Initial Value
Resource Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
TARGET PERMITTED NORMAL
GRANT_DENY FEATURE_SEL CYCLE_SEL
SHED_RCAS SHED_ROUT FAULT_STATE
LIM_NOTIFY CONFIRM_TIME WRITE_LOCK ALARM_SUM
DISABLED
ACK_OPTION WRITE_PRI
AO Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET PERMITTED
NORMAL SP OUT
EU 100%
EU 0%
Engineering Units
Decimal Places XD_SCALE
EU 100%
EU 0%
Engineering Units
Decimal Places IO_OPTS STATUS_OPTS
CAS_IN
SP_RATE_DN SP_RATE_UP SP_HI_LIM SP_LO_LIM CHANNEL
Continued
0 spaces 0 0
Auto Auto or Out of Service Auto
All bits: 0 Set by mfgr. 0:0
640000 640000 1=Clear
MAX_NOTIFY 640000 1=Unlocked
All bits: 0 Disabled
0
0 spaces 0 0
Out of Service
OOS+MAN+AUTO+CAS+RCAS
Auto Dynamic Dynamic
100 0 % 2
100 0 % 2 All off All off
BAD: NC: const 0
+INF +INF 100 0 1=analog valve input
Table 4-2. Parameters Affected by Restart with Defaults
(Continued)
Index
Number
23 24 26
27
1 2 3 4
5
8 9
10 PV_SCALE
11
13 14
15
16 17
18
19 20 21
22 23 24 25 26 27
Parameter Name Initial Value
AO Block (continued)
FSTATE_TIME FSTATE_VAL RCAS_IN
Status
Value
SHED_OPT
PID Block Parameters
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET PERMITTED
NORMAL SP OUT
EU 100%
EU 0%
Engineering Units
Decimal Places OUT_SCALE
EU 100%
EU 0%
Engineering Units
Decimal Places CONTROL_OPTS STATUS_OPTS
IN
Status
Value PV_FTIME
BYPASS CAS_IN
Status
Value SP_RATE_DN SP_RATE_UP SP_HI_LIM
SP_LO_LIM GAIN RESET BAL_TIME RATE BKCAL_IN
Status
Value
Continued
0 0
BAD: NoComm: NoVal: const 0 Trk All off
0 spaces 0 0
Out of Service OOS+MAN+AUTO+CAS+ RCAS+ROUT Auto Dynamic Dynamic
100 0 % 2
100 0 % 2 0: Bypass enable All off
BAD: NC: const 0 0
0 BAD:
NC: const 0 +INF +INF 100
0 1 +INF 0 0
BAD: NC: const 0
36
November 2010
Resource Block
Table 4-2. Parameters Affected by Restart with Defaults
(Continued)
Index
Number
28 29 30 32
33
34 37
38
39
40
41
42 45
46 47
48 49 50 51
52 53 54 55
56 57 58 59
Parameter Name Initial Value
PID Block (continued)
OUT_HI_LIM OUT_LO_LIM BKCAL_HYS RCAS_IN
Status
Value
ROUT_IN
Status
Value
SHED_OPT TRK_SCALE
EU 100% EU 0% Engineering Units Decimal places
TRK_IN_D
Status
Value
TRK_VAL
Status
Value
FF_VAL
Status
Value
FF_SCALE
EU 100% EU 0% Engineering Units
Decimal Places FF_GAIN ALARM_SUM
DISABLED ACK_OPTION
ALARM_HYS HI_HI_PRI HI_HI_LIM HI_PRI HI_LIM
LO_PRI LO_LIM LO_LO_PRI LO_LO_LIM
DV_HI_PRI DV_HI_LIM DV_LO_PRI DV_LO_LIM
Continued
100 0
0.5% BAD:
NoCom: NoVal: const 0 Trk
BAD: NoCom: NoVal: const 0 Trk
0 100
0 % 2
BAD: NC: const 0
BAD: NC: const 0
BAD: NC: const 0
100 0 % 2 0
0 Disabled
0.5% 0 +INF 0 +INF
0
INF 0
INF 0
+INF 0
INF
Table 4-2. Parameters Affected by Restart with Defaults
(Continued)
Index
Number
66 69 70 71 72 73 74
1 2 3 4
5
7 8 OUT_RANGE
10 11
12
13
14
15
16
Parameter Name Initial Value
PID Block (continued)
BIAS SP_FTIME MATHFORM STRUCTURECONFIG GAMMA BETA IDEABAND
ISEL Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET PERMITTED NORMAL
OUT
EU 100% EU 0% Engineering Units Decimal Places
STATUS_OPTS IN_1
Status
Value
IN_2
Status
Value
IN_3
Status
Value
IN_4
Status
Value
DISABLE_1
Status
Value
DISABLE_2
Status
Value
Continued
0 0 0
0
0 spaces 0 0
Out of Service OOS+MAN+AUTO Auto
100 0 % 2
All off BAD
NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
4
November 2010
37
DVC6200f Digital Valve Controller
4
Table 4-2. Parameters Affected by Restart with Defaults
(Continued)
Index
Number
17
18
19 20 22
25
26
27
28
29
30
31
32
33 34
35 36 37
Parameter Name Initial Value
ISEL Block (continued)
DISABLE_3
Status
Value DISABLE_4
Status
Value SELECT_TYPE
MIN_GOOD OP_SELECT
Status
Value IN_5
Status
Value IN_6
Status
Value IN_7
Status
Value IN_8
Status
Value DISABLE_5
Status
Value DISABLE_6
Status
Value DISABLE_7
Status
Value DISABLE_8
Status
Value AVG_USE
ALARM_SUM
DISABLED ACK_OPTION ALARM_HYS HI_HI_PRI
Continued
BAD NC cons 0
BAD NC cons 0
All off 0
BAD NC constant 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
BAD NC cons 0
0 0
0
0.5% 0
Table 4-2. Parameters Affected by Restart with Defaults
(Continued)
Index
Number
38 39 40 41 42 43
44 49 50
1 2 3 4
5
8 10 11 13 14
15 16 20
21 22 23
1
2
3
4
5
7
8
9 10
11 OUT_2_RANGE
13 14
19 BKCAL_1_IN
Parameter Name Initial Value
ISEL Block (continued)
HI_HI_LIM HI_PRI HI_LIM LO_PRI LO_LIM LO_LO_PRI
LO_LO_LIM OUT_D ALM_SEL
DI Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET PERMITTED
NORMAL OUT_D XD_STATE OUT_STATE IO_OPTS STATUS_OPTS
CHANNEL PV_FTIME ALARM_SUM
DISABLED ACK_OPTION DISC_PRI DISC_LIM
OS Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET
PERMITTED
NORMAL SP OUT_1 OUT_2 OUT_1_RANGE
EU 100%
EU 0%
Engineering Units
Decimal Places
EU 100%
EU 0%
Engineering Units
Decimal Places STATUS_OPTS
CAS_IN
Status
Value
Status
Value
Continued
0 0 0 0 0 0
0 All bits: 0
0 spaces 0 0
Out of Service OOS+MAN+AUTO Auto
0 0 All off All off
0 0
0 All off 0 0
0 spaces 0 0
Out of Service OOS+MAN+AUTO AUTO+CAS
100 0 % 2
100 0 % 2
disabled BAD
NC const 0
BAD NC const 0
38
November 2010
Resource Block
Table 4-2. Table Parameters Affected by Restart with Defaults
(Continued)
Index
Number
20
21
1 2 3 4
5
8
10
11
13 14 15 16
17 18 22
23 24
25 26 27 28
29 30 31 32 37 38
1 2 3 4
5
7 8
9 10 11 12 13 14 15
Parameter Name Initial Value
OS Block (continued)
BKCAL_2_IN
Status
Value
BAL_TIME
AI Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET PERMITTED
NORMAL OUT XD_SCALE
EU at 100%
EU 0%
Units Index
Decimal point OUT_SCALE
EU 100%
EU 0%
Units Index
Decimal point I/O OPTS STATUS OPTS CHANNEL L_TYPE
LOW_CUT PV_FTIME ALARM_SUM
DISABLED ACK_OPTION ALARM_HYS
HI_HI_PRI HI_HI_LIM HI_PRI HI_LIM
LO_PRI LO_LIM LO_LO_PRI LO_LO_LIM OUT_D ALM_SEL
MAI Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET
PERMITTED
NORMAL CHANNEL OUT_1 OUT_2 OUT_3 OUT_4 OUT_5 OUT_6 OUT_7 OUT_8
Continued
BAD NC const 0 0
0 spaces 0 0
Out of Service OOS, MAN, AUTO Auto
100 0 % 2
100 0 Trk s/b% 2 disabled disabled 0 0
0 0
0 Disabled
0.5% 0
0 0 0
0 0 0 0
unselected
0 spaces 0 0
Out of Service OOS, MAN, AUTO Auto
TB.FINAL_VALUE TB.TRAVEL_TARGET TB.FINAL_POSITION_VALUE TB.TRAVEL TB.SUPPLY_PRESS TB.ACT_PRESS_A TB.ACT_PRESS_B TB.ACT_PRESS_DIFF
Table 4-2. Parameters Affected by Restart with Defaults
(Continued)
Index
Number
1 2 3 4
5
8 9
11 12 14 15
17
18 19
20 22
23 27 28
1 2 3 4 5
87
Parameter Name Initial Value
DO Block
ST_REV TAG_DESC STRATEGY ALERT_KEY
MODE_BLK
TARGET PERMITTED
NORMAL SP_D OUT_D
PV_STATE XD_STATE IO_OPTS STATUS_OPTS
CAS_IN_D
Status
Value CHANNEL FSTATE_TIME
FSTATE_VAL_D RCAS_IN_D
Status
Value SHED_OPT SP_RATE_UP SP_RATE_DN
Transducer Block
ST_REV TAG_DESC STRATEGY ALERT_KEY MODE_BLK
TARGET
PERMITTED
NORMAL PROTECTION
0 spaces 0 0
Out of Service OOS+MAN+AUTO+CAS+ RCAS AUTO+CAS
0 0 All off All off
BAD NC const 0 22 0
0 BAD
NoComm NoVal const 0 All off 0 0
N/A NULL 0 1
Out of Service AUTO, MAN, OOS Auto None
4
November 2010
39
DVC6200f Digital Valve Controller
Resource Block Parameter List
Read/Write Capability: RO Read Only, RW Read Write Mode: The block mode(s) required to write to the parameter Double indentation and shaded Index Number indicates sub-parameter.
Table 4-3. Resource Block Parameter Definitions
4
Label
PARAMETER_NAME
Static Revision
ST_REV
Tag Description
TAG_DESC
Strategy
STRATEGY
Alert Key
ALERT_KEY
Block Mode
MODE_BLK
TARGET_MODE 5.1 RW ALL
ACTUAL_MODE 5.2 RO NA
PERMITTED_MODE 5.3 RW ALL NORMAL_MODE 5.4 RW ALL 3: Auto 3: Auto
Block Error
BLOCK_ERR
Device State
RS_STATE
Test Read Write
TEST_RW
DD Resource
DD_RESOURCE
Index
Number
RO /
Mode Range
RW
1 RO NA 0 to 65535 0
2 RW NA 7 bit ASCII Spaces
3 RW ALL 0 to 65535 0
4 RW ALL 1 to 255 0
5
3: Auto 7: OOS
3: Auto 6: IMAN (only during initialization 7: OOS
3: Auto 7: OOS
0: Other 1: Block Configuration Error 3: Simulate Active 6: Device needs Maintenance Soon 9: Memory Failure
6 RO N/A
7 RO N/A
8 ALL 0
9 RO N/A Spaces
10: Lost Static Data 11: Lost Non-Volatile Memory 13: Device needs Maintenance Now 14: Power-up 15: Out-of­Service (MSB)
2: Initialization, Actual mode=IMAN 4: On-line, Actual Mode=Auto 5: Standby, Mode=OOS 6: Failure, Actual Mode=OOS
Continued
Actual
Initial Value
3: Auto
N/A
3: Auto 7: OOS
Dynamic
5: Standby
Description
Data Type: Unsigned16 The revision level of the static data. Increments by one each time a static parameter changes. The value is reset to 0 whenever a Restart with Defaults is performed. See Restarting the Instrument.
Data Type: Octet String The user description of the intended application of the block. Null characters are not allowed in this data type.
Data Type: Unsigned16 Used to identify groupings of blocks. The data is not checked or processed by the block.
Data Type: Unsigned8 The identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.
Data Type: DS-69 The actual, target, permitted, and normal modes.
Target: The requested block mode Actual: The current mode of the block Permitted: Allowed modes for Target Normal: Most common mode for Target
Data Type: Bit String 0 = Inactive 1 = Active Error status associated with hardware or software for the resource block. When an error is shown it may be broadcast to the host through BLOCK_ALM.
Data Type: Unsigned8 State of the function block application state machine.
This parameter may be used in interoperability testing to read and write all standard data types supported by the Fieldbus Foundation.
Data Type: Visible String String identifying the VFD tag of the resource that contains the Device Description for this resource.
40
November 2010
Table 4-3. Resource Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
Manufacturer Id
MANUFAC_ID
Device Type
DEV_TYPE
Device Revision
DEV_REV
DD Revision
DD_REV
Grant Deny
GRANT_DENY
GRANT 14.1 RW ALL
DENY 14.2 RW ALL All bits: 0
Hard Types
HARD_TYPES
Restart
RESTART
Features
FEATURES
Features Selected
FEATURE_SEL
Index
Number
RO /
RW
10 RO N/A 0x5100
11 RO N/A 4602
12 RO N/A
13 RO N/A
14
15 RO N/A
16 RW ALL
17 RO ALL
18 RW ALL
RangeMode
Valid Bits: 0: Program 1: Tune 2: Alarm 3: Local
0: Scalar Input 1: Scalar Output 2: Discrete Input 3: Discrete Output
1=Run 2=Restart resource 3=Restart with defaults 4=Restart processor
1: Reports supported 2: Fault State supported 3: Software Write lock supported 10: Reannunciation supported
1: Reports Supported 2: Fault State supported 3: Software Write lock supported 10:Reannunciation supported
Continued
Initial Value
Varies with
release
Varies with
release
All bits: 0
0: 1 1: 1 2: 1 3: 1
1=Run
1: 1 2: 1 3: 1
10: 1
1:0 2:1 3:1
10:0
Resource Block
Description
Data Type: Unsigned32 Manufacturer identification number, used by an interface device or host to locate the DD file for the resource. All manufacturer identification numbers are maintained by the Fieldbus Foundation. A host usually will have a base directory for DD files. In this directory is a subdirectory for each manufacturer id. In each manufacturer id subdirectory is a directory for each device type made by that manufacturer. The device type directories contain files named by combining the device revision for the particular device type with the revision of the device description. The manufacturer id for Fisher is 0x005100.
Data Type: Unsigned16 Manufacturer’s model number associated with the resource, used by an interface device to locate the DD file for the resource.
Data Type: Unsigned8 Manufacturer’s revision number associated with the resource, used by an interface device to locate the DD file for the resource.
Data Type: Unsigned8 The minimum revision of the device description (DD) than can be used with the device revision of the instrument. Used by the interface device to prevent the use of DDs that are incompatible with the firmware in the instrument.
Data Type: DS-70 Options for controlling access of a host computer and to block parameters. Parameter contains two attributes Grant and Deny each with program, tune, alarm and local permissions. Clearing a grant permission sets the corresponding deny permission, 0 = N/A, 1 = granted. Deny permissions may be cleared through the Deny attribute but not set, 0 = N/A, 1 = denied.
Data Type: Bit String 0 = Inactive 1 = Active The types of hardware available as channel numbers in this resource.
Data Type: Unsigned8 Allows a manual restart to be initiated. For details see Restarting the Instrument in this section.
Data Type: Bit String 0 = Inactive 1 = Active Shows the supported resource block options. Options are turned on and off via FEATURE_SELECT.
Data Type: Bit String 0 = Inactive 1 = Active Shows the selected resource block options. For details see Device Features in this section.
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41
DVC6200f Digital Valve Controller
Table 4-3. Resource Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
Cycle Type
CYCLE_TYPE
Cycle Selection
CYCLE_SEL
Minimum Cycle Time
MIN_CYCLE_T
4
Memory Size
MEMORY_SIZE
Nonvolatile Cycle Time
NV_CYCLE_T
Free Space
FREE_SPACE
Free Time
FREE_TIME
RCAS Timeout
SHED_RCAS
ROUT Timeout
SHED_ROUT
Index
Number
RO /
RW
19 RO NA 0: Scheduled 0: 1
20 ALL 0: Scheduled 0: 0
21 RO NA 3200 3200
22 RO NA 45 45
23 RO NA Positive 576,000
24 RO NA 0 to 100% 0
25 RO NA 0 to 100% 0
26 RW ALL Positive 640000
27 RW ALL Positive 640000
Continued
RangeMode
Initial Value
Data Type: Bit String 0 = Inactive 1 = Active Identifies the block execution methods available for this resource, may be scheduled, completion of block execution
Data Type: Bit String 0 = Inactive 1 = Active Identifies the block execution method selected for this resource.
Data Type: Unsigned32 Time duration of the shortest cycle interval (in 1/32 millisecond) of which the resource is capable. In the digital valve controller this value is fixed at 3200 (100 milliseconds).
Date Type: Unsigned16 Memory, in kilobytes, available for additional function blocks. Because no additional function blocks may be added to DVC6200f instruments, this parameter value is fixed at 45.
Date Type: Unsigned32 This parameter identifies the minimum time interval (in 1/32 milliseconds) between copies of NV class data to NV memory. NV memory is updated only if there has been a change in the dynamic value. The last value saved in NV memory will be available for the restart procedure or a power cycle. A non-zero value regulates the frequency of writes, thus protecting the life span of the device. If the value is zero, data will never be automatically copied. Changes made by other than publishing to NV parameters will be copied to non-volatile memory immediately. For DVC6200f instruments, this parameter value is fixed at 576,000 (18 seconds).
Data Type: Float Percent of memory available for additional function blocks (see also MEMORY_SIZE). Because no additional function blocks may be added to DVC6200f instruments, this parameter value is fixed at 0.
Data Type: Float Percent of block processing time that is free to process additional blocks. Because no additional function blocks may be added to DVC6200f instruments, this parameter value is fixed at 0.
Date Type: Unsigned32 Time duration (in 1/32 millisecond) at which to give up on computer writes to function block RCAS parameters. If this time is exceeded then the function block will change to a mode other than RCAS based on the SHED_OPT parameter setting. Shed from RCAS mode never happens when SHED_RCAS is set to zero.
Data Type: Unsigned32 Time duration (in 1/32 millisecond) at which to give up on computer writes to function block ROUT parameters. If this time is exceeded then the function block will change to a mode other than ROUT based on the SHED_OPT parameter setting. Shed from ROUT mode never happens when SHED_ROUT is set to zero.
Description
42
November 2010
Label
PARAMETER_NAME
Fault State
FAULT_STATE
Set Fault State
SET_FSTATE
Clear Fault State
CLR_FSTATE
Maximum Notify
MAX_NOTIFY
Maximum Alerts Allow
LIM_NOTIFY
Confirm Time
CONFIRM_TIME
Write Lock
WRITE_LOCK
Table 4-3. Resource Block Parameter Definitions (Continued)
Index
Number
RO /
RW
28 RO N/A
29 RW ALL
30 RW ALL
31 RO N/A 3 3
32 RW ALL 0 to MAX_NOTIFY MAX_NOTIFY
33 RW ALL
34 RW ALL
RangeMode
1=Clear 2=Active
1=Off 2=Set
1=Off 2= Clear
> 0
Set by FCS
0=Undefined 1=Unlocked 2=Locked
Continued
Initial Value
1=Clear
1=Off
1=Off
640000
1=Unlocked
Resource Block
Description
Data Type: Unsigned8 Forces output function blocks that are not Out of Service to the fault state condition. While this parameter is active the output function blocks will go to an actual mode of Local Override (LO) and will perform their fault state actions (see Action On Fault Detection for the output blocks on pages 473 and 4153 of this section). This parameter is used to test the fault state behavior that normally occurs when there is a communication problem between devices. This parameter is changed by the SET_FSTATE and CLR_FSTATE parameters so long as the feature Fault State is selected (see Feature Selection [index number 18] in this table).
Data Type: Unsigned8 Selecting Set changes the parameter FAULT_STATE to Active. This is essentially a “write only” parameter as it will always read OFF because it is defined as momentary. Writing a value of OFF has no affect. To use this parameter the feature Fault State must be selected (see Features Selected on page 33).
Data Type: Unsigned8 Selecting Clear changes the parameter FAULT_STATE to Clear and clears the output function blocks of the FAULT_STATE if the field condition, if any, has cleared. This is essentially a “write only” parameter as it will always read OFF because it is defined as momentary. Writing a value of OFF has no affect. To use this parameter the feature Fault State must be selected (see Features Selected on page 33.
Data Type: Unsigned8 The maximum number of alert reports that this device can send without getting a confirmation. To control alert flooding, the number can be set lower by adjusting the LIM_NOTIFY parameter value. For DVC6200f instruments, this value is fixed at 3.
Data Type: Unsigned8 The number of alert reports that this device can send without getting a confirmation up to the maximum permitted in the parameter MAX_NOTIFY. If set to zero, then no alerts are reported.
Data Type: Unsigned32 The time (in 1/32 millisecond) the device waits for confirmation of receipt of an alert report before trying again.
Data Type: Unsigned8 If set to Locked, no writes from anywhere are allowed except to clear WRITE_LOCK by entering Unlocked. Block inputs will continue to be updated if they are subscribers. The feature Soft Write Lock must be selected to enable writing to this parameter (see Device Features in this section).
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43
DVC6200f Digital Valve Controller
Table 4-3. Resource Block Parameter Definitions (Continued)
Label
Update Event
4
Block Alarm
Alarm Summary
Acknowledge Option
Write Priority
Write Alarm
PARAMETER_NAME
UPDATE_EVT
UNACKNOWLEDGED 35.1 RW ALL
UPDATE_STATE 35.2 RO NA
TIME_STAMP 35.3 RO NA 0
STATIC_REVISION 35.4 RO NA 0
RELATIVE_INDEX 35.5 RO NA 0
BLOCK_ALM
UNACKNOWLEDGED 36.1 RW ALL
ALARM_STATE 36.2 RO NA
TIME_STAMP 36.3 RO NA 0 SUBCODE 36.4 RO NA 0 VALUE 36.5 RO NA 0
ALARM_SUM
CURRENT 37.1 RO NA
UNACKNOWLEDGED 37.2 RO NA
UNREPORTED 37.3 RO NA
DISABLED 37.4 RW ALL
ACK_OPTION
WRITE_PRI
WRITE_ALM
UNACKNOWLEDGED 40.1 RW ALL
ALARM_STATE 40.2 RO NA
TIME_STAMP 40.3 RO NA 0 SUBCODE 40.4 RO NA 0 VALUE 40.5 RO NA 0
Number
Index
RO /
RW
35
0=Undefined 1=Acknowledged 2=Unacknowledged
0=Undefined 1=Update reported 2=Update not reported
36
0=Undefined 1=Acknowledged 2=Unacknowledged
0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported
37
0: Discrete alarm 7: Block Alarm
0: Discrete alarm 7: Block Alarm
0: Discrete alarm 7: Block Alarm
0: Discrete alarm 7: Block Alarm
0: Discrete Alarm
38 RW ALL
39 RW ALL 0 to 15 0
40
(Write Lock off) 7: Block Alarm
0=Undefined 1=Acknowledged 2=Unacknowledged
0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported
Continued
RangeMode
Initial Value
0=Undefined
0=Undefined
0=Undefined
0=Undefined
All bits: 0
All bits: 0
All bits: 0
All bits: 0
0: 0 7: 0
0=Undefined
0=Undefined
Data Type: DS-73 This alert is generated by any change to the static data. To support tracking changes in static parameter values, the blocks static revision parameter will be incremented each time a static parameter value is changed. Also, the blocks static revision parameter may be incremented if a static parameter is written but the value is not changed. If the Actual Mode is not Out of Service and Reports is selected in the Feature Select parameter, then this parameter will be sent to the host system providing the host has set up alert communications. Changes to static data while the block is Out of Service will be reported when the block transitions to another mode.
Data Type: DS-72 This alarm is generated by a nonzero value in the Block Error. parameter. This alarm has a fixed priority of 2. For a BLOCK_ALM to be broadcast to the host the following conditions must be met:
The feature Reports must be selected Alert communication with the host must be
setup
In the ALARM_SUM parameter, the disable
bit for Block Alarm must be clear.
Data Type: DS-74 0=clear, acknowledged, reported, enabled Current alert status, unacknowledged states, unreported states, and disabled states of the alarms associated with the function block. The Resource block only has two alarms: Write Alarm and Block Alarm.
Data Type: Bit String 0=Disable 1=Enable Selection of whether alarms associated with the block will be automatically acknowledged.
Data Type: Unsigned8 Priority of the alarm generated by setting WRITE_LOCK to Unlocked.
Data Type: DS-72 This alarm is generated when Unlocked in the WRITE_LOCK parameter is set. This alarm has a priority of WRITE_PRI. For a WRITE_ALM to be broadcast to the host the following conditions must be met:
The feature Reports must be selected Alert communication with the host must be
setup
In the ALARM_SUM parameter, the disable
bit for Write Alarm must be clear.
WRITE_PRI must be greater than 1.
Description
44
November 2010
Table 4-3. Resource Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
ITK Version
ITK_VER
Private Label Distributor
DISTRIBUTOR
Device String Array
DEV_STRING
Function Block Options
FB_OPTIONS
Diagnostic Options
DIAG_OPTIONS
Miscellaneous Options
MISC_OPTIONS
Firmware Revision
FIRMWARE_REVISION
FIRMWARE_REV_MAJOR 47.1 RO NA 0255 * FIRMWARE_REV_MINOR 47.2 RO NA 0255 * FIRMWARE_REV_BUILD 47.3 RO NA 0255 * IO_FIRMWARE_REV 47.4 RO NA 0255 * DIAG_CAL_REV 47.5 RO NA 0255 *
FIRMWARE_REV_ALL 47.6 RO NA XX.XX.XX *
Hardware Revision
HARDWARE_REV
Electronics Serial Number
ELECTRONICS_SN
Factory Serial Number
FACTORY_SN
Field Serial Number
FIELD_SN
Detailed Status
DETAILED_STATUS
Time Since Reset
TIME_SINCE_RESET
Device ID
DEVICE ID
Index
Number
RO /
RW
41 RO N/A *
Extended Parameters
42 RO NA 0x5100
43 Unused extended parameter.
44 RO
45 RO NA
46 RO NA
47
48 RO NA
49 RO NA NA Factory Set
50 RO NA NA spaces
51 RW NA Any String spaces
52 RO NA NA 0
53 RO NA NA 0
54 RO NA NA Device ID
RangeMode
Bits 0: AO 1: DO 2: AI 3: DI 4: PID 5: ISEL 6: OS 7: MAI
1=FD Fieldbus Diagnostics 2=AD Advanced Diagnostics 3=PD Performance Diagnostics
0: Software Download 10: Travel Control Capable 11: Pressure Control Capable 12: Fallback Capable
Hardware revision number
Continued
Initial Value
All options
enabled
*
FD
0: 1 10: 1 11: 1
AD/PD
0: 1 10: 1 11: 1 12: 1
Factory Set
Resource Block
Description
Data Type: Unsigned16 Major version of ITK test this device has been tested to. *Initial value depends on the revision of the DVC6200f.
Data Type: Unsigned32 Private label distributor
Data Type: Bit String 0=disabled 1=enabled Indicates which function block licensing options are enabled. One bit for each block type that is supported. Unlicensed blocks cannot be scheduled and the Actual block mode will remain OOS.
Data Type: Enum Indicates which diagnostics licensing options are enabled. *Initial value depends on the licensed DVC6200f options.
Data Type: Bit String 0=Disable 1=Enable Indicates which miscellaneous licensing options are enabled.
Data Type: Uint8 Describes software revision information. This is the revision of the firmware that is currently in use. *Initial value depends on revision of DVC6200f.
Data Type: Visible String Describes software revision information. The range of this parameter consists of 47.1 through 47.5 values, converted to text, and linked together. *Initial value depends on revision of DVC6200f
Data Type: Uint8 Describe electronic hardware revision information.
Data Type: Visible String Electronics serial number set by manufacturing.
Data Type: Visible String Instrument serial number set by manufacturing.
Data Type: Visible String Instrument serial number set in the field.
Data Type: Uint32 Not used
Number of seconds since the last time DVC6200f was restarted. Restart due to power up or restart command.
Data Type: Visible String Unique 32 character ID used to identify the device.
4
November 2010
45
DVC6200f Digital Valve Controller
Table 4-3. Resource Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
STBY_FIRMWARE_REV
STBY_FIRMWARE_REV_MAJOR 55.1 RO NA 0255 *
STBY_FIRMWARE_REV_MINOR 55.2 RO NA 0255 * STBY_FIRMWARE_REV_BUILD 55.3 RO NA 0255 * STBY_IO_FIRMWARE_REV 55.4 RO NA 0255 * STBY_DIAG_CAL_REV 55.5 RO NA 0255 *
STBY_FIRMWARE_REV_ALL 55.6 RO NA XX.XX.XX NA
4
FB_AVAILABLE
Index
Number
RO /
RW
55
56 RO NA
Mode Range
Bits 0: AO 1: DO 2: AI 3: DI 4: PID 5: ISEL 6: OS 7: MAI
Initial Value
Data Type: Uint8 Describes firmware revision information. This is the revision of the alternative firmware. *Initial value depends on revision of firmware in standby.
Data Type: Visible String Describes firmware revision information. *Initial value depends on revision of firmware in standby. The range of this parameter consists of 55.1 through 55.5 values, converted to text, and linked together.
Data Type: Bit String
All options
enabled
0=disabled 1=enabled Indicates which function blocks are included in the device.
Description
View Lists
View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and View 4 contains static parameters with configuration and maintenance information. Views 3 and 4 are defined by the manufacturer.
Table 4-4. Resource Block, View 1
Index
Number
1 ST_REV
5.1 MODE_BLK.TARGET_MODE
5.2 MODE_BLK.ACTUAL_MODE
5.3 MODE_BLK.PERMITTED_MODE
5.4 MODE_BLK.NORMAL_MODE 6 BLOCK_ERR 7 RS_STATE
25 FREE_TIME 28 FAULT_STATE
37.1 ALARM_SUM.CURRENT
37.2 ALARM_SUM.UNACKNOWLEDGED
37.3 ALARM_SUM.UNREPORTED
37.4 ALARM_SUM.DISABLED
Parameter
Table 4-5. Resource Block, View 2
Index
Number
1 ST_REV
14.1 GRANT_DENY.GRANT
14.2 GRANT_DENY.DENY 18 FEATURE_SEL 20 CYCLE_SEL 23 NV_CYCLE_T 24 FREE_SPACE 26 SHED_RCAS 27 SHED_ROUT 32 LIM_NOTIFY 33 CONFIRM_TIME 34 WRITE_LOCK
Parameter
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November 2010
Resource Block
Table 4-6. Resource Block, View 3
Index
Number
1 ST_REV
5.1 MODE_BLK.TARGET_MODE
5.2 MODE_BLK.ACTUAL_MODE
5.3 MODE_BLK.PERMITTED_MODE
5.4 MODE_BLK.NORMAL_MODE 6 BLOCK_ERR 7 RS_STATE
25 FREE_TIME 28 FAULT_STATE
37.1 ALARM_SUM.CURRENT
37.2 ALARM_SUM.UNACKNOWLEDGED
37.3 ALARM_SUM.UNREPORTED
37.4 ALARM_SUM.DISABLED 44 FB_OPTIONS 52 DETAILED_STATUS 53 TIME_SINCE_RESET 54 DEVICE_ID
Parameter
Table 4-7. Resource Block, View 4
Index
Number
1 ST_REV 3 STRATEGY
4 ALERT_KEY 10 MANUFAC_ID 11 DEV_TYPE 12 DEV_REV 13 DD_REV 15 HARD_TYPES 17 FEATURES 19 CYCLE_TYPE 21 MIN_CYCLE_T 22 MEMORY_SIZE 31 MAX_NOTIFY 38 ACK_OPTION 39 WRITE_PRI 41 ITK_VER 42 DISTRIBUTOR 43 DEV_STRING 45 DIAG_OPTIONS 46 MISC_OPTIONS
47.1 FIRMWARE_REVISION.FIRMWARE_REV_MAJOR
47.2 FIRMWARE_REVISION.FIRMWARE_REV_MINOR
47.3 FIRMWARE_REVISION.FIRMWARE_REV_BUILD
47.4 FIRMWARE_REVISION.IO_FIRMWARE_REV
47.5 FIRMWARE_REVISION.DIAG_CAL_REV
47.6 FIRMWARE_REVISION.FIRMWARE_REV_ALL 48 HARDWARE_REV 49 ELECTRONICS_SN 50 FACTORY_SN 51 FIELD_SN
55.1 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_MAJOR
55.2 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_MINOR
55.3 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_BUILD
55.4 STBY_FIRMWARE_REV.STBY_IO_FIRMWARE_REV
55.5 STBY_FIRMWARE_REV.STBY_DIAG_CAL_REV
55.6 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_ALL
Parameter
4
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47
DVC6200f Digital Valve Controller
4
48
November 2010
Transducer Block
Transducer Block Overview 50.....................................
Detailed Setup 50.................................................
Transducer Block Mode 50.............................................
Protection 50.........................................................
Response Control 51..................................................
Travel Tuning 51............................................................
Pressure Tuning 53.........................................................
Travel / Pressure Control 54..................................................
Input Characterization 55....................................................
Custom Characterization Table 55............................................
Outblock Selection 55.......................................................
Alerts 55.............................................................
Instrument Alert Conditions 55................................................
PlantWeb Alerts 56.........................................................
Electronics Alerts 56........................................................
Configuration Alerts 58......................................................
Sensors Alerts 58...........................................................
Environment Alerts 59.......................................................
Travel Alerts 60.............................................................
Proximity Alerts 62..........................................................
Travel History Alerts 63......................................................
Performance Alerts 64.......................................................
PlantWeb Alert Enable 64....................................................
PlantWeb Alert Reporting 65.................................................
4
Block Errors 70...................................................
Parameter List 71.................................................
View Lists 93.....................................................
November 2010
Instrument 65.........................................................
Valve and Actuator 66.................................................
Valve 66...................................................................
Trim 66....................................................................
Actuator 67................................................................
Reference 68...............................................................
MAI Channel Map 69.......................................................
Alert Handling 69......................................................
PWA Simulate Simulate Active Alert PlantWeb Alert handling
49
DVC6200f Digital Valve Controller
Transducer Block Overview
The transducer block accepts a signal from an output block as a set point to position a valve using a pneumatic actuator. Input to the transducer block is in percent. Closed is 0%, and open is 100%. The transducer block contains setup and calibration information and can be tuned to closely match the actuator. Input characterization permits modifying the overall characteristic of the instrument-actuator-valve combination in order to modify the installed gain characteristic of the loop. The transducer block can also be used to perform instrument and valve diagnostics and trigger performance alerts.
The following procedures address only the key transducer block parameters; however, all transducer
4
block parameters are listed in table 4-14.
Detailed Setup
Note
Out of Service (OOS)— Placing the transducer
block in Out of Service mode changes the output to the zero power (no I/P drive) condition.
Manual (MAN)— Placing the transducer block in
Manual will hold the value at the current setpoint (FINAL_VALUE [13]). The transducer block will not accept changes from the AO or DO blocks. This mode is required to change some parameters and to run some diagnostics.
Protection
Field Communicator
To configure any parameters in the digital valve controller Write Lock (WRITE_LOCK [34]), in the resource block, must be set to Unlocked (refer to page
44). In addition, protection is provided for various transducer block parameters, as indicated in the Protect Category column of table 4-14, to prevent inadvertently overwriting key data by the host system or user.
TB > Configure/Setup > Detailed Setup > Protection
All— will protect all transducer block Parameters.
To setup and calibrate the instrument, the transducer block Mode must be Manual and the Protection must be None.
Transducer Block Mode
Field Communicator
TB > Configure/Setup > Detailed Setup > Transducer Block Mode
Modes
The transducer block can be in one of three modes (MODE_BLK [5]):
Automatic (Auto)— This is the normal mode for
this block. When the transducer block is in the auto mode, it accepts the output from the AO or DO block as a set point and outputs a drive signal to the I/P converter based upon this set point.
Setup and Calibration— will protect only Setup
and Calibration transducer block parameters.
Calibration— will protect only Calibration
transducer block parameters.
None— will not protect any transducer block
parameters.
Note
The Device Setup Auto Travel and Manual Travel methods automatically change transducer block protection for the user.
See table 4-14 for individual parameter details.
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Transducer Block
Response Control
Travel Tuning
Field Communicator
TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning
WARNING
Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury or property damage caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.
Travel Tuning Set
There are eleven Travel Tuning Sets (TVL_TUNING_SET [42.10]) to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings.
Tuning set C provides the slowest response and M provides the fastest response. Table 4-8 lists the proportional gain, velocity gain and minor loop feedback gain values for preselected tuning sets.
Table 4-8. Gain Values for Preselected Travel Tuning Sets
Tuning
Set
C D E F
G
H
I
J
K
L
M
X (Expert) User Adjusted User Adjusted User Adjusted
Travel
Proportional
Gain
4.4
4.8
5.5
6.2
7.2
8.4
9.7
11.3
13.1
15.5
18.0
Travel
Velocity Gain
3.0
3.0
3.0
3.1
3.6
4.2
4.8
5.6
6.0
6.0
6.0
Travel Minor
Loop Feedback
Gain
35 35 35 35 34
31 27 23 18 12 12
Note
Use Expert tuning if standard tuning has not achieved the desired results.
Stabilize/Optimize may be used to achieve the desired results more rapidly than Expert tuning.
Table 3-2 provides tuning set selection guidelines for Fisher and Baumann actuators. These tuning sets are recommended starting points. After you finish setting up and calibrating the instrument, you may have to select either a higher or lower tuning set to get the desired response.
For an actuator not listed in table 3-2, you can estimate a starting tuning set by calculating the casing or cylinder volume. Then, find an actuator in table 3-2 with the closest equivalent volume and use the tuning set suggested for that actuator.
4
Note
Tuning set B is only available in Pressure Control Mode.
In addition, you can specify Expert tuning and individually set the proportional gain, velocity gain, and minor loop feedback gain. Individually setting or changing any tuning parameter will automatically change the tuning set to X (expert).
November 2010
Travel Proportional Gain
Travel Proportional Gain (SERVO_GAIN [18]) is the proportional gain for the travel control tuning set. Changing this parameter will also change the tuning set to Expert.
Travel Velocity Gain
Travel Velocity Gain (SERVO_RATE [20]) is the velocity gain for the travel control tuning set. Changing this parameter will also change the tuning set to Expert.
Travel MLFB Gain
Travel MLFB Gain (TVL_MLFB_GAIN [44.5]) is the minor loop feedback gain for the travel control tuning set. Changing this parameter will also change the tuning set to Expert.
51
DVC6200f Digital Valve Controller
Travel Integral Enable
Travel Integral Enable (TVL_INTEG_ENABLE [44.1]) is used to enable the integral setting to improve static performance by correcting for error that exists between the travel target and actual travel.
Travel Integral Gain
Travel Integral Gain (SERVO_RESET [19]) (also called reset) is the ratio of the change in output to the change in input, based on the control action in which the output is proportional to the time integral of the input.
Travel Integral Dead Zone
4
Travel Integral Dead Zone (TVL_INTEG_DEADZ [44.4]) is a window around the Primary Setpoint in which the integral action is disabled. The dead band is configurable from 0 to 2%.
Travel Integral Limit Hi
Travel Integral Limit Hi (TVL_INTEG_LIM_HI [44.2]) provides an upper limit to the integrator output. The high limit is configurable from 0 to 100% of the I/P drive signal.
Stabilize/Optimize
WARNING
During Stabilize/Optimize the valve may move, causing process fluid or pressure to be released. To avoid personal injury and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.
If after completing initial setup and calibration the valve cycles or overshoots, or is sluggish, you can improve operation by running Stabilize/Optimize.
Travel Integral Limit Lo
The Travel Integral Limit Lo (TVL_INTEG_LIM_LO [44.3]) provides a lower limit to the integrator output. The low limit is configurable from 100 to 0% of the I/P drive signal.
Performance Tuner
WARNING
During performance tuning the valve may move, causing process fluid or pressure to be released. To avoid personal injury and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.
Performance Tuner is used to determine digital valve controller tuning. It will move the valve slightly and monitor the effects of small tuning changes until an optimum control response is achieved. Because the Performance Tuner can detect internal instabilities before they become apparent in the travel response, it can generally optimize tuning more effectively than manual tuning.
Stabilize/Optimize is included with the device description (DD) firmware. Stabilize/Optimize is accessible from the transducer block and permits changing the transducer block set point a small amount to see if the valve is unstable or unresponsive. If valve response is unsatisfactory, the method permits adjusting the digital valve controller tuning to improve response.
If the valve is unstable, select Decrease Response to stabilize valve operation. This selects the next lower tuning set (e.g., F to E). If the valve response is sluggish, select Increase Response to make the valve more responsive. This selects the next higher tuning set (e.g., F to G).
If after selecting Decrease Response or Increase
Response the valve travel overshoot is excessive, Increase Damping or Decrease Damping can be used
to select a damping value not represented in a predefined tuning set. Select Decrease Damping to select a damping value that allows more overshoot. Select Increase Damping to select a damping value that will decrease the overshoot.
When valve operation is satisfactory, select Exit. Before exiting, you are asked if you want to return the transducer block mode to Auto. Select Yes to change the transducer block mode to Auto. Select No to leave the transducer block in its current mode.
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Transducer Block
Pressure Tuning
Field Communicator
TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning
WARNING
Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury or property damage caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.
Pressure Tuning Set
There are twelve Pressure Tuning Sets (PRESS_TUNING_SET [42.11]) to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings.
Table 4-9. Gain Values for Preselected Pressure Tuning Sets
Tuning
Set
B C D E F
G
H
I J K L
M
X
(Expert)
Pressure
Proportional Gain
0.5
2.2
2.4
2.8
3.1
3.6
4.2
4.8
5.6
6.6
7.8
9.0
User Adjusted User Adjusted User Adjusted
Pressure
Integrator
Gain
0.3
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Pressure Minor Loop Feedback
Gain
35 35 35 35 35 34
31 27 23 18 12 12
Note
Use Expert tuning only if standard tuning has not achieved the desired results.
Stabilize/Optimize may be used to achieve the desired results more rapidly than Expert tuning.
4
Tuning set B provides the slowest response and M provides the fastest response. Tuning set B is appropriate for controlling a pneumatic positioner. Table 4-9 lists the proportional gain, pressure integrator gain and minor loop feedback gain values for preselected tuning sets.
Note
Tuning set B is only available in Pressure Control Mode.
In addition, you can specify Expert tuning and individually set the pressure proportional gain, pressure integrator gain, and pressure minor loop feedback gain. Individually setting or changing any tuning parameter will automatically change the tuning set to X (expert).
Pressure Proportional Gain
Pressure Proportional Gain (PRESS_PROP_GAIN [47.3]) is the proportional gain for the pressure control tuning set. Changing this parameter will also change the tuning set to Expert.
Pressure MLFB Gain
Pressure MLFB Gain (PRESS_MLFB_GAIN [47.11]) is the minor loop feedback gain for the pressure control tuning set. Changing this parameter will also change the tuning set to Expert.
Pressure Integral Gain
Pressure Integral Gain (PRESS_INTEG_GAIN [47.4]) (also called reset) is the ratio of the change in output to the change in input, based on the control action in which the output is proportional to the time integral of the input. Changing this parameter will also change the tuning set to Expert.
Pressure Integral Dead Zone
Pressure Integral Dead Zone (PRESS_INTEG_DEADZ [47.6]) is a window around the Primary Setpoint in which the integral action is disabled. The dead band is configurable from 0 to 2%.
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53
DVC6200f Digital Valve Controller
Pressure Integral Limit Hi
Pressure Integral Limit Hi (PRESS_INTEG_HI_LIM [47.7]) provides an upper limit to the integrator output. The high limit is configurable from 0 to 100% of the I/P drive signal.
Pressure Integral Limit Lo
Pressure Integral Limit Lo (PRESS_INTEG_LO_LIM [47.8]) provides a lower limit to the integrator output. The low limit is configurable from 100 to 0% of the I/P drive signal.
Travel Pressure Control
4
Field Communicator
Travel/Pressure State
Travel/Pressure State (TVL_PRESS.STATE [41.2]) indicates if the instrument is being used for travel control (position control) or as an I/P (pressure control)
Travel/Pressure Select
TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control
Fallback/Auto recovery. It is not necessary to enable the Travel Sensor Alert for Pressure Fallback to occur.
Travel Deviation Pressure Fallback
Travel Deviation Pressure Fallback occurs when the instrument detects that the travel sensor is outside of its normal range of operation or that a gross deviation exists between set point and actual travel. It switches to Pressure Control and no longer uses the travel sensor to position the valve.
Travel Cutoff Hi
Travel Cutoff Hi (FINAL_VALUE_CUTOFF_HI [15]) defines the high cutoff point for the travel in percent (%) of pre-characterized setpoint. Above this cutoff, the travel target is set to 123.0% of the ranged travel. Travel Cutoff Hi is deactivated by setting it to 125.0%.
Travel Cutoff Lo
Travel Cutoff Lo (FINAL_VALUE_CUTOFF_LO [16]) defines the low cutoff point for the travel in percent (%) of pre-characterized setpoint. Below this cutoff, the travel target is set to 23%. A Travel Cutoff Lo of 0.5% is recommended to help ensure maximum shutoff seat loading. Travel Cutoff Lo is deactivated by setting it to
25.0%
CAUTION
When using Pressure Fallback Manual Recovery or Pressure Fallback Auto Recovery, the valve travel has the potential of moving rapidly causing potential process instability when returning to Travel Control.
Note
Travel / Pressure Select must be set to Travel for double acting actuators.
Travel / Pressure Select (TVL_PRESS_SELECT [41.1]) determines if the instrument is setup for position or pressure control. Select Travel, Pressure, Travel with Pressure Fallback/Auto recovery or Travel with Pressure Fallback/Manual Recovery. If the travel sensor fails, and Travel with Pressure Fallback/Auto Recovery is selected, it will return to travel control when the travel sensor starts working again. Travel with Pressure Fallback/Manual recovery will stay in pressure control until Travel Pressure Select is changed to Travel or Travel with Pressure
Pressure Cutoff Open
Pressure Cutoff Open (PRESS_CUTOFF_HI [47.1]) defines the high cutoff point for the pressure in percent (%) of pre-characterized setpoint. Above this cutoff, the pressure target is set to 123.0%. A Pressure Cutoff Open of 99.5% is recommended to ensure valve goes fully open. Pressure Cutoff Hi is deactivated by setting it 125%.
Pressure Cutoff Closed
Pressure Cutoff Closed (PRESS_CUTOFF_LO [47.2]) defines the low cutoff point for the pressure in percent (%) of pre-characterized setpoint. Below this cutoff, the pressure target is set to 23%. A Pressure Cutoff Closed of 0.5% is recommended to help ensure maximum shutoff seat loading. Pressure Cutoff Closed is deactivated by setting it to −25.0%
Pressure Range Hi
Pressure Range Hi (PRESS_RANGE_HI [42.7]) is the high end of output pressure range. Enter the pressure that corresponds with 100% valve travel when Zero Power Condition is closed, or 0% valve travel when Zero Power Condition is open. This pressure must be greater than the Pressure Range Lo.
Pressure Range Lo
Pressure Range Lo (PRESS_RANGE_LO [42.8]) is the low end of the output pressure range. Enter the
54
November 2010
Transducer Block
pressure that corresponds to 0% valve travel when Zero Power Condition is closed, or 100% valve travel when Zero Power Condition is open. The pressure must be less than the Pressure Range Hi.
Input Characterization
Field Communicator
Input Characterization (INPUT_CHAR [50]) defines the relationship between the travel target and the setpoint received from the output block. Travel target is the output from the characterization function.
TB > Configure/Setup > Detailed Setup > Response Control > Input Characterization
Custom Characterization Table
Field Communicator
You can select from the three fixed input characteristics shown in figure 4-1 or you can select a custom characteristic. Figure 4-1 shows the relationship between the travel target and travel set point for the fixed input characteristics.
You can specify 21 points on a custom characteristic curve. Each point defines a travel target, in % of ranged travel, for a corresponding set point, in % of ranged set point. Set point values range from −25.0% to 125%. Before modification, the custom characteristic is linear. You cannot modify the custom points if the Input Characterization (INPUT_CHAR [50]) is set to custom.
TB > Configure/Setup > Detailed Setup > Response Control > Custom Characterization Table
Outblock Selection
Field Communicator
TB > Configure/Setup > Detailed Setup > Response Control > Outblock Selection
125
100
Travel Target, %
0
25
25 0 125100
125
100
Travel Target, %
0
25
25 0 125100
Input Characteristic Equal Percentage
125
Set Point, %
Input Characteristic Linear
Set Point, %
4
Outblock Selection (OUTBLOCK_SEL [96]) defines which output function block will control the setpoint of the valve. The output block that is not selected will shed its mode to reflect that it does not have control of the valve.
Alerts
The DVC6200f provides two levels of alerts; Instrument alerts and PlantWeb alerts.
Instrument Alert Conditions
Instrument Alert Conditions, when enabled, detect many operational and performance issues that may be of interest. To view these alerts, the user must open the appropriate status screen on a host such as DeltaV, ValveLink software or a Field Communicator.
November 2010
100
Travel Target, %
0
25
25 0 125100
A6535-1/IL
Figure 4-1. Travel Target Versus Ranged Set Point, for Various
Input Characteristic Quick Opening
Input Characteristics (Zero Power Condition = Closed)
Set Point, %
55
DVC6200f Digital Valve Controller
PlantWeb Alerts
Some instrument alert conditions can also be used to trigger PlantWeb alerts that will be reported in Failed, Maintenance or Advisory categories, as configured by the user. PlantWeb alerts, when enabled, can participate in the DeltaV alarm interface tools such as the alarm banner, alarm list and alarm summary.
When a PlantWeb alert occurs, the DVC6200f sends an event notification and waits a specified period of time for an acknowledgment to be received. This occurs even if the condition that caused the alert no longer exists. If the acknowledgment is not received within the pre-specified time-out period, the event notification is retransmitted. This reduces the possibility of alert messages getting lost.
4
PlantWeb alerts are mode-based. Refer to table C-1 for details.
Note
Additional details on setting up and using PlantWeb Alerts can be found in Appendix C of this manual.
Drive Current Alert Enable
When enabled Drive Current Alert Enable activates the Drive Current Alert.
Drive Current Shutdown
The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown for the Drive Current alert. When enabled, and the alert condition is present, the transducer Actual mode is placed Out of Service. The instrument will attempt to drive the valve to the Zero Power Condition and will no longer execute transducer control function.
Drive Current Manual Recovery
Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when Drive Current Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.
Drive Current Alert Point
Electronics Alerts
Field Communicator
Drive Current
Drive Current
Drive Current (DRIVE_CURRENT [54]) displays the measured Drive Current actually flowing through the I/P converter in percent of maximum drive.
Drive Current Alert
This alert is active when the difference between the expected Drive Current and the actual Drive Current has exceeded the Drive Current Alert Time.
TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts
The Drive Current Alert Point (DRIVE_CURRENT_ALRT_PT [76.4]) is when the absolute difference between the Drive Current and Drive Signal exceeds the set threshold for greater than the Drive Current Alert Time.
Drive Current Alert Time
The Drive Current Alert Time (DRIVE_CURRENT_TIME [76.5]) is the maximum time that the Drive Current Alert Point can be exceeded before the Drive Current Alert is active.
Drive Signal
Drive Signal
The Drive Signal (DRIVE_SIGNAL [53]) displays the commanded Drive Signal being sent to the I/P converter as a percentage of the maximum drive.
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Transducer Block
Drive Signal Alert
The Drive Signal Alert is active if one of the following conditions exist:
Where Zero Power Condition is defined as closed:
Drive Signal < 10% and Calibrated Travel > 3% Drive Signal > 90% and Calibrated Travel < 97%
Where Zero Power Condition is defined as open:
Drive Signal < 10% and Calibrated Travel < 97% Drive Signal > 90% and Calibrated Travel > 3%
Drive Signal Alert Enable
When enabled Drive Signal Alert Enable activates the Drive Signal Alert.
Processor Impaired
Program Memory Alert
This alert is active if a pending Flash or NVM failure is present.
Program Memory Alert Enable
Static Memory Alert Enable
When enabled Static Memory Alert Enable activates the Static Memory Alert.
Static Memory Shutdown
The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the Static Memory Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.
Static Memory Manual Recovery
Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused Static Memory Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.
4
When enabled Program Memory Alert Enable activates the Program Memory Alert.
Program Memory Shutdown
The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the Program Memory Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.
Program Memory Manual Recovery
Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused Program Memory Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.
Static Memory Alert
This alert is active if a failure occurs in the FRAM memory where the static parameters are stored.
Processor Alert
This alert is active if a failure occurs in the main processor.
Processor Alert Enable
When enabled Processor Alert Enable activates the Processor Alert.
I/O Processor Alert
This alert is active if a failure occurs in the I/O processor.
I/O Processor Shutdown
The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the I/O Processor Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.
I/O Processor Man Recovery
Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused I/O Processor Shutdown clears. If not enabled, the transducer block will remain Out of
November 2010
57
DVC6200f Digital Valve Controller
Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.
Configuration Alerts
Field Communicator
Output Block Timeout
TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts
4
Output Block Timeout Alert
This alert is active if the analog or discrete output block has not executed for longer than the configured timeout.
Output Block Timeout Alert Enable
Output Block Timeout
The Output Block Timeout (OUTPUT_BLK_TIMEOUT [76.3]) is the maximum time between updates from the AO or DO block to the transducer block setpoint.
Blocks Set to Default
Blocks Set to Defaults Alert
This alert is active if the resource block has undergone Restart with Defaults. This will stay active until the transducer block is changed from Out of Service.
Blocks Set to Defaults Alert Enable
When enabled Blocks Set to Defaults Alert Enable activates the Blocks Set to Default Alert.
Alert Key
The Alert Key (ALERT_KEY [4]) is the identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.
Sensor Alerts
Field Communicator
TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts
When enabled Output Block Timeout Alert Enable activates the Output Block Timeout Alert.
Output Block Timeout Shutdown
The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the Output Block Timeout Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.
Output Block Timeout Manual Recovery
Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Manual recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused Output Block Timeout Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service if the condition that caused the shutdown remains or until the shutdown trigger is disabled.
Travel Sensor
Travel Sensor Alert
This alert is active if the Travel Sensor reading is outside the functional range, or the sensor becomes disconnected.
Travel Sensor Alert Enable
When enabled Travel Sensor Alert Enable activates the Travel Sensor Alert.
Travel Sensor Shutdown
The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the Travel Sensor alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.
Travel Sensor Manual Recovery
Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Manual recovery from Self Test Shutdown. When not enabled, the transducer block will return to Target mode when Travel Sensor Shutdown clears. If enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service,
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November 2010
Transducer Block
if the condition that caused the shutdown remains or until the shutdown trigger is disabled.
Pressure Sensors
Pressure A Sensor Alert
This alert is active if the Port A Pressure Sensor reading is outside the functional range.
Pressure A Sensor Alert Enable
When enabled Pressure A Sensor Alert Enable activates the Pressure A Sensor Alert.
Pressure A Sensor Shutdown
The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the Port A Pressure Sensor Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.
Supply Pressure Sensor Alert Enable
When enabled Supply Pressure Sensor Alert Enable activates the Supply Pressure Sensor Alert.
Pressure Fallback
Pressure Fallback Alert
This alert is active if a travel sensor failure or a gross travel deviation has resulted in fallback to pressure control.
Pressure Fallback Alert Enable
When enabled Pressure Fallback Alert Enable activates the Pressure Fallback Alert.
Temperature Sensor
Temperature Sensor Alert
This alert is active if the Temperature Sensor reading is outside the functional range.
Temperature Sensor Alert Enable
When enabled Temperature Sensor Alert Enable activates the Temperature Sensor Alert.
4
Pressure A Sensor Manual Recovery
Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Manual recovery from Self Test Shutdown. When not enabled, the transducer block will return to Target mode when Pressure A Sensor Shutdown clears. If enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.
Pressure B Sensor Alert
This alert is active if the Port B Pressure Sensor reading is outside the functional range.
Pressure B Sensor Alert Enable
When enabled Pressure B Sensor Alert Enable activates Pressure B Sensor Alert.
Supply Pressure Sensor Alert
Environment Alerts
Field Communicator
Supply Pressure
Supply
Supply (SUPPLY_PRESSURE.VALUE [35.2]) displays the instrument supply pressure in kPa, bar, or psi.
Supply Pressure Hi Alert
This alert is active when the supply pressure exceeds the Supply Pressure Hi Alert Point.
Supply Pressure Hi Alert Enable
When enabled Supply Pressure Hi Alert Enable activates Supply Pressure Hi Alert.
Supply Pressure Hi Alert Point
The Supply Pressure Hi Alert is active when supply pressure exceeds the Supply Pressure Hi Alert Point (SUP_PRES_HI_ALRT_PT [76.8]).
Supply Pressure Lo Alert
TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts
This alert is active if the Supply Pressure Sensor reading is outside the functional range.
November 2010
This alert is active when the supply pressure is lower than the Supply Pressure Lo Alert Point.
59
DVC6200f Digital Valve Controller
Supply Pressure Lo Alert Enable
When enabled Supply Pressure Lo Alert Enable activates Supply Pressure Lo Alert.
Supply Pressure Lo Alert Point
Supply Pressure Lo Alert Point (SUP_PRES_LO_ALRT_PT [76.9]). When the supply pressure falls below the supply pressure alert point, the supply pressure alert is active. To disable the supply pressure alert, set Supply Pressure Alert Point to zero.
Temperature Limit
4
Temperature
Degrees Fahrenheit or Celsius. The temperature (TEMPERATURE [48]) is measured from a sensor mounted on the digital valve controller’s printed wiring board.
Temperature Hi Alert
This alert is active if the temperature is greater than the Temperature Hi Alert Point.
Temperature Hi Alert Enable
When enabled Temperature Hi Alert Enable activates the Temperature Hi Alert.
Temperature Hi Alert Point
The Temperature Hi Alert is active when the instrument temperature exceeds the Temperature Hi Alert Point (TEMP_HI_ALRT_PT [76.6]).
Temperature Lo Alert
This alert is active if the temperature is lower than the Temperature Lo Alert Point.
Temperature Lo Alert Enable
When enabled Temperature Lo Alert Enable activates the Temperature Lo Alert.
Temperature Lo Alert Point
Travel Alerts
Field Communicator
TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts
Note
The alerts contained in this section are valid for both travel and pressure control.
Travel Target
Travel target is the output from the characterization function.
Travel
Travel (TRAVEL.VALUE [34.2]) displays the actual position of the valve in percent (%) of calibrated travel.
Travel Deviation
Travel Deviation
Travel Deviation (TRAVEL_DEVIATION [52]) displays the absolute difference in percent between Travel Target and Actual Travel.
Travel Deviation Alert
This alert is active if the Travel deviation exceeds the Travel Deviation Alert Point by more than the Travel Deviation Time.
Travel Deviation Alert Enable
When enabled Travel Deviation Alert Enable actives the Travel Deviation Alert.
Travel Deviation Alert Point
The Travel Deviation Alert Point (TVL_DEV_ALRT_PT [77.1]) is the alert point for the difference, expressed in percent (%), between the travel target and the actual travel. When the difference exceeds the alert point for more than the Travel Deviation Time, the Travel Deviation Alert is set.
Travel Deviation Time
The Temperature Lo Alert is active when the instrument temperature is lower than the Temperature Lo Alert Point (TEMP_LO_ALRT_PT [76.7]).
60
Travel Deviation Time (TVL_DEV_TIME [77.2]) is the time, in seconds, that the travel deviation must exceed the Travel Deviation Alert Point before the alert is set.
November 2010
Transducer Block
ALERT IS SET
TRAVEL ALERT HIGH POINT
TRAVEL ALERT DEADBAND
ALERT IS CLEARED
A6532/IL
Figure 4-2. Travel Hi Alert Deadband
Travel Deviation Deadband
Travel Deviation Deadband (TVL_DEV_DB [77.3]) is the travel in percent threshold (%) of ranged travel required to clear a Travel Deviation alert, once it has been set. See figure 4-2.
Travel Limit
Travel Hi Hi Alert
This alert is active if the Travel exceeds the Travel Hi Hi Alert point.
Travel Hi Hi Alert Enable
When enabled Travel Hi Hi Alert Enable activates the Travel Hi Hi Alert.
ALERT IS CLEARED
TRAVEL ALERT DEADBAND
TRAVEL ALERT
ALERT IS SET
A6532-1/IL
Figure 4-3. Travel Lo Alert Deadband
LO POINT
Travel Lo Lo Alert Point
The Travel Lo Lo alert is set when the value of the travel, in percent (%) of ranged travel, goes below the Travel Lo Lo Alert Point (TVL_LO_LO_ALRT_PT [77.12]).
Travel Lo Lo Deadband
Travel Lo Lo Deadband (TVL_LO_LO_DB [77.13]) is the travel, in percent (%) of ranged travel, required to clear a Travel Lo Lo alert once it has been set. See figure 4-3.
Travel Hi/Lo
Travel Hi Alert
This alert is active if the Travel exceeds the Travel Hi Alert point.
Travel Hi Alert Enable
4
Travel Hi Hi Alert Point
Travel Hi Hi Alert Point (TVL_HI_HI_ALRT_PT [77.18]) is the value of the travel, in percent (%) of ranged travel, which, when exceeded, sets the Travel Alert Hi Hi alert.
Travel Hi Hi Deadband
Travel Hi Hi Deadband (TVL_HI_HI_DB [77.19]) is the travel, in percent (%) of ranged travel, required to clear a Travel Hi Hi alert, once it has been set. See figure 4-2.
Travel Lo Lo Alert
This alert is active if the Travel is lower than the Travel Lo Lo Alert point.
Travel Lo Lo Alert Enable
When enabled Travel Lo Lo Alert Enable activates the Travel Lo Lo Alert.
November 2010
When enabled Travel Hi Alert Enable activates the Travel Hi Alert.
Travel Hi Alert Point
Travel Hi Alert is set if the ranged travel rises above the Travel Hi Alert Point (TVL_HI_ALRT_PT [77.16]). Once the alert is set, the ranged travel must fall below the alert high point set by the Travel Hi Deadband before the alert is cleared. See figure 4-2.
Travel Hi Deadband
Travel Hi Deadband (TVL_HI_DB [77.17]) is the travel, in percent (%) of ranged travel, required to clear a Travel Hi Alert, once it has been set. See figure 4-2.
Travel Lo Alert
This alert is active if the Travel is lower than the Travel Lo Alert point.
Travel Lo Alert Enable
When enabled Travel Lo Alert Enable activates the Travel Lo alert.
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DVC6200f Digital Valve Controller
Travel Lo Alert Point
The Travel Alert Lo alert is set when the value of the travel, in percent (%) of ranged travel, goes below the Travel Lo Alert Point (TVL_LO_ALRT_PT [77.14]).
Travel Lo Deadband
Travel Lo Deadband (TVL_LO_DB [77.15]) is the travel, in percent (%) of ranged travel, required to clear a travel lo alert, once it has been set. See figure 4-3.
Proximity Alerts
Field Communicator
4
TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts
Note
See page 4164 for additional details on using Proximity detection.
Travel
Travel displays the actual position of the valve in percent (%) of calibrated travel.
Travel Open
Travel Closed Alert
This alert is active is the Travel goes below the Travel Closed Alert Point.
Travel Closed Alert Enable
When enabled Travel Closed Alert Enable activates the Travel Closed Alert.
Travel Closed Alert Point
The Travel Closed Alert is set when the value of the travel, in percent (%) of ranged travel, goes below the Travel Closed Alert Point (TVL_CLOSED_ALRT_PT [77.10]).
Travel Closed Deadband
Travel Closed Deadband (TVL_CLOSED_DB [77.11]) is the travel in percent (%) of ranged travel required to clear a Travel Closed alert, once it has been set.
Proximity
Proximity Hi Hi Alert
This alert is active if the Travel is within the detection band set by the Travel Hi Hi Alert Point and the Travel Hi Hi Deadband.
Proximity Hi Hi Alert Enable
When enabled Proximity Hi Hi Alert Enable activates the Proximity Hi Hi Alert.
Travel Open Alert
This alert is active if the Travel is greater than the Travel Open Alert Point.
Travel Open Alert Enable
When enabled Travel Open Alert Enable activates the Travel Open Alert.
Travel Open Alert Point
Travel Open Alert Point (TVL_OPEN_ALRT_PT [77.8]) is the value of the travel in percent (%) or ranged travel, which, when exceeded, sets the Travel Open Alert.
Travel Open Deadband
Travel Open Deadband (TVL_OPEN_DB [77.9]) is the travel in percent (%) of ranged travel required to clear a Travel Open alert, once it has been set.
Travel Closed
This alert is active if the Travel is lower than the Travel Closed Alert Point.
Proximity Hi Alert
This alert is active if the Travel is within the detection band set by the Travel Hi Alert Point and the Travel Hi Deadband.
Proximity Hi Alert Enable
When enabled Proximity Hi Alert Enable activates the Proximity Hi Alert.
Proximity Lo Alert
This alert is active if the Travel is within the detection band set by the Travel Lo Alert Point and the Travel Lo Deadband.
Proximity Lo Alert Enable
When enabled Proximity Lo Alert Enable activates the Proximity Lo Alert.
Proximity Lo Lo Alert
This alert is active if the Travel is within the detection band set by the Travel Lo Lo Alert Point and the Travel Lo Lo Deadband.
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November 2010
Deadband exceeded, and direction changed, new Reference Point established
Deadband Reference Point
A6533-1/IL
Deadband (+/− 5%)
Point at which cycle is counted.
Transducer Block
Deadband exceeded, new Reference Point established
This amount of change is Deadband Reference Point
A6534/IL
Figure 4-5. Travel Accumulator Deadband (set at 10%)
Deadband (+/− 5%)
added to the Travel
Accumulator.
4
Figure 4-4. Cycle Counter Deadband (set at 10%)
Proximity Lo Lo Alert Enable
When enabled Proximity Lo Lo Alert Enable activates the Proximity Lo Lo Alert.
Travel History Alerts
Field Communicator
Cycle Counter
Cycle Counter
The Cycle Counter (CYCLE_COUNT [73]) records the number of times the travel changes direction. The change in direction must occur after the deadband has been exceeded before it can be counted as a cycle. See figure 4-4. You can reset the Cycle Counter by configuring it as zero.
Cycle Counter Alert
This alert is active if the Cycle Counter exceeds the Cycle Counter Alert Point. It is cleared after you reset the Cycle Counter to a value less than the alert point.
Cycle Counter Alert Enable
TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts
Cycle Counter Alert Point
Cycle Counter Alert Point (CYCLE_COUNT_ALRT_PT [77.6]) is the value of the Cycle Counter, in cycles, which, when exceeded, sets the Cycle Counter Alert.
Cycle Counter Deadband
Cycle Counter Deadband (CYCLE_COUNT_DB [77.7]) is the area around the travel reference point, in percent (%) of ranged travel, that was established at the last increment of the Cycle Counter. This area must be exceeded before a change in travel direction can be counted as a cycle. See figure 4-4.
Travel Accumulator
Travel Accumulator
Travel Accumulator (TRAVEL_ACCUM [72]) records the total change in travel, in percent (%) of ranged travel, since the accumulator was last cleared. The value of the Travel Accumulator increments when the magnitude of the change exceeds the Travel Accumulator Dead-band. See figure 4-5. You can reset the Travel Accumulator by configuring it to zero.
Travel Accumulator Alert
This alert is active if the Travel Accumulator exceeds the Travel Accumulator Alert Point. The Travel Accumulator Alert is set when the Travel Accumulator value exceeds the Travel Accumulator Alert Point. It is cleared after you reset the Travel Accumulation to a value less than the alert point.
When enabled Cycle Counter Alert Enable activates checking of the difference between the Cycle Counter and the Cycle Counter Alert point.
November 2010
Travel Accumulator Alert Enable
When enabled Travel Accumulator Alert Enable activates checking of the difference between the
63
DVC6200f Digital Valve Controller
Travel Accumulator value and the Travel Accumulator Alert Point.
Travel Accumulator Alert Point
Travel Accumulator Alert Point (TVL_ACCUM_ALRT_PT [77.4]) is the value of the Travel Accumulator, in percent (%) of ranged travel, which, when exceeded, sets the Travel Accumulator Alert.
Travel Accumulator Deadband
Travel Accumulator Deadband (TVL_ACCUM_DB [77.5]) is the area around the travel reference point, in
4
percent (%) of ranged travel, that was established at the last increment of the accumulator. This area must be exceeded before a change in travel can be accumulated. See figure 4-5.
Performance Alerts
Field Communicator
TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts
Performance Critical
Performance Critical Alert
This alert is active if the instrument is no longer able to control the valve or performance has been dramatically reduced.
Performance Critical Alert Enable
When enabled Performance Critical Alert Enable activates the Performance Critical Alert.
Performance Reduced
Performance Reduced Alert
This alert is active if the instrument has detected a reduction in performance.
Performance Reduced Alert Enable
When enabled Performance Reduced Alert Enable activates the Performance Reduced Alert.
Note
Performance Alerts are only available with a PD tier instrument. Additionally, for the PD alerts to function properly:
The transducer block mode must
not be out of service.
The travel/pressure control state
must be in travel control mode, and
Bench Set Hi, Bench Set Lo, and Nominal Supply Pressure must be set in the Spec Sheets, then enable the Performance Information instrument alert (PERF_ENABLE [75.7]).
PD Inside Status
PD Inside Status shows the status of Performance Diagnostics.
PD Run
PD Run enables or disables Performance Diagnostics in the instrument (PD Inside). Selecting PD Off disables PD Inside. Selecting PD On enables PD Inside.
Performance Information
Performance Information Alert
This alert is active if the instrument has detected a condition that may pertain to control performance.
Performance Information Alert Enable
When enabled Performance Information Alert Enable activates the Performance Information Alert.
PlantWeb Alert Enable
Field Communicator
Failed Enable
Failed Enable (FAILED_ENABLE [62]) enables or disables conditions that can cause a failed alert. A failed alert indicates a failure within the device that will make the device or some part of the device non-operational. Table C-2 lists the available PlantWeb alerts.
TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable
64
November 2010
Transducer Block
Maintenance Enable
Maintenance Enable (MAINT_ENABLE [63]) enables or disables conditions that can cause a maintenance alert. A maintenance alert indicates the device or some part of the device needs maintenance soon. Table C-2 lists the available PlantWeb alerts.
Advise Enable
Advise Enable (ADVISE_ENABLE [64]) enables or disables conditions that can cause an advisory alert. An advisory alert indicates informative conditions that do not have a direct impact on the device’s primary functions. Table C-2 lists the available PlantWeb alerts.
PlantWeb Alert Reporting
Field Communicator
TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting
Instrument
Field Communicator
Tag Description
The Tag Description (TAG_DESC [2]) is a 32 character description used to assign a unique description to each block within the digital valve controller to describe the intended application for the block.
Pressure Units
Define the output and supply pressure units (PRESSURE_UNITS [90]) in either psi, bar, or kPa.
Temperature Units
Enter the temperature units
[89])
in degrees Fahrenheit or Celsius. The temperature is measured from a sensor mounted on the digital valve controller’s printed wiring board.
Travel Units
Define the units for valve travel (TVL_UNITS [91]) in inches, centimeters, millimeters or degrees.
Length Units
TB > Configure/Setup > Detailed Setup > Instrument
(TEMPERATURE_UNITS
4
Failed Suppress
Failed Suppress (FAILED_MASK [65]) determines which of the failed alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Failed Active (FAILED_ACTIVE [59]) is still set.
Maintenance Suppress
Maintenance Suppress (MAINT_MASK [66]) determines which of the maintenance alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Maintenance Active (MAINT_ACTIVE [60]) is still set.
Advise Suppress
Advise Suppress (ADVISE_MASK [67]) determines which of the advise alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Advise Active (ADVISE_ACTIVE [61]) is still set.
Define the units for valve dimensions (LENGTH_UNITS [92]) in inches, centimeters, or millimeters.
Area Units
Define the units for actuator area (AREA_UNITS [93]) in inches2, centimeter2 or millimeter2.
Spring Rate Units
Define the units for actuator spring rate (SPRING_RATE_UNITS [94]) in lbs/in2 or N/M.
Relay Type
Enter the Relay Type (RELAY_TYPE [42.5]).There are three categories of relays that result in combinations from which to select.
Relay Type: The relay type is printed on the label affixed to the relay body: A = double-acting or single acting B = single-acting, reverse C= single-acting, direct
Special App: This is used in single-acting applications where the “unused” output port is configured to read the pressure downstream of a solenoid valve. See page 17 for additional information.
Lo Bleed: The label affixed to the relay body indicates it is a low bleed version.
November 2010
65
DVC6200f Digital Valve Controller
Zero Power Condition
Zero Power Condition (ZERO_PWR_COND [42.2]) identifies whether the valve is open or closed when instrument power is lost. If you are unsure how to set this parameter, disconnect the segment loop power to the instrument. The resulting valve travel is the Zero Power Condition.
Maximum Supply Pressure
Enter the maximum supply pressure (MAX_SUPP_PRESS [42.6]) in psi, bar, or kPa, depending on what was selected for pressure units.
4
Calibration Person
Name of the person performing last calibration (XD_CAL_WHO [31]).
Calibration Location
Indicates the location of the last instrument calibration (XD_CAL_LOC [29]).
Calibration Date
Enter a date with the format MM/DD/YY. Date is a user-defined variable that provides a place to save the date of the last calibration (XD_CAL_DATE [30]).
Last Calibration Type
Indicates the type of the last calibration performed on the instrument. Possible values are: Not Calibrated, Single Point Calibration, Auto Calibration, Manual Calibration.
Valve Serial Number
Enter the serial number of the valve (VALVE_SN [27]) on which the instrument is mounted.
Valve Style
Enter the type of valve (VALVE_TYPE [28]), sliding-stem or rotary, on which the instrument is mounted.
Valve Size
Enter the size of the valve (VALVE_SIZE [83.1]) on which the instrument is mounted.
Valve Class
Enter the valve pressure class rating (VALVE_CLASS [83.2]).
Rated Travel
Enter the valve rated travel (RATEDTRAVEL [83.3]) in inches or mm for sliding stem valves, or in degrees of rotation for rotary valves.
Actual Travel
Enter the actual travel (ACTUAL_TRAVEL [83.4]) in inches or mm for sliding stem valves, or in degrees of rotation for rotary valves.
Shaft Stem Diameter
Enter the valve stem diameter (SHAFT_STEM_DIA [83.5]) in inches or millimeters.
Packing Type
Valve and Actuator
Field Communicator
Valve
Valve Manufacturer
Enter the identification number of the manufacturer of the valve (VALVE_MAN_ID [25]) on which the instrument is mounted. Select from the drop-down list or enter the manufacturer’s identification number as defined by the Fieldbus Foundation. For Fisher, the manufacturer ID hex value is 005100.
Valve Model Number
Enter the valve model number (VALVE_MODEL_NUM
, (design letter or type number) for the valve on
[26])
which the instrument is mounted.
TB > Configure/Setup > Detailed Setup > Valve and Actuator
66
Enter the valve packing construction (PACKING_TYPE [83.6]).
Inlet Pressure
Enter the valve inlet pressure (INLET_PRESSURE [83.7]).
Outlet Pressure
Enter the valve outlet pressure (OUTLET_PRESSURE
[83.8])
in psig, kPa, Bar, inHg, inH2O, or kg/cm2.
Trim
Seat Type
Enter the valve seat type (SEAT_TYPE [84.1]).
Leak Class
Enter the valve leak class (LEAK_CLASS [84.2]).
November 2010
Transducer Block
Port Diameter
Enter the valve port diameter (PORT_DIAMETER [84.3]) in inches or mm.
Port Type
Enter the valve port type (PORT_TYPE [84.4]).
Flow Direction
Enter the flow direction (FLOWDIRECTION [84.5]) through the valve.
Push Down To
Enter the effect on valve movement when the stem is moved down (PUSH_DOWN_TO [84.6]).
Flow Tends To
Enter the effect on valve travel with increasing flow (FLOW_TENDS_TO [84.7]).
Unbalanced Area
Enter the valve unbalanced area (UNBALANCED_AREA [84.8]) in in2 or mm2.
Actuator
Actuator Manufacturer
Enter the manufacturer’s identification number (ACT_MAN_ID [22]) of the actuator on which the instrument is mounted. Select from the drop-down list or enter the manufacturer’s identification number as defined by the Fieldbus Foundation. For Fisher, the manufacturer ID hex value is 005100.
Actuator Model Number
Actuator Fail Action
Sets actuator action to be performed upon loss of actuator air pressure (ACT_FAIL_ACTION [21]).
View / Edit Feedback Connection
Refer to table 4-10 for Feedback Connection options. Choose the assembly that matches the actuator travel range.
4
Note
As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will decrease as the assembly is increasingly subranged.
The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall sensor (on the back of the DVC6200f housing) has to remain within this range throughout the entire valve travel. See figure 2-3. The linear magnet assemblies are symmetrical. Either end may be up.
Enter the type number for the actuator (ACT_MODEL_NUM [23]) on which the instrument is mounted.
Actuator Style
Select the Actuator Style (ACTUATOR_STYLE [42.1]), spring & diaphragm, piston double-acting without spring, piston single-acting with spring, or piston double-acting with spring.
Actuator Serial Number
Enter the serial number (ACT_SN [24]) for the actuator on which the instrument is mounted.
Actuator Size
Enter the size of the actuator (ACTUATOR_SIZE [85.1]) on which the instrument is mounted.
November 2010
Travel Sensor Motion
Note
The Travel Sensor Motion is set automatically by Device Setup, or during the Auto Calibration procedure.
67
DVC6200f Digital Valve Controller
Table 4-10. Feedback Connection Options
Magnet Assembly
SStem #19 819 0.320.75 SStem #25 2025 0.761.00 SStem #38 2638 1.011.50 SStem #50 3950 1.512.00 SStem #100 51100 2.014.00 SStem #1 Roller RShaft Window #1 RShaft Window #2 RShaft End Mount
Travel Sensor Motion (TRAVEL_SEN_MOTION
4
[42.3]) establishes the proper valve travel sensor
Travel Range
mm Inch Degrees
(feedback) rotation/movement.
WARNING
If you answer YES to the prompt for permission to move the valve when setting the Travel Sensor Motion, the instrument will move the valve through its full travel range. To avoid personal injury and property damage caused by the release of pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.
6090 6090 6090 6090
Lever Style
Enter the lever style (LEVER_STYLE [85.10]) for rotary actuators as either Pivot Point or Rack and Pinion.
Lever Arm Length
Defines the lever arm length (MOMENT_ARM [85.11]) for rotary actuators.
Effective Area
Enter the actuator effective area (EFFECTIVE_AREA [85.2]) in in2, cm2, or mm2.
Air
Select Opens or Closes, indicating the effect of increasing air pressure (AIR [85.3]) on the valve travel.
Upper Bench Set
Enter the upper actuator operating pressure (UPPER_BENCH_SET [85.5]).
Lower Bench Set
Enter the lower actuator operating pressure (LOWER_BENCH SET [85.4]).
Nominal Supply Pressure
Enter the nominal instrument supply pressure (NOMINAL_SUPPLY PRESSURE [85.6]).
Spring Rate
For quarter-turn actuators determine rotation by viewing the end of the actuator shaft.
For instruments with relay A or C If increasing air pressure at output A causes the magnet assembly to move up, or the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.” For instruments with relay B.
For instruments with relay B If decreasing air pressure at output B causes the magnet assembly to move up, or the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.”
68
Enter the actuator spring rate (SPRING_RATE [85.7]) in lbsin or Nm.
Reference
Trim Style 1
Enter the valve trim style (TRIM_STYLE_1 [84.9]).
Trim Style 2
Enter the valve trim style (TRIM_STYLE_2 [84.10]).
Stroking Time Open
Enter the time required to stroke the valve from closed to open (STROKING_TIME_OPEN [85.8]).
Stroking Time Close
Enter the time required to stroke the valve from open to close (STROKING_TIME_CLOSE [85.9]).
November 2010
Transducer Block
Table 4-11 . Output Block PV Status
FEATURE_SEL
PW Alarms Set PV Status
Enabled
Not Enabled
NOTES: X = No Effect
1. PV limit substatus reflects only READBACK limit substatus. SP limit substatus reflects only out block rate limits.
2. Firmware Revision 1.1 and earlier will set AO/DO PV Status to Bad if Feedback Sensor has failed, i.e.; Travel Sensor Fail. However, if the Travel Sensor fails, and the instrument falls back to pressure, PV Status will remain good.
Transducer Mode,
Actual
OOS X Bad Device Failure Man X Bad Non-specific Auto Fail Uncertain Subnormal Auto Maintenance, no Fail Uncertain Non-specific
Auto Auto None Good Non-Specific See table 4-12
OOS X Bad Device Failure Man X Bad Non-Specific Auto Fail Good Non-Specific Auto Maintenance, no Fail Good Non-Specific
Auto Auto None Good Non-Specific See table 4-12
Active PlantWeb
Alarms
Advisory, no Fail, no Maintenance
Advisory, no Fail, no Maintenance
AO / DO
PV Status
Good Advisory See table 4-12
Good Non-Specific See table 4-12
(2)
AO / DO
PV Substatus
Constant Constant See table 4-12 See table 4-12
Constant Constant See table 4-12 See table 4-12
AO/DO PV
Limit Substatus
(1)
4
MAI Channel Map
Field Communicator
Allows the user to specify which transducer block parameter is available through each of the MAI Block channels (MAI_CHANNEL_1 through MAI_CHANNEL_8 [95.1 through 95.8]). Transducer block parameters available to each channel:
11 = FINAL_VALUE 12 = TRAVEL_TARGET 13 = FINAL_POSITION_VALUE 14 = TRAVEL 15 = SUPPLY_PRESS 16 = ACT_PRESS_A 17 = ACT_PRESS_B 18 = ACT_PRESS_DIFF 19 = DRIVE_SIGNAL
10 = TRAVEL_DEVIATION 11 = TEMPERATURE 12 = CYCLE_COUNT 13 = TRAVEL_ACCUM
TB > Configure/Setup > Detailed Setup > MAI Channel Map
Table 4-12. Limit Sub Status
Out
Block
AO, DO OOS X X Constant AO, DO MAN X X Constant
AO AUTO High X High Limited AO AUTO Low X Low Limited AO AUTO X High High Limited AO AUTO X Low Low Limited
AO AUTO None None Not Limited DO AUTO X High High Limited DO AUTO X Low Low Limited DO AUTO X None Not Limited
NOTE: X = No Effect
Transducer
Mode
In Cutoff
Region
Rate
Limited
Limit
Sub-Status
Alert Handling
Field Communicator
PlantWeb Alert Simulate
When enabled, PlantWeb Alert Simulate (PWA_SIMULATE [39]) allows the user to write to the following PlantWeb and Instrument alert parameters; Failed Active, Maintenance Active, Advise Active, Environment Active, Travel Active, Proximity Active, Travel History Active, Performance Active, PD Event Active, PD Detail 1 Active, PD Detail 2 Active, PD Detail 3 Active, PD Detail 4 Active, PD Detail 5 Active, PD Detail 6 Active. This provides a way to simulate
TB > Configure/Setup > Detailed Setup > Alert Handling
November 2010
69
DVC6200f Digital Valve Controller
these alerts for testing. In order to enable PWA Simulate, the Aux Terminal must be jumpered.
PlantWeb Alert Simulate is cleared on a power cycle. It can also be cleared manually, or by removing the Aux terminal jumper.
Simulate Active Alerts
Failed Active
Permits simulating an active Failed alarm (FAILED_ACTIVE [59]).
Maintenance Active
Permits simulating an active Maintenance alarm (MAINT_ACTIVE [60]).
4
Advise Active
Permits simulating an active Advisory alarm (ADVISE_ACTIVE [61]).
PlantWeb Alert Handling
PlantWeb Alerts Set PV Status
When selected, PlantWeb alerts will set the PV status according to table 4-11.
Block Error Reporting
When enabled, the AO or DO BLOCK_ERR [6] parameter will report PlantWeb Alerts. the same as Block Error in the resource block.
Block Error bit 6 (Device Needs Maintenance Soon) will report any active PlantWeb Maintenance Alert.
Block Error bit 13 (Device Needs Maintenance Now) will report any active PlantWeb Failed Alert.
Block Errors
Table 4-13 lists conditions reported in the BLOCK_ERR [6] and XD_ERR [11] parameters. Conditions in italics are not applicable for the transducer block and are provided only for your reference.
Table 4-13. Transducer Block BLOCK_ERR and
Condition
Number
0 Other - (N/A)
Block Configuration Error - Indicates that one of the
1
following parameters have been configured out of the proper range: 15, 16, 47.1, 47.2, 46.3, 46.5, 42.7, 42.8.
2 Link Configuration Error - (N/A)
Simulate Active - Indicates that the simulation jumper is in place on the aux terminals. This is not an indication
3
that the I/O blocks are using simulation data. See AO block parameter SIMULATE [10] and DO block parameter
SIMULATE_D [10]. 4 Local Override - (N/A) 5 Device Fault State (NA) 6 Maintenance Needed Soon - (N/A) 7 Input failure/process variable has Bad status - (N/A) 8 Output failure - (N/A) 9 Memory failure - (N/A)
Lost Static Data - Indicates that manufacturing functional
10
or thermal tests were incomplete
11 Lost NV Data - (N/A)
12 Readback Check Failed - (N/A)
Device Needs Maintenance Now - Indicates that
13
manufacturing functional or thermal tests were incomplete
14 Power Up - (N/A) 15 Out of Service - Indicates Out of Service Mode.
XD_ERROR Conditions
Condition Name and Description
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Transducer Block
g
Transducer Block Parameter List
Read/Write Capability: RO Read Only, RW Read Write Mode: The block mode(s) required to write to the parameter Protection Category: Indicates whether or not the parameter is writable while the PROTECTION parameter
is set to a particular level.
N/A indicates a read-only parameter that is never writable, regardless of the value of the PROTECTION parameter
NONE indicates a read-only parameter that is always writable, regardless of the value of the PROTECTION parameter
CAL indicates a parameter that is only writable while the value of the PROTECTION parameter is “NONE”.
SETUP indicates a parameter that is only writable while the value of the PROTECTION parameter is “NONE” or “CAL”.
ALL indicates a parameter that is writable while the value of the PROTECTION parameter is “NONE”, “CAL”, or “SETUP & CAL”.
Double indentation and shaded Index Number indicates sub-parameter
Table 4-14. Transducer Block Parameter Definitions
Label
PARAMETER_NAME
Static Revision
ST_REV
Tag Description
TAG_DESC
Strategy
STRATEGY
Alert Key
ALERT_KEY
Block Mode
MODE_BLK
TARGET 5.1 RW ALL ACTUAL 5.2 RO N/A N/A N/A
PERMITTED 5.3 RW ALL
NORMAL 5.4 RW ALL 3:AUTO NONE
Block Error
BLOCK_ERR
Update Event
UPDATE_EVT
UNACKNOWLEDGED 7.1 RW ALL
UPDATE_STATE 7.2 RO N/A
TIME_STAMP 7.3 RO N/A 0 N/A STATIC_REVISION 7.4 RO N/A 0 N/A RELATIVE_INDEX 7.5 RO N/A 0 N/A
Index
Number
RO /
Mode Range Initial Value
RW
1 RO N/A 0 to 65535 N/A N/A
2 RW ALL NULL SETUP
3 RW ALL 0 to 65535 0 SETUP
4 RW ALL 1 to 255 1 SETUP
5
7: OOS NONE
6 RO N/A
7
3: AUTO 4: MANUAL 7: OOS
3: Simulate Active 10: Static Memory Failed (Functional or thermal data missing) 13: Maintenance Needed Now (Functional or thermal data missing) 15: Out-of-Service
0=Undefined 1=Acknowledged 2=Unacknowledged
0=Undefined 1=Updated reported 2=Update Not reported
Continued
3:AUTO 4:MANUAL 7: OOS
N/A N/A
0 NONE
0 N/A
Protect
Category
NONE
Description
Data Type: Uint16 The revision level of the static data. Increments by one each time a static parameter is written. The value is reset to 0 whenever a Restart with Defaults is performed. See Restarting the Instrument.
Data Type: String The description of the block.
Data Type: Uint16 Used to help group blocks.
Data Type: Uint8 The identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.
Data Type: DS-69 The actual, target, permitted, and normal modes.
Target: The requested block
mode
Actual: The current mode of
the block
Permitted: Allowed modes for
Target
Normal: Most common mode
for Tar
et
Data Type: Bit String (2 byte) Error status associated with hardware or firmware for the transducer block.
Data Type: DS-73 Alert generated by change to static data.
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DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
Block Alarm
4
Transducer Directory
Transducer Type
Transducer Error
Collection Directory
Setpoint Range
Travel Cutoff Hi
Travel Cutoff Lo
PARAMETER_NAME
BLOCK_ALM
UNACKNOWLEDGED 8.1 RW ALL
ALARM_STATE 8.2 RO N/A
TIME_STAMP 8.3 RO N/A 0 N/A SUBCODE 8.4 RO N/A
VALUE 8.5 RO N/A
TRANSDUCER_DIRECTORY
TRANSDUCER_TYPE
XD_ERROR or TDC_ERROR
COLLECTION_DIRECTORY
FINAL_VALUE
Setpoint Status
STATUS
Setpoint
VALUE
FINAL_VALUE_RANGE
EU_100 14.1 RO N/A 100 100 N/A EU_0 14.2 RO N/A 0 0 N/A UNITS_INDEX 14.3 RO N/A PERCENT 1342 N/A DECIMAL 14.4 RO N/A 2 2 N/A
FINAL_VALUE_CUTOFF_HI
FINAL_VALUE_CUTOFF_LO
Index
Number
RO /
RW
8
0=Undefined 1=Acknowledged 2=Unacknowledged
0=Undefined 1=Clearreported 2=Clearnot reported 3=Activereported 4=Activenot reported
Subcode: Bit Number in BLOCK_ERR
Value of parameter at alarm time for a single alarm, 0 for multiple alarms
9 RO N/A 1,1 1,1 N/A
10 RO 106 106 N/A
11 RO
12 RO 1,1,1,1,1 1,1,1,1,1 N/A
13
13.1 RW
13.2 RW
14
15 RW
16 RW
Valid Numbers: 0 = No Error
MAN OOS
MAN
25 to 125 N/A NONE
OOS
MAN
25 to 125 99.5 SETUP
OOS
MAN
25 to 125 0.5 SETUP
OOS
Continued
Initial ValueRangeMode
0 NONE
0 N/A
0 N/A
0 N/A
0 N/A
N/A NONE
Protect
Category
Description
Data Type: DS-72 Used to report the BLOCK_ERR alarm to the host system
Data Type: Array [2] of Unit16 Not used
Data Type: Uint16 Identifies the type of the transducer.
Data Type: Uint8 Error code for the transducer block.
Data Type: Array [5] of Unit32 Not used
Data Type: DS-65 In Travel Control: Setpoint for valve travel in %, prior to characterization. In Pressure Control: implied valve travel as % or pressure range, prior to characterization. FINAL_VALUE is not updated unless the AO block is selected in FEATURE_SELECT. For example, FINAL_VALUE still has last value written by AO channel 1 when DO is in control.
Data Type: DS-68 High and Low range limit values, engineering units code, and number of digits to the right of the decimal place to be used to display the Final Value.
Data Type: Float When the servo goes above this % of span, the stem position goes to the upper limit. Cutoffs are OFF when Low is at 25% and high is at +125%. Must be > low cutoff + .625%.
Data Type: Float When the servo goes below this % of span, the stem position goes to the lower limit. Cutoffs are OFF when Low is at 25% and high is at +125%. Must be < hi cutoff .625%.
Setpoint for
72
November 2010
Label
PARAMETER_NAME
FINAL_POSITION_VALUE
Travel Status (Decharacterized)
STATUS
Travel (Decharacterized)
VALUE
Travel Proportional Gain
SERVO_GAIN
Travel Integral Gain
SERVO_RESET
Travel Velocity Gain
SERVO_RATE
Actuator Fail Action
ACT_FAIL_ACTION
Actuator Manufacturer
ACT_MAN_ID
Actuator Model Number
ACT_MODEL_NUM
Actuator Serial Number
ACT_SN
Valve Manufacturer
VALVE_MAN_ID
Valve Model Number
VALVE_MODEL_NUM
Valve Serial Number
VALVE_SN
Valve Style
VALVE_TYPE
Calibration Location
XD_CAL_LOC
Calibration Date
XD_CAL_DATE
Calibration Person
XD_CAL_WHO
SETPOINT_D
Setpoint(D) Status
STATUS
Setpoint(D)
VALUE
TRAVEL_D
Travel(D) Status
STATUS
Travel (D)
VALUE
Transducer Block
Table 4-14. Transducer Block Parameter Definitions (Continued)
Index
Number
RO /
RW
17
17.1 RO N/A N/A N/A
17.2 RO N/A 25 to 125% N/A
18 RW
19 RW
20 RW
21 RW
22 RW ALL 0x5100 SETUP
23 RW ALL Null SETUP
24 RW ALL Null SETUP
25 RW ALL 0x5100 SETUP
26 RW ALL Null SETUP
27 RW ALL Null SETUP
28 RW ALL
29 RW ALL Null CAL
30 RW ALL Uninitialized CAL
31 RW ALL Null CAL
32
32.1 RW
32.2 RW
33
33.1 RO N/A N/A
33.2 RO N/A
MAN
> = 0 4.4 SETUP
OOS MAN
> = 0 , = 0 causes wind
OOS
down
MAN
> = 0 3.0 SETUP
OOS
0=Uninitialized
MAN
1=Self Closing
OOS
2=Self Opening
1=Sliding Stem 2=Rotary
MAN OOS
MAN
0 = closed 1 = open
OOS
5,10,15.. = %
0 = closed 1 = open 5,10,15.. = %
Continued
Initial ValueRangeMode
9.4 SETUP
1= Self Closing
1=Sliding Stem SETUP
Category
Protect
SETUP
NONE
NONE
N/A
Description
Data Type: DS-65 In Travel Control: decharacterized to correlate with Setpoint (FINAL_VALUE [13]). In Pressure Control: travel as a % of pressure range, decharacterized to correlate with Setpoint (FINAL_VALUE [13]). Controls AI channel 3.
Data Type: Float Travel Control Only. Gain of servo.
Data Type: Float Travel Control Only. If set to 0, will cause integrator to wind down.
Data Type: Float Travel Control Only. Rate of servo.
Data Type: Enum (Uint8) Action performed by actuator in the event of air pressure.
Data Type: Uint32 The actuator manufacturer identification number.
Data Type: V isible String Model number of actuator.
Data Type: V isible String Serial number of actuator.
Data Type: Uint32 The valve manufacturer identification number.
Data Type: V isible String The valve model number.
Data Type: V isible String The valve serial number.
Data Type: Enum (Uint8) Selects Rotary or Sliding Stem.
Data Type: V isible String Where device was last calibrated.
Data Type: Date Date of last calibration.
Data Type: V isible String Name of person performing last calibration.
Data Type: DS_66 SETPOINT_D is not updated unless the DO block is selected in FEATURE_SEL. STATUS indicates the validity of value, set by the DO block OUT.STATUS VALUE is the discrete value of setpoint. Only values of 0, 1, or increments of 5 up to 95 are allowed. Written by DO channel 22.
Data Type: DS_66 STATUS indicates the validity of VALUE. VALUE: 0=closed , 1=open 5,10,15.. = %. Controls DI Channel 23
Valve travel in %,
Implied valve
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DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
TRAVEL
SUPPLY_PRESSURE
PRESSURE_A
4
PRESSURE_B
PRESSURE_DIFF
PWA Simulate
PWA_SIMULATE
Grant Deny
GRANT_DENY
Travel Pressure Control
TVL_PRESS_CONTROL
Index
Number
Travel Status
STATUS
Travel
VALUE
Supply Pressure Status
STATUS
Supply Pressure
VALUE
Pressure A Status
STATUS
Pressure A
VALUE
Pressure B Status
STATUS
Pressure B
VALUE
Pressure Differential Status
STATUS
Pressure Differential
VALUE
GRANT 40.1 RW ALL
DENY 40.2 RW ALL all bits cleared NONE
Travel/Pressure Select
TVL_PRESS_SELECT
Travel/Pressure State
TVL_PRESS_STATE
RO /
RW
34
34.1 RO N/A N/A
34.2 RO N/A N/A
35
35.1 RO N/A N/A
35.2 RO N/A N/A
36
36.1 RO N/A N/A
36.2 RO N/A N/A
37
37.1 RO N/A N/A
37.2 RO N/A N/A
38
38.1 RO N/A N/A
38.2 RO N/A N/A
RO or
39
RW*
40
41
41.1 RW ALL
41.2 RO N/A
1=Simulate Off
ALL
2=Simulate Enabled
0: Program 1: Tune 2: Alarm 3: Local
1=Travel 2=Pressure 3=TVL/PRESS Auto Recv 4=TVL/PRESS Man Recv
1=Travel 2=Pressure
Continued
Initial ValueRangeMode
1=Simulate Off ALL
all bits cleared NONE
1=Travel SETUP
Protect
Category
N/A
Description
Data Type: DS-65 In Travel Control: travel in % of calibrated travel range. In Pressure Control: travel in % of pressure range. Controls AI channel 4.
Data Type: DS-65 STATUS indicates the validity of VALUE. VALUE is pressure of air supply, controls AI channel 5.
Data Type: DS-65 STATUS Indicates the validity of VALUE. Pressure of primary air output, controls AI channel 6.
Data Type: DS-65 STATUS indicates the validity of VALUE. VALUE is the Pressure on secondary output, controls AI channel 7.
Data Type: DS-65 STATUS indicates the validity of VALUE. VALUE is the difference between PRESSURE_A and PRESSURE_B, controls AI channel
8. Data Type: Enum (Uint8)
When this is set to 2 all the alert ACTIVE parameters can be written, except for INST_ALERTS_ACTIVE. SHUTDOWN_ALERT_ACTIVE. This allows alerts to be simulated for testing with hosts. NOTE: only ACTIVE parameters are affected by this. * PWA Simulate is RW only if a jumper is installed across the Aux Terminal. If no jumpered is installed across the Aux Terminal, PWA Simulate is RO.
Data Type: DS-50 Options for controlling access of host computer and local control panels to operating, tuning, and alarm parameters of the block. Has no effect on the DVC6200f. GRANT: 0=N/A, 1= granted DENY : 0=N/ A, 1= denied
Data Type: Enum (Uint8) Selects whether travel sensor or port A pressure is used for feedback.
Data Type: Enum (Uint8) Indicates which sensor is used for feedback
Actual valve
Implied valve
74
November 2010
Label
PARAMETER_NAME
Basic Setup
BASIC_SETUP
Actuator Style
ACTUATOR_STYLE
Zero Power Condition
ZERO_PWR_COND
Travel Sensor Motion
TRAVEL_SEN_MOTION
Feedback Connection
FEEDBACK_CONN
Relay Type
RELAY_TYPE
Maximum Supply Pressure
MAX_SUPP_PRESS
Pressure Range Hi
PRESS_RANGE_HI
Pressure Range Lo
PRESS_RANGE_LO
Travel Calibration Trigger
TVL_CAL_TRIGGER
Travel Tuning Set
TVL_TUNING_SET
Pressure Tuning Set
PRESS_TUNING_SET
Transducer Block
Table 4-14. Transducer Block Parameter Definitions (Continued)
Index
Number
RO /
42
42.1 RW
42.2 RW
42.3 RW
42.4 RW
42.5 RW
42.6 RW
42.7 RW
42.8 RW
42.9 RW
42.10 RW
42.11 RW
RW
1=Spring & Diaphragm 2=Piston-Dbl w/o Spring
MAN
3=Piston-Dbl w/Spring
OOS
4=Piston Sgl w/Spring
MAN
1=Valve Closed
OOS
2=Valve Open
MAN
1=Counter Clockwise
OOS
2=Clockwise
Initial ValueRangeMode
1=Spring & Diaphragm
1=Valve Closed SETUP
1=Counter Clockwise
Category
100: Default Array 64: SStem #19 Array 65: SStem #25 Array 66: SStem #38 Array 67: SStem #50 Array 70: SStem #100 Array 74: SStem #200 Array
MAN OOS
85: SStem #1 Roller Array 90: RShaft End Array 95: RShaft #1 Window Array 97: RShaft #2 Window Array
1=Relay A or C--Double or Single Direct 2=Relay B--Single Reverse 5=Relay C-Special App.
--Single Direct 6=Relay B-Special App.
--Single Reverse 9=Lo-Bleed Relay A or
MAN
C--Double or Single
OOS
Direct 10=Lo-Bleed Relay B-­Single Reverse 13=Lo-Bleed Relay C-Special App.--Single Direct 10=Lo-Bleed Relay B-Special App.-Single Reverse
MAN
> 0, < = 150 35 psig SETUP Data Type: Float
OOS
MAN
> 0, < = 150 15.0 psig SETUP
OOS
MAN
> = 0, < = 150 3.0 psig SETUP
OOS
MAN
1 = Aux Term ignored 1 SETUP Not available in the DVC6200f
OOS MAN
1=B, 2= C, ...12=M
OOS
23=X
MAN
1=B, 2=C, ...12= M
OOS
23=X
Continued
=Relay A or C--Double or Single Direct
2=C SETUP
2=C SETUP
Protect
SETUP Data Type: Enum (Uint8)
Data Type: (Uint8) Enum Identifies whether the valve is open or closed when instrument power is lost.
SETUP Data Type: Enum (Uint8)
SETUP Data Type: Enum (Uint8)
SETUP Data Type: Enum (Uint8)
Data Type: Float Defines pressure corresponding to max pressure in pressure control mode.
Data Type: Float Defines pressure corresponding to minimum pressure in pressure control mode.
Data Type: Enum (Uint8) Letter (B through M or X)
Data Type: Enum (Uint8) Letter (B through M or X)
Description
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November 2010
75
DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
4
Label
PARAMETER_NAME
TRAVEL_CAL
Travel Count
TVL_COUNT
Travel Hi Calibration
TVL_HI_CAL
Travel Lo Calibration
TVL_LO_CAL
Travel Crossover
TVL_CROSSOVER
Travel Fac Hi
TVL_FAC_HI
Travel Fac Lo
TVL_FAC_LO
Travel IP Bias
TVL_IP_BIAS
Travel MLFB Bias
TVL_MLFB_BIAS
Last Calibration Type
TVL_CAL_TYPE
TRAVEL_TUNE
Travel Integral Enable
TVL_INTEG_ENABLE
Travel Integral Limit Hi
TVL_INTEG_LIM_HI
Travel Integral Limit Lo
TVL_INTEG_LIM_LO
Travel Integral Dead Zone
TVL_INTEG_DEADZ
Travel MLFB Gain
TVL_MLFB_GAIN
Index
Number
RO /
RW
43
43.1 RO N/A
MAN
43.2 RW
43.3 RW
43.4 RW
43.5 RO N/A Set by Factory N/A
43.6 RO N/A Set by Factory N/A
43.7 RW
43.8 RW
43.9 RW
44
44.1 RW
44.2 RW
44.3 RW
44.4 RW
44.5 RW
<TVL_FAC_HI
OOS
>TVL_LO_CAL
MAN
>TVL_FAC_LO
OOS
<TVL_HI_CAL
MAN
>0% < = 100% 50% CAL
OOS
MAN
0% 100% 70% CAL Data Type: Float
OOS MAN
0 100% 50% CAL Data Type: Float
OOS
0: Not Calibrated 1: Single Point
MAN
Calibration
OOS
2: Auto Calibration 3: Manual Calibration
MAN
1=Off
OOS
2=On
MAN
0% 100% 30% SETUP Data Type: Float
OOS MAN
100% 0% 30% SETUP Data Type: Float
OOS MAN
0% 2% 0.25% SETUP Data Type: Float
OOS MAN
> = 0 35 SETUP Data T ype: Float
OOS
Continued
Initial ValueRangeMode
2: Auto Calibration CAL Data Type: Enum (Uint8)
2=On SETUP Data Type: Enum (Uint8)
Protect
Category
CAL
CAL
Data Type: Uint16 Raw feedback from Travel Sensor
Data Type: Uint16 Maximum drive calibration point
Data Type: Uint16 Minimum drive calibration point
Data Type: Float Not used for the DVC6200f
Data Type: Uint16 Maximum value of travel sensor counts. Set at factory.
Data Type: Uint16 Minimum value of travel sensor counts. Set at factory.
Description
76
November 2010
Label
PARAMETER_NAME
TRAVEL_CAL_RUN
Travel Calibration Command
TVL_CAL_CMD
Travel Calibration Prog
TVL_CAL_PROG
Travel Calibration Status
TVL_CAL_STATUS
Reserved
TVL_CAL_RESERVED
Transducer Block
Table 4-14. Transducer Block Parameter Definitions (Continued)
Index
Number
RO /
RW
45
1: Operating 2: Autocalibrate 3: Not Used by DVC6200f 4: Mark Full Open 5: Mark Full Closed 6: Manual Calibrate Final 7: Abort 8: Clear Cal Status 9: Manual Calibrate Init 10: Manual Calibrate Restore 11: Reset Travel Sensor Error 12: Reserved
45.1 RW MAN
45.2 RO N/A 0% N/A Data Type: Uint8
45.3 RO N/A
45.4 Reserved
13: Execute Performance Tuner 14: Execute Performance Tuner (Graphite Packing) 16: Execute Performance Tuner (Booster) 17: Execute Performance Tuner (Graphite Packing and Booster) 19: Autocalibration, Set Filter 20: Autocalibrate Extended, Set Filter
0: auto cal complete 1: calibration complete 2: auto cal in progress 3: manual cal in progress 3: Not Used by DVC6200f 5: upper position marked 6: lower position marked 7: calibration error 8: Performance Tuner active 9: Performance Tuner Success 10: Performance Tuner Error (No movement) 11: Performance Tuner Error (Accessories unstable) 12: Performance Tuner Error (Other)
Continued
Initial ValueRangeMode
1=Operating CAL
no bits set N/A
Protect
Category
Data Type: Enum (Uint8) Resets to 1 after a write
Data Type: Bit String (2 bytes) All bits set to 0 when mode changes from OOS. 0 = FALSE, 1 = TRUE
Description
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77
DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
PRESS_CAL
4
PRESS_TUNE
Temperature
TEMPERATURE
T arget Travel
TRAVEL_TARGET
Input Characterization
INPUT_CHAR
Index
Number
Supply Pressure Scale
SUPP_PRESS_SCALE
Supply Pressure Offset
SUPP_PRESS_OFFSET
Pressure A Scale
PRESS_A_SCALE
Pressure A Offset
PRESS_A_OFFSET
Pressure B Scale
PRESS_B_SCALE
Pressure B Offset
PRESS_B_OFFSET
Pressure IP Bias
PRESS_IP_BIAS
Pressure MLFB Bias
PRESS_MLFB_BIAS
Pressure Cutoff Hi
PRESS_CUTOFF_HI
Pressure Cutoff Lo
PRESS_CUTOFF_LO
Pressure Proportional Gain
PRESS_PROP_GAIN
Pressure Integral Gain
PRESS_INTEG_GAIN
Pressure Rate Gain
PRESS_RATE_GAIN
Pressure Integral Dead Zone
PRESS_INTEG_DEADZ
Pressure Integral Limit Hi
PRESS_INTEG_HI_LIM
Pressure Integral Limit LO
PRESS_INTEG_LO_LIM
Pressure Integral IC Hi
PRESS_INTEG_IC_HI
Pressure Integral IC Lo
PRESS_INTEG_IC_LO
Pressure MLFB Gain
PRESS_MLFB_GAIN
Status
STATUS
Value
VALUE
RO /
RW
46
46.1 RW
46.2 RW
46.3 RW
46.4 RW
46.5 RW
46.6 RW
46.7 RW
46.8 RW
47
47.1 RW
47.2 RW
47.3 RW
47.4 RW
47.5 RW
47.6 RW
47.7 RW
47.8 RW
47.9 RW
47.10 RW
47.11 RW
48 RO N/A N/A N/A
49 RO
49.1 RO
49.2 RO
50 RW
MAN
> 0 CAL Data Type: Float
OOS MAN
0 to 16383 CAL Data Type: Uint16
OOS MAN
> 0 CAL Data Type: Float
OOS MAN
0 to 16383 CAL Data Type: Uint16
OOS MAN
> 0 CAL Data Type: Float
OOS MAN
0 to 16383 CAL Data Type: Uint16
OOS MAN
0100% 70% CAL Data Type: Float
OOS MAN
0100% 50% CAL Data Type: Float
OOS
MAN
25 125%,
OOS
> CUTOFF_LO
MAN
25 125% <
OOS
CUTOFF_HI
MAN
> = 0, < 32 2.2 SETUP
OOS MAN
> = 0, < 32 0.1 SETUP
OOS MAN
> = 0, < = 512 0 SETUP
OOS MAN
= 0%, < = 2.0% 0.25% SETUP
OOS MAN
> = 0%, < = 100%,
OOS
>INTEG_LO
MAN
< = 0%, > = −100%,
OOS
<INTEG_HI
MAN
>= −100%, < = 100% 12% Not used by the DVC6200f
OOS MAN
>= −100%, < = 100% −12% Not used by the DVC6200f
OOS MAN
> 0, < = 100 35 SETUP Data Type: Float
OOS
MAN OOS
MAN OOS
1=Linear 2=Equal %
MAN
3=Quick Opening
OOS
4=Reserved 5=Custom
Continued
Initial ValueRangeMode
99.50% SETUP Data Type: Float
0.50% SETUP Data Type: Float
20% SETUP
20% SETUP
1=Linear SETUP Data Type: Enum (Uint8)
Protect
Category
N/A
N/A
Data Type: Float Proportional gain
Data Type: Float Integral resets per second
Data Type: Float Derivative gain
Data Type: Float Integrator Deadzone, 1/2 width
Data Type: Float Integrator limits
Data Type: Float Integrator limits
Data Type: Float Electronics temperature Controls AI channel 11
Data Type: DS-65 In Travel Control: Setpoint for valve travel in %, post characterization. In Pressure Control: implied valve travel as a % or pressure range, post characterization.
Description
Setpoint for
78
November 2010
Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
Custom Points
CUSTOM_POINTS
Travel Deviation
TRAVEL_DEVIATION
Drive Signal
DRIVE_SIGNAL
Drive Current
DRIVE_CURRENT
MLFB
MLFB
Failed Alarm
FAILED_ALM
UNACKNOWLEDGED 56.1 RW ALL
ALARM_STATE 56.2 RO N/A
TIME_STAMP 56.3 RO N/A 0 N/A SUBCODE 56.4 RO N/A 0 N/A
VALUE 56.5 RO N/A 0 N/A
Maintenance Alarm
MAINT_ALM
UNACKNOWLEDGED 57.1 RW N/A
ALARM_STATE 57.2 RO N/A
TIME_STAMP 57.3 RO N/A 0 N/A SUBCODE 57.4 RO N/A 0 N/A
VALUE 57.5 RO N/A 0 N/A
Index
Number
RO /
RW
51 RW
52 RO N/A 0 to 100% N/A
53 RO N/A 0 to 100% N/A
54 RO N/A 0 to 100% N/A Data Type: Float
55 RO N/A 100% to 100% N/A Data Type: Float
56
57
MAN OOS
0=Undefined 1=Acknowledged 2=Unacknowledged
0=Undefined 1=Clearreported 2=Clearnot reported 3=Activereported 4=Activenot reported
0=Undefined 1=Acknowledged 2=Unacknowledged
0=Undefined 1=Clearreported 2=Clearnot reported 3=Activereported 4=Activenot reported
Continued
Initial ValueRangeMode
Linear, Y=X SETUP
0=Undefined NONE
0=Undefined N/A
0=Undefined NONE
0=Undefined N/A
Transducer Block
Protect
Category
Data Type: Unit16 Array[43] Each item 2500 to 12500 First integrator is number of valid points. Followed by up to 21 X values and then 21 Y values. X values must be increasing. Y values must be increasing or same. A value of 2050 represent
20.50% Custom Points can be written only if Input Characterization (INPUT_CHAR [50]) is
Data Type: Float Absolute value of (TRAVEL_TARGET [49] − TRAVEL [34]), Controls AI channel 10
Data Type: Float Controls AI channel 9
Data Type: DS-71 Used to report alerts to host system.
Data Type: Float Value of parameter at alarm time for single alarm, 0 for multiple alarms
Data Type: DS-71 Used to report alerts to host system
Data Type: Float Value of parameter at alarm time for single alarm, 0 for multiple alarms
Description
not custom.
4
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DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
Advise Alarm
4
Failed Active
Maintenance Active
PARAMETER_NAME
ADVISE_ALM
UNACKNOWLEDGED 58.1 RW N/A
ALARM_STATE 58.2 RO N/A
TIME_STAMP 58.3 RO N/A 0 N/A SUBCODE 58.4 RO N/A 0 N/A
VALUE 58.5 RO N/A 0 N/A
FAILED_ACTIVE
MAINT_ACTIVE
1. These parameters can be written when PWA_SIMULATE is active and Protect Category is not ALL.
Index
Number
RO /
58
59 RO
60 RO
RW
0=Undefined 1=Acknowledged 2=Unacknowledged
0: Undefined 1: Clearreported 2: Clearnot reported 3: Activereported 4: Activenot reported
0: Drive Current 1: Drive Signal 2: Processor Impaired 3: Output Block Timeout 4: Blocks Set to Defaults 5: Travel Sensor 6: Outlet Pressure Sensor 7: Supply Pressure Sensor
(1)
(1)
8: Temperature Sensor 9: Supply Pressure
N/A
10: Temperature Limit 11: Travel Deviation 12: Travel Limit 13: Travel Accumulator 14: Cycle Counter 15: Performance Critical 16: Performance Reduced 17: Performance Information 18: Shutdown Alert
0: Drive Current 1: Drive Signal 2: Processor Impaired 3: Output Block Timeout 4: Blocks Set to Defaults 5: Travel Sensor 6: Outlet Pressure Sensor 7: Supply Pressure Sensor 8: Temperature Sensor 9: Supply Pressure
N/A
10: Temperature Limit 11: Travel Deviation 12: Travel Limit 13: Travel Accumulator 14: Cycle Counter 15: Performance Critical 16: Performance Reduced 17: Performance Information 18: Shutdown Alert
Continued
Initial ValueRangeMode
0=Undefined NONE
0=Undefined N/A
All bits: 0 N/A
All bits: 0 N/A
Protect
Category
Description
Data Type: DS-71 Used to report alerts to host system
Data Type: Float Value of parameter at alarm time for single alarm, 0 for multiple alarms
Data Type: Bit String (4 byte) 0=inactive 1=active Failed Alert Status
Data Type: Bit String (4 byte) 0=inactive 1=active Maintenance Alert Status
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November 2010
Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
Advise Active
ADVISE_ACTIVE
Failed Enable
FAILED_ENABLE
Maintenance Enable
MAINT_ENABLE
Advise Enable
ADVISE_ENABLE
Failed Suppress
FAILED_MASK
1. These parameters can be written when PWA_SIMULATE is active and Protect Category is not ALL.
Index
Number
RO /
RW
61 RO
62 RW ALL
63 RW ALL
64 RW ALL
65 RW ALL
(1)
N/A
0: Drive Current 1: Drive Signal 2: Processor Impaired 3: Output Block Timeout 4: Blocks Set to Defaults 5: Travel Sensor 6: Outlet Pressure Sensor 7: Supply Pressure Sensor 8: Temperature Sensor 9: Supply Pressure 10: Temperature Limit 11: Travel Deviation 12: Travel Limit 13: Travel Accumulator 14: Cycle Counter 15: Performance Critical 16: Performance Reduced 17: Performance Information 18: Shutdown Alert
Same as for FAILED_ACTIVE above
Same as for MAINT_ACTIVE above
Same as for ADVISE_ENABLE above
Same as for FAILED_ACTIVE above
Continued
Transducer Block
Initial ValueRangeMode
All bits: 0 N/A
Enabled Bits: 0: Drive Current 2: Processor Impaired 4: Blocks Set to Default 5: Travel Sensor 15: Performance Critical 18: Shutdown Alert
Enabled Bits: 1: Drive Signal 3: Output Block Timeout 6: Outlet Pressure Sensor 9: Supply Pressure 11: Travel Deviation 13: Travel Accumulator 14: Cycle Counter 16: Performance Reduced
Enabled Bits: 8: Temperature Sensor 9: Supply Pressure Sensor 10: Temperature Limit 12: Travel Limit
All bits: 0 ALL
Protect
Category
ALL
ALL
ALL
Description
Data Type: Bit String (4 byte) 0=inactive 1=active Advise Alert Status
4
Data Type: Bit String (4 byte) 0=disable 1=enable Failed alert enable. Enable allows detection of alert. All alerts can be disabled.
Data Type: Bit String (4 byte) 0=disable 1=enable Maintenance alert enable. Enable allows detection of alert. All alerts can be disabled.
Data Type: Bit String (4 byte) 0=disable 1=enable Advise alert enable. Enable allows detection of alert. All alerts can be disabled.
Data Type: Bit String (4 byte) 0=disable 1=enable Failed alert mask. MASK controls whether an alert is reported. If alert is enabled the alert condition is evaluated and the ACTIVE parameter is updated to reflect if alert is active or not. If the bit is set reporting is suppressed. Default is all bits cleared.
November 2010
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DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
Maintenance Suppress
MAINT_MASK
Advise Suppress
4
ADVISE_MASK
Failed Priority
FAILED_PRI
Maintenance Priority
MAINT_PRI
Advise Priority
ADVISE_PRI
Recommended Action
RECOMMENDED_ACTION
Travel Accumulator
TRAVEL_ACCUM
Cycle Count
CYCLE_COUNT
Index
Number
RO /
RW
66 RW ALL
67 RW ALL
68 RW ALL 0 to 15 2 SETUP
69 RW ALL 0 to 15 2 SETUP
70 RW ALL 0 to 15 2 SETUP
71 RO N/A 0 to 65535 0 N/A
72 RW ALL
73 RW ALL
Same as for MAINT_ACTIVE above
Same as for ADVISE_ENABLE above
Write: Anything Read: Actual
Write: Anything Read: Actual
Continued
Initial ValueRangeMode
All bits: 0 ALL
All bits: 0 ALL
Protect
Category
CAL
CAL
Description
Data Type: Bit String (4 byte) 0=disable 1=enable Maintenance alert mask. MASK controls whether an alert is reported. If alert is enabled the alert condition is evaluated and the ACTIVE parameter is updated to reflect if alert is active or not. If the bit is set reporting is suppressed. Default is all bits cleared.
Data Type: Bit String (4 byte) 0=disable 1=enable Advise alert mask. MASK controls whether an alert is reported. If alert is enabled the alert condition is evaluated and the ACTIVE parameter is updated to reflect if alert is active or not. If the bit is set reporting is suppressed. Default is all bits cleared.
Data Type: Uint8 Failed alert priority
Data Type: Uint8 Maintenance alert priority
Data Type: Uint8 Advise alert priority
Data Type: Uint16 Fix for most serious condition
Data Type: Uint32 Total travel expressed in integer % terms. Controls AI channel 13.
Data Type: Uint32 Number of cycle transitions above a certain threshold of movement. Controls AI channel 12.
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Label
PARAMETER_NAME
INST_ALERTS_ACTIVE
Electronics Active
ELECT_ACTIVE
Sensor Active
SENSOR_ACTIVE
Environment Active
ENVIRO_ACTIVE
Travel Active
TRAVEL_ACTIVE
Proximity Active
PROX_ACTIVE
Travel History Active
TVL_HISTORY_ACTIVE
Performance Active
PERF_ACTIVE
PD Event Active
PD_EVENT_ACTIVE
Transducer Block
Table 4-14. Transducer Block Parameter Definitions (Continued)
Index
Number
RO /
74
74.1 RO
74.2 RO
74.3 RO
74.4 RO
74.5 RO
74.6 RO
74.7 RO
74.8 RO
RW
Initial ValueRangeMode
0: Drive Current 1: Drive Signal 2: Memory Failure
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Pending 3: Static Memory
ALL
4: Processor 5: I/O Processor 6: Output Block Timeout 7: Block Set to Defaults
0: Travel Sensor 1: Port A Pressure Sensor 2: Port B Pressure Sensor
ALL
3: Supply Pressure Sensor 4: Temperature Sensor 5: Pressure Fallback
0: Supply Pressure High 1: Supply Pressure Low
ALL
2: Temperature High 3: Temperature Low
0: Travel Deviation 1: Travel High High 2: Travel Low Low
ALL
3: Travel High 4: Travel Low
0: Travel Open 1: Travel Closed 2: Proximity High High
N/A
3: Proximity High 4: Proximity Low 5: Proximity Low Low
0: Cycle Counter
ALL
1: Travel Accumulator
0: Performance Critical 1: Performance Reduced
ALL
2: Performance Information
0: High I/P Drive Signal 1: Low I/P Drive Signal 2: High Air Mass Flow 3: Large Travel Deviation 4: Low Supply Pressure 5: High Supply Pressure
ALL
6: High Crossover Pressure 7: Low Crossover Pressure 8: No Air Mass Flow Estimate
All bits: 0 N/A
All bits: 0 N/A
All bits: 0 N/A
All bits: 0 N/A
All bits: 0 N/A
All bits: 0 N/A
All bits: 0 N/A
All bits: 0 N/A
Continued
Category
Protect
Description
Data Type: Bit String (4 byte) 0=inactive 1=active Electronics Alert status
Data Type: Bit String (4 byte) 0=inactive 1=active Sensor Alert status
Data Type: Bit String (4 byte) 0=inactive 1=active Environment Alert status
Data Type: Bit String (4 byte) 0=inactive 1=active Travel Alert status
Data Type: Bit String (4 byte) 0=inactive 1=active Proximity Alert status.
Data Type: Bit String (4 byte) 0=inactive 1=active Travel History Alert status
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic Alert status
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic event status.
4
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DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
4
Label
PARAMETER_NAME
PD Detail 1 Active
PD_DETAIL1_ACTIVE
PD Detail 2 Active
PD_DETAIL2_ACTIVE
PD Detail 3 Active
PD_DETAIL3_ACTIVE
PD Detail 4 Active
PD_DETAIL4_ACTIVE
Index
Number
RO /
74.9 RO
74.10 RO
74.11 RO
74.12 RO
RW
0: I/P Primary Plugged 1: I/P Nozzle Plugged 2: I/P Latched 3: Reserved 4: Relay Jammed 5: Relay Cross Misadj 6: Relay Bias Diaph Leak 7: Relay Port A Diaph Leak 8: Relay Port B Diaph Leak
(1)
(1)
(1)
(1)
9: Reserved 10: Valve Stuck Low or
ALL
Sensor Arm Damage 11: Valve Stuck High or Sensor Arm Damage 12: Piston Ring Leak 13: Reserved 14: Low Supply Pressure 15: External Leak 16: SOV Trip 17: Air Line Blocked 18: Reserved 19: Reserved 20: Unknown
ALL Reserved All bits: 0 N/A
0: I/P Primary Plugging 1: I/P Nozzle Plugging 2: I/P Calibration Shift 3: Reserved 4: Relay Cross Misadj 5: Relay Port A Diaph Leak 6: Relay Port B Diaph Leak 7: Reserved 8: Piston Ring Leak 9: Reserved
ALL
10: Reserved 11: Low Supply Pressure 12: Reserved 13: External Leak 14: Reserved 15: Travel Calibration Shift 16: Unknown 17: Reserved 18: Reserved
ALL Reserved All bits: 0 N/A
Continued
Initial ValueRangeMode
All bits:0 N/A
All bits: 0 N/A
Protect
Category
Description
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic Critical possible cause.
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic Detail status.
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic Reduce possible cause.
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic Detail status
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Table 4-14. Transducer Block Parameter Definitions (Continued)
Label
PARAMETER_NAME
PD Detail 5 Active
PD_DETAIL5_ACTIVE
PD Detail 6 Active
PD_DETAIL6_ACTIVE
Shutdown Alerts
SHUTDOWN_ALERTS_ACTIVE
1. These parameters can be written when PWA_SIMULATE is active and Protect Category is not ALL.
Index
Number
RO /
RW
74.13 RO
74.14 RO
74.15 RO N/A
(1)
ALL
(1)
ALL Reserved All bits: 0 N/A
0: Relay Disengaged 1: Insufficient Pressure Differential 2: Travel Calibration Error 3: Reserved 4: High Supply Pressure* 5: Reserved 6: Near a Travel Cutoff Or Stop 7:Reserved 8: Spec Sheet Fields Incomplete* 9: Sensor Failure* 10: Pressure Control Active 11: Transducer Block Mode OOS 12: Not Authorized for PD 13: PD Run Disabled* 14: Trigger Data Available*
0: Drive Current 1: Program Memory 2: Static Memory 3: Processor or I/O Processor 4: Travel Sensor 5: Port A Pressure Sensor 6: Output Block Timeout 731: (Reserved)
Continued
Transducer Block
Initial ValueRangeMode
All bits: 0 N/A
All bits: 0 N/A
Protect
Category
Description
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic Detail status
*Bits which, when set, will trigger PERF_ACTIVE bit 2.
4
Data Type: Bit String (4 byte) 0=inactive 1=active Performance Diagnostic Detail status
Data Type: Bit String (4 byte) 0=inactive 1=active Indicates what caused an Instrument Shutdown. Bit remains set even if condition has passed if Shutdown Recovery is Manual. All bits are cleared when MODE_BLK.TARGET is written. Always enabled whenever the corresponding SHUTDOWN_TRIGGER is enabled.
November 2010
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DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
4
Label
PARAMETER_NAME
INST_ALERTS_ENABLE
Electronics Enable
ELECT_ENABLE
Sensor Enable
SENSOR_ENABLE
Environment Enable
ENVIRO_ENABLE
Travel Enable
TRAVEL_ENABLE
Proximity Enable
PROX_ENABLE
Travel History Enable
TVL_HISTORY_ENABLE
Performance Enable
PERF_ENABLE
Index
Number
RO /
RW
75
75.1 RW ALL
75.2 RW ALL
75.3 RW ALL
75.4 RW ALL
75.5 RW ALL
75.6 RW ALL
75.7 RW ALL
0: Drive Current 1: Drive Signal 2: Program Memory 3: Static Memory 4: Processor 5: I/O Processor 6: Output Block Timeout 7: Blocks Set to Defaults
0: Travel Sensor 1: Port A Pressure Sensor 2: Port B Pressure Sensor 3: Supply Pressure Sensor 4: Temperature Sensor
0: Supply Pressure High 1: Supply Pressure Low 2: Temperature High 3: Temperature Low
0: Travel Deviation 1: Travel High High 2: Travel Low Low 3: Travel High 4: Travel Low
0: Travel Open 1: Travel Closed 2: Proximity High High 3: Proximity High 4: Proximity Low 5: Proximity Low Low
0: Cycle Counter 1: Travel Accumulator
0: Performance Critical 1: Performance Reduced 2: Performance Information
Continued
Initial ValueRangeMode
Enabled Bits: 0: Drive Current 1: Drive Signal 2: Program Memory 3: Static Memory 4: Processor 5: I/O Processor 7: Block Set to Default
Enabled Bits: 0: Travel Sensor 1: Port A Pressure Sensor 2: Port B Pressure Sensor 3: Supply Pressure Sensor 4: Temperature Sensor
Enabled Bits: 0: Supply Pressure High 2: Temperature High 3: Temperature Low
Enabled Bits: 0: Travel Deviation
All bits: 0 SETUP
All bits: 0 SETUP
Enabled Bits: 0: Performance Critical 1: Performance Reduced
Protect
Category
SETUP
SETUP
SETUP
SETUP
SETUP
Description
Data Type: Bit String (4 byte) 0=disable 1=enable Electronic Alerts Enable
Data Type: Bit String (4 byte) 0=disable 1=enable Sensor Alerts Enable
Data Type: Bit String (4 byte) 0=disable 1=enable Environment Alerts Enable
Data Type: Bit String (4 byte) 0=disable 1=enable Travel Alerts Enable
Data Type: Bit String (4 byte) 0=disable 1=enable Proximity Alerts Enable
Data Type: Bit String (4 byte) 0=disable 1=enable Travel History Alerts Enable
Data Type: Bit String (4 byte) 0=disable 1=enable Performance Alerts Enable
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Label
PARAMETER_NAME
INST_ALERTS_CONFIG
Shutdown Trigger
SHUTDOWN_TRIGGER
Shutdown Recovery
SHUTDOWN_RECOVERY
Output Blk Timeout
OUTPUT_BLK_TIMEOUT
Drive Current Alert Point
DRIVE_CURRENT_ALRT_PT
Drive Current Alert Time
DRIVE_CURRENT_TIME
Temperature Hi Alert Point
TEMP_HI_ALRT_PT
Temperature Lo Alert Point
TEMP_LO_ALRT_PT
Supply Pressure Hi Alert Point
SUP_PRES_HI_ALRT_PT
Supply Pressure Lo Alert Point
SUP_PRES_LO_ALRT_PT
Transducer Block
Table 4-14. Transducer Block Parameter Definitions (Continued)
Index
Number
RO /
RW
76
0: Drive Current 1: Program Memory 2: Static Memory 3: Processor or I/O
76.1 RW ALL
76.2 RW ALL
76.3 RW ALL
76.4 RW ALL > = 5, < = 100 25% SETUP
76.5 RW ALL = 0.25, < = 120 seconds 5 sec SETUP
76.6 RW ALL > 76 F, < 257 F 186 deg F SETUP
76.7 RW ALL > 76 F, < 257 F 63 deg F SETUP
76.8 RW ALL > = 0, < = 150 145 psig SETUP
76.9 RW ALL > = 0, < = 150 15 psig SETUP
Processor 4: Travel Sensor 5: Port A Pressure Sensor 6: Output Block Timeout 731: (Reserved)
0: (reserved) 1: Program Memory 2: Static Memory 3: Processor or I/O Processor 4: Travel Sensor 5: Port A Pressure Sensor 6: Output Block Timeout 731: (Reserved)
Time > = 0, < = 800 seconds
Continued
Initial ValueRangeMode
All bits: 0 SETUP
All bits: 0 SETUP
600 sec SETUP
Category
Protect
Description
Data Type: Bit String (4 byte) 0=attempt control, 1=fail to zero drive e.g. OOS mode Action on specific instrument alerts:
Data Type: Bit String (4 byte) 0=Auto 1=Manual Recovery action after a shutdown trigger “fail to zero drive” above,
Data Type: Float The maximum time between updates from the AO or DO block to the transducer block setpoint.
Data Type: Float (percent different) drive signal not reaching I/P accurately.
Data Type: Float (percent different) drive signal not reaching I/P accurately.
Data Type: Float Temperature HI Limits
Data Type: Float Temperature LO Limits
Data Type: Float Maximum supply pressure
Data Type: Float Minimum supply pressure
4
November 2010
87
DVC6200f Digital Valve Controller
Table 4-14. Transducer Block Parameter Definitions (Continued)
4
Label
PARAMETER_NAME
INST_ALERTS_CONFIG2
Travel Deviation Alert Point
TVL_DEV_ALRT_PT
Travel Deviation Time
TVL_DEV_TIME
Travel Deviation Deadband
TVL_DEV_DB
Travel Accumulator Alert Point
TVL_ACCUM_ALRT_PT
Travel Accumulator Deadband
TVL_ACCUM_DB
Cycle Count Alert Point
CYCLE_COUNT_ALRT_PT
Cycle Count Deadband
CYCLE_COUNT_DB
Travel Open Alert Point
TVL_OPEN_ALRT_PT
Travel Open Deadband
TVL_OPEN_DB
Travel Closed Alert Point
TVL_CLOSED_ALRT_PT
Travel Closed Deadband
TVL_CLOSED_DB
Travel Lo Lo Alert Point
TVL_LO_LO_ALRT_PT
Travel Lo Lo Deadband
TVL_LO_LO_DB
Travel Lo Alert Point
TVL_LO_ALRT_PT
Travel Lo Deadband
TVL_LO_DB
Travel Hi Alert Point
TVL_HI_ALRT_PT
Travel Hi Deadband
TVL_HI_DB
Travel Hi Hi Alert Point
TVL_HI_HI_ALRT_PT
Travel Hi Hi Deadband
TVL_HI_HI_DB
Index
Number
RO /
RW
77
77.1 RW ALL > 0%, <= 125% 5% SETUP
77.2 RW ALL > = 0, < = 120 seconds 10 sec SETUP Data Type: Float
77.3 RW ALL > = 0%, < = 100% 2% SETUP Data Type: Float
77.4 RW ALL > = 0 1,000,000 SETUP
77.5 RW ALL 0 100% 1% SETUP
77.6 RW ALL > = 0 1,000,000 SETUP
77.7 RW ALL 0 100% 1% SETUP
77.8 RW ALL 25% to 125% 99.5% SETUP
77.9 RW ALL > = 0%, < =100% 1% SETUP
77.10 RW ALL 25% to 125% 0.5% SETUP
77.11 RW ALL > = 0%, < = 100% 1% SETUP
77.12 RW ALL 25% to 125% 25% SETUP
77.13 RW ALL > = 0%, < = 100% 5% SETUP
77.14 RW ALL 25% to 125% 25% SETUP
77.15 RW ALL > = 0%, < = 100% 5% SETUP
77.16 RW ALL 25% to 125% 125% SETUP
77.17 RW ALL > = 0%, < = 100% 5% SETUP
77.18 RW ALL 25% to 125% 125% SETUP
77.19 RW ALL > = 0%, < = 100% 5% SETUP
Continued
Initial ValueRangeMode
Protect
Category
Data Type: Float Alerts when difference between sp and pv is too large for too long.
Data Type: Uint32 Alerts when accumulated travel is too much
Data Type: Float Deadband
Alerts when number of cycles is too large.
Data Type: Float Deadband
Data Type: Float Alert when valve is open. Control DI channel 24 regardless of alert enable state.
Data Type: Float Deadband
Data Type: Float Alerts when valve closed. Controls DI channel 25 regardless of alert enable state.
Data Type: Float Deadband
Data Type: Float Alert when valve position is less than alert point. Controls DI channels 26 & 30 regardless of alert enable state.
Data Type: Float Deadband
Data Type: Float Alert when valve position is less than alert point. Controls DI channels 27 & 31 regardless of alert enable state.
Data Type: Float Deadband
Data Type: Float Alert when valve position is less than alert point. Controls DI channels 28 & 32 regardless of alert enable state.
Data Type: Float Deadband
Data Type: Float Alert when valve position is less than alert point. Controls DI channels 29 & 33 regardless of alert enable state.
Data Type: Float Deadband
Description
88
November 2010
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