Emerson E2 User Manual

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026-1610 Rev 13 14-SEP-2011

E2 Installation and Operation Manual for RX Refrigeration,

BX HVAC, and CX Convenience Store Controllers

Retail Solutions

3240 Town Point Drive NW, Suite 100

Kennesaw, GA 30144, USA

Phone 770-425-2724

Fax 770-425-9319

FCC COMPLIANCE NOTICE

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

CE COMPLIANCE NOTICE

Class A Product Information for Einstein, E2 Controllers: The Retail Solutions Einstein and E2 controllers are Class A products. In a domestic

environment this product may cause radio interference in which case the user may be required to take adequate measures. This covers:

• All Einstein family product types: RX - Refrigeration Controller (830-xxxx), BX - Building/HVAC Controller (831-xxxx), and all version models: (300, 400, 500).

• All E2 family product types: RX - Refrigeration Controller (834-xxxx), BX - Building/HVAC Controller (835-xxxx), CX- Convenience Store Controller (836-xxxx), and all version models: (300, 400, 500).

1 INTRODUCTION...................................................................................................................................................... 1-1

1.1 T

HE E2 REFRIGERATION CONTROLLER..................................................................................................................... 1-1

1.2 T

HE E2 BUILDING CONTROLLER............................................................................................................................... 1-2

1.3 T

HE E2 CONVENIENCE STORE CONTROLLER ............................................................................................................ 1-3

1.4 N

ETWORKING OVERVIEW.......................................................................................................................................... 1-4

1.4.1 E2 I/O Network .................................................................................................................................................. 1-4

1.4.2 The E2 Echelon Lonworks Network................................................................................................................... 1-5

1.4.3 Interconnection With Other E2s ........................................................................................................................ 1-6

1.5 D

OCUMENTATION OVERVIEW ................................................................................................................................... 1-6

1.6 O

N-LINE HELP SYSTEM OVERVIEW .......................................................................................................................... 1-7

1.7 S

OFTWARE LICENSING............................................................................................................................................... 1-8

2 HARDWARE OVERVIEW...................................................................................................................................... 2-1

2.1 E2 H

ARDWARE .......................................................................................................................................................... 2-1

2.1.1 E2 Main Processor Board (CPU)...................................................................................................................... 2-2

2.1.2 E2 Processor Interface Board (PIB).................................................................................................................. 2-2

2.1.3 E2 Keypad.......................................................................................................................................................... 2-2

2.1.4 LEDs................................................................................................................................................................... 2-2

2.1.5 PC-104 Peripherals: The Internal Modem (Previous Generation Processor Board)....................................... 2-3

2.2 I/O N

ETWORK BOARDS AND PERIPHERALS............................................................................................................... 2-3

2.2.1 The Gateway Board ..................................... ...................................................................................................... 2-3

2.2.2 MultiFlex Boards ............................................................................................................................................... 2-4

2.2.2.1 MultiFlex 16 Input Board ........................................................................................................................................ 2-4

2.2.2.2 MultiFlex Combination Input/Output Boards .......................................................................................................... 2-5

2.2.2.3 MultiFlex CUB ........................................................................................................................................................ 2-7

2.2.2.4 MultiFlex RTU (BX and CX Only)......................................................................................................................... 2-7

2.2.2.5 MultiFlex Rooftop Control Board (RCB) (BX and CX Only) ................................................................................ 2-7

2.2.2.6 MultiFlex PAK Board......................... ............................. ............................. ........................................................... 2-7

2.2.3 The MultiFlex ESR Board.................................................................................................................................. 2-8

2.2.4 Hand-held Terminal (P/N 814-3110)................................................................................................................. 2-8

2.2.5 The 8RO and 8ROSMT Relay Boards................................................................................................................ 2-9

2.2.6 4AO Analog Output Board............................................................................................................................... 2-10

2.2.7 8DO Digital Output Board and PMAC II Anti-Sweat Controller ................................................................... 2-10

2.3 E

CHELON NETWORK BOARDS AND PERIPHERALS................................................................................................... 2-11

2.3.1 The 16AIe (Discontinued)................................................................................................................................ 2-11

2.3.2 The 8ROe (Discontinued)................................................................................................................................. 2-11

2.3.3 EC-2s................................................................................................................................................................ 2-11

2.3.4 CC-100 Case Controllers and CS-100 Case Circuit Controllers.................................................................... 2-12

2.3.5 The ESR8 (Discontinued)............................................................................. .................................................... 2-12

2.3.6 TD3 Temperature Display ............................................................................................................................... 2-13

2.3.7 Facility Status Display (FSD).......................................................................................................................... 2-13

3 MOUNTING............................................................................................................................................................... 3-1

3.1 M

OUNTING THE E2.................................................................................................................................................... 3-1

3.1.1 Standard Mount.................................................................................................................................................. 3-1

3.1.2 Recessed Mount.................................................................................................................................................. 3-1

3.1.3 Retrofit Mounting............................................................................................................................................... 3-2

3.1.4 Blank Face ......................................................................................................................................................... 3-3

3.2 M

OUNTING I/O BOARDS............................................................................................................................................ 3-3

E2 RX/BX/CX I&O Manual Table of Contents • v

3.2.1 Single/Double Enclosures................................................................................................................................. 3-3

3.2.2 Boards Without Enclosures (Snap Track).......................................................................................................... 3-4

3.3 E

CHELON DEVICES .................................................................................................................................................... 3-4

3.3.1 16AIe and 8ROe................................................................................................................................................. 3-4

3.3.2 CC-100 Case Controller and CS-100 Case Circuit Controller......................................................................... 3-5

3.3.3 ESR8 (Discontinued).......................................................................................................................................... 3-5

3.3.4 MultiFlex ESR.................................................................................................................................................... 3-5

3.3.5 TD3..................................................................................................................................................................... 3-5

3.4 M

ODEM/COMMUNICATION EXPANSION CARD MOUNTING (NEW PROCESSOR BOARD) ........................................... 3-5

3.4.1 Mounting PC-104 Cards in E2 (Previous Generation Processor Board)......................................................... 3-6

3.4.1.1 The Internal Modem ................................................................................................................................................ 3-6

3.4.2 Two-Channel and Four-Channel Repeaters ...................................................................................................... 3-6

3.4.2.1 Mounting Repeaters Overview ................................................................................................................................ 3-6

3.4.2.2 Mounting the Two-Channel Repeater...................................................................................................................... 3-6

3.4.2.3 Mounting the Four-Channel Repeater ..................................................................................................................... 3-7

3.5 SENSORS AND TRANSDUCERS.................................................................................................................................... 3-7

3.5.1 Pressure Transducers......................................................................................................................................... 3-7

3.5.1.1 Mounting.................................................................................................................................................................. 3-7

3.5.2 Inside Temperature Sensor................................................................................................................................. 3-7

3.5.2.1 Location ................................................................................................................................................................... 3-7

3.5.2.2 Mounting.................................................................................................................................................................. 3-8

3.5.3 Outside Temperature Sensor.............................................................................................................................. 3-8

3.5.3.1 Location ................................................................................................................................................................... 3-8

3.5.3.2 Mounting.................................................................................................................................................................. 3-8

3.5.4 Insertion Temperature Probe............................................................................................................................. 3-8

3.5.4.1 Location ................................................................................................................................................................... 3-8

3.5.4.2 Mounting.................................................................................................................................................................. 3-8

3.5.5 Supply and Return Air Sensors........................................................................................................................... 3-8

3.5.6 Refrigeration System Temperature Probes and Sensors.................................. .................................................. 3-9

3.5.6.1 Location ................................................................................................................................................................... 3-9

3.5.6.2 Mounting Bullet and Pipe Mount Sensors............................................................................................................... 3-9

3.5.7 Product Temperature Probes....................................................... ...................................................................... 3-9

3.5.8 Humidity Sensors and Humidistats.................................................................................................................... 3-9

3.5.8.1 Indoor RH Sensor .................................................................................................................................................... 3-9

3.5.8.2 Outdoor RH Sensors .............................................................................................................................................. 3-10

3.5.8.3 Duct-mounted Insertion RH Probe ....................................................... ............................. .................... ................ 3-10

3.5.9 Dewpoint Probe................................................................................................................................................ 3-11

3.5.9.1 Location ................................................................................................................................................................. 3-11

3.5.9.2 Mounting..................................................................................................................... ........................................... 3-11

3.5.10 Light Level Sensor.......................................................................................................................................... 3-11

3.5.10.1 Location ............................................................................................................................................................... 3-11

3.5.10.2 Mounting.................................................................................................................................................. ............ 3-11

3.5.11 Liquid Level Sensors...................................................................................................................................... 3-11

3.5.12 Refrigerant Leak Detectors............................................................................................................................ 3-11

4 E2 HARDWARE SETUP.......................................................................................................................................... 4-1

4.1 S

ETTING UP THE E2 ................................................................................................................................................... 4-1

4.1.1 Enclosure............................................................................................................................................................ 4-1

4.1.2 Main Processor Board .............................................. ......................................................................................... 4-1

4.1.3 Main Processor Board (Previous Version)........................................ ................................................................ 4-2

4.1.4 Power Interface Board......................................................... .............................................................................. 4-2

4.2 P

OWERING THE E2..................................................................................................................................................... 4-2

4.2.1 RS485 Ports........................................................................................................................................................ 4-2

4.2.2 RS485 Jumpers................................................................................................................................................... 4-2

4.2.3 Echelon Network Connect.................................................................................................................................. 4-2

vi • Table of Contents 026-1610 Rev 13 14-SEP-2011

4.2.4 Echelon Jumpers................................................................................................................................................ 4-2

4.3 A

DD-ON E2 PERIPHERALS......................................................................................................................................... 4-3

4.3.1 Echelon Card Plug-In (P/N 537-4860) with mounting screw (P/N 101-4201) ................................................. 4-3

4.3.2 Modem/Communication Expansion Card (New Processor Board)................................................................... 4-4

4.3.3 Plug-In Modem Card (P/N 537-4870) with mounting screws

(P/N 101-4038) and standoffs (P/N 107-9440) (Previous Generation Processor Board) ........................................... 4-4

4.3.4 Plug-In Digital I/O Network Card (P/N 537-4880)........................................................................................... 4-4

4.3.4.1 LEDs ........................................................................................................................................................................ 4-5

4.3.5 E2 RS485 Port Card (P/N 537-4890)................................................................................................................ 4-5

4.3.5.1 LEDs ........................................................................................................................................................................ 4-5

4.3.6 Plug-In Four-Channel Internal Repeater .................................................... ... ................................................... 4-5

4.4 B

ATTERY TESTING AND REPLACEMENT.................................................................................................................... 4-5

4.4.1 Low Battery Notification.................................................................................................................................... 4-6

4.4.2 The Battery Enable Switch.................................................... .......................................... ................................... 4-6

4.4.3 Battery Test........................................................................................................................................................ 4-6

4.4.4 Battery Replacement - Qualified Technicians Only........................................................................................... 4-6

5 SERIAL CONFIGURATION................................................................................................................................... 5-1

5.1 O

VERVIEW ................................................................................................................................................................. 5-1

5.2 COM P

5.3 S

ORTS .............................................................................................................................................................. 5-1

ERIAL DEVICE AND SOFTWARE SETUP.................................................................................................................... 5-1

6 THE RS485 NETWORK AND HARDWARE SETUP.......................................................................................... 6-1

6.1 T

HE I/O NETWORK .................................................................................................................................................... 6-1

6.1.1 I/O Board Names and Terminology................................................................................................................... 6-1

6.1.2 MultiFlex-Plus (+) Board.................................................................................................................................. 6-2

6.1.2.1 Board Designation ................................................................................................................................................... 6-2

6.1.2.2 Board Calculations................................................................................................................................................... 6-2

6.1.3 Wiring Types...................................................................................................................................................... 6-2

6.1.4 The I/O Network Structure (Daisy Chains)........................................................................................................ 6-2

6.1.5 Network Noise Minimization.............................................................................................................................. 6-2

6.1.6 Network ID Numbers (Board Numbers) ............................................................................................................ 6-3

6.1.7 Setting the Baud Rate......................................................................................................................................... 6-3

6.1.8 Setting the Terminating and Biasing Jumpers................................................................................................... 6-4

6.1.9 Powering the I/O Boards................................................................................................................................... 6-4

6.1.9.1 Wiring Types ........................................................................................................................................................... 6-5

6.1.10 Board Installation............................................................................................................................................ 6-5

6.2 IMC/P

RODIGY ROOFTOP UNIT CONTROLLERS.......................................................................................................... 6-5

6.3 ECT MODBUS......................................................................................................................................................... 6-6

6.3.1 Control Techniques Drive (VSD)....................................................................................................................... 6-6

6.3.2 Copeland Discus with CoreSense Diagnostics (ISD) ......................................................... ............................... 6-6

6.3.3 XR35CX, XR75CX, and XEV22 Case Controllers............................................................................................. 6-6

6.3.4 iPro DAC............................................................................................................................................................ 6-7

6.3.5 Energy Meter...................................................................................................................................................... 6-7

6.3.5.1 Overview.................................................................................................................................................................. 6-7

6.3.5.2 Supported System Types.......................................................................................................................................... 6-7

6.3.6 Modular Refrigerant Leak Detection Sensor (MRLDS) ................................................................................... 6-7

6.3.7 Copeland Discus with CoreSense Protection ................................................................................................... 6-7

6.3.8 Light Commercial Thermostat........................................................................................................................... 6-8

6.3.8.1 Thermostat Inputs .................................................................................................................................................... 6-8

6.3.8.2 Advisory and Alarms ............................................................................................................................................... 6-8

6.3.9 Refrigerant Leak Detection System (RLDS)..................................................................................................... 6-11

6.3.9.1 Diagnostic Alarms .................................................................................................................... ............................. 6-11

6.3.10 Copeland Scroll — K5 Refrigeration Compressor ........................................................................................ 6-11

6.3.11 XM Series of Case Controllers....................................... .......................................... ...................................... 6-12

E2 RX/BX/CX I&O Manual Table of Contents • vii

6.3.11.1 XM670................................................................................................................................................................. 6-12

6.3.11.2 XM679................................................................................................................................................................. 6-12

6.3.11.3 XM678................................................................................................................................................................. 6-12

7 E2 ETHERNET PEER COMMUNICATIONS...................................................................................................... 7-1

7.1 E

THERNET IP CONFIGURATIONS................................................................................................................................ 7-1

7.2 H

ARDWARE SPECIFICATIONS..................................................................................................................................... 7-1

7.2.1 Components........................................................................................................................................................ 7-1

7.3 S

OFTWARE SPECIFICATIONS ...................................................................................................................................... 7-2

7.4 E

THERNET NETWORK LAYOUTS ................................................................................................................................ 7-2

7.4.1 Closed Network Layout...................................................................... ................................................................ 7-2

7.4.2 Open Network Layout......................................................................................................................................... 7-3

7.5 S

OFTWARE SETUP...................................................................................................................................................... 7-3

7.6 T

ROUBLESHOOTING ................................................................................................................................................... 7-4

8 ECHELON NETWORK AND HARDWARE SETUP........................................................................................... 8-1

VERVIEW ................................................................................................................................................................. 8-1

8.1 O

8.2 W

IRING TYPE............................................................................................................................................................. 8-1

8.3 E

CHELON NETWORK STRUCTURING (DAISY-CHAINS).............................................................................................. 8-1

8.3.1 Maximum Number of Echelon Devices.............................................................................................................. 8-2

8.4 D

EVICE TERMINATION............................................................................................................................................... 8-2

8.4.1 Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain................................................. ........ 8-3

8.5 W

IRE RESTRICTIONS.................................................................................................................................................. 8-3

8.6 I

NSTALLING ECHELON DEVICES................................................................................................................................ 8-3

8.6.1 Powering Echelon Devices................................................................................................................................. 8-3

8.7 LED

8.8 O

S ......................................................................................................................................................................... 8-4

PEN ECHELON DEVICE CONNECTIVITY................................................................................................................... 8-4

8.8.1 Configuring Echelon Devices............................................................................................................................. 8-4

8.8.1.1 Troubleshooting ....................................................................................................................................................... 8-5

9 INPUT AND OUTPUT SETUP................................................................................................................................ 9-1

9.1 T

HE 16AI, 8IO, AND MULTIFLEX INPUTS ................................................................................................................. 9-1

9.1.1 Connecting Sensors to Input Boards.................................................................................................................. 9-1

9.1.1.1 Wiring ...................................................................................................................................................................... 9-1

9.1.1.2 Sensor Wiring Types................................................................................................................................................ 9-1

9.1.1.3 Input Type Dip Switches ......................................................................................................................................... 9-1

9.1.2 Power Connection.............................................................................................................................................. 9-2

9.1.3 Input Setup in E2................................................................................................................................................ 9-6

9.1.3.1 Configuring a Point from the Input Definitions/Status Screen................................................................................ 9-6

9.1.3.2 Using the Input Definitions/Status Screen............................................................................................................... 9-7

9.1.3.3 Setting Up Analog Inputs......................................................................................................................................... 9-7

9.1.3.4 Setting Up Digital Inputs......................................................................................................................................... 9-9

9.2 THE 8RO, 8ROE, 8IO, AND MULTIFLEX OUTPUTS................................................................................................. 9-10

9.2.1 Wiring Form C Contacts.................................................................................................................................. 9-10

9.2.2 MultiFlex Relay Outputs.................................................................................................................................. 9-10

9.2.3 Setting the Fail-Safe Dip Switch...................................................................................................................... 9-10

9.2.4 Wiring Outputs to Points.................................................................................................................................. 9-11

9.2.5 The Output LED............................................................................................................................................... 9-11

9.2.6 Output Setup in E2 ........................................................................................................................................... 9-11

9.2.6.1 Configuring a Point from the Output Definitions/Status Screen ..... ................................ ............................. ......... 9-11

9.2.6.2 Using the Output Definitions/Status Screen .......................................................................................................... 9-11

9.2.6.3 Setting Up Digital Outputs.............................................................................................................. ....................... 9-12

9.2.6.4 Setting Up Analog Outputs.................................................................................................................. .................. 9-13

9.3 CC-100 CASE CONTROLLERS.................................................................................................................................. 9-14

9.3.1 Inputs................................................................................................................................................................ 9-14

viii • Table of Contents 026-1610 Rev 13 14-SEP-2011

9.3.2 Power Module Wiring...................................................................................................................................... 9-15

9.3.3 Valve Cable...................................................................................................................................................... 9-15

9.4 ESR8 V

ALVE OUTPUT WIRING............................................................................................................................... 9-16

10 QUICK START...................................................................................................................................................... 10-1

10.1 L

10.2 C

10.3 S

10.4 S

10.5 T

OGGING ON ......................................................................................................................................................... 10-1

LEANING OUT THE CONTROLLER........................................................................................................................ 10-1

ETTING NUMBER OF NETWORK DEVICES............................................................................................................ 10-2

ETTING NUMBER OF APPLICATIONS .................................................................................................................... 10-3

HE MAIN STATUS (HOME) SCREEN..................................................................................................................... 10-3

10.5.1 Customizing the Home Screen....................................................................................................................... 10-3

10.6 C

OMMON SCREEN ELEMENTS ............................................................................................................................... 10-4

10.6.1 The Header..................................................................................................................................................... 10-4

10.6.1.1 Header Icons ........................................................................................................................................................ 10-4

10.6.2 The Function Keys ......................................................................................................................................... 10-4

10.6.3 The Help Line................................................................................................................................................. 10-4

10.7 S

CREEN TYPES....................................................................................................................................................... 10-5

10.7.1 The Main Menu.............................................................................................................................................. 10-5

10.7.2 Status Screens ................................................................................................................................................ 10-5

10.7.3 The Actions Menu........................................................................................................................................... 10-6

10.7.4 The Setup Screens .......................................................................................................................................... 10-7

10.7.5 System Configuration Menu........................................ .......................................... ......................................... 10-7

10.7.6 The System Information Menu ....................................................................................................................... 10-8

10.8 T

IME/DATE SETUP................................................................................................................................................. 10-9

10.8.1 Setting the Time and Date.............................................................................................................................. 10-9

10.9 S

10.10 S

10.11 S

ET UP MODEM........................................................................................................................................... ........ 10-10

ET UP TCP/IP.................................................................................................................................................. 10-11

ET UP NETWORK BAUD RATES .................................................................................................................... .. 10-12

10.11.1 COM1 Serial (RS232) Baud Rate .............................................................................................................. 10-12

10.11.2 I/O Network Baud Rate........................................................... ..................................... .............................. 10-12

10.12 S

ET UP USER ACCESS ....................................................................................................................................... 10-13

10.12.1 Changing Required User Access Levels .................................................................................................... 10-14

10.12.2 Creating a New User Account ................................................................................................................... 10-14

10.12.3 Deleting a User.......................................................................................................................................... 10-14

10.13 S

ET UP I/O NETWORK....................................................................................................................................... 10-15

10.13.1 Specify Number of Boards.......................................................................................................... ... ............. 10-15

10.13.2 Checking Online Status.............................................................................................................................. 10-16

10.14 S

ET UP ECHELON NETWORK.................................................... ........................................ ................................. 10-16

10.14.1 Specifying Number of Devices ................................................................................................................... 10-16

10.14.2 Commissioning a Device.......................................................................................................................... .. 10-17

10.14.2.1 The Service Button Method........................................................................................................... .................. 10-17

10.14.2.2 The Manual ID Entry Method.......................................................................................................................... 10-19

10.15 LICENSE MANAGEMENT .................................................................................................................................... 10-19

10.15.1 Web Services.............................................................................................................................................. 10-20

10.16 S

ET UP ALARMING............................................................................................................................................ 10-21

10.16.1 Specifying Alarm Reporting Types............................................................................................................. 10-22

10.16.1.1 The Display Line.......................................................................................................................... .................... 10-22

10.16.1.2 The Alarm Output............................................................................................................... ............................. 10-22

10.16.1.3 Dial-Out ..................................................................................................................... ...................................... 10-22

10.16.1.4 The Echelon Network (The Alarm Annunciator)............................................................................................ 10-22

10.16.2 Setting up an E2 to be an Alarm Annunciator ........................................................................................... 10-22

10.16.3 Alarm Dial-Out.......................................................................................................................................... 10-23

10.16.4 Introduction: Alarm Reporting.................................................................................................................. 10-23

10.17 S

ET UP GLOBAL DATA...................................................................................................................................... 10-24

E2 RX/BX/CX I&O Manual Table of Contents • ix

10.17.1 Priority Settings..................................................................................................... ..................................... 10-24

10.18 S

ET UP APPLICATIONS....................................................................................................................................... 10-25

10.18.1 Add/Delete an Application....................................................................................................... .................. 10-26

10.18.2 Using and Configuring a Setup Screen...................................................................................................... 10-26

10.18.2.1 The Edit Menu ................................................................................................................................................. 10-27

10.18.2.2 Entering Setpoints............................................................................................................................................ 10-27

10.18.2.3 Navigating the Setup Screen............................................................................................................................ 10-27

10.18.3 Using the Help Key to get Property Help ................................................................................................. . 10-29

11 SOFTWARE OVERVIEW................................................................................................................................... 11-1

11.1 S

UCTION GROUPS .................................................................................................................................................. 11-1

11.1.1 Introduction.................................................................................................................................................... 11-1

11.1.2 The (Standard) Suction Group Application ................................................................................................... 11-1

11.1.2.1 Overview of PID Control Strategy ...................................................................................................................... 11-1

11.1.2.2 Variable-Speed Compressors.................................................................................................. ............................ . 11-1

11.1.2.3 Floating Setpoint Control................................ ............................. .. ...................................................................... 11-1

11.1.3 The Enhanced Suction Group Application..................................................................................................... 11-1

11.1.3.1 Learning Mode.......................................................................................................... ............................. .............. 11-2

11.1.3.2 Circuit Load Analysis ................. ............................. ............................. ........................... ............................. ....... 11-2

11.1.3.3 The Control/Cycles Parameter............................................................................................................................. 11-2

11.1.3.4 Variable-Speed, Digital Scroll, and Digital Discus Compressor Support........................................................... 11-2

11.1.3.5 Floating Suction Control...................................................................................................................................... 11-2

11.1.4 Hardware Overview....................................................................................................................................... 11-2

11.2 C

ONDENSER CONTROL........................................................................................................................................... 11-3

11.2.1 Air Cooled Condensers .................................................................................................................................. 11-3

11.2.1.1 Air Cooled Strategy ............................................................................................................................................ . 11-3

11.2.1.2 Temperature Differential Strategy.................................................................................................................... ... 11-3

11.2.2 Evaporative Condensers ................................................................................................................................ 11-4

11.2.3 Fan Control.................................................................................................................................................... 11-4

11.2.4 Condenser Split Mode.................................................................................................................................... 11-4

11.2.5 Fast Recovery................................................................................................................................................. 11-4

11.2.6 Hardware Overview....................................................................................................................................... 11-4

11.3 S

TANDARD CIRCUITS............................................................................................................................................. 11-5

11.3.1 Refrigeration Control..................................................................................................................................... 11-5

11.3.1.1 Temperature Monitor........................................................................................................................................ ... 11-6

11.3.1.2 Temperature Control............................................................................................................................................ 11-6

11.3.1.3 Line Up(ESR)/Defrost ......................................................................................................................................... 11-6

11.3.1.4 Line Up(MFESR)/Defrost .......................................................................................................... ......................... 11-6

11.3.2 Defrost Control .............................................................................................................................................. 11-6

11.3.2.1 Defrost States............................................................................................................ ............................. .............. 11-6

11.3.2.2 Defrost Types....................................................................................................................................................... 11-6

11.3.2.3 Defrost Termination............................................................................................................................................. 11-7

11.3.2.4 Emergency Defrost ................................................................................................................. ............................. 11-7

11.3.2.5 Hot Gas Defrost with ESR8 and MultiFlex ESR................................................................................................. 11-7

11.3.3 Clean and Door Switches............................................................................................................................... 11-7

11.3.3.1 Clean Switches................................................................................................................................ ..................... 11-7

11.3.3.2 Door Switches...................................................................................................................................................... 11-7

11.3.4 Fan Control.................................................................................................................................................... 11-8

11.3.5 The TD3 Temperature

Display ........................................................................................................................................................................ 11-8

11.3.6 The Control Link CD Case Display ............................................................................................................... 11-8

11.3.7 Wiring............................................................................................................................................................. 11-8

11.4 C

ASE CONTROL CIRCUITS ................................................................................................................................... 11-10

11.4.1 Overview............................................................................................................... ........................................ 11-10

11.4.2 Case Circuit Control Software Overview..................................................................................................... 11-10

11.4.2.1 Valve Control..................................................................................................................................................... 11-11

x • Table of Contents 026-1610 Rev 13 14-SEP-2011

11.4.3 Refrigeration Control........................................................................................................................ ........... 11-11

11.4.3.1 EEVs (Liquid Pulse and Liquid Stepper).................. .. ....................................................................................... 11-11

11.4.3.2 EEPRs (Suction Stepper) ........................................................................................................ ........................... 11-12

11.4.4 Defrost Control..................................................................................................................... ...................... 11-12

11.4.4.1 Defrost States............................................................................................................. ............................. ........... 11-12

11.4.4.2 Defrost Types................................................................................................................................. .................... 11-12

11.4.4.3 Defrost Termination............................................................................................................................ ............... 11-13

11.4.4.4 Demand Defrost.................................................................................................................. ............................. .. 11-13

11.4.4.5 Emergency Defrost ................................................................................................................. ........................... 11-13

11.4.4.6 The WAIT State............................................................................................................................................... .. 11-13

11.4.5 Anti-Sweat Control....................................................................................................................................... 11-13

11.4.5.1 Dewpoint Input Sources................................................................................................................... .................. 11-14

11.4.6 Dual Temp Control .................................................................................................................................... .. 11-14

11.4.7 Fan Control....................................................................................................................................... ........... 11-14

11.4.8 Light Control..................................................................................................................................... ........... 11-14

11.4.9 Clean/Wash Mode........................................................................................................................................ 11-14

11.4.10 Walk-In Freezer Control ............................................................................................................................ 11-15

11.4.11 Fail-Safe Mode........................................................................................................................................... 11-15

11.4.11.1 Recoverable Sensor Failures............................................................................................................................ 11-15

11.4.12 Wiring............................................................................................................................................ ............. 11-16

11.4.13 Setting Up An Individual Case Controller................................................................................................. 11-16

11.4.14 Associating Case Controllers with Case Circuit Control Applications..................................................... 11-16

11.5 L

OGGING GROUPS ............................................................................................................................................... 11-16

11.5.1 Possible Data Errors .............................................................................. ..................................... ................ 11-17

11.5.2 Data Compression........................................................................................................................................ 11-17

11.5.2.1 Clipping................................................................................................................................... ........................... 11-17

11.5.2.2 Incompressible Data Types............................................................................................... ............................. .... 11-17

11.5.3 Base Log Group........................................................................................................................................... 11-17

11.5.4 Setting Up Logging ...................................................................................................................................... 11-18

11.5.5 Logging Group Status Screen...................................................................................................................... 11-19

11.5.6 Log Reports.................................................................................................................................................. 11-19

11.5.6.1 Logging Group Report....................................................................................................................................... 11-20

11.5.6.2 Application Log Report ........................................ .................................................................................. ........... 11-20

11.5.6.3 System Log Report ........................................................................................................... ............................. .... 11-20

11.6 AIR HANDLING UNITS (AHU).................................................... ......................................................................... 11-21

11.6.1 Overview ...................................................................................................................................................... 11-21

11.6.2 Temperature Control.............................................................................................................. ...................... 11-21

11.6.3 Alternate Setpoints...................................................................................................... ................................. 11-21

11.6.4 Fan Control....................................................................................................................................... ........... 11-21

11.6.4.1 Single-Speed Fans................................................................................................................. ............................. 11-21

11.6.4.2 Two-Speed Fans................................................................................................................................................. 11-22

11.6.4.3 Variable-Speed Fans ............................................................................................................................... ........... 11-22

11.6.5 Economizer Control..................................................................................................................................... 11-22

11.6.5.1 Economization Enable........................................................................................................ ............................. .. 11-22

11.6.5.2 Economization Lockout Features ...................................................................................................................... 11-23

11.6.6 Digital Economizer Control......................................................................................................................... 11-23

11.6.7 Analog Economizer Control......................................................................................................................... 11-23

11.6.8 Dehumidification Control............................................................................................................................ 11-23

11.6.9 Curtailment .................................................................................................................................. ................ 11-23

11.6.10 Optimum Start/Stop (OSS) ....................................................................................................................... .. 11-23

11.6.11 Separate Setpoints...................................................................................................................................... 11-24

11.6.12 AHU Zone Control..................................................................................................................................... 11-24

11.6.13 Hardware Overview................................................................................................................................... 11-24

11.7 Z

ONE CONTROL ................................................................................................................................................... 11-25

11.7.1 Overview ...................................................................................................................................................... 11-25

E2 RX/BX/CX I&O Manual Table of Contents • xi

11.7.2 How Zones Work.......................................................................................................................................... 11-26

11.7.3 Applications That May Be Connected To Zones......................................................................................... . 11-26

11.7.3.1 MultiFlex RTU Board.. .. ............................. .. ............................. ........................................................................ 11-26

11.7.3.2 MultiFlex RCB Board........................................................................................................................................ 11-26

11.7.3.3 AHUs ................................................................................................................................................................. 11-26

11.7.4 Temperature Control.................................................................................................................................... 11-27

11.7.5 Zone Temperature........................................................................................................................................ 11-27

11.7.6 Economizer Control ..................................................................................................................................... 11-27

11.7.7 Economization Enable..................................................................................................................... ............ 11-27

11.7.8 The Effect of Enabling Economization......................................................................................................... 11-28

11.7.9 Dehumidification Control ........................................................................................................ .................... 11-28

11.7.10 The Zone Humidity Input............................................................................................................................ 11-28

11.7.11 The Effect of Enabling Dehumidification............................................................................... .................... 11-28

11.7.11.1 MultiFlex RTUs and RCBs.............................................................................................................................. 11-28

11.7.11.2 AHUs .................................................................................................................... ............................. .............. 11-28

11.7.12 Optimum Start/Stop (OSS) ......................................................................................................................... 11-28

11.7.13 Losing Contact With Zone Applications................................................................................... .................. 11-29

11.7.14 Stand-Alone MultiFlex RTUs..................................................................................................................... 11-29

11.7.15 MultiFlex RTU/ARTC and AHU Zone Association.................................................................................... 11-29

11.8 M

11.9 M

11.10 L

ULTIFLEX CUB BOARD.................................................................................................................................... 11-30

ULTIFLEX PAK BOARD.................................................................................................................................... 11-30

IGHTING SCHEDULES ................................................................................................................................. ...... 11-30

11.10.1 Overview..................................................................................................................................................... 11-30

11.10.2 Functions of the Lighting Schedule Application ........................................................................................ 11-31

11.10.3 Control Method Select................................................................................................................................ 11-31

11.10.4 Standard Control.................................................................................................................................. ...... 11-31

11.10.4.1 The Light Level Interface Cell (LLEV INTERFACE).................................................. .................................. 11-31

11.10.4.2 The Schedule Interface Cell (SCHEDIF) ........................................................................................................ 11-32

11.10.5 Alternate Control..................................................................................................... ................................... 11-32

11.10.5.1 Multi-Logic Combiner..................................................................................................................................... 11-32

11.10.5.2 Offset Solar Control......................................................................................................................... ................ 11-33

11.10.6 The Basic Schedule Cell.................................................................................................. .......................... 11-33

11.10.6.1 Slave Scheduling................................................................................................................ .............................. 11-33

11.10.7 The Min ON/OFF Cell............................................................................................................................... 11-33

11.10.8 The Proof Cell........................................................................................................................................ .... 11-33

11.10.9 Output Light Dimming .................................................................................................... .......................... 11-34

11.11 D

EMAND CONTROL................................................................................................................................... ......... 11-34

11.11.1 Introduction to Demand Limit Control ...................................................................................................... 11-34

11.11.2 Demand Monitoring................................................................................................................................... 11-34

11.11.3 Load Shedding............................................................................................................................................ 11-35

11.11.3.1 Definition...................................................................................................................................... ................... 11-35

11.11.4 Shedding Levels.......................................................................................................................................... 11-35

11.11.5 Priority Levels........................................................................................................................................... 11-35

11.11.6 How Demand Control Uses Load Shedding ............................................................................................. 11-37

11.11.6.1 Power Monitoring Input..................................................................................................................... .. ............ 11-38

11.12 SENSOR CONTROL.............................................................................................................................................. 11-38

11.12.1 Overview..................................................................................................................................................... 11-38

11.12.2 Analog Sensor Control..................................................... .......................................................................... 11-38

11.12.3 Cut In/Cut Out Setpoint Control ................................................................................................................ 11-38

11.12.4 Digital Sensor Control....................................... ........................................................................................ 11-38

11.12.5 Logical Combination.................................................................................................................................. 11-39

11.13 L

OOP/SEQUENCE CONTROL............................................................................................................................... 11-39

11.13.1 Layout of the Loop/Sequence Control Application .................................................................................... 11-39

11.13.1.1 Control Cells........................................................................................................................................ ............ 11-39

11.13.1.2 Output Cells ..................................................................................................................................................... 11-40

xii • Table of Contents 026-1610 Rev 13 14-SEP-2011

11.13.1.3 Diagram.......................................................................................................................................................... .. 11-40

11.13.2 Loop/Sequence Control Cell Descriptions................................................................................................. 11-40

11.13.2.1 The Select Cell................................................................................................................................................. 11-40

11.13.2.2 The Setpoint Float Cell .................................................................................................................................... 11-41

11.13.2.3 The PID Control Cell....................................................................................................................................... 11-41

11.13.2.4 The Filter Cell........................................................................................................................................... ....... 11-41

11.13.2.5 The Override Cell ......................................................................................................... ................................... 11-41

11.13.3 Output Cell Descriptions ........................................................................................................................... 11-41

11.13.3.1 The Sequencer Cell.................................................................................................................. ........................ 11-41

11.13.3.2 The PWM Cell................................................................................................................................................. 11-41

11.14 TIME SCHEDULING AND HOLIDAYS................................................................................................................... 11-42

11.14.1 How Schedules Work ................................................................................................................................. 11-42

11.14.1.1 Events............................................................................................................................................. .................. 11-42

11.14.1.2 Absolute and Relative Events .......................................................................................................................... 11-42

11.14.1.3 Temporary Schedule Events ................. ............................. ........................................................ ...................... 11-42

11.14.1.4 Overlapping...................................................................................................................................................... 11-43

11.14.1.5 Ranges........................................................................................................................................ ...................... 11-43

11.14.2 Holiday Schedules.................................................................................................................................... .. 11-43

11.15 P

OWER MONITORING......................................................................................................................................... 11-43

11.15.1 Overview .............................................................................................................................. ...................... 11-43

11.15.2 Logging ............................................................................................................................. ......................... 11-44

11.15.2.1 Power Monitoring Input.................................................................................................................... ............... 11-44

11.16 ANTI-SWEAT SETUP .......................................................................................................................................... 11-45

11.16.1 How Anti-Sweat Works ............................................................................................................................ .. 11-45

11.17 H

EAT/COOL CONTROL....................................................................................................................................... 11-45

11.17.1 Temperature Control.................................................................................................................................. 11-45

11.17.2 Unoccupied Hysteresis......................................................................................................................... ..... 11-45

11.17.3 Optimum Start/Stop (OSS).............................................. ........................................................................... 11-46

11.17.4 Setpoint Reset............................................................................................................................................. 11-46

11.17.5 Lead/Lag .................................................................................................................................................... 11-47

11.18 A

11.19 TD C

NALOG AND DIGITAL COMBINERS................................................................................. ................................. 11-47

ONTROL..................................................................................................................................................... 11-48

11.19.1 Overview .............................................................................................................................. ...................... 11-48

11.19.2 Temperature Differential (TD) Strategy ............................................................................................... ..... 11-48

11.19.3 TD Control Fail-Safes........................................................................................................................ ........ 11-48

11.19.4 Configuration............................................................................................................................................. 11-48

11.19.5 Setpoints..................................................................................................................................................... 11-48

11.19.6 Inputs.......................................................................................................................................................... 11-49

11.19.7 Alarms........................................................................................................................................................ 11-49

11.20 P

ULSE ACCUMULATION..................................................................................................................................... 11-49

11.20.1 Overview .............................................................................................................................. ...................... 11-49

11.20.2 Configuration............................................................................................................................................. 11-49

11.20.3 Outputs....................................................................................................................................................... 11-49

11.20.4 Accumulator Reset Types......................................................................................................................... .. 11-50

11.20.5 Logging ............................................................................................................................. ......................... 11-50

11.20.6 High Trip.................................................................................................................................................... 11-50

11.21 I

RRIGATION CONTROL ....................................................................................................................................... 11-50

11.21.1 Overview .............................................................................................................................. ...................... 11-50

11.21.2 Zones and Cycles ....................................................................................................................................... 11-50

11.21.2.1 Cycle Control Types ......................................................................................................................... ............... 11-51

11.21.2.2 Timed....................................................................................................................................... ........................ 11-51

11.21.2.3 Volume.............................................................................................................................................. ............... 11-51

11.21.3 Cycle Scheduling....................................................................................................................................... 11-51

11.21.4 Zone Inhibit................................................................................................................................................ 11-51

11.21.4.1 Timed....................................................................................................................................... ........................ 11-51

E2 RX/BX/CX I&O Manual Table of Contents • xiii

11.21.4.2 Volume................................................................................................................................................. ............ 11-51

11.21.4.3 Rain Delay ....................................................................................................................................... ................ 11-51

11.21.4.4 Freeze Lockout...................................................................................................... ........................................... 11-51

11.21.4.5 Alarm ............................................................................................................................................................... 11-51

11.21.5 Zone Bypass Inputs..................................................................................................................................... 11-51

11.21.5.1 Bypass Failsafe .................................................................................................................. ............................. . 11-52

11.21.6 Flow Sensor-Related Tests......................................................................................................................... 11-52

11.21.6.1 Leak Test.......................................................................................................................................... ................ 11-52

11.21.6.2 Obstructed Zone Test.................. ............................. ... ............................. ..................................................... ... 11-52

11.21.7 Service Modes ...................................................................................................................................... ...... 11-52

11.21.8 Heat Cut In/Cut Out Setpoints For Each Stage ......................................................................................... 11-52

11.21.9 Cool Cut In/Cut Out Setpoints For Each Stage ......................................................................................... 11-52

11.21.10 Dehumidification Control ..................................................................................................... .................. 11-52

11.21.11 Two Speed Fan Control........................................................................................................................... 11-52

11.21.12 Configuration.......................................................................................................................................... 11-53

11.22 F

11.23 M

LEXIBLE COMBINER......................................................................................................................................... 11-53

ODULAR CHILLER CONTROL (MCC).............................................................................................................. 11-53

11.23.1 Overview..................................................................................................................................................... 11-53

11.23.2 Learning Mode.......................................................................................................................................... . 11-54

11.23.3 The Control/Cycles Parameter................................................................................................................... 11-54

11.23.4 Compressor Control ...................................................................................................... ............................. 11-54

11.23.4.1 Digital Scroll Compressor................................................................................................................................ 11-55

11.23.4.2 Variable Frequency Drive Compressor ...................................................................................... .. ................... 11-55

11.23.4.3 Unequal Capacity Compressors............................................... ........................................................ ................ 11-55

11.23.5 Bypass Valve Control........................................................................................................................ ......... 11-55

11.24 B

OILER............................................................................................................................................................... 11-55

11.24.1 Overview..................................................................................................................................................... 11-55

11.24.2 Alarms ........................................................................................................................................................ 11-55

11.25 R

EFRIGERANT MONITORING SYSTEM (RMS)................................................... ................................................. 11-56

11.25.1 RMS Asset................................................................................................................................................... 11-56

11.25.2 RMS Scale ......................................................................................................................................... ......... 11-56

11.25.2.1 Device Constraints........................................................................................................................................ ... 11-56

11.26 DETAILED SETPOINT CHANGE LOGGING ....................................................................................... .................... 11-56

11.26.1 Log Information......................................................................................................................................... . 11-56

11.26.2 Logged Changes......................................................................................................................................... 11-57

11.26.3 Unlogged Changes................................................................................................................... .................. 11-57

12 OPERATOR’S GUIDE TO USING THE E2...................................................................................................... 12-1

12.1 T

HE E2 HOME SCREEN.......................................................................................................................................... 12-1

12.1.1 RX Home Screen............................................................................................................................................. 12-1

12.1.2 BX Home Screen............................................................................................................................................. 12-1

12.1.3 CX Home Screen ............................................................................................................................................ 12-2

12.2 L

12.3 T

12.4 N

OGGING ON AND ACCESS LEVELS....................................................................................................................... 12-2

OGGLING FULL OPTIONS ..................................................................................................................................... 12-3

AVIGATION .......................................................................................................................................................... 12-3

12.4.1 Menus............................................................................................................................................................. 12-3

12.4.2 Screen Types................................................................................................................................................... 12-5

12.4.3 The E2 Keypad............................................................................................................................................... 12-6

12.5 C

12.6 M

12.7 O

12.8 C

12.9 C

12.10 A

USTOMIZING THE HOME SCREEN ........................................................................................................................ 12-9

ANUAL DEFROST AND CLEAN MODE ................................................................................................................. 12-9

VERRIDES .......................................................................................................................................................... 12-10

HECKING BOARDS ONLINE................................................................................................................................ 12-11

HECKING STATUS SCREENS............................................................................................................................... 12-11

LARMS............................................................................................................................................................. 12-12

12.10.1 Accessing the Alarm Advisory Log...................................... .......................................... ............................. 12-12

xiv • Table of Contents 026-1610 Rev 13 14-SEP-2011

12.10.2 Viewing the Controller Advisory Log ........................................................................................................ 12-12

12.10.3 Date and Time ............................................................................................................................................ 12-12

12.10.4 State........................................................................................................................ .................................... 12-12

12.10.5 Ack/Reset State........................................................................................................................................... 12-13

12.10.6 Area Ctrl: Application: Property............................................................................................................... 12-13

12.10.7 Advisory Message ...................................................................................................................................... 12-13

12.10.8 Acknowledging, Resetting, and Clearing Log Entries ............................................................................... 12-13

12.10.8.1 Acknowledging................................................................................................................................................ 12-13

12.10.8.2 Resetting ............................................................................................................................. ............................. 12-14

12.10.8.3 Clearing...................................................................................................................................... ...................... 12-14

12.10.9 Facility Status Display (FSD) Alarms ....................................................................................................... 12-15

12.11 V

IEWING LOGS AND GRAPHS ................................................................................................................. ........... 12-15

12.11.1 Locating Logged Inputs/Outputs................................................................................................................ 12-15

12.11.1.1 Home/Status Screens ........................................................................................................ ............................... 12-15

12.11.1.2 Setup Screens................................................................................................................................................... 12-16

12.11.1.3 Setting Up Input and Output Pointers.............................................................................................................. 12-16

12.11.2 Log View .................................................................................................................................................... 12-17

12.11.3 The Graph View......................................................................................................................................... 12-17

12.11.4 Zooming In and Out................................................................................................................................... 12-17

12.12 L

12.13 N

OW BATTERY NOTIFICATION .......................................................................................................................... 12-18

AMING CONVENTIONS FOR E2 CONTROLLERS, APPLICATIONS, AND POINTS................................................ 12-18

APPENDIX A: CASE TYPE DEFAULTS......................................... ....................................................................... A-1

APPENDIX B: PRESSURE/VOLTAGE AND TEMPERATURE/RESISTANCE CHARTS FOR ECLIPSE

TRANSDUCERS & RETAIL SOLUTIONS TEMP SENSORS........................................... ..................................... B-1

APPENDIX C: ALARM ADVISORY MESSAGES................................................................................................. C-1

APPENDIX D: PID CONTROL................................................................................................................................. D-1

APPENDIX E: COMPRESSED POINT LOG SAMPLE LIMITS AND PRECISION TAB .............................. E-1

APPENDIX F: TROUBLESHOOTING.................................................................................................................... F-1

APPENDIX G: REVISION LOG.............................................................................................................................. G-1

INDEX............................................................................................................................................................................ I-1

E2 RX/BX/CX I&O Manual Table of Contents • xv

1Introduction

The E2 controller is a microprocessor-based control system designed to provide complete control of compressor groups, condensers, refrigerated cases, and other components related to refrigeration and building control. The E2 is the controlling component of a three-network configuration (RS485 I/O, Echelon Ethernet) that includes input and output communication boards, remote communication software, and a variety of sensors, probes, and transducers.

The E2 efficiently operates all systems that support refrigeration (including compressor racks and condensers) and other components not directly related to refrigeration control, such as HVAC systems, anti-sweat heaters, and sensor control modules.

® Lonworks™ Networks, and

for the RX-300 and RX-400.

Capabilities

RX-

100

RX-

300

Analog Combiner 0 128 128 Analog Import Point 0 64 64 Analog Sensor Control 24 64 72 Anti-Sweat 8 16 64 Case Control Circuit 0 48 64 CC100 Case Suction 0 99 99 CC100 Liquid Control 0 99 99 CCB 0 99 99 Condenser 1 1 2 Control Link ACC 16 63 63 Control Link Case Disp 0 99 99

RX-

400

Figure 1-1

- E2 Controller

1.1 The E2 Refrigeration Controller

The E2 RX is available in three models: the RX-300, RX-400, and RX-100. The E2 RX-300 is capable of controlling a single refrigeration system (including one condenser and up to four suction groups). The E2 RX-400 is capable of controlling two separate refrigeration systems (including two condensers and up to four suction groups). The RX-100 is a low-cost alternative to the RX-300 with fewer capabilities and a monochrome display.

The E2 RX is primarily designed to control temperature and defrost in refrigerated cases using either direct control (connected to the E2 via I/O boards or ESR8 lineup control boards) or by using CC-100 case control boards (connected via the LonWorks Network).

Table 1-1 shows the differences between capabilities

Control Link RSC 0 99 99 CS100 Ckt Suction 0 99 99 CT Drive 0 16 16 Digital Combiner 0 128 128 Digital Sensor Control 24 64 72 Discus 0 63 63 E2 Alarm Panel 7 7 7 Energy Meter 30 30 30 Enhanced Suction Group 4 4 4 ESR8 ESR Control 0 99 99 Flexible Combiner 64 128 128 Heat/Cool Control 0 16 16 Holiday Schedule 4 64 64

Table 1-1 - RX-100, RX-300, and RX-400 Comparison

The E2 Refrigeration Controller Introduction • 1-1

Capabilities

RX-

100

RX-

300

RX-

400

Impulse 0 48 64 Infrared Leak Detection 1 16 16 Logging Group 8 32 32 Loop/Sequence Control 4 16 24

consumption low.

The E2 BX is available in two models: the BX-300 and BX-400. The only significant difference between the E2 BX-300 and the E2 BX-400 is the total number of building control devices that may be operated by a single controller. Table 1-2 shows the differences between capabilities for the BX-300 and BX-400.

Capabilities BX-300 BX-400

K5 Ref Scroll 0 31 31 Modular Chiller Control 0 1 2 MultiFlex ESR 0 31 31 MRLDS 24 24 24 Performance Alert 0 63 63 Power Monitoring 1 16 16 Pulse Accumulator 0 16 16 RMS Asset 99 99 99 Standard Circuit 48 48 64 Suction Group 4 4 4 TD Condenser Fan Con-

46464

trol TD3 Controller 0 99 99 Time Schedule 4 64 64

Table 1-1 - RX-100, RX-300, and RX-400 Comparison

Advanced Rooftop

32 32

Control AHU 6 8 Analog Combiner 128 128 Analog Import Point 64 64 Analog Sensor Control 64 72 Anti-Sweat 16 48 Boiler 2 2 Control Link ACC 16 48 Control Link Case Disp 99 99 Control Link RSC 99 99 CT Drive 16 16 Demand Control 2 2 Digital Combiner 128 128 Digital Sensor Control 64 72 E2 Alarm Panel 7 7

1.2 The E2 Building Controller

The counterpart to the E2 RX is the E2 BX, which controls HVAC systems for low-rise retail, industrial, and commercial buildings. The BX’s primary function is to provide energy-efficient control of air handling units (AHUs), rooftop units (RTUs), and other systems related to environment control. In addition, the BX provides extensive sensor control, logging, and graphing features that allow the user to view accurate real-time information about system conditions. The BX is equipped with many power monitoring and demand control features that give you the information you need to keep your site’s energy

1-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

Energy Meter 30 30 Flexible Combiner 128 128 Heat/Cool Control 16 32 Holiday Schedule 64 64 HVAC Zone 32 40 Infrared Leak Detec-

16 16

tion

Table 1-2 - BX-300 vs. BX-400 Comparison

Capabilities BX-300 BX-400

Lighting Control 24 48 Logging Group 32 32 Loop/Sequence Control 16 28 MRLDS 24 24 Power Monitoring 32 64 Pulse Accumulator 32 64 RMS Asset 99 99 RCB Controller 64 64 TD Condenser Fan

16 28

Control Time Schedule 64 64

Table 1-2 - BX-300 vs. BX-400 Comparison

1.3 The E2 Convenience Store Controller

The CX controls HVAC, lighting, and refrigeration systems for convenience store and small-box retail facilities. The CX’s primary function is to provide energy-efficient control of rooftop units as well as refrigeration and defrost control of display cases and walk-in boxes. In addition, the CX provides extensive sensor control, logging, and graphing features that allow the user to view accurate real-time information about system conditions. The CX is equipped with many power monitoring and demand control features that give you the information you need to keep your site’s energy consumption low.

The E2 CX is available in three models: the CX-300, CX-400, and CX-100. The only significant difference between the E2 CX-300 and the E2 CX-400 is the amount of C-Store equipment that may be operated by a single controller. The CX-100 is a low-cost alternative to the CX300 with fewer capabilities and a monochrome display. Table 1-3 shows the differences between capabilities for the CX-300 and CX-400.

Capabilities

Advanced Rooftop

CX-

100

CX-

300

CX-

400

03232

Control AHU 468 Analog Combiner 64 128 128 Analog Sensor Control 12 24 48 Anti-Sweat 4 8 16 Case Control Circuit 0 12 24 CC100 Case Suction 0 99 99 CC100 Liquid Control 0 99 99 CCB 0 99 99 Condenser 0 0 1 Control Link ACC 8 16 16 Control Link Case Disp 6 99 99 Control Link RSC 10 99 99 CS100 Ckt Suction 0 99 99 CT Drive 0 16 16 Demand Control 1 1 1 Digital Combiner 64 128 128 Digital Sensor Control 12 24 48 Discus 0 0 63

Table 1-3 - CX-100, CX-300, and CX-400 Comparison

The E2 Convenience Store Controller Introduction • 1-3

Capabilities

CX-

100

CX-

300

CX-

400

Capabilities

CX-

100

CX-

300

CX-

400

E2 Alarm Panel 7 7 7 Energy Meter 303030 Enhanced Suction

004

Group ESR8 ESR Control 0 99 99 Flexible Combiner 64 128 128 Heat/Cool Control 4 6 8 Holiday Schedule 8 16 32 HVAC Zone 4 6 12 Infrared Leak Detec-

11616

tion Irrigation 2 2 2 Lighting Control 6 24 48 Logging Group 8 32 32

Time Schedule 8 16 32

Table 1-3 - CX-100, CX-300, and CX-400 Comparison

1.4 Networking Overview

1.4.1 E2 I/O Network

Most of the general purpose input and output commu-

nications devices required by the E2 to control refrigeration systems are connected to the E2 via the I/O Network. The I/O Network is a simple RS485 three-wire connection that allows data interchange between input boards (which read sensor values and digital closures), output boards (which carry out commands from E2’s control applications), and the E2 itself.

The I/O Network is the same thing as the COM A and COM D Networks found on Retail Solutions’ previous generation of controllers, REFLECS. This allows current owners of Retail Solutions’ Refrigeration Monitor and Control (RMC) or Refrigeration Monitor and Case Control (RMCC) controllers to easily retrofit with an E2 RX without need for re-wiring.

Loop/Sequence Control 8 16 28 K5 Ref Scroll 0 0 31 MultiFlex ESR 0 31 31 MRLDS 242424 Performance Alert 0 0 63 Power Monitoring 2 8 16 Pulse Accumulator 4 8 16 RCB Controller 0 32 32 RMS Asset 999999 Standard Circuit 6 12 32 Suction Group 0 0 4 TD Condenser Fan

81628

Control TD3 Controller 0 99 99

Table 1-3 - CX-100, CX-300, and CX-400 Comparison

1-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

tion and system control, but they communicate with other

RXE2

E2 RX & BX RS485 I/O NETWORKS

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

CS-100 CS-100

CC-100

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

RXE2

E2 RX & BX

ECHELON NETWORKS

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

CS-100 CS-100

CC-100

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

MultiFlex

I/O

CC-100 CC-100

E2s to provide logging, alarm control, and other functions. In addition to these, Retail Solutions also offers Echeloncompatible input and output boards similar to those available for the RS485 Network.

Figure 1-2

- E2 RX/BX I/O Network Diagram

Figure 1-2 shows the peripherals that make up the I/O

Network:

• MultiFlex - The MultiFlex line of control system boards provide a wide variety of input, output, and smart control solutions, all of which are based on a single universal hardware platform.

• 8ROSMT - Relay output board - activates and deactivates up to eight devices.

• Previous-generation I/O boards, such as 8RO, 8DO, and 4AO - are all still compatible with E2 I/O Network.

1.4.2 The E2 Echelon Lonworks

Network

The E2 is also compatible with a network platform called Lonworks. This is most commonly referred to as “the Echelon Network,” after the company who invented the platform, the Echelon Corporation.

In general, peripherals with control functions — such as case controllers, rooftop HVAC controllers, and other E2 RX and BX units — are interconnected on the Echelon Network. These controllers do most of their own computa-

Figure 1-3 - E2 RX Echelon Network Diagram

Figure 1-3 shows the E2 RX peripherals that commu-

nicate across the Echelon Network:

• CC-100 - Case control board - controls all lights, fans, defrost, and refrigeration for a single case. The CC-100 controls pulse or stepper valves to provide precise evaporator control, resulting in better temperature maintenance and energy efficiency.

• ESR8 - Evaporator stepper regulator - the analog outputs on this board allow the E2 to control circuit temperature in up to eight circuits using suctionside mounted electronic evaporator pressure regulators (EEPRs).

• TD3 - Temperature display - has three inputs that monitor case temperature, product temperature and defrost status.

• Third Party Echelon Devices - Echelon® LONMARK® devices communicate with E2 through its "Open Echelon" networking feature, and require a license key and a description file that is loaded into

Networking Overview Introduction • 1-5

the E2 that enables communication.

Echelon Box-To-Box

Ethernet Box-To-Box

Switch

CAT5 CABLE

ECHELON CABLE (daisy chain)

1.4.3 Interconnection With Other E2s

In large installations where more than one refrigeration

system is present, or where E2s are controlling both refrigeration and building HVAC systems in the same site, the E2s share information with each other across either the Echelon Network or via Ethernet.

Figure 1-4

- E2 RX/BX Network

1.5 Documentation Overview

The E2 RX and BX controllers are among the most versatile and customizable control system products available on the market. Because of the enhanced capabilities of the E2s, programming, installation, and operation of E2 and its accompanying peripherals are supported by several different Retail Solutions publications. All of the publications listed below can be ordered by contacting Retail Solutions:

• E2 Installation and Operation Manual for RX

Refrigeration, BX HVAC, and CX Convenience Store Controllers (026-1610) - The manual you are

currently reading. The Installation and Operation Manual covers hardware installation, network setup, and important operator functions such as viewing status screens or logs, and performing manual defrosts.

The Quick Start section (Chapter 8) is designed to guide you quickly through setup of the most simple and vital refrigeration control applications (such as suction groups and condensers). More detailed information is included in the online help.

• Router and Repeater Installation Guide (P/N 026-

1605) - If you have a large site with 64 or more devices on the Echelon Network, you might require the use of a router or repeater to properly set up your Echelon Network. The Router and Repeater Installation Guide will help you determine when a router or repeater should be used, how and where to set it up, and how to configure the E2(s) on the network to interact with the router or repeater.

• Emerson Retail Solutions Product Technical Sheet Binder (P/N 026-1904) - The product sheet binder gives important installation information about sensors, transducers, thermostats, and other essential items that are a part of every Retail Solutions control network. The product sheet binder is not necessary for field installation instructions; however, it may be a useful reference for contractors and OEMs who require more information about a specific peripheral.

• MultiFlex ESR Installation and Operation Manual (P/N 026-1720) - From general information to

details on mounting, wiring, and heat dissipation, the MultiFlex ESR manual provides the information you need to install and operate the MultiFlex ESR board, in addition to valuable information on software setup and valve control.

1-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

• MultiFlex I/O Board Installation and Operation Manual (P/N 026-1704) - Installation and opera-

tion manual for the MultiFlex 16 and all versions of the MultiFlex combination input/output board, excluding unit controllers such as the CUB and RTU.

• MultiFlex CUB/CUB II Condensing Unit Board

Installation and Operation Manual (P/N 026-

1705) - Installation and operation manual for the

MultiFlex CUB (old style) and the MultiFlex CUBII family, which includes the CUB-II and CUB-TD.

• MultiFlex RTU Rooftop Controller Installation and Operation Manual (P/N 026-1706) - Installation and operation guide for the MultiFlex RTU (replacement for ARTC).

• MultiFlex RCB Rooftop Controller Installation and Operation Manual (P/N 026-1707) - An improved version of the MultiFlex RTU, the RCB has 16 fully configurable analog and digital input points. The RCB also has four analog outputs for use in controlling variable speed fans, economizers, or modulating heating and/or cooling valves. The RCB also features a more sophisticated HHT interface and updated algorithms for controlling heating, cooling, dehumidification, and air quality. Refer to this manual for more information on the MultiFlex RCB Rooftop Controller.

• E2 User’s Manual Supplement for Flexible Combiner Programming (P/N 026-1620) - The Flexible

Combiner application is an advanced I/O control program used to combine multiple analog and digital input values using programmed equations similar to those used in spreadsheets, and is a new feature of E2 versions 2.20 and above. Refer to this manual for more information on the Flexible Combiner application.

• Facility Status Display (FSD) Installation and Operation Manual (P/N 026-1400) - The FSD

reports alarm information and more, (such as temperatures, occupancy, case status, and setpoints) and provides a centralized device for store personnel to review information by communicating with the E2 via Ethernet connectivity (minimum E2 firmware rev. 2.68F01). Refer to this manual for more information on the Status Display application.

• Square D Smart Breaker Control Manual (P/N 026-1711) - The Smart Breaker products are

designed to allow the Retail Solutions family of site controllers to command control panels (minimum E2 firmware rev. 2.71F01). A breaker panel generally consists of a series of circuit breakers that are

flipped from OFF to ON and from ON to OFF by commands sent from E2 through MODBUS or a Square D Smart Breaker Gateway board. Refer to this manual for more information on the Square D Breaker Panel application.

• Eaton Breaker Control Manual (P/N 026-1709) -

E2 can communicate directly with Eaton's Breaker Control Bus (BCB) modules. Communication with the E2 (minimum E2 firmware rev. 2.82) will enable users to access features such as Time Schedules, Enhanced Lighting, and Logging, with the the added capabilities of dial-out on failure and offsite remote connection, specifically with UltraSite32 and Site Manager to the breaker panel. The Eaton Breaker Panel controller is a licensed application available in the E2 300 and 400 model controllers. Refer to this manual for more information on the Square D Breaker Panel application.

• Energy Meter Manual (P/N 026-1726) - The

Energy Meter provides a solution for measuring energy data with a single device. Inputs include Control Power, CT, and 3-phase voltage. The Energy Meter supports multiple output options, including solid state relay contacts, Modbus (with or without data logging), and pulse. The LCD screen on the faceplate allows instant output viewing.

• iPro DAC (P/N 026-1727) - The iPro DAC is a

packaged HVAC control board for use either as a stand-alone controller or in zone control applications using a Retail Solutions E2 BX building control system. The iPro DAC is capable of controlling heat and cool stages, fans, humidification and dehumidification devices and economizers using onboard I/O and control algorithms, as well as monitor and interact with other building control systems and peripherals (such as smoke alarms and CO2 sensors).

1.6 On-Line Help System Overview

The E2 On-Line Help is the primary source frontpanel/interface users will have to consult when seeking instruction on properties, screens, menus, and troubleshooting of hardware/software problems. The on-line help topics are designed to minimize the time the user would otherwise have to spend searching through the manual to

find information. Press General Help menu.

 +  keys to open the

On-Line Help System Overview Introduction • 1-7

To use on-line help from any screen in the E2 front

panel interface, simply press the E2’s permanent Help

 key. This opens a pop-up window containing either

information about the screen or menu you are currently on, or information about the input, output, or setpoint you have highlighted with the cursor (if available). After the Help

 key has been pressed,  will open the Gen-

eral Help menu containing Troubleshooting options.

1.7 Software Licensing

Some applications in the E2 are available only when

activated with a unique license key that is obtained through Retail Solutions. Software licensing (see Section

10.15, License Management) allows the user to activate certain features in the E2, such as Web Services and thirdparty controllers. Call your Retail Solutions sales representative at 770-425-2724 for more information about software licensing.

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2 Hardware Overview

This section gives an overview of the E2, the hardware, and how it communicates across the I/O and Echelon Networks to control an entire system.

2.1 E2 Hardware

The E2 controller is programmed to monitor and command all aspects of a refrigeration or building environmental control system. The E2 uses both an RS485 I/O Network and a LonWorks Network to gather data from input devices, communicate with other E2s, and activate or deactivate loads.

In general, an E2 control network will consist of the following components:

1. E2 - The “brain” of the control network, which performs all necessary computations and sends commands to the output devices that control the system.

2. Input Boards - Transfer readings to the E2.

3. Output Boards - Banks of relays, digital pulse outputs, or analog outputs, which the E2 may use to control loads.

4. Smart Boards - Boards such as case controllers (for refrigeration) or rooftop controllers (for building control) that perform control functions for an individual case or rooftop unit, and send the data to the E2 for logging and alarm purposes.

5. Modem - For remote communication via phone, if necessary .

6. Network Wiring - Wiring that connects the E2 to other E2s, and all the input, output, and smart boards.

7. Sensors and Loads - The “eyes” and “hands” of the control network. Sensors “see” what needs to be controlled on the network, and Loads are what can be controlled, or more specifically, be turned on and off, such as compressors, condensers, lights, and fans.

Figure 2-1

Table 2-1 - E2 Specifications

- E2 Front Panel

Dimensions

Operating

Temp

Storage Temp

Operating

Humidity

Storage

Humidity

Power

VA Load

NOTE: Contact Retail Solutions Customer Service at 770-425-2724 for E2 controller part numbers and model descriptions.

Standard Mount:

9.06” W x 12.06” H x 3.75” D Recessed Mount:

9.06” W x 10.56” H x 2.0” D Base:

10.56” W x 10.56” H x 3.75” D

-40°F to 149°F (-40°C to 65°C)

-40°F to 158°F (-40°C to 70°C) 5% - 95% RH non-condensing at 90°F

5% - 100% RH

24 VAC ±20%, 50/60 Hz, Class 2 50

E2 Hardware Hardware Overview • 2-1

2.1.1 E2 Main Processor Board (CPU)

Figure 2-2

contains the CPU, Ethernet port, and memory used for logging. The 3.6V battery for the E2 is located on this board and protects log and alarm data during power loss. The main processor board connects to the PIB via a ribbon cable. The RX- and CX-100 versions support monochrome display only. For optimum viewing, backlight and contrast adjusts are available for customizing the monochrome display depending on the user’s needs.

- E2 CPU (RX-100 Version Shown)

The E2 CPU or main processor board (Figure 2-2)

2.1.2 E2 Processor Interface Board (PIB)

2.1.3 E2 Keypad

Figure 2-4 - E2 Keyboard

The E2 has a QWERTY style keyboard layout with

two rows of function keys. The first row (-) is comprised of screen-specific function keys, and the second row has designated icon keys. The five icon keys are Help , Alarms , Home , Menu , and Back .

2.1.4 LEDs

The PIB, main processor board, and keyboard (located behind the main board) LEDs can be used to determine the status of normal operating parameters for the unit.

PIB LEDs Status

Green (14) ON: Power is being applied to the

PIB

Yellow (RX1) ON: Communication is being re-

ceived on RS485 Port 1A

Yellow (RX2) ON: Communication is being re-

ceived on RS485 Port 1B

Red (TX) ON: Communication is being sent

on RS485 Port 1A and 1B

Table 2-2

Figure 2-3 - E2 PIB

The E2 Processor Interface Board (PIB) interfaces the power and most all communications with the main processor board, and contains all field wiring connections. The PIB allows you to connect an external keyboard, accessory cards, and an external computer. All RS485 and Echelon Network connectors are located on the PIB.

2-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

- PIB LED’s Status

Main Board (CPU) LEDs

Green (D1

General Sta-

tus LED for

E2 and Blank

Face E2)

Green (D18 Boot Status

LED)

Status

1 blink every two seconds (1 second ON, 1 second OFF): Main board is operating normally.

Solid ON: E2 is booting up. Faster blinks per second: Indi-

cates an error condition with the hardware or firmware.

ON: E2 is booting up.

Table 2-3

Table 2-4

- Main Board (CPU) LED’s Status

Keyboard

LED

Green (D5

General Sta-

tus LED)

- Keyboard LED’s Status

1 blink every two seconds (1 second ON, 1 second OFF): Status is normal.

4 blinks per second: A flash and/ or crystal problem has been detected. Board should be replaced.

Status

2.1.5 PC-104 Peripherals: The Internal Modem (Previous Generation Processor Board)

CAUTION: Power down the E2 before plugging the modem into the PC-104 slot. Failure to do so can damage the modem and void the

warranty.

Figure 2-5 - Mounting the Internal Modem Board

2.2 I/O Network Boards and Peripherals

2.2.1 The Gateway Board

The E2’s internal modem mounts in the PC-104 slot

located at the top left of the E2 main board (See Figure 2-

5). Disconnect power to the unit male pins on the back of the modem card into the E2’s PC104 slot. Use the standoffs and screws supplied with the modem card to secure the card to the main board, as shown in Figure 2-5. When finished, restore power to the

E2.

I/O Network Boards and Peripherals Hardware Overview • 2-3

, and carefully plug the

Figure 2-6 - Gateway Board

The Gateway board is an RS485 to RS485 converter. One side of the Gateway is always connected to the Retail Solutions I/O Network. The other side of the Gateway is the receiver bus (RS485). The receiver bus is connected to one or more RS485 devices depending on which type of Gateway is being used. The Gateway interfaces devices to the Einstein/E2 and legacy Retail Solutions controller (REFLECS) by simulating 16AI and 8RO boards using Retail Solutions standard I/O board protocol. The Gateway can also convert third-party controller protocols to Retail Solutions protocol for custom cells created in the Einstein/E2 to interface with third-party controllers (Danfoss, Woodley , etc.).

The Gateway performs one of two basic functions:

1. It allows control of and/or status of a device using I/O board simulation

2. Converts a third-party protocol to Retail Solutions I/O Net protocol and interfaces to a custom cell in Einstein/E2

P/N Gateway Model

810-3500 RF Gateway 810-3700 IRLDS II Gateway 810-3760 RLDS Gateway 810-3710 Danfoss MicroCool Gateway 810-3711 Woodley Case Controller

Gateway

810-3712 Woodley Pack Controller

Gateway

810-3720 Cutler Hammer Breaker

Gateway

810-3721 Square D Breaker Gateway

Table 2-5

- Gateway Board Models

2.2.2 MultiFlex Boards

The MultiFlex line of control system boards provides a wide variety of input, output, and smart control solutions, all of which are based on a single universal hardware platform. The board design uses flash-uploadable firmware and plug-in expansion boards to configure the base platform board and apply it for use as an input board, relay output board, analog output board, or a combination I/O board.

2.2.2.1 MultiFlex 16 Input Board

Figure 2-7 - MultiFlex 16 Input Board

The MultiFlex 16 input board offers sixteen combination analog/digital input points for use by Retail Solutions E2, Einstein, and REFLECS control systems. The MultiFlex 16 may be used in retrofits with no additional hardware or software setup or upgrades.

The MultiFlex 16 is designed to be 100% compatible with the previous generation of Retail Solutions input

boards (the 16AI), via an RS485 connection to a REFLECS COM A&D Network or an E2 I/O Network. Dip switches on the board set the network ID (board number) and baud rate.

The board also provides both +5VDC and +12VDC output voltage points for use in powering transducers or other input devices that require power.

The MultiFlex 16 has a Hand-held Terminal interface Section 2.2.4, Hand-held Terminal (P/N 814-3110) that may be used by technicians to view the input voltage and engineering unit values for each input point without need of a voltmeter or front panel controller display.

Table 2-6 sh ows the part number of the MultiFlex 16.

P/N Model Name Description

810-3013 MultiFlex 16 16 analog/digital in-

Table 2-6 - MultiFlex 16 Input Board Model

communicates with the site controller

puts, no outputs

2-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

The MultiFlex 16 is designed with several features that

make it easy to install, wire, and configure. These main user interface features are shown in Figure 2-7.

The MultiFlex combination I/O boards consist of up to 16 combination digital/analog inputs, and a combination of relay outputs, digital outputs, and analog outputs.

2.2.2.2 MultiFlex Combination Input/ Output Boards

Figure 2-8

View)

- MultiFlex Combination Input/Output Board (Side

All boards feature both +5VDC and +12VDC output voltage points for use in powering transducers or other input devices that require power.

On the RS485 Network, the MultiFlex combination input/output boards present themselves to Einstein, E2, or REFLECS site controllers as 16AI Analog Input Boards, 8RO Relay Output Boards, 8DO Digital Output Boards, and/or 4AO Analog Output Boards, depending on what type of inputs or outputs are equipped. Dip switches are used to assign network ID numbers to each board type.

The MultiFlex combination input/output boards also support a Hand-held Terminal interface, Section 2.2.4, Hand-held Te rmi nal (P/N 814-3110) which allows technicians to view input values, check relay and analog output states, and override output points with fixed digital or analog values. For more information on MultiFlex I/O boards, refer to the MultiFlex I/O Board Installation and Opera- tion Manual (P/N 026-1704).

Table 2-7 sh ows the available models of MultiFlex combination input/output boards with description and part numbers.

P/N Model

Description

Name

810-3063 MultiFlex

88AO

810-3064 MultiFlex 888 analog/digital inputs, 8

810-3065 MultiFlex

168AO

8 analog/digital inputs, 8 relay outputs, 4 analog outputs

relay outputs 16 analog/digital inputs, 8

relay outputs, 4 analog outputs

Table 2-7 - MultiFlex Combination Input/Output Board Models

Figure 2-9 - MultiFlex Combination Input/Output Board (Top

View)

There are several models of the MultiFlex board that combine the functionalities of input boards, relay output boards, digital output boards, and analog output boards. The MultiFlex combination input/output boards are designed to be replacements for the 8IO Combination Input/Output Board, but the MultiFlex board provides several new hardware options and software features.

I/O Network Boards and Peripherals Hardware Overview • 2-5

810-3066 MultiFlex

168

810-3067 MultiFlex

168DO

810-3072 MultiFlex

1616L

810-3073 MultiFlex

1616LAO

810-3077 MultiFlex

1616LDO

16 analog/digital inputs, 8 relay outputs.

16 analog/digital inputs, 8 relay outputs, 4 digital outputs

16 analog/digital inputs, 16 low-voltage (24VAC rated) relay outputs

16 analog/digital inputs, 16 low-voltage (24VAC rated) relay outputs, and 4 analog outputs.

16 analog/digital inputs, 16 low-voltage (24VAC rated) relay outputs, and 4 pulse-width modulating digital outputs

Table 2-7 - MultiFlex Combination Input/Output Board Models

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2.2.2.3 MultiFlex CUB

The MultiFlex Condensing Unit Board (CUB) is a “smart” input/output board designed to control single condensing units. A single condensing unit is a self-contained compressor and condenser bearing unit which controls refrigeration in a single case line-up or walk-in cooler.

The MultiFlex CUB uses the same general hardware configuration as a MultiFlex 168AO. It is equipped with a processor and extra memory to allow it to control compressors, condensers, refrigeration, and defrost for a single condensing unit using on-board I/O and control algorithms.

The MultiFlex CUB has its own installation and opera-

tion manual, (P/N 026-1706).

2.2.2.4 MultiFlex RTU (BX and CX Only)

Similar in design to the MultiFlex combination input / output boards, the MultiFlex RTU board is designed specifically for operating package rooftop HVAC units as part of an E2 BX or REFLECS BCU building control system. The MultiFlex RTU is designed to be a replacement for the previous generation ARTC, and is 100% compatible with all legacy E2 BX and BCU systems.

The MultiFlex RTU board has 16 analog inputs, 8 relay outputs and 4 analog outputs. Most of these I/O points are reserved for sensors and input devices required to read environmental data (such as space and supply air temperature) and control all output devices that control the environment (such as heat/cool stages and dampers). The RTU relay outputs are rated for line voltage (240VAC).

The RTU board controls the rooftop unit directly with its built-in heating, cooling, and humidity control algorithms. It may operate in stand-alone mode, or it may interface with an E2 BX or BCU to control the store environment in zones and pass along logging and alarm information.

The MultiFlex RTU has its own installation and opera-

tion manual, (P/N 026-1705).

2.2.2.5 MultiFlex Rooftop Control Board (RCB) (BX and CX Only)

The MultiFlex Rooftop Control Board (RCB) (P/N 810-3062) is a rooftop HVAC control board for use either as a stand-alone controller or in zone control applications using a Retail Solutions E2 BX building control system. The MultiFlex RCB is capable of controlling heat and cool stages, fans, humidification and dehumidification devices, economizers using on-board I/O and control algorithms, as well as monitor and interact with other building control systems and peripherals (such as smoke alarms and CO2 sensors).

The RCB is an improved version of the MultiFlex RTU. The RCB has sixteen fully configurable analog and digital input points, whereas the RTU has only eight inputs, two of which are configurable. The RCB has four analog outputs for use in controlling variable speed fans, economizers or modulating heating and/or cooling valves, whereas the RTU has only two analog outputs for use only with VS fans and economizers. The RCB also features a more sophisticated HHT interface and updated algorithms for controlling heating, cooling, dehumidification, and air quality.

The MultiFlex RCB has its own installation and operation manual, (P/N 026-1707).

LEGEND

1INPUT POWER

(24VAC)

2 RS485 I/O NETWORK 10 HAND-HELD TERMI-

3 RCB INPUTS 1-8 11 RELAY OUTPUT CON-

4 RCB INPUTS 9-16 12 RELAY OUTPUT FUSES

5NETWORK ID DIP

SWITCHES (S3, S4)

6 INPUT TYPE DIP

SWITCHES (S1, S2)

7 BOARD STATUS LEDs

(Code A, Code B, General Status)

8 DC POWER OUTPUTS

(3 at +5VDC, 1 at +12VDC)

9 RS485 TERMINATION

JUMPERS

NAL JACK

NECTORS

(2A rated, 250V slowblow)

13 RELAY STATUS LEDs

14 OUTPUT FAIL-SAFE

SWITCHES

15 ANALOG OUTPUTS

16 NETWORK STATUS

LEDs

Table 2-8 - MultiFlex RCB

2.2.2.6 MultiFlex PAK Board

The PAK is a distributed pack (rack) controller that controls compressors and condenser fans. The PAK can control up to 8 compressor groups containing up to 16 compressors. The compressor control strategy is Fixed Steps with setpoint/deadband using ON and OFF delays. Up to 20 Fixed Steps can be configured.

I/O Network Boards and Peripherals Hardware Overview • 2-7

The PAK can control up to 4 condenser fan groups

24VAC CT 75 VAC Power Input

Valve Connectors (8)

I/O Network Input

Termination Jumpers

Network Address Switches

General Status LED

6 7 8

HHT Jack

TX and RX LEDs

Open LED (8) Close LED (8)

containing up to 8 total condenser fans. The PAK condenser control strategy is sequential TD control with setpoint/deadband using ON and OFF delays.

The PAK has a compressor/condenser interlock feature that will override TD control and force the condenser fans to stage off using the TD control OFF delay when all compressors are off. This feature can be disabled with an Enable/Disable setpoint or when the discharge pressure is above a configurable setpoint.

The MultiFlex PAK boards consist of two circuit boards: a bottom layer with 16 combination digital/analog inputs, and a plug-in top layer which contains a combination of 8 relay outputs and 4 digital DC voltage outputs.

The analog outputs on the Multiflex PAK drive solid state relays to control the fan stages. The relays control the compressor groups.

The communication interface is RS485 I/O using the Standard Extended Address Form for Retail Solutions Distributed Controllers. Currently, the PAK is designed to interface with the Retail Solutions E2 controller.

2.2.3 The MultiFlex ESR Board

The MultiFlex ESR Valve Regulator board (P/N 810-

3199), shown in Figure 2-1, is an RS485 I/O Network

electronic stepper valve regulator capable of driving up to eight stepper motor valves, which are typically used to control temperature.

Figure 2-1 - MultiFlex ESR Board Layout

The MultiFlex ESR uses suction side variable-position evaporator regulators (ESRs) to vary evaporator pressure for an entire circuit and is an alternative to mechanical EPR control.

The MultiFlex ESR receives input data from a Retail Solutions E2 controller (via the I/O Network) and then regulates the stepper valves according to the data from the

LEGEND

1INPUT POWER

(24VAC)

2 RS485 I/O NETWORK 10 HAND-HELD

3 PAK INPUTS 1-8 11 RELAY OUTPUT

4 PAK INPUTS 9-16 12 RELAY OUTPUT FUSES

5NETWORK ID DIP

SWITCH (S3)

6 INPUT TYPE DIP

SWITCHES (S1, S2)

7 BOARD STATUS LEDs

(Code A, Code B, General Status)

8 DC POWER OUTPUTS

(3 at +5VDC, 1 at +12VDC)

9 RS485 TERMINATION

JUMPERS

TERMINAL JACK

CONNECTORS

(2A rated, 250V slowblow)

13 RELAY STATUS LEDs

14 RELAY FAIL-SAFE

SWITCHES

15 PAK ANALOG

16 NETWORK STATUS

OUTPUTS 1-4

LEDs

Table 2-9 - MultiFlex PAK

E2.

Each MultiFlex ESR board requires a Class 2, 80VA 24VAC center-tapped transformer for power. Retail Solutions transformer (P/N 640-0080) is a multi-tapped primary transformer that may be used with the MultiFlex ESR board.

2.2.4 Hand-held Terminal (P/N 814-3110)

The Hand-held Terminal (HHT) is used by manufacturers and service technicians to diagnose and test several of Retail Solutions' existing and legacy products. The HHT can be used on any Retail Solutions product with an RJ-11 connector. The most common applications include:

• All MultiFlex I/O boards and the 8ROSMT

• All Gateway boards

• Stand-alone MultiFlex boards (RTU, RCB, PAK, CUB)

2-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

• CCB and CC-100 case controllers

LEGEND

Up Arrow - moves to previous screen, editable field, or top of screen

3 4

The power switch determines if the HHT is in self-powered mode (BATT), ext power (EXT), or if powered from a target device (HOST)

RS-485 Connector

Enter - save into memory

LCD - four lines of 16 characters

Numeric keypad

F1 - Home Screen

External Power Connector (9-12 VDC)

Scrolls list selections and scrolls through ASCII characters if in a text field

613

F2- Main Menu

Right Arrow - selects last editable field starting from bottom of screen; selects last editable field from bottom to top

Down Arrow - moves to next screen, editable field, end of screen, or advances

Cancel - clears/erases text in editable field; cancels overrides

Left Arrow - selects first editable field from top of screen, and next editable field from top to bottom

The HHT does not require a separate power source. The unit is powered from the RJ-11 connector on the peripheral equipment. The HHT includes a standard male RJ-11 to male RJ-11 cable.

NOTE: The 9V battery and 9-12V DC adapter connection are not used on this HHT model (P/N 814-3110).

with any refrigeration system or environmental control component.

The 8RO board is the direct link between the E2 and component operation. Information gathered by the controller from the input boards is checked against current stored setpoints. If differences in the received input data and the setpoint information are detected, a signal is either sent to the proper 8RO relay, or an existing signal is discontinued. Through the use of this relay signal, control functions that can be properly maintained by a simple contact closure sequence are effectively operated by the E2.

The 8RO board is easily installed and operated within the Retail Solutions Network environment because of its straightforward design. Several of these features are shown in Figure 2-11.

Figure 2-10

- Hand-held Terminal (814-3110)

2.2.5 The 8RO and 8ROSMT Relay Boards

The 8RO (P/N 810-3005) board is a general-purpose board used to connect an E2 to any of eight standard control relay outputs, but is now obsolete and has been replaced by the 8ROSMT (P/N 810-3006) board.

T o function, the 8RO board must be connected through either the Echelon Network or the RS485 I/O Network to the E2. When properly installed, the 8RO receives an electrical impulse from the E2, which either opens or closes any of eight contact relays. Output definitions within the E2 allow the user to configure the 8RO board to interact

I/O Network Boards and Peripherals Hardware Overview • 2-9

Figure 2-11 - 8RO Relay Output Board

Figure 2-12 - 8ROSMT Relay Output Board

2.2.6 4AO Analog Output Board

Transmitting (TX ) and Receiving (RX) LEDs

Hand-held Terminal (HHT) Jack

8 9

Alarm and Status Indicator LEDs

4-20mA Channels (2)

Analog Outputs (4)

The 4AO Analog Output Board (P/N 815-3030) (Fig-

ure 2-13) is configured with four analog output connec-

tions that provide a variable voltage signal to any of four analog devices that may be controlled by a single E2. T wo 4-20mA outputs are provided for channels 1 and 2. The 4-20mA outputs provide a variable current for applications that are either externally powered or that require power from the 4AO board.

2.2.7 8DO Digital Output Board and PMAC II Anti-Sweat Controller

For control of anti-sweat heaters, Retail Solutions supplies the 8DO Digital Output board (P/N 810-3050). The 8DO has eight outputs which may pulse up to 150mA at 12VDC.

Since the 8DO is primarily designed to control antisweat heaters, the 8DO is the heart of Retail Solutions’ Pulse Modulated Anti-Sweat Control (PMAC II) panel. The PMAC II (P/N 851-1000) provides 16 channels of anti-sweat control circuitry. The PMAC II panel combines the 8DO with high-capacity relays in a single enclosure, providing 256 total amps of anti-sweat heater operation.

The 8DO is shown in Figure 2-15. The PMAC II is shown in Figure 2-16.

Figure 2-13

The previous generation 4AO Analog Output Board,

(P/N 810-3030) (Figure 2-14) is configured with four ana-

log output connections that provide a variable voltage signal to any of four analog devices that may be controlled by a single E2.

Figure 2-14 - 4AO Analog Output Board - DISCONTINUED

2-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

- 4AO Analog Output Board (P/N 815-3030)

Figure 2-15 - 8DO Digital Output Board

Figure 2-16 - PMAC II Anti-Sweat Control Panel

2.3 Echelon Network Boards and Peripherals

2.3.1 The 16AIe (Discontinued)

board similar in function to its I/O Network counterpart, the 8RO. The 8ROe board is the direct link between the E2 and component operation. Information gathered by the controller from the input boards is checked against current stored setpoints. If differences in the received input data and the setpoint information are detected, a signal is either sent to the proper 8ROe relay, or an existing signal is discontinued. Through the use of this relay signal, control functions that can be properly maintained by a simple contact closure sequence are effectively operated by the E2.

The 8ROe features Form C contacts for wiring outputs as either normally open or normally closed. Fail-safe dip switches on the 8ROe allow the installation technician to specify the desired state of each relay in case of communications loss.

This board has been discontinued and is no longer available for sale.

2.3.3 EC-2s

Figure 2-17

The 16AIe (P/N 810-4000) is an Echelon-based input

board similar in function to its I/O Network counterpart, the MultiFlex 16 (see Section 2.2.2). The 16AIe receives input signals through any of 16 two-wire connections. The board receives either digital or analog data from sensors wired to any of the 16 input connections located on the board.

This board has been discontinued and is no longer

available for sale.

- 16AIe

2.3.2 The 8ROe (Discontinued)

Figure 2-18 - 8ROe

The 8ROe (P/N 810-4010) is an Echelon-based input

Figure 2-19 - EC-2

The EC-2 is an advanced refrigerated case controller that doubles as a temperature and case status indicator. During refrigeration and defrost, the EC-2 controls most typical case functions, including fans, defrost, and a pulse valve on the liquid side of the evaporator to regulate superheat.

The EC-2 29x version controls the refrigeration solenoid valve to allow the passage of refrigerant to the TXV valve. The EC-2 39x version controls a pulse valve on the liquid side of the evaporator to regulate Superheat control.

The EC-2 relies on a parent E2 to handle logging, alarm control, defrost scheduling, and other case control functions.

The EC-2 is designed to be mounted on the front of a refrigerated case. The LED display shows the current case temperature with one-tenths of a degree's accuracy. The display can also show alarm codes to immediately notify

Echelon Network Boards and Peripherals Hardware Overview • 2-11

floor managers of alarms and notices. Other lights on the display show the ON/OFF status of refrigeration, defrost, and fans.

The EC-2 can be easily programmed using either the four front-panel buttons or an optional infrared remote control. For security, the buttons can be disabled to prevent tampering.

NOTE: There are several variations of the EC-2. Contact Retail Solutions at 1-800-8292724 for more information.

2.3.4 CC-100 Case Controllers and CS-100 Case Circuit Controllers

A CC-100 case control board is a “smart” board capable of controlling all functions for a single case, including lights, fans, defrost, anti-sweat, and suction side or liquid side valve control. CC-100s perform these functions independently from the E2 RX controllers, but it does rely on a parent E2 for logging, alarming, providing supplemental I/ O values, and coordinating defrost times among circuits.

There are four different models of the CC-100, each of which controls a different type of valve.

1. CC-100P (P/N 810-3160)— Case controller for

liquid-side pulse valves (also called electronic expansion valves, or EEVs). This model is capable of controlling up to two pulse valves simultaneously (for use in dual-evaporator applications such as walk-in boxes).

2. CC-100LS (P/N 810-3170) — Case controller for

liquid-side stepper valves (EEVs).

3. CS-100 (P/N 810-3177) — Case circuit controller

for suction-side stepper valves (also called electronic evaporator pressure regulators, or EEPRs).

4. CC-100H (P/N 810-3171)— A special version of

the CC-100 that is used by a particular manufacturer . Thi s board controls temperature in a case using suction-side stepper valves that regulate pressure in the evaporator.

The CC-100/CS-100 board is shown in Figure 2-20.

Figure 2-20 - Case Controller (CC-100P shown)

2.3.5 The ESR8 (Discontinued)

The ESR8 electronic suction regulator (P/N 810-3195) is an Echelon Network-based control board that controls up to eight separate electronic suction regulator (ESR) stepper valves. The ESR8 uses suction-side variable position ESRs to vary evaporator pressure and control temperature for an entire circuit. The ESR8 offers an economical, more efficient alternative to TXV control.

The board can be used with either Emerson Flow Controls ESR12 or ESR20 valves as well as a number of commercially available ESR stepper valves. Note that Emerson Flow Controls supplies both a 24 Volt and a 12 Volt version of the valve. The ESR board is only compati- ble with the 12 Volt version of the valve.

The board features two LEDs for each valve which indicate movement and direction. A status LED indicates the general status of the board.

The ESR8 board is shown in Figure 2-21.

2-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

2.3.7 Facility Status Display (FSD)

Figure 2-21

- ESR8 Board Layout

2.3.6 TD3 Temperature Display

The TD3 is a digital display unit designed to show both case temperature and product temperature for a refrigerated store case or walk-in freezer. The TD3 mounts on the front of a case and connects to up to three input devices (a case temperature sensor, a pr oduct temperature probe, and either a defrost termination probe or thermostat). The realtime input values of these probes can be viewed on the TD3’ s di gital display by pressing the function butto n on the front panel to cycle through the temperatures.

The TD3 is connected to a central E2 RX controller via the Echelon Network. Input values are sent to the E2 from the TD3 for use in case circuit control.

A diagram of the TD3 layout is shown in Figure 2-22.

Figure 2-22 - TD3 Temperature Display Layout

Figure 2-23 - Facility Status Display

The FSD reports alarm information and more, (such as temperatures, occupancy, case status, and setpoints) and provides a centralized device for store personnel to review information by communicating with the E2 via Ethernet connectivity (minimum E2 firmware rev. 2.68F01).

The FSD has a touch screen color display for quick navigation and can be mounted in a separate, remote location from the E2 controller, which enables alarms and other relevant store information to be viewed from where it is most convenient for the user.

The FSD can be configured to filter out notices and/or return-to-normal alarms, and provides a quick review of all advisories and detailed advisory information. The FSD also receives alerts and provides annunciated alarms and alarm information directly to store and department managers. This compact unit can be installed virtually anywhere with a standard Ethernet connection and 120V power source.

If more than one E2 controller is at a site, one E2 must be set up as the alarm annunciator for that site. The FSD will receive alarms from that alarm-annunciator E2 for the entire site. The FSD will point only to a single E2 at a site (it will not poll multiple controllers for alarms).

For more information, refer to the FSD Manual (P/N 026-1400).

Echelon Network Boards and Peripherals Hardware Overview • 2-13

3 Mounting

9.0"

10.5"

12.0"

3.75"

1.75"

10.5"

This section gives mounting instructions and dimen-

sions for all controllers and peripherals in the E2 system.

3.1 Mounting the E2

The E2’s box body style is designed to be mounted against or inside a wall or panel. If mounted against a surface, the controller will be 3.75” off the mounting surface. If mounted inside a surface, the door and front section of the back panel will rest 2.0” off the mounting surface. See Figure 3-1, and Figure 3-2.

3.1.1 Standard Mount

The standard mount is meant for the controller to be mounted against a wall using the four mounting holes at the rear of the enclosure shown in Figure 3-3. These holes are accessible without any removal of boards inside the enclosure.

3.1.2 Recessed Mount

The recessed mount is meant for the controller to be bolted against a surface using the eight mounting holes. The unit may be mounted with the recessed back portion of the unit inside the wall, and the front portion of the unit visible through the hole in the wall (Figure 3-1 and Fig- ure 3-4).

For a recessed mount, you will need to cut a rectangular hole into the mounting surface 9.0” wide by 10.5” high (22.86 cm wide by 26.67 cm high). Once this hole is cut, mount the unit as desired using the eight outer mounting holes shown in Figure 3-1 and Figure 3-4.

Figure 3-1

- E2 Front and Top Dimensions

Mounting the E2 Mounting • 3-1

Figure 3-2 - E2 Side Dimensions

to the cut out (four screws and four nuts are included), but the plate is equipped with a total of 14 holes for the best possible fit.

Figure 3-3

Figure 3-4 - E2 Recess Mount Hole Locations

- Standard Mount (Inside Rear of Enclosure)

3.1.3 Retrofit Mounting

The retrofit mounting plate and bracket allow the E2 to be mounted where previous generation controllers (Einstein or REFLECS) were. These two options allow conversion of the flush-mounted Einstein and the sidemounted REFLECS.

Figure 3-5 shows the low-profile conversion mount plate that allows a flush-mounted Einstein to be converted to a low-profile mount. The plate slides over the back of the E2 and is attached using the four holes pictured closest

Figure 3-5 - Conversion Plate for Flush Mount

Figure 3-6 - Conversion Bracket for REFLECS Side Mount

Figure 3-6 shows the conversion bracket that allows a

side-mounted REFLECS to be converted to a sidemounted E2. The conversion bracket is attached to the back of the E2 using the two holes at the top and bottom of the bracket, and aligning the oval openings with the oval cut-outs in the back of the E2 case. Once the E2 is attached to the conversion bracket, use the two holes in either side of the conversion bracket (depending on which side is needed) to mount the E2 to the wall and replace the REFLECS controller.

3-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

3.1.4 Blank Face

Blank face control is designed to be used in a system with more than one E2. It has no screen or keyboard and is logged into remotely from another E2 on the Echelon network. The green General Status LED transmits status information to the user. See Table 2-3 on page 2-3 for more information on main board (CPU) status LEDs. Blank face mounting dimensions are identical to the standard and recessed mount boxes. See Figure 3-3 and Fig- ure 3-4.

3.2 Mounting I/O Boards

The 16AI, 8RO, 8DO, 4AO, 8IO, and MultiFlex boards are usually installed by the refrigeration or building equipment manufacturer. Therefore, the installe r need only make the necessary connections between the E2 and the cases, condenser boards, and/or HVAC units.

In some instances, an installer may be required to mount an I/O board. There are no restrictions on the location of these boards; however, for ease of network configuration, it is recommended that the boards be located adjacent to the E2. I/O boards may be mounted without an enclosure, but they should be mounted in a location that is not easily accessible to avoid tampering or damage.

for the MultiFlex, 16AI, 8RO, and the 8DO.

Figure 3-7

- Single Enclosure Mounting Dimensions

3.2.1 Single/Double Enclosures

The Single enclosure and Double enclosure are supplied with four mounting holes in the rear panel of the enclosure. The mounting holes can be accessed without removing any of the boards inside the enclosure. Figure 3- 7 shows the dimensions and weight for the Single enclosure. Figure 3-8 shows mounting dimensions for the Double enclosure. When mounting boards inside the enclosure, refer to Figure 3-9 for mounting dimensions

Figure 3-8 - Double Enclosure Mounting Dimensions

Mounting I/O Boards Mounting • 3-3

3.2.2 Boards Without Enclosures

26501009

3.50"

4.00"

6.00"

4.75"

O 0.218" TYP 4 PL

4AO BOARD

WEIGHT: 0.50 LB.

(Snap Track)

16AI, 8RO, 8DO, and Gateway boards not supplied with an enclosure are supplied with a snap-track for easy installation. The insulation sheet and I/O board must be removed from the track before the track is mounted. The snap-track is mounted using the 0.1875” mounting slots.

Figure 3-10 shows this installation procedure.

Figure 3-9 provides mounting dimensions for the Mul-

tiFlex, 16AI, 8RO, and the 8DO boards. Figure 3-11 pro- vides mounting dimensions for the 4AO.

Figure 3-11 - 4AO Mounting Dimensions

The Gateway is typically mounted in the same area as the site controller, near the controller’s 16AI, 8RO, and other RS485 Network peripherals. The Gateway is designed to fit into a standard 3" snap track (supplied with the board) or may be mounted in a panel or on stand-offs. Follow the dimensions in Figure 3-12 for panel mounting.

Figure 3-9

Figure 3-10 - 4AO, 8RO, or MultiFlex Snap-Track Installation

- 16AI/8RO/8DO Mounting Dimensions

Figure 3-12 - Gateway Board Mounting Dimensions

The Gateway should be mounted in an environment with ambient temperature between -40°F and 150°F, with a non-condensing relative humidity between 5% and 95%.

3.3 Echelon Devices

3.3.1 16AIe and 8ROe

The 16AIe and 8ROe boards have the same mounting dimensions as their I/O counterparts, the 16AI and 8RO boards. For mounting dimensions and instructions, see Section 3.2.2, Boards Without Enclosures (Snap Track), and refer to Figure 3-9.

3-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

3.3.2 CC-100 Case Controller and

3.00"

2.00"

0.50"

8.05"

8.95"

O 0.18“ TYP 2 PLAC ES

26502032

CONTROLLER

(TOP VIEW)

CONTROLLER

(SIDE VIEW)

2.25"

O 0.25" TYP 2 PLAC ES

0.25"

26501055

3.50"

4.00"

10.00"

4.75" TYP 2 PL

O 0.220" TYP 6 PL

MULTIFLEX ESR BOARD

9.50"

WEIGHT 9.4 OZ.

CS-100 Case Circuit Controller

Generally, the case controller will be mounted within

the raceway or on top of the case. If a controller must be replaced or installed in the field, it should be located based on the specific design of the case.

Figure 3-13

- CCB Mounting Dimensions

3.3.3 ESR8 (Discontinued)

The ESR8 board is slightly larger than the 16AI and

8RO boards, and is not supplied with a snap-track. If the ESR8 is supplied without an enclosure, it is supplied with

0.500” long metal stand-off dowels which are pressed into the mounting holes in the board (See Figure 3-14).

Figure 3-15 - Mounting Dimensions for the MultiFlex ESR

3.3.5 TD3

The TD3 temperature display is almost always mounted by the OEM as part of the construction of the refrigerated cases. As such, field installations of TD3s are rare.

TD3s are typically flush mounted on the front of a refrigerated case in such a way as to be fully visible from the sales floor. A hole one inch in diameter must be drilled into the case to allow the TD3’s wiring harness to extend into the case and connect to the network, the power source, and the case-mounted probes. Figure 3-16 shows the mounting dimensions of the TD3.

Figure 3-16 - TD3 Mounting Dimensions

3.4 Modem/Communication Expansion Card Mount-

Figure 3-14 - Mounting Dimensions for the ESR8

3.3.4 MultiFlex ESR

The MultiFlex ESR is supplied with a snap-track. If the ESR8 is supplied without an enclosure, it is supplied with 0.500” long metal stand-off dowels that are pressed into the mounting holes in the board.

Modem/Communication Expansion Card Mounting (New Processor Board) Mounting • 3-5

ing (New Processor Board)

The E2’s modem/communication expansion card

mounts above the PIB in the back of the enclosure box as shown in Figure 3-17. The standoffs and mounting holes are located above the PIB in the back of the enclosure box. Use the mounting screws and standoffs to secure the card in place. The ribbon cable plugs into the "Modem/Com 6" slot on the motherboard. For more information on the modem/communication expansion card, see Section 4.3.2,

Modem/Communication Expansion Card (New Proces-

sor Board).

Figure 3-17

- Modem/Comm Card Mounting in E2

NOTE: Because the modem/communication expansion card and four-channel repeater card share the same mounting platform, they must be used separately.

3.4.1 Mounting PC-104 Cards in E2 (Previous Generation Processor Board)

3.4.1.1 The Internal Modem

CAUTION: Power down the E2 before plugging the modem into the PC-104 slot. Failure to do so can damage the modem and void the

warranty.

The E2’s internal modem mounts in the PC-104 slot

located at the top left of the E2 main board (See Figure 3-

18). Disconnect power to the unit male pins on the back of the modem card into the E2’s PC104 slot. Use the standoffs and screws supplied with the modem card to secure the card to the main board, as shown in Figure 3-18. When finished, restore power to the E2.

, and carefully plug the

Figure 3-18 - Mounting the Internal Modem Board

3.4.2 Two-Channel and FourChannel Repeaters

3.4.2.1 Mounting Repeaters Overview

Repeaters are used to extend the maximum length of a segment of Echelon cable, or to act as a bridge between two devices that are farther apart than the cable’s maximum node-to-node distance. Retail Solutions offers two versions of repeaters for the E2 controller: an external two-way repeater that comes in an enclosure (P/N 832-

1010), and a four-channel repeater mounted in the E2 (P/N 832-4830).

For more information about installing repeaters and routers, please refer to the Repeater and Router Installa- tion and Networking Guide (P/N 026-1605).

3.4.2.2 Mounting the Two-Channel Repeater

The external repeater (P/N 832-1010) is externally mounted within its own enclosure.

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NOTE: Because the modem/communication

REPEATER MOUNTS

(4 Standoffs)

PIB 2-PIN POWER CONNECTOR (J8 +5V)

E2 ENCLOSURE

expansion card and four-channel repeater card share the same mounting platform, they must be used separately.

Figure 3-19

For external repeaters, the mounting bracket at the bottom of the enclosure has two 0.156” bolt holes on either side. Use the bolt holes to mount these repeaters in the field as necessary (see Figure 3-19).

When mounting external repeaters, keep in mind that they require a 24VAC Class 2 power source in order to operate. This will likely require a transformer such as P/N 640-0041 (110V) or P/N 640-0042 (220V) to be mounted near the external repeater enclosure. Make sure there will be enough space next to the repeater to mount the transformer.

- External Repeater Mounting

3.4.2.3 Mounting the Four-Channel Repeater

The four-channel repeater (P/N 832-4830) serves the same basic function as the two-channel repeater: boosting signal strength. However, the four-channel repeater is also useful as a means of connecting the E2 to its associated devices using more than one daisy chain.

With a four-channel repeater mounted in the E2, you can run as many as three daisy chain segments out into the field, each of which can be as long as the prescribed Echelon maximum wire length. The fourth channel of th e repeater can be used to connect other E2s in a separate daisy-chain, eliminating the need to run cable from the field back to the next E2.

The standoffs and mounting holes are located above the PIB in the back of the enclosure box. Use the mounting screws and standoffs to secure the four-channel repeater in place, and connect the repeater to the PIB with the two-pin power connector located next to the battery.

Figure 3-20

- E2 Repeater Mounting

3.5 Sensors and Transducers

3.5.1 Pressure Transducers

Retail Solutions transducers convert pressure readings to proportional electrical signals between 0.5 and 4.5 volts. The transducer is designed with a 1/8-inch male FPT fitting for connection to a standard access fitting. If the fitting is configured with a Schrader valve, this fitting will have to be removed and replaced with a 1/8-inch female fitting. Each pressure transducer is supplied with 20 feet of cable for connection to a 16AI input board.

3.5.1.1 Mounting

The pressure transducers should be mounted in a vertical position (pressure port down) above crank case oil level to prevent drainage of oil into transducer port.

3.5.2 Inside Temperature Sensor

3.5.2.1 Location

Inside temperature sensors are supplied within a wallmounted enclosure for attachment to a standard switch plate.

The temperature sensor should be located in a central location—within the zone to be measured—away from doors, windows, vents, heaters, and outside walls that could affect temperature readings. In addition, the sensor

Sensors and Transducers Mounting • 3-7

should not be mounted above other sensors that generate heat during operation (such as relative humidity sensors).

The indoor temperature sensor should be between four

and six feet from the floor.

3.5.2.2 Mounting

Mount the sensor using the screws provided as shown

in Figure 3-21.

Figure 3-22 - Outside Temperature Sensor with Cover and

Clamp

3.5.4 Insertion Temperature Probe

3.5.4.1 Location

The 12-inch insertion temperature probe may be used to monitor temperature in either the supply or return air ducts of the AHU or RTU.

Figure 3-21

- Inside Temperature Sensor Mounting

3.5.3 Outside Temperature Sensor

3.5.3.1 Location

The outside or ambient temperature sensor should be located on the north side of the building, preferably under an eave to prevent sun-heated air from affecting the temperature of the sensor.

3.5.3.2 Mounting

The temperature sensor may be mounted using any standard tubing clamp. Retail Solutions also offers an aluminum cover and clamp (P/N 303-1111) which may be mounted as shown in Figure 3-22 (fasteners are not provided).

3.5.4.2 Mounting

The insertion probe may be mounted in any orientation within the duct as long as the probe is in the air flow of the duct. The probe housing should be secured using self-tapping screws. A 0.250” diameter hole is required for the probe. Figure 3-23 shows the installation of the insertion probe (self-tapping screws are not provided).

Figure 3-23 - 12-Inch Insertion Probe Mounting

3.5.5 Supply and Return Air Sensors

In addition to the 12-inch insertion temperature probe, Retail Solutions uses the same temperature sensor used for

3-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

outside and inside temperature to monitor supply and return air temperature. When used in this application, the sensors are supplied without enclosure covers. The sensors should be mounted directly in the air stream of the supply or return air duct. The sensors are not supplied with any mounting hardware for this application.

3.5.6 Refrigeration System Temperature Probes and Sensors

3.5.6.1 Location

Retail Solutions supplies several temperature monitoring devices including bullet sensors, pipe mount sensors, immersion probes, insertion probes, and sensors for high temperature applications. Each of these sensors is generally installed on the system by the equipment manufacturer. If a device must be added to the system, refer to the information supplied with the device and consult the refrigeration equipment manufacturer. Table 3-1 lists some typical sensor applications and the sensor or probe most suited for that purpose.

Application Sensor Type

Condenser Outlet (Drop Leg) High Temperature Bullet Liquid (Manifold) Pipe Mount Suction Temperature Pipe Mount Discharge Air Bullet Ambient Temperature (Outside) Bullet Condenser Sump Insertion Probe Defrost Termination Bullet

Table 3-1 - Sensor Application and Type

3.5.6.2 Mounting Bullet and Pipe Mount Sensors

Bullet or pipe mount sensors mounted on refrigerant lines should be secured with a Panduit low temperature cable tie, number PLT2 S-M120, or equivalent. For pipe mount sensors, the curved surface should be placed against the pipe and the tie should be positioned in the groove on the top surface of the sensor. A second tie should be used to secure the lead to the pipe for additional support.

Sensors located on refrigerant lines should be insulated to eliminate the influence of the surrounding air. A selfadhering insulation that will not absorb moisture is recommended to prevent ice logging at the sensor location.

The sensor should be positioned on the side of the line as shown in Figure 3-24.

Figure 3-24 - Sensor Orientation

3.5.7 Product Temperature Probes

The product temperature probe is designed to be used alongside food products in a refrigeration case or freezer. The product probe uses a thermistor type temperature sensor in a sealed, cylindrical container (approximately 16 oz.). A magnet is contained at the bottom the probe’s enclosure to allow easy attachment to a side or bottom of a refrigeration case.

3.5.8 Humidity Sensors and Humidistats

3.5.8.1 Indoor RH Sensor

The indoor relative humidity sensor should be mounted in a central location within the zone to be measured, away from doors, windows, vents, heaters, and outside walls that could affect temperature readings. The sensor should be between four and six feet from the floor. Note that this sensor generates a small amount of heat; therefore, do not mount temperature sensors directly above RH sensors.

Mount RH sensor (P/N 203-5751) as follows:

1. With a flat-head screwdriver, push down the middle tab on the top of the sensor case and pop the lid off to expose the circuit board.

2. Insert the flat-head screwdriver into the two slots on either side of the top of the sensor case and twist to separate the back plate from the case.

3. Remove the knock-outs from the back plate before mounting so wires may be threaded through.

Sensors and Transducers Mounting • 3-9

4. Mount the back plate to the wall using the two open mounting holes on the top and bottom of the plate.

5. Replace the cover on top of the back plate by lining up the tabs, and snap the lid back into place.

Figure 3-26 - Outdoor RH Sensor - Exploded View

3.5.8.3 Duct-mounted Insertion RH Probe

Retail Solutions specs a duct-mounted relative humidity (RH) sensor (P/N 203-5771) with a 0-5VDC output for use in building control and anti-sweat control applications using Retail Solutions input boards.

Figure 3-25

- Indoor RH Mounting Dimensions

3.5.8.2 Outdoor RH Sensors

The outdoor RH sensor (P/N 203-5761)

The outdoor RH sensor (P/N 203-5761) should always be mounted on the north side of the building if in the Northern Hemisphere, or on the south side if in the Southern Hemisphere. The sensor should be mounted under an overhang or otherwise out of direct sunlight (if possible).

Mount the RH sensor (P/N 203-5761) as follows:

1. Secure the rear side of the enclosure to the outside wall using the two mounting brackets, as shown in Figure 3-26. The tube holding the sensor element should point straight down.

2. If you will be running the sensor cable through the wall behind the sensor, cut or drill a hole in the wall through the hole in the enclosure.

1. Cut a small circular hole in the duct large enough for the sensor tube to fit through.

2. Bolt the sensor enclosure against the outside of the duct wall so that the sensor element fits through the hole and into the duct. The enclosure may be mounted horizontally, as shown in Fig- ure 3-27 or vertically. The screws should be tight enough for the foam gasket around the bottom of the sensor to form an airtight seal between the hole in the duct wall and the outside air.

Figure 3-27 - Duct-mounted RH Sensor - Exploded View

3-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

3.5.9 Dewpoint Probe

3.5.9.1 Location

The Dewpoint Probe (P/N 203-1902) should be located

4 to 6 feet from the floor with the probe pointing up. It is recommended that the Dewpoint Probe be mounted in an area where it will be exposed only to minimal amounts of dust.

3.5.9.2 Mounting

Mount the probe using the standard switch cover sup-

plied with the unit as shown inFigure 3-28.

Figure 3-29 - Light Level Sensor Typical Mounting

3.5.11 Liquid Level Sensors

Retail Solutions’ probe type liquid level sensor (P/N

207-1000) is usually installed by the refrigeration and

equipment manufacturer. If a replacement sensor must be installed in the field, refer to the instructions supplied with the device, or consult the equipment manufacturer.

Figure 3-28

- Dewpoint Probe Mounting

3.5.10 Light Level Sensor

3.5.10.1 Location

The Light Level Sensor (P/N 206-0002) should be located facing away from direct sunlight, preferably facing north in the Northern Hemisphere or south in the Southern Hemisphere.

3.5.10.2 Mounting

The light level sensor is not supplied with mounting hardware. The sensor should be mounted horizontally through the knockout of a standard weather-resistant junction box. Figure 3-29 shows a typical mounting configuration.

3.5.12 Refrigerant Leak Detectors

Retail Solutions supplies the Refrigerant Leak Detector System as a stand-alone unit that monitors refrigeration leaks in up to sixteen zones. Consult the Refrigerant Leak

Detector Installation and Operation Manual (P/N 026-

1309) for mounting and installation instructions.

Sensors and Transducers Mounting • 3-11

4 E2 Hardware Setup

Boot Status LED

General Status LED

Backlight Dim Adjust (E2 100 Ver. Only)

Contrast Adjust (E2 100 Ver. Only)

Backlight Inverter

LCD Connector Echelon Plug-In Power Interface Board Connector TCP/IP Ethernet Connector External Keyboard Connector Lithium Battery

Battery Enable Switch

Reset and Clean Out Buttons Test Button

5 6

2 3

4.1 Setting up the E2

4.1.1 Enclosure

Figure 4-1

The main processor board and power interface board (PIB) are mounted side by side, one on each side of the box enclosure.

- E2 Inside Enclosure

Open the door and expose the main processor board.

4.1.2 Main Processor Board

Figure 4-2 - E2 Main Board (RX-100 Board Shown)

The main processor board is mounted on the hinged door part of the enclosure, directly behind the keyboard.

Setting up the E2 E2 Hardware Setup • 4-1

4.1.3 Main Processor Board (Previous Version)

Figure 4-3

- E2 Main Board (Previous Version P/N 237-4800)

4.1.4 Power Interface Board

4.2 Powering the E2

Starting at the lower right side of the PIB, the first plug is the 24VAC input. This must terminate into the power supply transformer.

E2 requires 24VAC Class 2 power, which is supplied by a non-center-tapped Class 2 transformer.

Retail Solutions supplies two transformers that may be used to power E2s: one for use with 110VAC (P/N 640-

0041), and one for use with 220VAC (P/N 640-0042). Both transformers are rated at 50VA, and each will power one E2 unit.

4.2.1 RS485 Ports

On the lower left side of the PIB are two RS485 Network connector ports. This is where all I/O boards (except the case controllers, TD3, ESR8, and Echelon I/O boards) are connected.

4.2.2 RS485 Jumpers

There is one set of RS485 jumpers for each RS485 port. Jumpers JP1-3 are located directly above the first connector port, and jumpers JP4-6 are located directly above the second connector port. The RS485 termination jumpers (JP1, JP2, JP3, JP4, JP5, and JP6) are used to terminate the devices at the beginning and end of an RS485 Network. If the E2 is the beginning of all RS485 I/O Networks, all three of these jumpers should be set to the UP position.

Figure 4-4 - Power Interface Board

The PIB interfaces the power and most all communications with the main board, and contains all field wiring connections.

4.2.3 Echelon Network Connect

The next connector is the Echelon Network plug. The one connector handles both input and output connections. The input and output cables are connected directly to the Echelon plug. This plug is the connection to the Case Controller (CC-100), the Evaporator Stepper Regulator board (ESR8), TD3s, and other E2s.

4.2.4 Echelon Jumpers

The two Echelon jumpers (JP7 and JP8) are located next to the Echelon Network port.

Additional information about Echelon Networking and terminating the network can be found in Section 8.3, Ech- elon Network Structuring (Daisy-Chains).

4-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

4.3 Add-On E2 Peripherals

The E2 has many plug-in card options to choose from:

• Plug-in Echelon card with mounting screw

• RS485 Modem/communication expansion card

• Plug-in digital I/O Network card

• RS485 port card

• Plug-in Four-Channel Internal Repeater

• Plug-in modem with mounting screws and standoffs (previous generation processor board only)

4.3.1 Echelon Card Plug-In (P/N 537-4860) with mounting screw (P/N 101-4201)

Echelon is a two-conductor network that interconnects E2s and other associated devices. All Echelon devices are wired together using the daisy-chain method of network structuring. For the E2 to communicate on the Echelon Network, the plug-in card must be connected. No Echelon Network communication can occur without the card.

The plug-in Echelon card connects to the main processor board on the far right side of the board just above the Power Interface Board (PIB) connector. The connector for the plug-in Echelon card is labeled Echelon Plug-In so it is easy to find.

Figure 4-5

Add-On E2 Peripherals E2 Hardware Setup • 4-3

- Echelon Card

4.3.2 Modem/Communication

COM6 RS232

COM6 RS485

Plug-In Modem

COM3

COM6 RS232

COM6 RS485

COM3 RS232 Plug-In for External Modem

COM6 RS232

COM6 RS485

Expansion Card (New Processor Board)

The E2’s modem/communication expansion card

mounts above the PIB in the back of the enclosure box as shown in Figure 4-6. See Table 4-1 for modem expansion card types and descriptions.

Modem P/N Description

637-4871

Modem/com expansion card with modem and RS485 serial communication port plug-in.

Note that the RS232 and RS485 ports are counted as one port (COM6); only one connector at a time may be used. The COM6 RS232 will be selectable in future versions of E2.

Figure 4-6

Mounting

- Modem/Com Expansion Card Layout and

637-4872

637-4873

Modem/com expansion card with an RS232 plug-in (COM3) that can interface with an external modem, and an RS485 serial communication port plug-in. This model comes with a cable that has a male DB-9 header and a DB-9 to DB-25 converter (not shown) to support the standard external modem interface.

Note that the RS232 and RS485 ports are counted as one port (COM6); only one connector at a time may be used. The COM6 RS232 will be selectable in future versions of E2.

Com expansion card with RS485 serial communication port. Note that the RS232 and RS485 ports are counted as one port (COM6); only one connector at a time may be used. The COM6 RS232 will be selectable in future versions of E2.

Table 4-1 - Modem/Com Card Part Numbers and Descriptions

4.3.3 Plug-In Modem Card (P/N 537-4870) with mounting screws (P/N 101-4038) and standoffs (P/N 107-9440) (Previous Generation Pro-

cessor Board)

The E2’s internal modem mounts in the PC-104 slot

located at the top left edge of the E2 main processor board (See Figure 3-18 on page 3-6). Disconnect power to the unit, and carefully plug the male pins on the back of the modem card into the E2’s PC-104 slot. Use the standoffs and screws supplied with the modem card to secure the card to the main processor board, as shown in Figure 3-18 on page 3-6). When finished, restore power to the E2.

4.3.4 Plug-In Digital I/O Network Card (P/N 537-4880)

This card adds two user-programmable digital outputs and two digital inputs to enable connection of switches and relays (relay contacts are rated at 3A up to 24 VAC).

The plug-in Digital I/O Network card connects to the power interface board to the right of the two fixed RS485 I/O Network connectors.

4-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

Figure 4-7

E2 Power Interface Board (PIB)

COM 1 COM 2

OUTPUT #1

OUTPUT #2

INPUT #1

INPUT #2

E2 Plug-In Digital I/O

Network Card

Input and Output Wiring

NORMALLY

OPEN

NORMALLY

CLOSED

- E2 Digital I/O Network Card Install and Wiring

4.3.4.1 LEDs

The plug-in Digital I/O Network card LEDs can be used to determine the status of normal operating parameters for the card.

Plug-In Digital I/O

Status

Card LEDs

Red D1 (Out 1) ON: Relay Output 1 is On Red D4 (Out 2) ON: Relay Output 2 is On

Table 4-2

- LED Status for Plug-In Digital I/O Card

4.3.5 E2 RS485 Port Card (P/N 537-4890)

The E2 main board has two RS485 Network channels, allowing you to connect input and/or output boards via the RS485 Network. This optional card adds a second RS485 port (COM4) to the E2, allowing a connection to the ISD compressors, Control Link devices, and other supported MODBUS devices.

The plug-in RS485 Network card connects to the power interface board between the two fixed RS485 I/O Network connectors and the battery.

4.3.5.1 LEDs

The plug-in RS485 Network card LEDs can be used to determine the status of normal operating parameters for the card.

RS485 Plug-In

Status

Card LEDs

Yellow D5 (RX1) ON: Communication is being

received on RS485 Port 2A

Yellow D2 (RX2) ON: Communication is being

received on RS485 Port 2B

Red D1 (TX) ON: Communication is being

sent on RS485 Port 2A and 2B

Table 4-3

- LED Status for RS485 Plug-In Card

4.3.6 Plug-In Four-Channel Internal Repeater

The four-channel repeater (P/N 832-4830) boosts signal strength on Echelon Networks. However, the fourchannel repeater is also useful as a means of connecting the E2 to its associated devices using more than one daisy chain.

With a four-channel repeater mounted in the E2, you can run as many as three daisy chain segments out into the field, each of which can be as long as the prescribed Echelon maximum wire length. The fourth channel of the repeater can be used to connect other E2s in a separate daisy-chain, eliminating the need to run cable from the field back to the next E2.

The plug-in Four Channel Internal Repeater card connects above the power interface board on the case mounts using standoffs and screws.

See Section 3.4.2.3, Mounting the Four-Channel Repeater for more information.

4.4 Battery Testing and Replacement

WARNING: Fire, explosion, and severe burn hazard. Do not recharge, disassemble, heat above 212°F (100°C) incinerate, or expose contents to water.

Battery replacement should only be performed by a

qualified, trained technician.

The 3.6V battery located on the E2 processor board protects log and alarm data during power loss. It is very important that each active E2 unit have a battery, and

Battery Testing and Replacement E2 Hardware Setup • 4-5

therefore the E2 has several features that warn you of low

battery conditions and allow you to test and replace the battery.

4.4.1 Low Battery Notification

The E2 keeps track of how long the E2 battery has

been active, and will display a battery icon at the top of the E2 screen whenever the battery is reaching the end of its recommended battery life. If a battery has less than 30% of its battery life left, a yellow battery icon will appear at the top of the screen. If the battery has less than 10% life left, or if the battery switch is currently disabled, a red battery icon will appear.

4.4.2 The Battery Enable Switch

The battery enable switch is located near the battery clip on the processor board. This switch should be set to OFF whenever the E2 unit is not being used to preserve battery life. If the E2 unit is powered up with this switch set to OFF, a red battery icon will appear at the top of the screen. Check the position of this switch, and set it to the ON position. You will have to perform a battery test to clear the battery icon from the screen. See Section 4.4.3, Battery Test below:

4.4.3 Battery Test

and replace it with an identical 3.6V battery obtained from or approved by Retail Solutions. DO NOT USE AA BATTERIES IN THIS BATTERY SLOT.

After replacing the battery, you must tel l E2 the battery

has been replaced so it can reset its battery life counter.

1. Log in to E2 (level 4 password or higher).

2. Press

3. Move the cursor to the Replace Battery field.

4. Make sure the new battery is in place, and

If successful, the battery icon should disappear from the top of the screen. If it is still there, check for proper battery placement, verify the battery enable switch position, and repeat this procedure.

, followed by --- to

navigate to the System Tests screen.

Press

 for Yes, then press .

press

.

E2’s automatic calculation of battery life is based on the number of hours it has been active, not its voltage. If you wish to know for certain if the battery is good, you can perform a battery voltage test from the E2 front panel. You will need to perform this test to remove a yellow or red battery icon from the screen. If you are replacing the battery and wish to remove the battery icon from the screen, see the instructions under Section 4.4.4, Battery Replace- ment - Qualified T echnicians Only.

To perform a battery test:

1. Log in to the controller (level 4 password or higher).

2. Press

3. Move the cursor to the Battery Test field. Press

, followed by --- to

navigate to the System Tests screen.

 for Yes and press .

The dialog box that appears will show the CPU Battery status (OK or FAIL) and the Battery Switch position (ON or OFF). If the CPU Battery is OK and the switch position is ON, the battery icon will disappear. Otherwise, the battery should be replaced or the switch set to ON.

4.4.4 Battery Replacement - Qualified Technicians Only

To replace the battery, remove it from the battery clip

4-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

NOT TERMINATED TERMINATED

Echelon

JP7

1.Connect the I/O or MODBUS Network to one or both of the E2 RS485 I/O or MODBUS Network ports. (A maximum of 31 devices can be wired to each I/O or MODBUS Network port.)

2. For each I/O or MODBUS Network port, set RS485 termination

jumpers UP if at either end of a daisy chain. Otherwise, set jumpe rs DOWN.

3. Connect the E2 to the Echelon Network. If possible, connect shield

wires to a separate earth ground outside of the E2 enclosure.

4. Set the Echelon Network jumper UP (Terminated) if the E2 is at either end of an Echelon daisy-chain. Otherwise, set the jumper DOWN (Not Terminated).

5. Connect earth ground to one of the two ground terminals provided. Use 12 AWG (preferred) or 14 AWG wire and keep as short as possible (less than 12 inches preferred).

6. Connect 24VAC to the power terminals.

7. Flip the power switch to the ON position. When 24VAC has been applied to the board, the green LED will illuminate.

Earth

Ground

Connector

AC1

AC2

AC1

AC2

24VAC

12 or 14 AWG

RS485 I/O or MODBUS Net

JP7

Level IV, 22 AWG, Shielded

Max Daisy Chain Length:

Feet: 4592 Meters: 1400

P/N 135-2300 Non-Plenum

P/N 135-2301 Plenum

(1 Pair, 1000 Feet)

NOT TERMINATED

TERMINATED

BLACK

SHIELD

WHITE

TO OTHER

RS485 DEVICES

I/O or MODBUS Network

Echelon

LON

Earth

Ground

SHIELD

OBSERVE WIRE

COLOR POLARITY

Battery Testing and Replacement E2 Hardware Setup • 4-7

5 Serial Configura-

tion

5.1 Overview

E2’s Serial Configuration is the centralized location where all communication ports (COM ports) may be set up in the E2 controller. To support the increasing number of third-party devices that E2 can communicate with, E2 has the expanded flexibility of dynamic COM ports that will support different types of communication protocols to meet the specific needs of the user.

Previously, all COM ports were pre-defined to support a specific type of serial device. E2 now has five configurable COM ports that can communicate with different devices on the network.

5.2 COM Ports

The Serial Connection Manager is located in General Setup under the Serial tab. To access Serial connections to set up the COM ports, press Alt + M, or from the E2 Main Menu:

5.3 Serial Device and Software Setup

After the COM card has been connected to the E2, set up the associated COM port in the Serial Connection Manager:

Figure 5-1

- Serial Configuration Screen

 - System Configuration

 - System Information

 - General Controller Info

4. C3: Serial tab

T o begin, first select the COM port you wish to set up,

choose the protocol, and set the baud rate.

The user associates the various hardware devices with the COM ports listed under the Serial tab. Five COM ports have user-configurable values such as baud rate and connection type settings.

Pre-Sets

COM1 is pre-set for serial connection. COM3 is preset with a modem-only connection type. The COM5 connection is a non-configurable E2 keyboard port.

NOTE: If a COM card is not connected to the E2, its associated COM port will not be visible in the Serial Configuration screen.

Overview Serial Configuration • 5-1

E2 PIB COM PORT ASSOCIATIONS

COM1

COM4

COM6

COM2

Serial Device RS485 COM Port (2 Connectors)

RS485 COM Card (2 Connectors)

Serial Device RS232 Port

POWER INTERFACE BOARD (PIB)

E2 Modem/Expansion COM Card Mounted Above PIB

Plug-In Modem Card

COM3

E2 Enclosure (Right Side)

RS485

RS232

COM1

Serial Device RS232 Port

COM2

Serial Device RS485 COM Port (2 Connectors)

Plug-In Modem Card(s)

COM3

COM4

RS485 COM Card (2 Connectors)

COM6

E2 Modem/Expansion COM Card Mounted Above PIB

RS485

RS232

Figure 5-2

- Associated Device Connections and COM Ports

E2 COM# ASSOCIATIONS CONNECTOR

COM1 COM1 is a pre-set serial connection type (for a PC or laptop) and is located on the RS232

COM2 COM2 may be configured to the type of serial devices you are connecting:

COM3 COM3 is a pre-set connection type for modems only (optional). The E2 modem/expansion

COM4 COM4 is located on the optional RS485 COM card for configurable devices. Configure

COM6 COM6 is located on E2's optional modem/expansion communication card, which can be

Table 5-1

5-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

- COM Ports with Associated PIB and Card Connections - Refer to Figure 5-2

NOTE: MODBUS can be configured on multiple ports.

port on the PIB. The baud rate is configurable.

I/O Net (default), ISD 1.0, IMC/Prodigy, or MODBUS 1-3. Thes e devices are connected via the RS485 connectors (for wiring convenience, two connectors are available) on the PIB. The connection type and baud rate are configurable.

communication card (P/N 637-4871) has a plug-in modem that uses the phone line jack (RJ-

11). The 637-4872 version has a plug-in for an external modem. Configure the baud rate and modem type for either the internal modem or the external modem.

COM4 to the type of device you are connecting: I/O Net, ISD 1.0 (RX unit default), IMC/ Prodigy (BX/CX unit default), or MODBUS 1-3. The RS485 COM card is connected above the COM2 dual RS485 connectors on the PIB. The connection type is configurable.

configured for RS485 operation. Configure COM6 to the type of device you are connecting: I/O Net, ISD 1.0 (RX unit default), IMC/Prodigy (BX/CX unit default), or MODBUS 1-3. (RS232 operation will be available in future versions of E2.) Both connectors cannot be used at the same time. Configure the connection type, baud rate, and parity. (The expansion card mounts onto the four standoffs located on the back of the E2 enclosure above the PIB, and is compatible with E2 processor board version 237-4801 only). For more information on this card, refer to

Section 4.3.2 of this manual.

6 The RS485 Network and Hardware Setup

Previous versions of E2 hardware and firmware before version 2.30F01 only supported one I/O network port, with an optional expansion card that could be used for connection to Copeland ISD compressors or IMC/Prodigy S-Bus rooftop unit controllers. Beginning with E2 version

2.30F01, E2s now have up to three RS485 network ports, each of which may be configured as an I/O network, IMC/ Prodigy, ISD, or ECT MODBUS port.

Section 5, Serial Configuration of this manual covers how to assign COM ports COM2, COM4, and COM6 to different RS485 network types. Section 6 (this section) explains the network types, the hardware that may be connected to each type, and how to configure the devices.

6.1 The I/O Network

All boards and controllers manufactured by Retail Solutions for communication with E2 via RS485 are generally referred to as I/O boards, and the network they are connected to is referred to as the I/O network (or I/O Net).

A COM port configured as I/O Net may connect with up to 127 I/O boards. This network is used by the E2 to read data from the input boards and to send commands to the analog and digital output boards. Some unit controllers, such as CCB case controllers and MultiFlex RCBs, also communicate with the E2 via the I/O Network.

6.1.1 I/O Board Names and Terminology

There are many input, relay output, analog output, and combination I/O boards available from Retail Solutions for use with the E2. However, separate from the various MultiFlex unit controller models, E2 only recognizes four different types of I/O boards: 16AI, 8RO, 4AO, and 8DO. All E2-compatible I/O boards communicate with E2 as if they are one or more of these types of boards.

In this manual and in the E2 interface, when you encounter these board names, bear in mind that they are terms that represent many types of boards. Tabl e 6-1 describes all the actual boards or board components for each E2 “board type.”

Board

Max # Translation

Type

16AI 16 Any I/O board that

has digital and analog inputs. The inputs of a combination I/O board (8IO or MultiFlex combo board) are by themselves treated as one 16AI.

8RO 31 Any I/O board with

relay outputs. The relay outputs of a combination I/O board (8IO or MultiFlex combo board) are by themselves treated as one 8RO.

4AO 16 Any I/O board with

analog outputs. The analog outputs of a combination I/O board (8IO or MultiFlex combo board) are by themselves treated as one 8RO.

8DO 16 Any I/O board with

+12VDC digital pulse outputs.

ARTC/ RTU

RCB 32 MultiFlex RCB

32 Rooftop HVAC con-

troller board

advanced rooftop unit controller

Boards That

Match Board Type

•16AI (discontinued)

•8IO (discontinued)

•MultiFlex 16

•The inputs on all MultiFlex combo boards (88, 88AO, 168, 168AO, and 1616)

•All versions of the Gateway board (some versions behave like as multiple 16AIs)

•8RO

•8ROSMT

•The relay outputs on all MultiFlex combo boards (88, 88AO, 168, 168AO, and 1616 (which behaves as two 8RO boards)

•8IO (discontinued)

•4AO

•8IO (discontinued)

•The analog outputs on the MultiFlex 88AO and 168AO

8DO (including all

•

versions of the PMAC and PMAC II anti-sweat controller)

•Digital outputs on the MultiFlex 168DO

MultiFlex RTU and ARTC (discontinued)

MultiFlex RCB

Table 6-1 - Board Types and Boards Included in Each Type

The I/O Network The RS485 Network and Hardware Setup • 6-1

Board

Table 6-1

Max # Translation

Type

PAK 32 MultiFlex PAK rack

controller CCB 99 CCB case controllers CCBs ESR 31 MultiFlex ESR valve

controller CUB-II32 Single condensing

unit controller (one

compressor and up to

4 condenser fans)

- Board Types and Boards Included in Each Type

Boards That

Match Board Type

MultiFlex PAK

MultiFlex ESR

MultiFlex CUB II

6.1.2 MultiFlex-Plus (+) Board

The MultiFlex-plus board contains a replacement RS485 transceiver chip that presents less of a load on the network than a non-plus board. This increases the maximum number of devices that can be placed on the network, but not the number of board types an Einstein controller can communicate with.

The MultiFlex-plus board now accounts for only 1/8 the load of a non-plus board with 32 total devices on the network (one Einstein controller + 31 boards). This new conversion allows for the placement of 256 devices on the network (one Einstein controller + 255 boards). The number of boards an Einstein controller can support is increased from 31 up to 255 using MultiFlex-plus boards only. In other words, the number of I/O net devices are no longer restricted by the I/O net 31-node limitation.

X + (Y • 8) < 256

6.1.3 Wiring Types

Retail Solutions specifies all RS485 I/O and MODBUS wiring used by the E2 must be Belden 8641 (24AWG, 300V, Retail Solutions P/N 135-8641); Belden 8761 (22 AWG, 300V not stocked by Retail Solutions); or a 600V-shiel ded 22AWG equivalent stocked by Retail Solutions (P/N 135-0600). These are two-connector shielded twisted pair cables that support a maximum daisy chain cable distance of 4000 feet (1219 m) between the E2 and the end device on the network.

6.1.4 The I/O Network Structure (Daisy Chains)

The RS485 Input/Output (I/O) Network connects all input and output communication boards together in a single open communications loop. This loop, or “daisy chain,” connects the E2 to multiple input and output communication boards, and terminates at the last input or output board on the network. A diagram of this network arrangement is shown in Figure 6-1.

NOTE: The MultiFlex-plus board replaces the old-style MultiFlex boards and is currently being shipped.

6.1.2.1 Board Designation

Plus boards are always identified with a plus (+) sign that appears on the plastic insulating cover on the top of the board, after the board name.

6.1.2.2 Board Calculations

With X as the number of plus boards and Y as the number of non-plus boards, use the following equation to ensure that the number of devices on your network has not exceeded the maximum load limitation of the network. For example, if the total number of devices is less than 256, the maximum load limitation has not been exceeded.

6-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

Figure 6-1 - I/O Network Configurations

6.1.5 Network Noise Minimization

Site environments will frequently have numerous sources of high EMI, or “noise,” that must be accounted for when routing RS485 network cable. Although the cable is shielded against noise, the installer must follow best practices for minimizing network noise.

In general, installers should follow these guidelines when installing RS485 networks:

• Avoid running cable next to noise-generating devices, such as motor starters, contactors, inverters, fluorescent light ballasts, arc welders, etc. If possible, keep cable less than 1 foot away from noise-generating devices (ideally, at least 5 feet).

• Do not run RS485 cable in the same conduit as high-voltage wiring, such as 120VAC or 240VAC power wiring. Keep RS485 cable a minimum of 3 inches away from high-voltage wiring (ideally, at least 12 inches). If RS485 must cross paths with high-voltage wiring, cross them perpendicular — running RS485 and high-voltage wire in parallel increases the amount of noise induced on the network.

• Ensure you are grounding each input device’s 0V power terminal to a separate earth ground, and setting the termination and biasing jumpers as instructed in Section 6.1.8, Setting the Terminating and Biasing Jumpers.

For more instructions on best practices for minimizing

noise, refer to publication 026-1903, E2 Controller Wir- ing Practices, available in the Product Manuals section of the Emerson Climate Technologies Web site:

www.emersonclimate.com

6.1.6 Network ID Numbers (Board Numbers)

Each device on an RS485 segment has either a network

dip switch or rotary dials that must be used to assign the board a unique network ID number.

The network ID number makes a board unique from other boards on the network of the same ty pe. This allows E2 to find it and communicate with it easily.

Boards of the same type should be numbered in sequence, starting with one and continuing with two, three, and so forth. For example, if a segment contains four 16AI boards and five 8RO boards, you should number the 16AIs one, two, three, and four; and the 8ROs one, two, three, four, and five. The same should be done with multiple 4AO and 8DO boards, and IRLDS leak detection units.

For all boards, except 8IO and 8DO boards, the network dip switch labeled S1 (or S3 for the 16AI board) is used to set the unique board number of the unit and the baud rate. The 8IO and 8DO uses rotary dials to set the board number of the unit.

Numbering the MultiFlex Combination I/O Boards

When it comes to network numbering, the MultiFlex Combination Input/Output boards (88, 88AO, 168,

168AO, and 168DO) are special cases. They are actually a

combination of three types of Retail Solutions boards: the inputs are configured like a 16AI, the relay outputs are

configured like an 8RO, and the analog outputs are configured like a 4AO.

When a MultiFlex combo board is present on the network, it must be addressed like all three board types. Therefore, when numbering these boards, you must set a unique number for both the 16AI, 8RO, and 4AO components of the board.

Addressing the MultiFlex Boards

For MultiFlex boards, set positions 1 to 5 on S3 for the 16AI component and positions 1 to 5 on S4 for the 8RO component. Set positions 6 to 8 on S4 for the 4AO or 4DO segment. For MultiFlex board controllers, use positions 1 to 5 on S3 to set the address.

Addressing the MultiFlex ESR Boards

The MultiFlex ESR uses standard Retail Solutions I/O Network addressing. Set positions 1 to 5 on S1 to set the network ID (address) of the MultiFlex ESR from 1 to 31.

6.1.7 Setting the Baud Rate

All I/O boards have dip switches that determine the baud rate at which they communicate. Currently, the baud rate dip switch in network components may be set at either 4800, 9600, 19200, and 38400. Setting of the baud rate is accomplished using dip switches (refer to the board’s installation sheets at the end of this section for specific dip switch settings).

Baud Rate for the E2

The baud rate default for E2 is 9600.

Baud Rate for the Gateway

The Gateway can be set to either 9600 baud or 19.2K baud by dip switch #6. “ON” places the rate at 9600 baud while “OFF” sets it at 19.2K baud.

Dip switches 6 and 7 control the baud rate at which the Gateway communicates with the site controller on the RS485RS485 Network. These switches must be set to the same baud rate setting as the E2 or REFLECS (usually 9600 baud).

Dip switch 8 controls the baud rate at which the Gateway communicates with the other devices on the Receiver Bus Network. This baud rate may only be set to either 9600 baud (switch DOWN) or 19200 baud (switch UP). All Gateways and receivers on the Receiver Bus Network must have the same baud rate dip switch setting. It is recommended you use 9600 baud as the Receiver Bus Network baud rate.

Baud Rate for the 8IO, 8DO, and ARTC

There are three I/O devices that do not have baud rates

determined by dip switches. They are as follows:

The I/O Network The RS485 Network and Hardware Setup • 6-3

1. The 8IO - this board automatically detects the

THE TERMINATING JUMPERS MUST

BE IN THE UP POSITION IF AT THE BEGINNING OR END OF THE NETWORK.

THE TERMINATING JUMPERS MUST BE IN THE DOWN POSITION IF NOT AT THE BEGINNING OR END OF THE NETWORK.

I/O BOARD AND E2 TERMINATING JUMPERS

baud rate being used by the I/O devices on the network, and adjusts to match their baud rate.

2. The 8DO - this board automatically detects the baud rate being used by the I/O devices on the network, and adjusts to match their baud rate.

3. The ARTC - this board is fixed at 9600 baud.

Baud Rate for MultiFlex Boards

On all MultiFlex boards, switches 6 and 7 on S3 are

used to set the baud rate. To communicate at 9600 baud, set switch #6 to the UP position and #7 to DOWN. For 19200 baud, set switch #6 to the DOWN position and #7 to UP.

Baud Rate for the MultiFlex ESR

Set the baud rate on the MultiFlex ESR board by set-

ting switches 6 and 7 on the network address terminal (labeled S1).

T o communicate at 9600 baud, set switch #6 to the UP position, and switch #7 to DOWN. For 19200 baud, set switch #6 to the DOWN position and switch #7 to UP. (Currently, 9600 baud is recommended).

Recommended Baud Rate

The baud rate should be set to 9600 baud in all cases.

6.1.8 Setting the Terminating and Biasing Jumpers

The I/O Network connector, for all I/O boards and the E2, has a set of three terminating jumpers. They are the jumpers positioned closest to the I/O Network connector. The E2 has jumpers next to each of the COM ports that can be configured as an I/O network (COM2, COM4, and COM6).

The purpose of the jumpers is to provide network termination resistance and network biasing to the two ends, or termination points, of the daisy chain. One device at the beginning and one device on the end must be terminated

and biased by placing all three jumpers in the UP position. All other devices on the daisy chain must have all three jumpers set to the DOWN position. Figure 6-2 shows the proper terminating jumper settings for the E2 and for all I/ O boards.

Figure 6-2

- I/O Network Termination Jumper Settings

6.1.9 Powering the I/O Boards

All models of E2-compatible I/O boards require 24VAC Class 2 input power. Some boards such as the 16AI, 8RO, 4AO, 8DO, MultiFlex ESR, and MultiFlex 16 use a center-tapped power source. All other models, such as the 8IO and MultiFlex Combination I/O boards, may use non-center tapped power sources.

Retail Solutions supplies a wide variety of 24VAC transformers with varying sizes and either with or without center taps. Table 6-2 shows the transformer sizes and whether they are center-tapped or non-center-tapped. Table 6-3 lists each board, the board’s rating, and whether

or not the board must use center-tapped power.

Xformer P/N VA Rating Input Voltage Center Tap?

640-0041 50 VA 110 VAC No 640-0042 50 VA 220 VAC No 640-0056 56 VA Multi-tap (120/208/240 VAC) Yes 640-0050 75 VA 110 VAC No 640-0045 75 VA 220 VAC No 640-0080 80 VA Multi-tap (120/208/240 VAC) Yes

Table 6-2

6-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

- Transformers Compatible with I/O Network Boards

Unit Amps VA VAC Center-

2 15VA 1 18VA + 48VA=

tapped?

16AI 0.25 5.0 24 Yes

8RO/SMT 0.75 15.0 24 Yes

4AO 0.5 10.0 24 Yes 8DO 1.5 18 24 Yes

8IO/ARTC 0.75 18 24 No

IRLDS N/A N/A 120/240 N/A

RLDS N/A N/A 120/240 N/A

MultiFlex

ESR

MultiFlex 160.25 6 24 Yes

MultiFlex

88, 88AO,

168, and

168AO

MultiFlex

1616L,

1616LAO,

1616LDO

Table 6-3

To select a power transformer for a board or a series of

boards:

Example: For boards totalling 48VA, a 56VA trans-

former is sufficient, since 56VA is greater than 48VA.

I/O Board Transformers sho u ld be located within 10 feet of the board it is powering, preferably within the board enclosure.

3.3 80 24 Yes

0.75 15 24 No

1.0 20 24 No

- Device Power Requirements

1. Determine what the total VA is for the boards that will be powered by the transformer (see

Table 6-3). Example: Two MultiFlex 168AOs (15 VA

each), and one 8DO (18 VA) boards are to be powered by one transformer. The total VA is:

2. Use a transformer that has a power rating higher than the total calculated VA (see Table 6-2).

6.1.9.1 Wiring Types

For powering I/O boards, use only the listed wire types

from Table 6-4. Three-conductor non-shielded cables are the recommended wire for connecting between the center tapped transformer and the I/O boards. The third conductor should be connected to earth ground. If boards use a

center-tapped transformer, also connect the center tap to the earth grounded third conductor.

Power Wiring Types

14 AWG Belden 9495 18 AWG Belden 9493

Table 6-4 - Power Wiring Types

The wire length from the transformer and the number of boards connected to the same wire determines the type wire gauge used. In most cases, the distance between the I/ O boards and the transformer that supplies power to them is not enough to be concerned with. But it is very important not exceed this maximum wire length or the boards will malfunction.

Use these formulas to determine if the wire gauge you are using fits within specification:

14 AWG:

Feet = 1920/VA

18 AWG:

Feet = 739/VA

(VA is the total VA rating of the I/O boards)

For example, if you had an 80 VA load:

14 AWG: 24 ft

18 AWG: 9 ft (rounded down)

Figure 6-3

same transformer powering the input board as long as the resulting total load of both the input board(s) and the sensor(s) connected to the transformer does not exceed the transformer’s VA rating. Consult Section 6.1.9, Powering

the I/O Boards, and Section 8.6.1, Powering Echelon Devices for more information.

- Power Wire Lengths

Sensors requiring 24VAC can be powered from the

6.1.10 Board Installation

The following pages give step-by-step graphical instructions on all steps necessary to install each I/O Network device so that it is powered up and able to communicate with E2. If these devices have not yet been mounted, refer to Section 3.2, Mounting I/O Boards for mounting instructions for these devices.

6.2 IMC/Prodigy Rooftop Unit Controllers

All E2 Building Controller (BX) versions 2.21F01 and

IMC/Prodigy Rooftop Unit Controllers The RS485 Network and Hardware Setup • 6-5

above may communicate with IMC/Prodigy rooftop units equipped with IMC/Prodigy control boards version M4-1 or higher. E2 controllers version 2.30F01 and above may use any of the RS485 I/O ports (COM2, COM4, or COM6) as a IMC/Prodigy communication port. Version

2.21F01 E2 units may only connect IMC/Prodigys to an RS485 Expansion Card. Connectivity to IMC/Prodigy is a licensed feature and must be purchased from Retail Solutions.

The IMC/Prodigy interface has its own technical bulletin explaining installation, network setup, and E2 configuration. Refer to Techni cal Bull etin 026-4117.

6.3 ECT MODBUS

E2 controllers version 2.30F01 or greater may select ECT MODBUS as a network type. The E2 communicates with MODBUS devices including but not limited to Control Link CD, Control Link RSC, and Control Link ACC.

The Control Link products have their own documents explaining device configuration, networking, and E2 setup:

• 026-4600 - Control Link RSC Installation Instruc-

tions

• 026-4601 - Control Link CD Installation Instruc-

tions

• 026-4703 - Control Link ACC Installation Instruc-

tions

• 026-4602 - Control Link ECT MODBUS Network-

ing to E2s (covers MODBUS installation for all Control Link models)

6.3.1 Control Techniques Drive (VSD)

Using the MODBUS network type, E2 controllers can communicate with the Control Techniques variable-speed drive (VSD). There are three different VSD models the E2 communicates with: Commander SE, Commander SK, and Unidrive SP drive types.

Note that all CT drives are 2 stop bits, with no parity. Since ECT MODBUS specifies 1 stop bit, CT drives will configure the General Services setting for stop bits and always communicate with the drives using 2 stop bits. The E2 calculates the difference and adjusts for the additional stop bit.

Configure the COM port the CT drive will connect to by pressing Alt + M to open the serial configuration manager. Set the COM port to MODBUS and the baud rate (match the baud rate on the CT drive). For more information on setting up serial ports, go to Section 5, Serial Con-

figuration.

The Control Techniques VSD has its own technical

bulletin that explains interfacing with E2 (P/N 026-4122). The installation and operation manual explaining the VSD is maintained by Control Techniques. Contact your Control Techniques representative for a copy of this manual.

6.3.2 Copeland Discus with CoreSense Diagnostics (ISD)

E2 controllers version 2.21F01 and above may communicate with Copeland ISD compressors using the ECT MODBUS network. E2 controllers versi o n 2.30F01 and above may use any of the RS485 I/O ports (COM2, COM4, or COM6) as a Copeland ISD communication port. Version 2.21F01 E2 units may only connect Copeland ISD compressors to an RS485 Expansion Card.

The installation and operation manual explaining the Copeland ISD interface is maintained by Copeland. Contact your Copeland representative for a copy of this manual.

6.3.3 XR35CX, XR75CX, and XEV22 Case Controllers

E2 controllers version 2.84 or greater communicate with the XR and XEV controllers. The XR and XEV control compressor regulation, defrost, light, and evaporator fans in refrigeration systems on normal, low, or medium temperatures, control a wide variety of stepper electronic expansion valves and anti-sweat heaters (if present), and measure and regulate the superheat of the refrigerant in the system.

If the case controller is configured with a Real Time Clock (RTC), it can be programmed with up to 6 daily defrosts and an energy saving function. Without the RT C, the E2 can coordinate defrost cycles and the energy-saving function.

Several parameters of the Emerson controllers (such as inputs, outputs, setpoints, and alarms) can be configured directly in E2 and sent to the appropriate Emerson controller, depending on the controller model.

6.3.3.1 XR75CX-Case Display

E2 controllers version 3.02 or greater communicate with the XR75CX-Case Display controller. The XR75CXCase Display is a microprocessor-based controller, suitable for applications on medium or low temperature ventilated refrigeration units. It has up to four (4) analog inputs: discharge air temperature, product temperature, defrost temperature and coil out temperature, four (4) relay outputs, and up to two (2) digital inputs. For more information on the XR75CX-Case Display, refer to the XR75CX-

6-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

Case Display manual P/N 026-1217.

6.3.4 iPro DAC

Figure 6-4

use either as a stand-alone controller or in zone control applications using a Retail Solutions E2 BX building control system. The iPro DAC is capable of controlling heat and cool stages, fans, humidification and dehumidification devices and economizers using on-board I/O and control algorithms, as well as monitor and interact with other building control systems and peripherals (such as smoke alarms and CO2 sensors).

- iPro DAC

The iPro DAC is a packaged HVAC control board for

installation on T35 DIN rail according to EN50022. The Energy Meter can be mounted with any orientation over the entire ambient temperature range, either on a DIN rail or in a panel. The meter is not sensitive to CT orientation to reduce installation errors.

6.3.5.2 Supported System Types

The Energy Meter Series has a number of different possible system wiring configurations. To configure the meter, set the System Type via the User Interface or Modbus register 130 (if so equipped). The System Type tells the meter which of its current and voltage inputs are valid, which are to be ignored, and if neutral is connected. Setting the correct System Type prevents unwanted energy accumulation on unused inputs, selects the formula to calculate the Theoretical Maximum System Power, and determines which phase loss algorithm is to be used. The phase loss algorithm is configured as a percent of the Line-toLine System Voltage (except when in System Type 10) and also calculates the expected Line to Neutral voltages for system types that have Neutral (12 & 40).

For more information about this application, see the Energy Meter manual (P/N 026-1726).

6.3.6 Modular Refrigerant Leak Detection Sensor (MRLDS)

6.3.5 Energy Meter

Figure 6-5 - Energy Meter

6.3.5.1 Overview

The Energy Meter provides a solution for measuring energy data with a single device. Inputs include Control Power, CT, and 3-phase voltage. The Energy Meter supports multiple output options, including solid state relay contacts, Modbus (with or without data logging), and pulse. The LCD screen on the faceplate allows instant output viewing.

The meter is housed in a plastic enclosure suitable for

Figure 6-6 - MRLDS

Modular Refrigerant Leak Detection Sensor (MRLDS) that continuously monitors for low levels of refrigerants most commonly used in commercial refrigeration systems

The MRLDS communicates with the E2 controller via MODBUS. The E2 will just provide an interface while the MRLDS will provide the leak monitoring functionality

ECT MODBUS The RS485 Network and Hardware Setup • 6-7

6.3.7 Copeland Discus with CoreSense Protection

Figure 6-7

compressors using the MODBUS network on E2 versions

3.01 and above. The E2 monitors and records semi-hermetic compressor information. The Discus application has extensive logging capabilities that record a compressor’s Run History, Fault History, and Alarm Status.

400 and above.

- Copeland Discus Compressor

The Discus application can monitor semi-hermetic

The Copeland Discus is supported on E2 RX-300, CX-

6.3.8 Light Commercial Thermostat

The Light Commercial Thermostat communicates with the E2 using the MODBUS network. The thermostat will enable the E2 to read status information from the device as well as send operational setpoints to the device. The thermostat is available on E2 versions 3.02 and above.

6.3.8.1 Thermostat Inputs

The E2 application will provide support for external real time inputs to the thermostat. These inputs are:

•Zone Temperature

•Minimum Damper Position

•Outside Air Temperature

•Inside Humidity

If these inputs are connected to valid values, they are sent to the thermostat to be used in place of any locally connected sensors of the same type. If local sensors are present and meant to be used, the associated inputs on the E2 application should be left disconnected.

6.3.8.2 Advisory and Alarms

The Light Commercial Thermostat also supports diagnostic functions. When a diagnostic code is sent to the E2 from the thermostat, the E2 application will identify the code and generate the corresponding advisories in the advisory log.

Diagnostic Alarms

Each of these configurable diagnostic alarms in the E2 can be set to Disabled, Failure, Alarm, or Notice with an accompanying priority setting.

The diagnostic alarms supported are:

Diagnostic Alarm Descriptions E2 Advisory

Heating Two Hours Thermostat did not see a rise in supply temperature when heating was

called for.

Heat Continuous In heat or backup heat mode, thermostat opens latching relay contacts if

temperature is over 10°F above setpoint.

Te mperature Sensor Fail If heating or cooling is engaged, and either the indoor temperature sensor

reading or the supply air temperature sensor reading starts moving the opposite way faster than it was before the heating or cooling was engaged,

the thermostat reports a diagnostic message, and shuts down the operation. Stuck Key A stuck key (closed) has been detected on the thermostat. Stuck Key Detected Unexpected Temperature

Rise

Table 6-5 -Diagnostic Alarm Outputs

6-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

Thermostat has detected a failure of the internal space temperature se nsor,

or the O/B wiring is incorrect.

Heating Problem Detected

Heat Shutdown – Temp too high

Incorrect Sensor Wiring

Failed Sensor or Bad Wiring

Diagnostic Alarm Descriptions E2 Advisory

Cool Eight Hours If cool runs for over 8 hours continuously , the thermostat sets anticipator to

zero until call for cool is satisfied.

Fan Not Detected If the fan is acti vated and if the Fan Dete ct in put is enabl ed, t he ther mosta t

checks its status 15 seconds after the fan is energized, and if the fan is not on, it disables any active heat or cool calls, and report an alarm.

Frost Protection Activated The thermostat allows a frost protection menu option. When enabled, frost

protection is enabled in all system modes including OFF , when temperature drops below 42°F (5.5 °C).All other heat / cool calls are disabled, and indoor heat is activated until the temperature rises above the frost protection threshold.

Table 6-5

nologies Comfort Alert system. On any alert present on Comfort Alert terminal, the thermostat keeps the information on the fault available over the network so that the E2 can access this information. On some specific alerts, it will

-Diagnostic Alarm Outputs

Comfort Alert Codes

The thermostat supports the Emerson Climate Tech-

discontinue compressor operation if active protection is enabled. The Comfort Alert codes are sent separately from the diagnostic codes. Just like the diagnostic codes, the Comfort Alert codes are entered as advisories in the E2 advisory log.

Cooling Problem Detected

Proof Fail

Frost Protection

Comfort Alert Descriptions Cause E2 Advisory

Long Run Time Compressor is running extremely

long run cycles (typically for more than 18 hours).

System Pressure Trip

Discharge or pressure out of limits or compressor overloaded.

• Low refrigerant charge.

• Evaporator blower is not running.

• Evaporator coil is frozen.

• Faulty metering device

• Condenser coil is dirty

• Thermostat is malfunctioning

• Compressor Second Stage Cooling Wiring

• High head pressure.

• Condenser coil poor air circulation (dirty, blocked, damaged)

• Condenser fan is not running

Compressor run time is long

System pressure trip

• Return air duct has substantial leakage.

Short Cycling Compressor is running only

briefly.

Locked Rotor Locked rotor. • Run capacitor has failed.

• Thermostat demand signal is intermittent.

• Time delay relay or control board is defective.

• If high pressure switch present, check if there is a System Pressure Trip problem.

• Low line voltage (contact utility if voltage at disconnect is low).

• Excessive liquid refrigerant in compressor.

• Compressor bearings have seized.

Compressor short cycling

Locked Rotor Trip

Table 6-6 -Comfort Alert Outputs

ECT MODBUS The RS485 Network and Hardware Setup • 6-9

Comfort Alert Descriptions Cause E2 Advisory

Open Circuit Compressor open circuit. • Outdoor unit power disconnect is open.

• Compressor circuit breaker or fuse(s) is open.

• Compressor contactor has failed open.

• High pressure switch is open and requires manual reset.

• Open circuit in compressor supply wiring or connections.

• Unusually long compressor protector reset time due to extreme ambient temperature.

• Compressor windings are damaged.

Open Start CircuitCompressor current only in run

circuit.

Open Run Circuit Compressor current only in start

circuit.

Welded ContactorCompressor always runs. • Compressor contactor has failed closed

Low Voltage Control circuit < 17VAC. • Control circuit t ransformer is overloaded

Protector Trip Thermostat demand signal Y is

present, but the compressor is not running.

• Run capacitor has failed

• Open circuit in compressor start wiring or connections.

• Compressor start winding is damaged.

• Open circuit in compressor run wiring or connections.

• Compressor run winding is damaged.

• Thermostat demand signal is not connected to module.

• Low line voltage (contact utility if voltage at disconnect is low)

• Compressor protector is open.

• Outdoor unit power disconnect is open.

• Compressor circuit breaker or fuse(s) is open.

• Broken wire or connector is not making contact.

• High pressure switch open if present in system.

• Compressor contactor has failed open.

Compressor open circuit

Compressor open start circuit

Compressor open run circuit

Welded Contactor

Compressor Low Volt Trip

Protector Trip

Table 6-6

in the E2 as Disabled, Failure, Alarm, or Notice with an accompanying priority setting. All Comfort Alert codes will share the same advisory type and priority parameters.

on either high or low temperatures for the Space temperature sensor. Therefore, the E2 application will provide this functionality.

6-10 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

-Comfort Alert Outputs

The Comfort Alert diagnostic alarms are configurable

High/Low Occ/Unocc Space Temperature Alarms

The thermostat does not provide alarming information

Supply Sensor Fail Alarm

The thermostat does not provide alarm information on

a failure of the supply temperature probe (if installed). The E2 application will provide this functionality. Advisory type, priority, and delay is provided for the supply sensor fail advisory.

Conditions for Return to Normal (RTN) on Diag-

nostic Codes

The E2 application will issue an RTN on an active advisory when the corresponding bit of the diagnostic code goes to zero. If multiple diagnostic advisories are active simultaneously , they will all return to normal when the code reads zero.

6.3.9 Refrigerant Leak Detection System (RLDS)

The RLDS provides for the continuous monitoring of refrigerant gas levels in up to 16 separate test zones or channels. The instrument is programmed to monitor a variety of gases and independent leak (small), spill (medium), and evacuation (large) levels may be designated for each zone. The instrument also retains a log of previous readings that can be accessed for analysis.

6.3.9.1 Diagnostic Alarms

Diagnostic Alarm Descriptions

Box Temp Fault Chassis temperature is out of range Bench Temp Fault Sensor temperature is out of range Manifold Pressure Fault Pressure readings out of range RS-485 Fault Communication Error Loop Fault Current loop is open Config. Fault No zones are enabled Zero Filter Fault Charcoal filter needs repl. Gain Set Fault Gain setting is out of range A2D Fault A/D converter is not working Zone Flow Fault No flow during sample cycle Purge Flow Fault No flow during purge cycle Over Range Fault Conc. above measurable range Zero Range Fault Sensor voltage outside limits Clipping Fault Sensor output voltage too high

Table 6-7 -Diagnostic Alarm Outputs

6.3.10 Copeland Scroll – K5 Refrig-

Figure 6-8

that are synchronized. These will be read first from the device. The E2 will be master of all other parameters. An audible alarm and front panel indicators are provided to signal alarm and fault conditions, and relay contacts are provided that can be used to trigger external alarm devices in the event of a system fault, or if a leak (small), spill (medium), or evacuation (large) level of gas is detected. The system also may be fitted with an optional two-channel 4-20mA current loop board for connection to remote monitoring equipment.

an RS485 interface. MODBUS RTU is the communication protocol standard and can be connected directly to an E2 controller version 3.02 and above. The RLDS is dynamically licensed for 15 devices for RX/BX/CX 300-500 and 1 for RX100 and CX100 (same as IRLDS).

- RLDS

The RLDS has alarm level configuration parameter s

The RLDS features full two-way communications via

eration Compressor

The Copeland Scroll — K5 Refrigeration Compressor (Lrg Ref Scroll) application can monitor large type compressors using the MODBUS network on E2 versions 3.02 and above. The Copeland Scroll — K5 Refrigeration is supported on E2 CX-400, CX-100 and above. The E2 monitors and records compressor information, configuration setup, status display, and alarm handling. The Copeland Scroll — K5 Refrigeration will be associated with the suction group from the Compressor Association screen. The scroll can be associated by pressing  Controller Associations then  - Compressor.

Figure 6-9 - Compressor Association Screen

ECT MODBUS The RS485 Network and Hardware Setup • 6-11

6.3.11 XM Series of Case Controllers

The XM series is a set of digital case controllers for low to medium units. The XM series control refrigeration solenoids and defrost (electric or hot gas), evaporator fans, lights and have an auxiliary output. These devices are available on E2 version 3.02 and above.

6.3.11.1 XM670

The XM670 is high level microprocessor based controllers for multiplexed cabinets suitable for applications on medium or low temperature. It can be inserted in a LAN of up to 8 different sections which can operate, depending on the programming, as stand alone controllers or following the commands coming from the other sections. The XM670 is provided with 6 relay outputs to control the solenoid valve, defrost (which can be either electrical or hot gas) the evaporator fans, the lights, an auxiliary output and an alarm output. The devices are also provided with four probe inputs, one for temperature control, one to control the defrost end temperature of the evaporator, the third for the display, and the fourth can be used for application with virtual probe or for inlet/outlet air temperature measurement. Finally, the XM670 is equipped with the three digital inputs (free contact) and are fully configurable.

6.3.11.2 XM679

The XM679 is similar to the XM670, but with one relay output to drive pulsed electronic expansion valves. The XM679 also contains two probes are dedicated for superheat measurement and regulation.

6.3.11.3 XM678

The XM678 is similar to the XM670, but with one stepper valve output to drive an electronic expansion valve. The XM678 also contains two probes that are dedicated for superheat measurement and regulation.

6-12 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

ECT MODBUS The RS485 Network and Hardware Setup • 6-13

6-14 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

CAUTION: If you change any dip switch settings while the board is powered, disconnect the power and re-power the board to reset.

WIRING FOR 640-0056, 56VA Transformer,

and 640-0080, 80VA Transformer

24VAC Center-Tapped Transformer

PRIMARY SIDE

240 208

120

(

)

(

)

120/208/240 VAC

Three-conductor non-shielded cables

are the recommended wire for connecting between the center-tapped transformer and I/O boards.

Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493

SECONDARY SIDE

24V CT 24V

AC1

AC2

AC1

AC2

SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761 OR #88761 OR EQUIV.

WIRE + to + (same color) WIRE 0V to 0V WIRE - to - (same color)

BAUD RATE

1. Connect the 4AO board to the RS485 I/O Network.

2. Set the network address on the first five rockers of dip switch S1.

3. Set the network baud rate using rockers 6 and 7 of dip switch S1.

4. Set RS485 termination jumpers UP (terminated) if at

either end of a daisy chain. Otherwise, set jumpers DOWN (not terminated).

5. Optionally, connect the 4-20mA outputs in either a 2-wire

or 4-wire hookup as illustrated in Step 5, or if a 4-20mA is

not used, it may be left unconnected.

6. Connect board to the 24VAC secondary of the power transformer.

center-tapped

(Terminated)

(Not Terminated)

(Term)

J9 J10 J11

Note: Either the “2-wire” or “4-wire” Hookup may be used at either 4-20mA output. The Hookups may

be the same or different. If a 4-20mA

is not used, it may be left unconnected.

“2-wire” 4-20mA (Externally Powered) Hookup example. (Isolated)

+12V +4-20

4-20 OUT

24V

1-5V

Not Used

4-20mA

Analog

Output

4-20mA

Analog

Output

“4-wire” 4-20mA

(Internally Powered)

Hookup example. (Not Isolated)

+12V +4-20

4-20 OUT 0V

250 ohms

Jumper

Grounded

1-5V

250 ohms

OUT

15-K

+--

NOTE: The voltage divide function capability

on the previous model (P/N 810-3030) 4AO board is

no longer supported. This can now be accomplished

by using two external 15-K resistors. If used with E2,

scale output range.

ECT MODBUS The RS485 Network and Hardware Setup • 6-15

6-16 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

WIRE + to + (same color) WIRE 0V to 0V WIRE - to - (same color)

SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761 OR #88761 OR EQUIV.

YELLOW

24 VAC

120/208/240 VAC

•

P/N 640-0041, 120VAC Primary,

50VA

•

P/N 640-0050, 120VAC Primary,

75VA

•

P/N 640-0042, 220VAC Primary,

50VA

•

P/N 640-0056, Multi-tap

120/208/240VAC Primary, 56VA

•

P/N 640-0080, Multi-tap

120/208/240V A C Primary, 80VA

Note: Please refer to transformer

for primary side wiring.

Acceptable Retail Solutions Transformers:

ECT MODBUS The RS485 Network and Hardware Setup • 6-17

1. Connect 16A1 to the RS485 I/O Network.

2. Set the network address on the first five rockers of dip switch S3.

3. Set the network baud rate using rockers 6 and 7 of dip switch S3.

4. Set RS485 termination jumpers UP (term) if at either end of a daisy chain. Otherwise, set jumpers DOWN (not term).

Note: If you change any dip switch settings while the board is powered, disconnect the power and re-power the board to reset.

5. Connect board to the 24VAC secondary of the power transformer.

center-tapped

2345678

2233445566778

BOARD 1 BOARD 2 BOARD 3

BOARD 4

BOARD 5 BOARD 6 BOARD 7

BOARD 8

BOARD 9 BOARD 10

BOARD 11

BOARD 12

BOARD 13 BOARD 14

BOARD 15

BOARD 16

ADDRESS

233

344

455

566

677

788

811

BAUD RATE

9600 baud

19200 baud

16AI INSTALLATION GUIDE

DAISY CHAIN CONFIGURATION

SET TERMINA TI NG JUMPERS:

UP DOWN DOWN UP

JU1 JU2 JU3 JU1 JU2 JU3

DOWN

WIRING FOR 640-0056, 56VA Transformer,

and 640-0080, 80VA Transformer

PRIMARY SIDE

240 208

120

(

)

(

)

120/208/240 VAC

SECONDARY SIDE

24V CT 24V

AC1

AC2

AC1

AC2

24VAC Center-Tapped Transformer

24VAC Center-Tapped

Three-conductor non-shielded cables

are the recommende d wire for connecting between the center-tapped transformer and I/O boards.

Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493

Earth ground the 0V (center-tapped) terminal of each board

SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761 OR #88761 OR EQUIV.

WIRE + to + (same color) WIRE 0V to 0V WIRE - to - (same color)

(Terminated)

(Not Terminated)

(Term)

6-18 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

MultiFlex ESR INSTALLATION GUIDE

1. Connect the MultiFlex ESR to the I/O Network.

RS485 I/O NET

NO TERMINATION

(Jumpers in the

DOWN position)

JP2 JP3

JP4

TERMINATION (Jumpers in the UP position)

JP2

JP3

JP4

Set the network address using the first 5 rockers of dip switch S1. Valid address range 1-31.

2345678

BOARD 1 BOARD 2 BOARD 3 BOARD 4

2345678

1ON2345678

BOARD 5

BOARD 6

BOARD 7

BOARD 8

2345678

BOARD 9 BOARD 10 BOARD 11 BOARD 12

2345678

1ON2345678

BOARD 13

BOARD 14

BOARD 15

BOARD 16

2345678

BOARD 17 BOARD 18 BOARD 19 BOARD 20

2345678

1ON2345678

BOARD 21

BOARD 22

BOARD 23

2345678

BOARD 24

2345678

BOARD 25 BOARD 26

BOARD 27 BOARD 28

2345678

BOARD 29

2345678

1ON2345678

BOARD 30

BOARD 31

WIRE + to + (same color) WIRE SHIELD TO CENTER PIN WIRE - to - (same color)

SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761, 88761, OR EQUIV.

+485

-485

POWER

AC2

AC1

GND

JP2 JP3

JP4

NETWORK

ECT Flow ESR 12 or ESR 20 Valve

Stepper valve harness

Valve connectors on the MultiFlex ESR board (1-8)

For Sporlan valves match

all wire colors the

green wire. Instead, connect

the green wire to the silk screen

blue wire legend.

except

Use the cable harnesses

that are supplied with the valves.

(A valve cable harness may not be longer than 150 feet)

WIRING FOR 640-0080, 80VA,

24VAC Center-Tapped Transformer

Power Wiring Types: 14 AWG Belden 9495 18 AWG Belden 9493

PRIMARY SIDE

240 208

120

(

)

(

)

120/208/240 VAC

SECONDARY SIDE

Three-conductor non-shielded cables

are the recommended wire for connecting between the center-tapped transformer and MultiFlex ESR boards.

24V CT 24V

AC1

GND

AC2

AC1

AC2

24VAC Center-Tapped

Earth ground the GND (center-tapped)

terminal of each board

GND

4. Set the termination jumpers UP (terminated) if at

either end of a daisy chain. Otherwise, set jumpers DOWN

(no termination).

2. Set the network address on the first five rockers of the

dip switch (labeled S1) on the MultiFlex ESR board.

3. Set the network baud rate using rockers 6 and 7.

6. Connect the MultiFlex ESR to a Class 2, 80VA 24VAC power transformer. (One MultiFlex ESR board

per transformer.) For more information on transformer wiring,

refer to the MultiFlex ESR manual ( ).

center-tapped

P/N 026-1720

5. Wire each stepper valve by connecting the stepper valve harness to one of the eight connectors alo ng the top of the board.

VALVE 1 VALVE 2

VALVE 3

VALVE 7

VALVE 4

VALVE 5

VALVE 6

VALVE 8

VALVE 4

VALVE 5 VALVE 6

VALVE 7 VALVE 8

VALVE 3

VALVE 2

Valve 1 connector enlarged to show harness wire color orientation:

DAISY CHAIN CONFIGURATION

SET TERMINATING JUMPERS:

BLU

R BLK

Wire color legend silk screened

on each valve connector (8)

(Match wire colors to

silk screen legend on valve connectors)

ECT MODBUS The RS485 Network and Hardware Setup • 6-19

LAST XEV22D

DEVICE

131415

XEV22D

131415

MODBUS TERMINATION

BLOCK 150 OHM

TERMINATE LAST DEVICE ONLY

(P/N 535-2711)

MODBUS SHIELD TO

TERMINAL OF DEVICE

PIN 16

FROM E2 PIB BOARD OR

OTHER RS-485 MODBUS DEVICE

WIRE BLACK TO + WIRE WHITE TO

REVERSE POLARITY OF +/- ON RS-485 CABLE FROM E2 TO DEVICE

WIRE BLACK TO +

WIRE WHITE TO

1. Connect the MODBUS Network to the RS-485 Connector

on the E2 PIB board (Belden 8641 recommended).

3. Position the three termination jumpers to the UP

(terminated) position to provide RS-485 termination at the E2.

4. Do not connect the shield of the MODBUS network to the

E2 PIB center terminal. Instead, use a 100 ohm ½ watt resistor

to connect the MODBUS cable shield to earth ground.

5. At the XEV22 device, wire the MODBUS cable to the RS-485 +/-

terminals and connect the MODBUS shield to the pin 16 terminal.

6. Terminate the end of the MODBUS network at the last device on the daisy chain with the MODBUS termination block (P/N 535-2711), or by connecting a 150 ohm resistor between the MODBUS +/- terminals. For more information, please refer to the XVE22D user manual

Note to wire the RS-485 +/- polarity at the E2 in the

reverse of the XEV22D device.

P/N 026-1206

XEV22D DRIVER TO E2

INSTALLATION GUIDE

RS-485 -2A

RS-485

637-4890 COM4 ON E2 PIB

HOT KEY

17 18 19 20 21

XEV22D

11 12

RS-485 -2A

RS-485

637-4890 COM4 ON E2 PIB

100 OHM

½ WAT T

TO DEVICE

EARTH GROUND

CONNECTION

RESISTOR

6-20 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

1. Connect the MODBUS Network to the RS-485 Connector on the E2 PIB board (Belden 8641 recommended).

3. Position the three termination jumpers to the UP (terminated) position to provide RS-485 termination at the E2.

4. Do not connect the shield of the MODBUS network to the E2 PIB center terminal. Instead, use a 100 ohm ½ watt resistor to connect the MODBUS cable shield to earth ground.

5. At each device, wire the MODBUS cable to the RS-485 +/- terminals and connect the MODBUS shield to the pin termi nal.

- and the XR75CX user manual - P/N 026-1203 P/N 026-1210.

Note to wire the RS-485 +/- polarity at the E2 in the reverse of

the XR35CX or XR75CX device.

NOT TERMINATED TERMINATED

RS-485 I/O or MODBUS Net

HOT KEY

20 21 22 23 24

2345678

XR35CX, XR75CX TO E2

INSTALLATION GUIDE

RS-485 -2A

RS-485

637-4890 COM4 ON E2 PIB

BELDEN 8641

100 OHM

½ WATT

TO DEVICE

EARTH GROUND

CONNECTION

RESISTOR

MODBUS TERMINATION

BLOCK (P/N 535-2711)

150 OHM

TERMINATE LAST DEVICE ONLY

TERMINAL XR35CX/XR75CX

MODBUS TERMINAL

BLOCK

FROM OTHER RS-48 5

MODBUS DEVICE

RS-485 -2A

RS-485

637-4890 COM4 ON E2 PIB

OBSERVE WIRE

COLOR POLARITY

SHIELDED TWISTED PAIR RECOMMENDED

BELDEN 8641

REVERSE POLARITY OF +/- ON RS-485 CABLE FROM E2 TO DEVICE

100 OHM

½ WATT

WIRE BLACK TO + WIRE WHITE TO

WIRE WHITE TO + WIRE BLACK TO

XR35CX/XR75CX

XR35CX / XR75CX

DEVICE

COM 4

ECT MODBUS The RS485 Network and Hardware Setup • 6-21

7 E2 Ethernet Peer Communications

Communication between E2 controller version 2.10 or greater may now be implemented through an Ethernet network using TCP/IP protocol. To utilize peer connections over Ethernet, the following tasks must be performed:

• Upgrade the E2 controller firmware to version 2.10 or greater.

• Install an industry-standard Ethernet switch(es) or hub(s) in an area or areas nearby the E2 controllers.

• Install Ethernet straight-through cabling at the site from each E2 to the switch or hub. Installation of RJ-45 connectors may be necessary to achieve this goal. The recommended cabling is CAT 5.

7.1 Ethernet IP Configurations

If using an open network configuration (see Section

7.4.2, Open Network Layout), contact your IT Network

Administrator for all IP configuration information (IP Address, Subnet Mask, Primary and Default Gateway settings).

7.2 Hardware Specifica-

tions

7.2.1 Components

Equipment

Type

Ethernet Five- or Nine-port Switch (may require an additional power supply)

Ethernet Surge and Lightning Protector (recommended)

10-Base-T/100Base-TX Hub

* Industrial grade * Operating/storage temp range:

* Vibration: IEC68-2-6 * RH: 5 to 95% * UL 508A, CE approved * Supports 10Base-T crossover

* Supports all IEEE 802.3 proto-

* Supports Auto Crossover

* Screw-terminal power connec-

* Industrial grade * Surge capacity: 1 kA / line *Operating temp range: -40°F to

*Max frequency: 155 MHz *Clamp and rated: 10V and 5V

Room Temperature (0 to 50 C)

P/N 570-0100

Specifications

-40°F to 185°F

cable

col

MDI/MDI-X

tors

185°F

Standard industry-accepted practices for wiring of Ethernet networks are expected. E2 controllers use a star topology, identical to PC deployment. This includes a unique “point-to-point” run from a switch or hub to the controller (see Table 7-1 for hub part numbers for order- ing). This is done with Category5 (or better) cable. Maximum distance for a run of 10BaseT is 328 feet (100 meters) (11.5 dB loss max).

• The maximum number of controllers allowed on an IP subnet is 20. All E2 controllers that must communicate with each other must be on the same subnet.

• Recommended Ethernet cabling is CAT 5 (straightthrough cable).

• 328 feet (100 meters) is the maximum distance allowed between devices before a switch or hub must be added.

Ethernet IP Configurations E2 Ethernet Peer Communications • 7-1

10-Base-T/100Base-TX Hub

Table 7-1

- Equipment for E2 Ethernet Peer Communications

NOTE: An external power supply may be needed.

Extended Temperature (-40 to 65 C) P/N 570-0200

7.3 Software Specifications

TCP/IP

E2 controller versions 2.10 and later communicate between controllers using the TCP/IP protocol. TCP Port 7238 is the default for connections established between the controllers. All peer communications occur over this port.

7.4 Ethernet Network Layouts

The two types of network options for E2 controllers using Ethernet communications are:

1. “Closed Network” - E2 devices are not connected to a store’s LAN. (The only devices on the network are the E2 controllers themselves.) This network type is used if there is no need to integrate the network into the company’s intranet.

2. “Open Network” - E2 devices are connected to the store’s LAN. (Devices on the network include E2s and other Ethernet-TCP/IP devices.) This network type is used if the network will be connected to the store’s LAN.

NOTE: The gateway E2 is the E2 controller at a remote site to which UltraSite directly con-

nects. It is through this E2 that UltraSite communicates with the other controllers (defined as the “non-gateway” E2s and external entities such as UltraSite, InSite, Site Manager etc.).

7.4.1 Closed Network Layout

NOTE: Contact your IT Network Administrator for setup parameters for both closed and open networks.

The E2 peer Ethernet network facilitates communications between E2 controllers. These include at least the following:

• Routing of messages between external entities such as UltraSite, InSite, Site Manager, and non-gateway E2 controllers.

• Distribution of global data and other network variables such as system time, controller identification, etc.

• Communication between E2 controller applications such as Remote Login and Remote File Services.

Figure 7-1

- Closed Network Layout

7-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

7.4.2 Open Network Layout

Figure 7-3 TCP/IP Setup Screen

3. Tab over to the Peer Netwrk tab:

Figure 7-2

- Open Network Layout

7.5 Software Setup

1. Log on to the E2 controller

2. Navigate to the TCP/IP setup screen (Alt + T)

NOTE: DHCP does not have to be enabled if you have the IP Address, Subnet Mask, and

Primary Gateway settings. (Contact your IT Network Administrator for all IP configuration information.) If you do not have the IP configuration settings, and there is a DHCP server on the network, set DHCP Enabled to Yes and it will retrieve the information from the server and populate those fields. E2 controllers must all have the same Ethernet Subnet in order to communicate box-to-box.

Figure 7-4 Peer Network Tab - Set Network Type

4. Change Network Type to: Ethernet (ETH) and press Enter. The Group Name field is now visi- ble.

NOTE: If unsure of any tab settings, it is recommended that the default settings be used.

5. Once the Ethernet network type is enabled, enter

Software Setup E2 Ethernet Peer Communications • 7-3

a unique site name in the Group Name field.

NOTE: The site name is the unique identifier for the site that will allow the controllers within the same group to share data.

Figure 7-5

All controllers that you would like to appear in this group must all have the same group name and must be using the same network type.

Peer Network Tab - Set Group Name

7.6 Troubleshooting

Network troubleshooting is outside the scope of this

section (Section 7, E2 Ethernet Peer Communications). Consult your IT Network Administrator for any additional information needed.

7-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

8 Echelon Network and Hardware Setup

8.1 Overview

Echelon is an optional, two-conductor network that interconnects E2s and other associated devices, such as CC-100 case controllers, TD3 temperature displays, and ESR8 evaporator stepper regulator boards. All Echelon devices are wired together using the daisy-chain method of network structuring. If an Echelon network-enabled E2 is required, it must be specifically ordered from Retail Solutions as an Echelon-enabled E2, and equipped with an Echelon plug-in card. See Section 4.3.1, Echelon Card Plug-In (P/N 537-4860) with mounting screw (P/N 101-4201).

8.2 Wiring Type

Retail Solutions specifies one type of cable for Echelon Network wiring. This cable type’s properties are listed in Table 8-1.

Cable Type Level 4, twisted pair, stranded, shielded Wire Diam./AWG 0.65mm/22AWG Loop Resistance 106(ohms/km)

Capacitance 49(nF/km)

Table 8-1

- Echelon Network Cable Specifications

Cable Type Retail Solutions Part Number

1 pair, non-plenum 135-2300 1 pair, plenum 135-2301

Table 8-2

- Recommended Wiring

8.3 Echelon Network Structuring (Daisy-Chains)

Echelon devices are networked together into configu-

rations called segments. A segment is a group of up to 64 Echelon devices that are connected together on an unbroken series of wires.

The recommended way of constructing an Echelon

Network is called daisy-chaining. In the daisy-chain net- work configuration, devices are arranged by subnets, which consist of one E2 and all Echelon devices associated with the E2.

First, all devices in a subnet are connected in an unbro-

ken chain without branches or “star configurations” (see Figure 8-1). Then, if more than one E2 is present on-site, all chains are connected so that the entire network forms a

large unbroken chain, called a daisy chain (see Figure 8-2). This allows for all devices in the Echelon Network to be hard wired together for trouble free communication.

Overview Echelon Network and Hardware Setup • 8-1

Figure 8-1

E226513125rev

RECOMMENDED

UNBROKEN CHAIN

E2s

JP7

Termination

- Echelon Wiring - Subnets

multiple routers can be used to extend the network indefinitely.

More information about routers and how they are used

in a daisy-chain Echelon Network can be found in the

Router and Repeater Installation Guide (P/N 026-1605).

8.4 Device Termination

In a daisy-chain configuration, both ends of the net-

work segment must be terminated. Terminate the E2 by setting jumper JP7 to the UP position, as shown in Figure 8-3. Other devices on the Echelon Network are terminated either by jumpers on the control board or by connecting a 102-ohm “terminator block” at the end of the network segment (see Section 8.4.1, Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain). Refer to the installation guide references at the end of this section for specific device termination instructions.

All other E2s and Echelon devices that aren’t at the end of a daisy-chained network segment must be unterminated.

If a router or repeater is being used in a network, termination becomes more complicated, because routers and repeaters join multiple daisy-chain segments together. Refer to the Router and Repeater Installation Guide (P/N 026-1605), for specific termination instructions.

Figure 8-2 - Echelon Wiring, pt. 2

8.3.1 Maximum Number of Echelon Devices

total Echelon devices (also called "nodes"). If there are 64 or more Echelon devices at your site, an Echelon-compatible router (P/N 572-4200) will be required. A router placed on the Echelon Network allows you to add another 63-node daisy-chain network. For larger installations,

8-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

A daisy-chained segment may contain no more than 63

Figure 8-3 - E2 T e rmination - Daisy Chain

8.4.1 Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain

Some Echelon Network devices, notably TD3s, have no on-board means of terminating. For some other devices, it is inconvenient to use the jumpers supplied for termination (the CC-100/CS-100 case controllers, for example, require the enclosure to be removed to set the jumper).

To remedy these problems, Retail Solutions supplies termination blocks that can be wired to the end of an Echelon cable segment. This termination block uses the same three-pin connector as all other Echelon devices. Wire the two signal wires to the outside terminals, and connect the shield to the middle terminal (see Figure 8-4).

a maximum of 63 more nodes.

Repeaters boost signal strength and are only used in

instances where a segment of 63 nodes or less uses more than 4592 feet of Echelon cable.

Refer to the Router and Repeater Installation Guide (P/N 026-1605), for information about router and repeater placement.

8.6 Installing Echelon Devices

The E2 control system has several types of peripheral control boards that communicate using the Echelon Network: the 16AIe analog input board, the 8ROe relay output board, the CC-100/CS-100 series of case control and case circuit control boards, and the ESR8 board.

NOTE: The recommended termination procedure for all Echelon devices is the termination block.

Figure 8-4

- Placement and Wiring of the Termination Block

8.5 Wire Restrictions

8.6.1 Powering Echelon Devices

CAUTION: Do not power Echelon devices with the same 56VA and 80VA transformers

used to power the I/O Network. Echelon devices require Class 2 power to operate, which is not supplied by the I/O board transformers.

All Echelon devices require 24VAC Class 2 power. Retail Solutions specs several sizes of transformers to accommodate the full range of Retail Solutions’ Echeloncompatible products. Table 8-3 lists each transformer’s part number and rating.

Xformer P/N VA Rating Input Voltage

640-0039 10 VA 110 VAC

640-0041 50 VA 110 VAC

640-0042 50 VA 220 V AC

640-0050 75 VA 110 VAC

640-0045 75 VA 220 V AC

Maximum Total Segment Length

The total amount of wire used to connect all E2s and associated controllers in a single segment (not including devices on the other side of routers) cannot be longer than 4592 feet (1400 meters). If the total length of cable used is longer than 4592 feet, a repeater or router will be required.

Routers act as communication gateways that reduce the amount of network traffic. They are used when networks exceed their 63-node limit. Adding a router allows you to add another daisy-chain segment of 4592 feet with

Wire Restrictions Echelon Network and Hardware Setup • 8-3

Table 8-3

devices:

- Class 2 Transformers for Echelon Devices

To select a power transformer for one or more Echelon

1. Determine what the total VA is for the boards and controllers that will be powered by the transformer (see Tab le 8-4 ).

Example: Two TD3 boards (4 VA each), and one E2 (40 VA) board are to be powered by one transformer. The total VA is:

2. Use a transformer that has a power rating

2 4VA 1 40VA + 48VA=

equal to or higher than the total calculated VA (see Table 8-3).

Example: Boards totaling 48VA can be connected to

either a 50VA or 75VA transformer.

Unit amps VA VAC Center

tapped?

E2 1.66 40 24 No

ESR8 2.4 75 24 No

TD3 0.11 4 24 No

CC-100/

CS-100

Table 8-4

Refer to the installation guides on the next few pages for instructions on how to install these boards on the Echelon Network.

Power supplied by Power Module

- Device Power Requirements

8.7 LEDs

The Echelon Board LEDs can be used to determine the status of normal operating parameters for the board.

Echelon Board Status

Red (D1) (Reset) ON: The Echelon port is being

held in reset or if momentary it means the board has gone through reset

Red (Service) During normal operation this

LED should be off. If the Service Pin is pressed, this LED will come on.

If the LED is blinking, the node does not have its Subnet/ Node address set. (E2 should set this during the first power up sequence where the user will be asked in which Subnet to put the controller (E2 will always be Node = 1 on the network).

If the LED is blinking, then try resetting the E2. If this does not correct the problem, replace the Echelon board.

ON (no blinking): Replace the Echelon board. The Neuron processor has lost its application program.

Table 8-5

- Echelon LED Status

8.8 Open Echelon Device Connectivity

Open-Echelon E2s must be ordered pre-configured from Retail Solutions. Open-Echelon licenses must be purchased and enabled on units, and are not transferrable to other units without assistance from Retail Solutions. Call 770-425-2724 for technical assistance or your sales representative. Your sales representative will know which devices your unit will connect to.

8.8.1 Configuring Echelon Devices

Login to the controller and enter the desired number of Echelon devices to be added in the Connected I/O screen. From the Main Menu:

1. Select

2. Select

 (System Configuration)

 (Network Setup)

8-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

3. Select  (Connected I/O Boards and Control-

lers)

Enter the number of Echelon devices you wish to add

on the Connected I/O screen:

Figure 8-6 - Network Summary Screen (RX Unit Shown)

Highlight the LonMark device on the screen you wish

to commission and follow the steps in Section 10.14.2,

Commissioning a Device to commission the device.

Figure 8-5

and above)

Party Tab section of the Connected I/O screen and enter the number of Echelon devices to be added.

is done at the Controller Setup screen. If still on the Connected I/O screen, hit the back button to go back to the

Network setup menu and select from the Main Menu:

screen:

- Connected I/O Screen (E2 firmware versions 2.81

Navigate to the Open Echelon field under the Third

Next, commission the Echelon device. Commissioning

 (Controller Setup). Or ,

1. Select

2. Select

3. Select

Commission the device on the Network Summary

 (System Configuration)

 (Network Setup)

 (Network Summary)

8.8.1.1 Troubleshooting

After commissioning has been completed, check to

make sure the device has been added successfully. From the Main Menu, select

open the Configured Applications list. If the device you have commissioned does not appear in this list, the Description File has failed to upload correctly onto the E2. An alarm of No Description File will be generated and can be found in the Alarm Advisory Log. Call Retail Solutions at 770-425-2724 to contact your sales representative or technical assistance to obtain the Description File.

 (Configured Applications) to

Open Echelon Device Connectivity Echelon Network and Hardware Setup • 8-5

8-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

3. Wire each Emerson Flow Controls ESR12 or ESR20

valve to one of the four-pin connectors on the ESR8. (Refer to

the Emerson Flow Controls Valve Field Wiring Guide.) Use Belden #9418 18AWG or equivalent.

4. Connect the ESR8 to a Class 2, 75 VA 24VAC transformer.

1. Connect the ESR8 to the Echelon Network.

2. Set the termination jumper on the ESR8. For daisy chain configurations, the device will need to be terminated only if at either end of a daisy chain.

5. Use the Service Button to commission the ESR8. Refer to section 8.14.4 in this manual for more information on

commissioning a device. Note that dip switches (S2 & S3) are not

implemented.

To other Einsteins/E2s, or Echelon devices

Level IV, 22 AWG, Shielded

Max Daisy Chain Length:

Feet: 4592 Meters: 1400

P/N 135-2300 Non-Plenum P/N 135-2301 Plenum

(1 Pair, 1000 Feet)

ECHELON CABLE TYPE

Pin#

Color

Phase

1 2 3 4

Red Blue Black White

A1 A2 B1 B2

Emerson Flow Controls Valve Field Wiring Guide

NOTE: Leave jumper hanging on

one pin when unterminating an

ESR8 so the jumper will be available for future use. For an alternative termination method, refer to section 8.4.1. of this manual.

Emerson Flow Controls

ESR12 or ESR20

Valve #4

Pin 1

(Refer to the Emerson

Flow Controls Valve Field Wiring Guide)

NOTE:

For Sporlan CDS

and SEI valves,

use GREEN wire where BLUE wire

is connected in

the diagram.

Use cable harness supplied with valve OR

use 18AWG wire (no longer than 75 ft.) OR 14AWG wire (no longer than 200 ft.)

Open Echelon Device Connectivity Echelon Network and Hardware Setup • 8-7

8-8 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

9 Input and Output Setup

9.1 The 16AI, 8IO, and MultiFlex Inputs

9.1.1 Connecting Sensors to Input Boards

There are five network boards that may accept inputs: on the I/O Network, the MultiFlex, 16AI, ARTC, and the 8IO Combination Input/Output Board. Wiring an input to these boards requires three steps:

1. Connect the sensor’s signal wires to the two terminals of an input point.

2. Set the input type dip switch that corresponds to the point being connected.

3. If necessary, connect the power lead of the sensor to one of the 5V or 12V power terminals.

9.1.1.1 Wiring

MultiFlex Boards

An input point connector on a MultiFlex, 16AI, and

16AIe board consists of two terminals, as shown in Figure 9-1. One of these terminals, labeled “SIG”, reads the signal from the sensor, while the other, labeled “0v” is where sensor’s ground and/or cable shield wire is connected.

Figure 9-1

16AI Boards

the first terminal of point 1 and ending with the last terminal of point 16. The even-numbered terminals of a 16AI are always where the signal voltages are connected. The sensor grounds and cable shields are connected to the oddnumbered terminals.

8IO and ARTC Boards

labeled “-” or “+”. The ground wire is always connected to the “-” terminal, and the signal wire is connected to the

- Input Board Points

On a 16AI, terminals are numbered 1-32, starting with

On an 8IO board, the two terminals of every point are

“+” terminal.

On the ARTC board, the input and output points are

predefined and are labeled accordingly.

9.1.1.2 Sensor Wiring Types

Specific wiring types are required for each type of sen-

sor used with E2.

All Analog Temperature Sensors and Air Flow Sensors

Temperature and air flow sensors are to be wired with shielded, 2 conductor, at least 22 GA wire (Belden # 8761 or equivalent).

All Pressure Transducers, Humidity Sensors, and Refrigeration Transducers

Pressure and refrigeration transducers and humidity sensors are to be wired with shielded, 3 conductor, at least 22 GA wire (Belden #8771 or equivalent).

Dewpoint and Light Level Sensors

These sensors are to be wired with shielded, 4 conductor at least 22 GA wire (Belden # 8729 or equivalent).

9.1.1.3 Input Type Dip Switches

An input type dip switch must be set for each input point. Input type dip switches are located in the switch banks labeled S1 and S2 on the MultiFlex, 16AI, and switch bank S4 on the 8IO.

The input type dip switch tells the input board whether or not the sensor connected to the point requires a DC supply voltage in order to operate. If the sensor requires DC voltage, the dip switch should be set to the DOWN position. If the sensor does not require power, or if it uses AC power, the dip switch should be set to the UP position. Dip switches for unused points should be set to the UP position.

The dip switch positions for each specific sensor type is shown in Figure 9-2.

The 16AI, 8IO, and MultiFlex Inputs Input and Output Setup • 9-1

9.1.2 Power Connection

26501070

2233445566778

INPUTS 9-16

INPUTS 1-8

Set DOWN for sensors requiring voltage

Set UP for sensors not requiring voltage

If power is needed to operate the sensor, several termi-

nals exist on the 16AI, Multiflex boards, 8IO, that may be used to supply DC power (see Figure 9-3 for 16AI and MultiFlex power connections).

Figure 9-2

- Input T ype Dip Switches for MultiFlex 16 and 16AI

Boards

Figure 9-3 - Input Board Power Sources

Input boards may supply 12VDC or 5VDC. To connect to one of the DC power sources, simply connect the sensor’s power wire to one of the terminals.

+12VDC terminal is 100 milliamps. The maximum current that can be drawn from all three +5VDC terminals COMBINED is 50 milliamps.

Specific wiring instructions for each type of sensor are given in Table 9-1 on page 9-3.

9-2 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

The maximum current that may be drawn from the

NOTE: For 24VAC sensors, a separate transformer must be used unless specified otherwise in Table 9-1 on page 9-3.

P/N Sensor

various Temp Sensors

Input Type

Dip Switch

and Probes

various Digital Sensors

(Klixons, Sail Switches, etc.)

800-2100 800-2200 800-2500

Pressure Transducers (CPC) 100, 200, 500 lb. ratings

(0.5-4.5VDC output, 5VDC input voltage)

Wiring

1. Connect one lead to the odd numbered terminal and the other lead to the even numbered terminal (polarity insensitive).

1. Connect RED power wire to +5VDC supply on input board.

2. Connect WHITE signal wire to even numbered terminal.

3. Connect BLACK ground wire to odd numbered terminal.

4. Connect the bare SHIELD wire to odd numbered terminal.

203-5750 Relative Humid-

ity Sensor

Table 9-1 - Sensor Wiring

Down

1. Wire the “P” sensor terminal to 12VDC supply on board.

2. Wire the “GND” sensor terminal to odd numbered terminal.

3. Wire the “OUT” sensor terminal to even numbered terminal.

4. Jumper sensor terminal “N” to sensor terminal “GND”.

The 16AI, 8IO, and MultiFlex Inputs Input and Output Setup • 9-3

P/N Sensor

Input Type

Dip Switch

Wiring

203-5751

Wall-mounted relative humidity (RH) sensor

206-0002 Light Level

Down

3. Use Belden #8771 shielded three-conductor cable or equivalent .

4. Connect the RED, BLACK, and WHITE wires to the screw terminals the sensor’s connector as shown in Figure 2. Clip the SHIELD wire.

5. Connect the SHIELD and BLACK wires to the 0V terminal of the input board. Connect the WHITE wire to the SIG terminal of the input board.

6. Connect the RED wire to the +12V power terminal on the input board.

7. Locate the input dip switch for the sensor point, and set to the OFF position (LEFT for MultiFlex, DOWN for 16AI). Refer to the input board’s user manual for locations of the input dip switches.

1. Wire GREEN ground wire

to odd numbered terminal.

2. Wire YELLOW and RED

signal wires to even numbered terminal.

3. Wire the POWER wir e to a

+12VDC source on input board.

207-0100 Analog Liquid

Level

Table 9-1

- Sensor Wiring

Down

1. Connect RED

power wire to +12VDC source on input board.

2. Connect BLACK

ground wire to odd numbered terminal.

3. Connect GREEN

signal wire to even numbered terminal.

9-4 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

P/N Sensor

Input Type

Dip Switch

Wiring

207-1000 Refrigerant

Level Transducer (Hansen Probe)

203-1902 Dewpoint Probe

Down

1. Wire BLACK ground

wire from “GND” sensor terminal to odd numbered board terminal.

2. Wire GREEN signal

wire from “SIGNAL” sensor terminal to even numbered board terminal.

3. Wire RED power wire

from “POWER” sensor terminal to +12VDC terminal on board.

1. Connect the WHITE

and GREEN wires to AC1 and AC2 power terminals.

2. Connect BLACK

ground wire to odd numbered board terminal.

3. Connect RED signal

wire to even numbered board terminal.

Table 9-1

- Sensor Wiring

The 16AI, 8IO, and MultiFlex Inputs Input and Output Setup • 9-5

P/N Sensor

Input Type

Dip Switch

Wiring

550-2500 550-2550

Table 9-1

KW Transducer

- Sensor Wiring

Down for 420mA, Up for Pulse

4-20 mA output to input board

1. Wire positive transducer terminal

to positive 24VDC supply.

2. Wire negative transducer termi-

nal to odd numbered input terminal.

3. Wire negative 24VDC supply to

even numbered input terminal.

4. Place 250 resistor across odd

and even numbered input terminals.

Pulse Accumulator output to input board

1. If the input board is an 8IO or a 16AI version

E.02 or greater, connect the two KWh terminals to the input point (polarity insensitive)

2. If the input board is a 16AI version less than

E.02, connect the KWh terminals to board point

1. Set input switch #1 DOWN, and set input switch #8 UP.

3. If the input board is a 16AIe, connect the two

KWh terminals to input # 1, 2, 3, or 4 ONLY.

9.1.3 Input Setup in E2

At this point in the setup process, you should have all sensors, transducers, and other input devices wired to points on MultiFlexes, 16AIs, and all output devices connected to 8ROs, 8DOs, or 4AOs outputs. Once the physical wiring is complete, you will need to tell E2 the types of sensors or devices that are connected to each I/O point. This is achieved in the Input and Output Definitions screens.

9.1.3.1 Configuring a Point from the Input Definitions/Status Screen

T o configure a point, go to the Input Definitions/Status screen:

1. Press

2. Press

3. Press

The Input Status screen opens:

 to open the Main Menu

 (System Configuration)  (Input Definitions)

Figure 9-4 - Input Status Screen

Use the up and down arrow keys to move the cursor to

the point you wish to set up, and press  (SETUP).

A pop-up menu such as the one shown in Figure 9-5

will prompt you to specify the point as analog or digital. Press

 if the input is analog, press  if the input is dig-

9-6 • E2 RX/BX/CX I&O Manual 026-1610 Rev 13 14-SEP-2011

Emerson E2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1Introduction

1.1 The E2 Refrigeration Controller

1.3 The E2 Convenience Store Controller

1.4 Networking Overview

1.4.1 E2 I/O Network

1.4.3 Interconnection With Other E2s

1.6 On-Line Help System Overview

1.7 Software Licensing

2 Hardware Overview

2.1 E2 Hardware

2.1.1 E2 Main Processor Board (CPU)

2.1.2 E2 Processor Interface Board (PIB)

2.1.3 E2 Keypad

2.1.4 LEDs

2.2 I/O Network Boards and Peripherals

2.2.1 The Gateway Board

2.2.2 MultiFlex Boards

2.2.2.1 MultiFlex 16 Input Board

2.2.2.2 MultiFlex Combination Input/ Output Boards

2.2.2.3 MultiFlex CUB

2.2.2.4 MultiFlex RTU (BX and CX Only)

2.2.2.5 MultiFlex Rooftop Control Board (RCB) (BX and CX Only)

2.2.2.6 MultiFlex PAK Board

2.2.3 The MultiFlex ESR Board

2.2.4 Hand-held Terminal (P/N 814-3110)

2.2.5 The 8RO and 8ROSMT Relay Boards

2.2.6 4AO Analog Output Board

2.2.7 8DO Digital Output Board and PMAC II Anti-Sweat Controller

2.3 Echelon Network Boards and Peripherals

2.3.1 The 16AIe (Discontinued)

2.3.3 EC-2s

2.3.2 The 8ROe (Discontinued)

2.3.4 CC-100 Case Controllers and CS-100 Case Circuit Controllers

2.3.5 The ESR8 (Discontinued)

2.3.7 Facility Status Display (FSD)

2.3.6 TD3 Temperature Display

3 Mounting

3.1 Mounting the E2

3.1.1 Standard Mount

3.1.2 Recessed Mount

3.1.3 Retrofit Mounting

3.1.4 Blank Face

3.2 Mounting I/O Boards

3.2.1 Single/Double Enclosures

3.3 Echelon Devices

3.3.1 16AIe and 8ROe

3.3.3 ESR8 (Discontinued)

3.3.5 TD3

3.3.4 MultiFlex ESR

Modem/Communication Expansion Card Mounting (New Processor Board) Mounting • 3-5

3.4.1 Mounting PC-104 Cards in E2 (Previous Generation Processor Board)

3.4.1.1 The Internal Modem

3.4.2.1 Mounting Repeaters Overview

3.4.2.2 Mounting the Two-Channel Repeater

3.4.2.3 Mounting the Four-Channel Repeater

3.5.1 Pressure Transducers

3.5.1.1 Mounting

3.5.2 Inside Temperature Sensor

3.5.2.1 Location

Sensors and Transducers Mounting • 3-7

3.5.2.2 Mounting

3.5.4 Insertion Temperature Probe

3.5.4.1 Location

3.5.3.1 Location

3.5.3.2 Mounting

3.5.4.2 Mounting

3.5.6.1 Location

3.5.6.2 Mounting Bullet and Pipe Mount Sensors

3.5.7 Product Temperature Probes

3.5.8 Humidity Sensors and Humidistats

3.5.8.1 Indoor RH Sensor

3.5.8.3 Duct-mounted Insertion RH Probe

3.5.8.2 Outdoor RH Sensors

The outdoor RH sensor (P/N 203-5761)

3.5.9 Dewpoint Probe