Emerson EWH-100-F Service manual

SERVICE MANUAL
Main Section
I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List
DVD/Video Cassette Recorder
The Part No. of the Deck Mechanism used in this model is N2461FL, but when servicing the deck mechanism, refer to N2460FL in the MK14 Deck Mechanism Section.
with HDD
EWH100F
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended.
It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected.
Manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories.
MAIN SECTION
DVD/Video Cassette Recorder
with HDD
EWH100F
Main Section
I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4-1
Handling Precautions for HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5-1
Preparation for Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6-1
Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
How to Self-Check and Initialize the DVD/VCR with HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
Function Indicator Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12-1
Schematic Diagrams / CBA’s and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16-1
IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-19-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21-1

SPECIFICATIONS

ITEM
General
HDD Internal 3.5 inch HDD 80 GB Power consumption 44W (standby: 4.6W)
Recording
Recording format Video Recording Format (DVD-RW only)
Recordable discs DVD-ReWritable
Video recording format
Sampling frequency Compression format
Audio recording format
Sampling frequency Compression format
Tuner
Receivable channels
VHF UHF CATV
Input/Output
Video input
Input level Jacks
S-Video input
Y (Iuminance) - Input level C (color) - Input level Jacks
Audio input
During audio input Jacks
Component video output
Output level Jacks
Video output
Output level Jacks
S-Video output
Y (Iuminance) - Output level C (color) - Output level Jack
Audio output
During audio output Jacks
Digital audio output
Output level Jack
VHF/UHF antenna
input/output terminal VHF/UHF set 75
Video Format (DVD-RW, DVD-R)
DVD-Recordable
13.5MHz MPEG
48kHz Dolby Digital
2-13ch 14-69ch C1-C125ch
Input 1 (rear), 2 (front) 1 Vp-p (75Ω) RCA jack
Input 1 (rear), 2 (front) 1 Vp-p (75Ω) 286 mVp-p (75Ω) 4 pin mini DIN
Input 1 (rear), 2 (front) L/R 2V rms (47kΩ) RCA jacks
Y: 1.0 Vp-p (75), P RCA jacks
1 Vp-p (75Ω) RCA jack
1 Vp-p (75Ω) 286 mVp-p (75Ω) 4 pin mini DIN
Output 1,2 L/R 2V rms (47kΩ) RCA jacks
500 mVp-p (75Ω) RCA jack
B/CB, PR/CR: 0.7 Vp-p (75Ω)
NOTES:
1. All Items are measured without pre-emphasis unless otherwise specified.
2. Power supply: AC120 V 60 Hz 3 Ambient temperature: 5
°C ~ 40 °C
1-1-1 E4340SP

LASER BEAM SAFETY PRECAUTIONS

This DVD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of DVD mechanism.
1-2-1 R2NLSP

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice
Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure
1) Remove the old connector by cutting the wires at a point close to the connector. Important: Do not re-use a connector. (Discard it.)
2) Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4) Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete closure of the tool.
L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the AC outlet.
1-3-1 DVDN_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit
AC Line Voltage Clearance Distance (d), (d’)
120 V 3.2 mm (0.126 inches)
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.
d' d
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter (High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:
120 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15 µF CAP. & 1.5 k RES. Connected in parallel
i 0.5 mA Peak Exposed accessible parts
1-3-2 DVDN_ISP
Fig. 2

STANDARD NOTES FOR SERVICING

Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as shown.
Pin 1
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.
2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
2. Remove the flat pack-IC with tweezers while applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.
2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)
1-4-1 DVDN_SN
3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
CBA
Masking Tape
Tweezers
Hot-air Flat Pack-IC Desoldering Machine
Flat Pack-IC
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)
Sharp Pin
Fine Tip Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
Fig. S-1-4
1-4-2 DVDN_SN
With Iron Wire:
1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.
Hot Air Blower
2. Installation
1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.
2. The “” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC is indicated by a " " mark.
Fig. S-1-7
To Solid Mounting Point
CBA
Tweezers
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip Soldering Iron
Flat Pack-IC
or
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Fig. S-1-6
1-4-3 DVDN_SN
Instructions for Handling Semi­conductors
Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 M) that is properly grounded to remove any static electricity that may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate with proper grounding (1 M) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.
<Incorrect>
<Correct>
1M
CBA
Grounding Band
1M
CBA
Conductive Sheet or Copper Plate
1-4-4 DVDN_SN

HANDLING PRECAUTIONS FOR HDD

CAUTION:
1. SHOCK
a. Exposing HDD to shock may be the biggest
damaging factor. Please note that HDD is easily damaged even if dropped from any height. Be sure to place HDD on a shock-absorbent mat. Also, be careful when transporting HDD.
b. Be careful not to subject HDD to any shock when
tightening screws for HDD replacement.
(Tighten screws manually, not with an electric driver.)
2. MOISTURE
a. Moisture may also be a damaging factor. HDD is
semiclosed style. Sudden changes in ambient temperature may cause moisture to form. Monitor temperature and do not allow moisture to form on the media surface. Also, when opening HDD package, do so only after package is at ambient temperature.
b. After replacing HDD, leave it to reach room
temperature (about 2 hours) for preventing dew internal condensation, and then work necessary task such as operation check.
4. OTHERS
a. Be careful so as not to do the followings.
Otherwise, HDD might be damaged.
- DO NOT disassemble HDD.
- When handling HDD, be sure to hold both sides securely.
b. HDD should be stored, packed in the protective
bag, in suitable surroundings (i.e., no extreme changes in temperature to avoid condensation).
c. When transporting HDD, be sure to use the
exclusive packing case (the replacement HDD
carton). d. Do not stack HDDs. e. Do not place vertically because HDD is unstable
and easy to fall.
3. STATIC ELECTRICITY
a. After removing HDD or taking replacement HDD
out of the protective bag (the replacement HDD is packed in a protective bag), place HDD on a conductive surface. A grounding band should be worn when handling.
Grounding Band
Both the conductive surface and grounding band should be grounded.
b. Make sure that HDD is placed on main unit
completely and then let go of it, when assembling.
c. Do not put HDD on a packing bag. (for preventing
electrostatic damage)
1-5-1 DHDN_SN

PREPARATION FOR SERVICING

How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and press [VCR PLAY] button. The tape will be loaded into the Deck Mechanism Assembly. Make sure the power is on, connect TP4502 (S-INH) to GND. This will stop the function of Tape Start Sensor, Tape End Sensor and Reel Sensors. (If these TPs are connected before plugging in the unit, the function of the sensors will stay valid.) See Fig. 1.
Q503
Note: Because the Tape End Sensors are inactive, do not run a tape all the way to the start or the end of the tape to avoid tape damage.
Q504
TP4502
S-INH
Fig. 1
1-6-1 E4340PFS

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.
[1] Top Cover
[2] Front Assembly
[21] Front Bracket R
[22] Bracket R
[13] Power Supply CBA
[14] Open/
Close CBA
[15] Front
Jack CBA
[3] Front
Bracket
[4] HDD
Assembly
[5] DVD
Mechanism &
DVD/HDD Main
CBA Assembly
[10] Fan
Holder
[11] Fan Motor
[12] Rear
Panel
[16] VCR
Chassis Unit
[17] Deck Assembly
[18] AV CBA
[6] HDD
Bracket
[7] HDD Unit
[8] HDD Support
[9] ATA CBA
[19] Power SW CBA
ID/
LOC.
No.
PA RT
REMOVE/*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/DESOLDER
Note
DVD
REMOVAL
[5]
Mechanism & DVD/ HDD Main CBA
2(S-5), 2(S-6),
D3
*CN2201, *CN4001, Wiresheet
Assembly HDD
[6]
Bracket
D4 4(S-7) ---
[7] HDD Unit D4 4(S-8), HDD Rubber 3
HDD
[8]
Support
D4 ---------- ---
[9] ATA CBA D4 *CN3001, *CN3002 --­[10] Fan Holder D5 2(S-9) --­[11] Fan Motor D5 *CN2204 --­[12] Rear Panel D5 5(S-10), 2(S-11) ---
Power
[13]
Supply
D6 *CN2202, 2(S-12) ---
CBA Open/
[14]
[15]
[16]
Close CBA Front Jack
CBA VCR
Chassis Unit
D6 (S-13), Desolder ---
D6 *CN2501, 2(S-14) ---
5(S-15), 4(S-16),
D7
(S-17)
2
---
[20] Deck Pedestal
2. Disassembly Method
ID/
LOC.
No.
PART
Fig.
No.
[1] Top Cover D1 7(S-1) ---
Front
[2]
[3]
[4]
Assembly
Front Bracket
HDD Assembly
D2 (S-2), *5(L-1), *3(L-2)11-1
D2
D3
REMOVAL
REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER
2(S-3), 3(S-3B), Front Support
3(S-4), *CN201, *CN2203
[17]
Deck Assembly
(S-18), (S-19)
D8
Desolder
[18] AV CBA D8 ---------- ---
Power SW
Note
[19]
[20]
[21]
CBA Deck
Pedestal Front
Bracket R
D8 Desolder ---
D9 8(S-20) ---
D9 (S-21) ---
[22] Bracket R D9 2(S-22) ---
1-2
(1)
(2)
(3)
(4)
---
Note:
---
(1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference
1-7-1 E4340DC
4 5
(5)
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 6(S-1) = six Screws (S-1), 5(L-1) = five Locking Tabs (L-1)
(5): Refer to “Reference Notes.”
[1] Top Cover
(S-1)
(S-1)
(S-1)
Reference Notes
1. Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. 1-1. Remove Screw (S-2). 1-2. Release five Locking Tabs (L-1).
1-3. Release three Locking Tabs (L-2) and
remove the Front Assembly.
2. Do not replace the DVD Mechanism or the DVD/ HDD Main CBA Assembly separately, when replacing the DVD Mechanism & DVD/HDD Main CBA Assembly. Order the new DVD Mechanism & DVD/HDD Main CBA Assembly.
3-1. Whenever you have replaced the HDD unit,
initialize the HDD unit. To initialize the HDD unit, perform the following.To put the DVD/ VCR with HDD recorder into the HDD mode, press the [HDD] button on the remote control unit.
3-2. To put the DVD/VCR with HDD recorder into
the self-check mode, after pressing [VARIABLE SKIP] button, press the [3], [6], and [9] buttons on the remote control in that order within three seconds.
3-3. Press [ENTER] button. The DVD/VCR with
HDD recorder is initialized and the power is turned off automatically after two seconds.
3. When reassembling, solder wire jumpers as shown in Fig. D8.
4. Before installing the Deck Assembly, be sure to place the pin of LD-SW on the AV CBA as shown in Fig. D8. Then, install the Deck Assembly while aligning the hole of Cam Gear with the pin of LD­SW, the shaft of Cam Gear with the hole of LD-SW as shown in Fig. D8.
Front Support
(S-3B)
(L-2)
(S-3B)
(L-1)
(S-1)
(S-1)
Fig. D1
(S-3B)
[3] Front Bracket
(S-3)
(S-2)
(L-1)
[2] Front Assembly
(L-1)
Fig. D2
1-7-2 E4340DC
[5] DVD Mechanism & DVD/HDD Main CBA Assembly
Wire Sheet
(S-6)
[4] HDD Assembly
(S-4)
(S-4)
(S-11)
(S-10)
(S-10)
(S-11)
(S-9)
(S-6)
CN201
CN3002
[9] ATA CBA
[7] HDD Unit
(S-5)
CN4001
CN3001
CN2203
(S-7)
CN2201
Fig. D3
[14] Open/Close CBA
Desolder
(S-14)
(S-13)
CN2501
[11] Fan Motor
[10] Fan Holder
[12] Rear Panel
CN2204
Fig. D5
[15] Front Jack CBA
(S-12)
CN2202
[13] Power Supply CBA
(S-7)
[8] HDD Support
HDD Rubber
(S-8)
HDD Rubber
(S-8)
[6] HDD Bracket
Fig. D4
(S-15)
[16] VCR Chassis Unit
(S-17)
(S-15)
(S-16)
Fig. D6
(S-16)
(S-15)
(S-16)
Fig. D7
1-7-3 E4340DC
FE Head
[17] Deck Assembly
Cylinder Assembly
ACE Head Assembly
Pin
Pin
SW4512 LD-SW
[19] Power SW CBA
(S-18)
Lead with blue stripe
Desolder
[18] AV CBA
(S-19)
Printing side
From ACE Head Assembly
[18] AV CBA
[17] Deck Assembly
Shaft
Hole
LD-SW
From FE Head
From Cylinder Assembly
Cam Gear
Hole
Pin
[18] AV CBA
Lead with gray stripe
From Capstan Motor Assembly
Lead with blue stripe
Desolder
Desolder
Desolder
BOTTOM VIEW
Lead connections of Deck Assembly and AV CBA
1-7-4 E4340DC
Fig. D8
(S-20)
(S-20)
[20] Deck Pedestal
[21] Front Bracket R
[22] Bracket R
(S-22)
(S-21)
Fig. D9
3. How to Eject Manually
< Method 1 >
Note: When servicing, do not touch white resin part as shown below.
When rotating the gear, be careful not to damage the gear.
1. Remove the Top Cover.
2. Rotate the gear in the direction of the arrow manually as shown below.
View for A
Do not touch!
Rotate this gear in the direction of the arrow
A
1-7-5 E4340DC
< Method 2 >
Note: When servicing, do not touch white resin part
as shown below.
1. Remove the Top Cover, the Front Assembly and the DVD Mechanism & DVD/HDD Main CBA Assembly. Then, remove the DVD Mechanism Unit.
2. Remove two screws, and remove the Insulating Plate.
Screw
Insulating Plate
4. Release the other side of two Locking Tabs, and remove the Clamper Assembly.
Clamper Assembly
Locking Tabs
5. Remove the disc.
Disc
Do not touch!
3. Release two Locking Tabs, and lift up one side of the Clamper Assembly.
Clamper Assembly
Locking Tabs
6. Assemble the DVD Mechanism and DVD/HDD Main CBA. Note: The combination of the DVD Mechanism and the DVD/HDD Main CBA cannot be changed. When assembling the DVD/HDD Main CBA on the DVD Mechanism, use the DVD/HDD Main CBA that disassembled on the item 1. The other DVD/ HDD Main CBA cannot be used.
1-7-6 E4340DC

ELECTRICAL ADJUSTMENT INSTRUCTIONS

General Note: “CBA” is abbreviation for “Circuit Board Assembly.”
NOTE:
1. Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available.
2. To perform these alignment / confirmation procedures, make sure that the tracking control is set in the center position: Press either [CHANNEL L] or [CHANNEL K] button on the front panel first, then the [VCR PLAY] button on the front panel.
Test Equipment Required
1. Oscilloscope: Dual-trace with 10:1 probe, V-Range: 0.001~50 V/Div., F-Range: DC~AC-20 MHz
2. Alignment Tape (FL8A)
Head Switching Position Adjustment
Purpose: To determine the Head Switching position
during playback. Symptom of Misadjustment: May cause Head
Switching noise or vertical jitter in the picture.
Test point Adj. Point Mode Input
JP4017(V-OUT)
TP4302(RF-SW)
GND
Tape
FL8A Oscilloscope
Connections of Measurement Equipment
AV CBA
VR4501
(Switching
Point)
Measurement
Equipment
JP4017
GND
TP4302
PLAY
(SP)
6.5H ± 1H
(412.7µs±63.5µs)
Oscilloscope
-----
Spec.
CH1 CH2
Trig. (+)
Figure 1
EXT. Syncronize Trigger Point
CH1
CH2
Note: JP4017 (V-OUT), TP4302 (RF-SW),
Reference Notes:
Playback the Alignment tape and adjust VR4501 so that the V-sync front edge of the CH1 video output waveform is at the 6.5H ± 1H (412.7 µs ± 63.5 µs) delayed position from the rising edge of the CH2 head switching pulse waveform.
1.0H
6.5H±1H (412.7µs±63.5µs)
Switching Pulse
VR4501 (Switching Point) --- AV CBA
0.5H V-Sync
1-8-1 E4340EA

HOW TO SELF-CHECK AND INITIALIZE THE DVD/VCR WITH HDD

1. Turn on the DVD/VCR with HDD recorder.
2. To put the DVD/VCR with HDD recorder into the HDD mode, press [HDD] on the remote control unit.
3. To put the DVD/VCR with HDD recorder into the self-check mode, after pressing [VARIABLE SKIP] button, press the [3], [6], and [9] buttons on the remote control in that order within three seconds. Fig. a appears on the screen and all LEDs light.
"
" differs depending on the models.
*******
Self-Analysys and Report
*1 *2 *3
DVD CONNECT STATUS :
HDD CONNECT STATUS :
HDD POWER ON HOURS :
*4 *5 *6
BE Ver. :
FE Ver. :
Sub Micon Ver. :
T2*******Q2J
R20_0**_***h
NFQ2***T1-3N11
Fig. a: Self-Check Mode Screen
Table 1: Description of Fig. a
INDICATION DESCRIPTION
DVD CONNECT STATUS (*1) Connecting Condition of DVD(F/E)
HDD CONNECT STATUS (*2) Connecting Condition of HDD
Value of HDD power on hours obtained from S.M.A.R.T. command. (If not obtainable,
HDD POWER ON HOURS (*3)
value of HDD power on hours is “0”.) Value in parentheses is the factory setting value. (If no setting, the value is “0”.)
BE Ver. (*4) B/E version
FE Ver. (*5) F/E version
Sub Micon Ver. (*6) Sub micro controller version
4. Upon the self-check completion, Fig. b appears on the screen.
"
" differs depending on the models.
*******
Self-Analysys and Report
*7 *8
DVD CONNECT STATUS : OK
HDD CONNECT STATUS : OK
HDD POWER ON HOURS : 100(40)
*10
BE Ver. :
FE Ver. :
Sub Micon Ver. :
*9
FACTORY DEFAULT :
POWER OFF :
T2*******Q2J
R20_0**_***h
NFQ2***T1-3N11
ENTER
POWER
Fig. b: Screen of Finishing Self-Check Mode
1-9-1 E4340INT
Table 2: Indication of DVD self-check (*7)
INDICATION DESCRIPTION
OK Connection of DVD is normal.
NOT FOUND DVD drive cannot be found.
CABLE ERROR
FFC cable (connecting to CN401) between the DVD drive and the DVD/HDD Main CBA is not connected correctly.
Table 3: Indication of HDD self-check (*8)
INDICATION DESCRIPTION
OK Connection of HDD is normal.
NOT FOUND HDD drive cannot be found.
CABLE ERROR FFC cable between the ATA CBA and the HDD drive is not connected correctly.
Table 4: Available button in self-check mode
BUTTON DESCRIPTION
ENTER (*9) Initialize (only when the self-check mode is complete)
POWER (*10) Turn the power off (when the self-check mode is complete)
OTHER Not available
5. When the self-check mode is complete, press [POWER] button to turn the power off. When initializing the DVD/VCR with HDD recorder, press [ENTER] button. Fig. c appears on the screen. After two seconds, the power is turned off automatically.
"
" differs depending on the models.
*******
Self-Analysys and Report
DVD CONNECT STATUS : OK
HDD CONNECT STATUS : OK
HDD POWER ON HOURS : 100(40)
BE Ver. :
FE Ver. :
Sub Micon Ver. :
FACTORY DEFAULT : *11WRITING
T2*******Q2J
R20_0**_***h
NFQ2***T1-3N11
Fig. c: Initialize Mode Screen
Table 5: Description of *11 in Fig. c
INDICATION DESCRIPTION
ENTER Initialization preparation is complete.
WRITING Initializing
OK Initializing is finished normally.
NG Initializing is not finished normally.
NOTE: When initializing, “Current Clock”, “Setup Changing Item”, “Channel Setup”, “Area Setup”, “Program” and “HDD Contents” are initialized.
1-9-2 E4340INT

FIRMWARE RENEWAL MODE

1. Update Contents
Item Status
1 B/E Update B/E FIRMWARE 2 F/E Update F/E FIRMWARE
2. Update
1. Turn the power on and remove the disc in the tray.
2. To switch the DVD/VCR with HDD recorder into the HDD mode, press [HDD] on the remote control unit.
3. To put the DVD/VCR with HDD recorder into version up mode, press [VARIABLE SKIP] and [6], [5], [4] buttons on the remote control unit in that order within 3 seconds. The tray will open automatically. Fig. a appears on the TV screen and Fig. b appears on the VFD.
*FIRMWARE version will differ depending on the model. Fig. a is an example.
DISC UPDATE
4. Load the update disc. The TV screen will display Fig. c.
- If the update disc contains only a single file, the
update will initiate automatically when the disc is inserted.
*FIRMWARE version will differ depending on the model. Fig. c is an example.
DISC UPDATE
<DIR> BE <DIR> FE
Fig. c: Update Disc TV Screen
Effective FIRMWARE update files will have the file extensions shown below.
File extension Status
BIN B/E FIRMWARE file
Please Insert F/W Disc
Fig. a: Update Mode TV Screen
Fig. b: VFD Display in Update Mode
MOT F/E FIRMWARE file
5. Select the desired FIRMWARE to be updated with the arrow button and press the [ENTER] button. FIRMWARE will automatically select the appropriate F/E or B/E version. Fig. d appears on the TV screen and Fig. e appears on the VFD, and the update will start.
*FIRMWARE version will differ depending on the model. Fig. d is an example.
DISC UPDATE
*1
TARGET: B/E
*2
STATUS: EXECUTING
DISC UPDATING xx% Complete
Fig. d: TV Display during update
The status displayed in *1 is as shown below.
Display Status
B/E FIRMWARE B/E F/E FIRMWARE F/E UNKNOWN Not FIRMWARE B/E or F/E
1-10-1 E4340FW
The status displayed in *2 is as shown below.
3. How to Verify the Firmware
Display Status
EXECUTING
Loading F/W from Update Disc or
writing to Flash memory OK Update successful ERROR Error during Flash memory writing FILE ERROR Check SAM error in F/W file READ ERROR Error during F/W file reading
Fig. e: VFD Display during update
Re: the VFD display shown in Fig. e. When the TV screen displays "Firmware
Updating... XX% Complete," the VFD will indicate "XX"%.
6. When completing update, the tray will open automatically. The TV screen will display Fig. f.
*FIRMWARE version will differ depending on the model. Fig. f is an example.
Version
1. Turn the power on and remove the disc in the tray.
2. To switch the DVD/VCR with HDD recorder into the HDD mode, press [HDD] on the remote control unit.
3. Press [VARIABLE SKIP] and [1], [2], [3] buttons on the remote control unit in that order within 3 seconds. The Firmware version appears on the TV screen.
4. Press [POWER] button to reset the unit.
DISC UPDATE
TARGET: B/E
STATUS: OK
DISC UPDATING 100% Complete
PLEASE PUSH POWER BUTTON
Fig. f: TV Display when completing update
If the update is completed correctly, the VFD will indicate Fig. g.
Fig. g: VFD Display when completing update
Fig. h VFD Display when completing update with error
In this case, all button operations will be invalid except [POWER] button.
7. Press [POWER] button to turn the power off and press [POWER] button again to turn the power on and finish updating.
1-10-2 E4340FW

FUNCTION INDICATOR SYMBOLS

< VCR Section >
Note:
If a mechanical malfunction occurs, the power is turned off. The following symbols will appear on the display.
Status Display
When reel or capstan mechanism is not functioning correctly
When tape loading mechanism is not functioning correctly
When cassette loading mechanism is not functioning correctly
When the drum is not working properly P-ON+5V Power safety detection
“W” blinks.
Fan does not rotate over 30 seconds.
When the power comes on again after that by pressing [POWER] button, an error message is displayed on the TV screen as follows.
When reel or capstan mechanism is not functioning correctly
A
R
SP 0:00:00
When tape loading mechanism is not functioning correctly
A
T
SP 0:00:00
“W” light and “R” blinks.
When the drum is not working properly
A
D
SP 0:00:00
Fig. 1
P-ON+5V Power safety detection
A
P
SP 0:00:00
Fig. 4
Fig. 2
When cassette loading mechanism is not functioning correctly
A
C
SP 0:00:00
Fig. 3
Fig. 5
1-11-1 E4340FIS
< DVD/HDD Section >
Note: If an error occurs, a message with the error number appears on the screen.
Recording Error
02-50
Error message
Error No.
Message Error No. Error Description Error Example
Disc error
Recording error
System error
04-50
04-51
03-50
03-52 Loader error
03-53 Poor media
03-54
03-55 Writing error (video)
03-56 General error
03-57 Device error
03-60 Unrecordable disc
02-50
02-51 Disc protection failure
02-52 Format failure
02-53 Abnormal loader This code is output when an appropriate DVD drive is not connected.
02-54
02-55
02-56
02-57 Fan lock
02-58 F/E hang-up
02-59 HDD hang-up
Renewal error at ejecting disc
Disc includes still picture
Recording error caused by media error
Control information error and control data error
Erasing error (all titles)
Abnormal HDD mount
Changing status failure during VCR dubbing
Abnormal VCR mechanism
This code is output when there is a control information writing failure due to tray being open during writing or disc loading.
This code is output upon attempt to write data (finalizing disc protect data, etc.) on a disc including a still picture.
This code is output when recording error caused by media error occurs, e.g.,stopping recording during attempting to record on a scratched disc.
This code is output when tray open/close error occurs. Also, when the tray open error occurs at F/E and when the recovery fails even if the B/E retries.
This code is output when a DVD operation error occurs during copying.
This code is output when a chip (EMMA) outputs unusual data while recording and the control information writing fails.
This code is output when video writing fails while copying at high speed.
This code is output when a number of errors occur: Ex.1) When Outplay list creation fails. Ex.2) When the system can’t take the title information which should be written on the disc. Ex3) When starting to copy, recording is paused and restarted but, after the recording pause, recording start fails.
This code is output when an HDD operation error occurs (HDD recording error), while copying at high speed or constant speed.
This code is output when recording is attempted on a non ­recordable disc such as a CD or DVD-ROM.
This code is output when an error occurs erasing entire VR playlist, HDD playlist or HDD originals.
This code is output when protected pre-existing information that should be on a disc is missing (VR disc protection error).
This code is output when HDD formatting occurs in maintenance mode.
This code is output when a [PLAY], [STOP], [REC], [MENU] or [LIST] button is pressed while HDD is not functional.
This code is output when, during dubbing from HDD or DVD to VCR, playback cannot be initiated or playback cannot be discontinued.
This code is output when a VCR mechanism abnormality occurs. After the error message is displayed, the power turns off.
This code is output when fan locking (over 30 seconds) is detected. After the error message is displayed, the power turns off.
This code is output when an F/E hang-up event occurs. After the error message is displayed, the power turns off.
This code is output when HDD hang-up event occurs. After the error message is displayed, the power turns off.
1-11-2 E4340FIS

BLOCK DIAGRAMS

Servo/System Control Block Diagram
TO SUB SYSTEM
CONTROL
BLOCK DIAGRAM
TO Hi-Fi AUDIO
BLOCK
DIAGRAM
TO AUDIO
BLOCK DIAGRAM
TO VIDEO
BLOCK DIAGRAM
IC4501
(SERVO/SYSTEM CONTROL)
REMOTE
RM4501
1282
CLK
DIN
STB
~
IC4571 (VFD DRIVER)
1G
~
23
~
a
7G
~
7
17
S-INH
TP4502
KEY SWITCH
66
67
KEY- 2
KEY- 1
REMOTE-VIDEO
5
SENSOR
FL-SCL
REMOTE-HDD/DVD
i
h
16
14
TO SUB SYSTEM
S-CS
S-CLOCK
Q4509
Q4508
BUFFER
1
S-CS
DISPLAY-DATA
DISPLAY-CLK
DISPLAY-ENA
9
10
11
CTL
TP4513
FL-STB
FL-SDA
CONTROL
BLOCK DIAGRAM
S-DATA-IN
S-DATA-OUT
BUFFER
Q4510
BUFFER
8
6
7
S-CLOCK
S-DATA-IN
S-DATA-OUT
CTL(+)
CTL58CTL(-)
56
57
AL+5V
AL+5V
SW4512
LD-SW
TP4508
Q4561
D4564 VCR-REC
LD-SW68
TP4507
END-S
T-REEL
ST-S
TP4506 TP4505
72
VCR-REC-LED
ST-S
T-REEL
END-S
3
69
62
Q4506
T-REEL
Hi-Fi-H-SW
IIC-BUS SCL
IIC-BUS SDA
12
13IIC-BUS SCL
25
Hi-Fi-H-SW
IIC-BUS SDA
RESET
20
RESET
Q4501,Q4502
AL+5V
AL+5V
AL+5V
NORMAL-L
AUDIO-MUTE-H
59
Hi-Fi/NOR-IN
PG-DELAY
65
VR4501
SW-POINT
S-LED
D4555
D-REC-H
YCA-SCL
YCA-SDA
AUDIO-MUTE-H
24
26
D-REC-H
AUDIO-MUTE-H
REC-
SAF-SW
2
REC SW
SW4511
AL+5V
P-ON+5V
AL+12V(CAP)
CN4502
AL+12V(CAP)
1
2 P-ON+5V
YCA-CS
C-FG
49
3 C-FG
YCA-CS
YCA-SCL
YCA-SDA
14
15
16
YCA-CS
YCA-SCL
YCA-SDA
LM-FWD/REV
C-CONT
C-F/R
28
21
27
C-F/R5C-CONT6GND7LM-FWD/REV
4
V-ENV
RF-SW
C-SYNC
C-ROTA
D-V SYNC
786419
41
V-ENV
C-SYNC
C-ROTA
D-V SYNC
D-CONT29
D-PFG
47
AL+12V
AL+18V
AL+18V
D-CONT9D-PFG10GND11AL+12V
8
12
H-A-SW
H-A-COMP
79
80
18
RF-SW
H-A-SW
H-A-COMP
P-ON-L
22
P-ON-L
TO POWER SUPPLY
BLOCK DIAGRAM
AV CBA
FL4502
GRID
VFD
SEGMENT
(DECK ASSEMBLY)
CN4504
5 CTL(+)
6 CTL(-)
CONTROL
ACE HEAD ASSEMBLY
HEAD
Q504
ST-S
Q503
SENSOR CBA
1-12-1
END-S
SENSOR CBA
CAPSTAN MOTOR
CYLINDER ASSEMBLY
PG
SENSOR
M
DRUM
MOTOR
MOTOR
DRIVE
CIRCUIT
CAPSTAN
MOTOR
M
M
LOADING
MOTOR
E4340BLS
Sub System Control Block Diagram
Q4002
IC4002
AL+3.3V
RESET
1 2
14
RESET
30
P-DOWN
7
VCC
AL+5V
Q4003C4161
(BACKUP CAPACITOR)
FL-SCL
FL-STB
50FL-SCL
FL-SDA
49FL-STB
48FL-SDA
TO SERVO/SYSTEM
CONTROL
BLOCK DIAGRAM
S-CLOCK
S-DATA-IN
S-DATA-OUT
17VCR-CLK
16VCR-RXD
S-CS
REMOTE-HDD/DVD
15
24
VCR-CS
VCR-TXD
AL+5V
VCR
HDD
D2504
Q2505 D2505
Q2504
CN2501
DVD-REC-LED
HDD-REC-LED
88
77
66DVD-LED
CN4002
55
56
58
DVD-LED
DVD-REC-LED
HDD-REC-LED
CN2503
CN2502
KEY SWITCH
DUBBING-LED
44VCR-LED
55HDD-LED
22
11SUB-KEY-1
10 10SUB-KEY-2
2
57
59
VCR-LED
HDD-LED
SUB-KEY-2
DUBBING-LED 31
D2502 HDD-REC
Q2502
DVD
D2503
Q2503
DVD-REC
TO VIDEO OUTPUT
SELECT BLOCK DIAGRAM
TO AUDIO INPUT/OUTPUT
SELECT BLOCK DIAGRAM
SUB-SCL
SUB-SDA
AUDIO-SW1
AUDIO-SW2
AUDIO-MUTE
OUTPUT-SELECT
OUTPUT-SELECT
27
REMOTE
46
OUTPUT-SELECT
3840393334
SUB-SDA
AUDIO-SW1
AUDIO-SW2
AUDIO-MUTE
SUB-SCL
D2501
Q2501
DUBBING
D2507
KEY SWITCH
KEY SWITCH
DUBBING-LED
11SUB-KEY-2
33SUB-KEY-1
44AL+5V
55
Q2506
RESET
SW2508
33AL+5V
11 11RESET
AL+5V
AV CBA FRONT JACK CBA OPEN/CLOSE CBA
IC4001
(SUB MICRO CONTROLLER)
REG-CONT23
FAN-CONT153
FAN-LOCK
REG-CONT
FAN-CONT1
TO POWER SUPPLY
LOW-POW
FAN-LOCK
PWR-SW
3
52
32
PWR-SW
LOW-POW
BLOCK DIAGRAM
VIDEO-SW2
VIDEO-SW3
VIDEO-SW1
414243
X4001
VIDEO-SW1
VIDEO-SW2
VIDEO-SW3
TO VIDEO INPUT SELECT
BLOCK DIAGRAM
OSC2 8
8MHz
OSC1 9
RESONATOR
XO
12
32.768KHz
X4002
SUB-TXD
SYS-RESET
221918
CN4001
30 30SYS-RESET
CN601
SYS-RESET
SUB-RXD
29 29SUB-RXD
27 27SUB-TXD
V7A2Y2
SUB-TXD
SUB-RXD
X802
27MHz
X'TAL
M1
CLK 27 IN
N1
IC1501
CLK 27 OUT
XI
11
X'TAL
IC601
(MAIN MICRO CONTROLLER)
CN601 CN4001
EV+2.4VP-ON+1.5V
+1.5V
REGULATOR
VJ
25
26 26VJ
DVD/HDD MAIN CBA
SUB-KEY-1 1
60 POWER-LED
Q4001
KEY SWITCH
AL+5V
CN4005
POWER-LED
22SUB-KEY-1
11AL+5V
33
CN4006
POWER
D4001
POWER
SW4001
POWER SW CBA
1-12-2
E4340BLSS
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