Emerson N1652, E171230 User Manual

Unidrive SP
230V / 460V Servo Drive Systems
Unidrive SP – Advanced Solutions Platform for Servo Motor Control
N1652
Control Techniques’ Unidrive SP delivers dynamic performance to operate a wide array of servo motor types and power ratings. Snap-in SM option modules allow the addition of programming platforms, distributed or centralized control
architecture, I/O, communications and feedback to tailor the solution to specic application needs.
Optional keypad, available as high­brightness LED or multi-language LCD with plain text
Modbus communications port for PC programming and device interfacing
Drive identication
marker rail
SmartCard for parameter, PLC program storage
Terminal cover for DC bus, low voltage power supply and on board
EMC lter
Internal EMC lter with
easy disconnect
Power On / Drive Status LED
Aluminium heatsink: drive can be mounted on
a at surface, or through
panel mounted so that the heat is dissipated outside the enclosure*
3 universal SM option module slots for communications, I/O, additional feedback devices and automation/motion controllers*
Universal encoder port supporting Incremental, SinCos, SSI, EnDAT and HIPERFACE encoder types
* Features and their locations vary on some drive sizes
E171230
2
Plug-in connections with removable terminals*
Certificate No. EMS 54446
ISO 14001
003
Certificate No. Q 05176
ISO 9001
QUALITY
MANAGEMENT
003
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Relay connections
Power connections with removable terminals*
One Drive, Any Power, Any Motor
The Unidrive SP is a universal AC and Servo drive with
ratings from 0.5 to 2,900hp. This eld-proven drive
features dynamic servo performance with a wide array of power, motor types and snap-in SM option modules including programming/automation platforms, distributed or centralized control, I/O, communications and feedback to tailor the solution to your exact needs. (For full details on the wide range of available option modules, please see the Control Techniques SM Option Modules brochure.)
Panel Mount – Standard Drives
0.5 - 200hp (0.37kW to 132kW)
Unidrive SP Panel Mount drives are standard AC input, AC output sizes for installation within a control panel. Optional conduit boxes are available for wall mounting.
Performance Advantage
Servo Motor Control
Closed-loop servo motor control and power regeneration control features in one drive
Dual Duty Ratings — Normal and Heavy
Provides cost-effective sizing choices for all applications
24Vdc Auxiliary Power Supply Input
Maintains control, network communications and position loop on input AC power loss, minimizing system recovery time
Comprehensive Auto-Tune
Inertia monitoring and static auto-tune reduce startup time
Universal Feedback Interface
Supports 14 different types of feedback devices, including several absolute encoders; multiple encoders can be connected to a single drive with SM option modules
Ratings
Input
Voltage
200-240V, 1Ø
200-240V, 3Ø
380-480V, 3Ø
500-575V, 3Ø
500-690V, 3Ø
Normal Duty Heavy Duty
50
0.5 325
20
2 175 200
100 125 150
60
Horsepower Range
High-Resolution Analog Input
16-bit, 250µsec interface for high-performance applications; two additional 10-bit analog inputs for lower level controls
Extensive Fieldbus Connectivity
ModbusRTU (Standard), Probus-DP (V1), Ethernet, DeviceNet, CAN, CANOpen, EtherCAT, SERCOS, Interbus-S and CTNet/CTSync optional via zero-space option modules; up to four eldbus
devices can connect to a single drive, eliminating the need for expensive gateways
Universal SM Option Module Slots
Unidrive SP size 0 has two slots; Unidrive SP sizes 1 and up have three option module slots; SM-Fieldbus, I/O and Application
modules t in any of the open module slots
Safe Torque Off Function
Conforms to IEC61800-5-1, SIL 3 and EN954-1 Category 3 for
machine safety and system cost reduction
SmartCard for Simple Set-up and Cloning
Easy-to-use card stores drive conguration for simple startup and
parameter cloning — supplied free with every Unidrive SP
Keypad Options
Choose no keypad, LED keypad or LCD keypad based on the system design and operating environment
Drive-Mounted Brake Resistors
Unidrive SP sizes 0, 1 and 2 feature a drive-mounted brake resistor option to reduce panel space requirements
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3
Automation Solutions
Unidrive SP programmable drives offer more compact, higher-performance and lower-cost solutions in machinery automation applications. Over the past 20 years, Control Techniques has pioneered the embedding of programmable automation, motion control and communications features within its drive products.
Featured SM Option Modules
To provide the best possible dynamic motor performance, the following Control Techniques SM option modules contain a high-performance microprocessor that allows the base drive to be dedicated to shaft control as well as machine control.
SM-EZMotion
The SM-EZMotion option module and Control Techniques’ FREE PowerTools Pro software provide a user-friendly environment for
“out-of-the-box” conguration and motion
programming. The EZMotion approach is ideal for rapid development of motion application solutions. The module has four digital inputs and two digital outputs for high-speed I/O operations.
SM-Applications Plus
SM-Applications Plus offers all of the features of the SM-Applications Lite V2 module plus
Control Techniques’ CTNet network tool (see
below), RS485 serial port and high-speed I/O. The SM-Applications Plus option module is programmed using SyPTPro (System Programming Tool).
Drive-to-drive communications: SM-Applications Plus
option modules include a high-speed, drive-to-drive
network called CTNet. This network is optimized for intelligent drive systems offering exible peer-to-peer communications. CTNet has the capability to connect to
remote I/O, operator panels, Mentor MP DC drives and PCs providing the ability to perform true parallel multi-tasking.
Control Techniques’ CTSync is also standard on the
SM-Applications Plus module, providing the drive clock synchronization with <4µsec jitter.
Inputs/Outputs: This module has two digital inputs and
two digital outputs for high-speed I/O operations such as
position capture and actuator ring.
SM-Applications Lite V2
The SM-Applications Lite V2 option module provides programmable control for standalone drive applications or when the drive is connected
to a centralized controller via I/O or eldbus. SM-
Applications Lite V2 may be programmed using Ladder Logic with SyPTLite or can use the full automation and motion control capabilities contained within SyPTPro, IEC 61131-3 software (see page 8 for more information).
Real-time control: The SM-Applications Lite V2 module provides real-time access to all of the drive’s parameters plus access to data from I/O and other drives. The module uses a high-speed multi-tasking operating system with task update times as low as 250µs. Tasks are synchronized to the drive’s own control loops to give you the best possible performance for drive control and motion.
SM-Register
The SM-Register option module is designed to
provide a exible, high-performance solution
for programmable motion requiring high-speed registration features – ideal for applications such
as printing, packaging and cutting machinery.
Features include:
Motion programming using PLCopen or Control
Techniques’ Advanced Position Controller (APC)
Two fully independent registrations capture channels
Storage for 256 events per channel, microseconds apart
Pattern recognition
Speed capacity in excess of 3000ft/min
Ability to lter unwanted marks (i.e. splashes, dirt, text, etc.)
• Minimum and/or maximum pulse width
• Distance from previous edge
Compensation for registration sensor throughput delay
CTNet and CTSync functionality
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“Made-to-Order” Drive Configurations
Feature-rich Unidrive SP drives are optimized for servo applications requiring high peak torque, dynamic response, ease of use and
versatile integration features. Several core congurations are listed below to which feedback, communications or I/O option modules can be added for custom solutions. All in all, there are over 10,000 possible Unidrive SP congurations allowing you to match your specic application and development requirements. The following combination examples also offer the option of adding two
additional option modules.
Unidrive SP “Base.” With up to 14 different motor feedback options, the base Unidrive SP can be easily controlled with single- and multi-axis controllers, PLC’s and host controllers for medium- to high-power applications. The analog torque or velocity modes can be used with classic position controllers using analog outputs and encoder inputs. The drive can be controlled over a SERCOS or EtherCAT network with the addition of an SM-SERCOS or SM-EtherCAT option module.
Drive set-up parameters can be easily stored on a credit card -sized SmartCard. Simple sequencing logic can be
accomplished using the onboard Ladder editor. Conguration
and diagnostics is done using the FREE CTSoft software tool.
Unidrive SP “EZ” (Base drive + SM-EZMotion module).
With out-of-the-box motion control in less than ve minutes,
the Unidrive SP is the ultimate servo drive in terms of ease of use and motion performance. Utilizing a familiar Windows® interface, machine builders can use PowerTools Pro software to quickly set up and program the Unidrive SP “EZ” to perform
almost any motion prole. Applications requiring camming,
indexing, electronic gearing, velocity and torque modes
can be accomplished through simple drag-and-drop, ll-
in-the-blank set-up. Real-time programs with “Basic-like” command structured text can be used to program the machine sequencing. The programming interface guides the user
through the drive, I/O and motion congurations. The drive
offers a standalone solution for many common indexing and synchronized motion applications.
Product Styles
Unidrive SP Configuration
Control Hierarchy
Centralized Control System Decentralized Control System Hybrid Standalone Applications
Motion Control Functionality
Velocity, Torque Mode Position-Indexing Synchronization, Electronic Gearing CAMS
Programming Environment
Drag-and-Drop, Fill-in-the-Blank Text Programming PLC Open IEC 61131 Programming
FREE Application Software
PowerTools Pro SyPTPro SyPTLite CTSoft CTScope CTOPCServer
“Base” “EZ” “Plus”
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Unidrive SP “Apps” (Base drive + SM-Applications Plus module). This full-functionality machine control set-up is optimized for high-performance machine cells requiring drive-to-drive networking and precision motion control synchronization. SyPT Pro is an IEC61131-3 compliant software development environment used to provide effective machine control, motion and network communications. Ethernet and I/O connectivity enable interfacing with other automation components and intellectual property protection ensures your valuable knowledge remains secure.
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Motion Made Easy™ Solutions
“Motion Made Easy
Each step is congured using
simple check boxes, drop-down selections and drag-and-drop functionality. A straightforward programming language allows users to develop more complex applications and advanced sequencing by simply dragging functions onto the work area and dropping them in place.
PowerTools Pro Software for Unidrive SP EZMotion
PowerTools Pro software provides advanced motion control programming for Control Techniques drives with internal motion controller. This FREE software enables users to fully realize the power of our EZMotion motion controller. A familiar Microsoft® Windows® interface provides operators and machine builders with the tools needed to access everything they need for complete servo control — PLS, Queueing, High-Speed Capture, Electronic Gearing, Event Assignments and more.
Developing motion applications with PowerTools Pro is a simple “ve-step, top­down” process. The ve steps are displayed in a familiar “explorer” bar (insert, left)
for easier navigation:
Hardware
conguration
Assignments – Use “virtual wiring” to create programs right out of the box without writing a single line of code. For example, the assignment screen (below) allows you to drag-and-drop the desired machine function onto the digital inputs and outputs.
Drive setup
I/O setup
Motion
Programs
Indexes – Indexes are
easily set up by lling in the
screen’s blanks to create an
index prole. Select from
Incremental, Absolute, Registration or Rotary Plus and Minus types. “Position Trac ker™” synchronization is easily achieved using menu selections. Choose the time base of the index by selecting either real-time or synchronization with a master.
Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and other countries.
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Software Matched to Your Application Requirements
PowerTools Pro continued
Camming – Cams make set-up and programming of complex motion proles easy.
The use of real-time programs provides smooth transitions when switching between
cam proles on the y. Cam data is easily imported within PowerTools Pro and the cam
graphing tool features multiple interpolation types.
Network – Regardless of the eldbus
being used, setting up network com­munications is quick and easy. Fill-in­the-blank, drag-and-drop procedures are used to set up communication. PowerTools Pro’s diagnostics allow you to monitor the data being sent and received.
Sophisticated motion routines such as camming, gearing or
multiple prole
summation are easily implemented with PowerTools Pro and Unidrive SP.
Typical Applications
Commander SK
Sensor
AC Motor
NT Motor
Master Axis
Encoder
Random Infeed – Smartbelt High-Speed Labeling
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Unidrive SP
CTVue Operator Interface
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Flexible Automation Software
SyPTPro (Systems Programming Toolkit)
SyPTPro is a full-featured automation development environment that can be used for developing tailored solutions for single- or multiple-drive applications. The programming environment fully supports three IEC 61131 languages: Function Block, Ladder Logic and Structured
Text. Motion control is congured using PLCopen motion
language, supporting multiple axes.
CTNet, a high-speed, deterministic drive-to-drive
network links the drives, SCADA and I/O together to form a networked system, with SyPTPro managing both the application programs and network communications.
Programming Flexibility
SyPTPro can be used with three programming languages — Function Block diagram, Ladder Logic and Drive Programming Language (DPL). The software offers a multi­tasking environment in which tasks are scheduled according to the required speed of execution or triggered by events.
Function Block
Ladder Logic
SyPTPro is the ideal format for sequencing and I/O control familiar to all PLC programmers. Using an SM-Applications Plus module, over 5,000 rungs of logic may be stored and executed. All normal Ladder Logic functions are available plus high-level blocks for communications, word manipulation, math operands and much more.
SyPTPro includes a library of more than 380 Function Blocks for both simple and complex functions. In addition to the
dened Function Blocks, users can create User Dened
Function Blocks (UDFB). This feature allows users to create
special functions. It is also possible to use pre-dened
Function Blocks inside the UDFB. Intellectual property can be protected by creating a UDFB that allows access only to authorized source code users.
Drive Programming Language (DPL)
DPL is a structured text language as easy to use as BASIC,
incorporating many standard constructs such as IF-THEN­ELSE and FOR-NEXT loops. DPL is ideal for initializing, conguration and general programming of Control
Techniques drives. DPL may be mixed throughout the program with the other graphical editors such as Ladder Logic.
PLCopen (Open Motion Programming)
PLCopen-style programming for motion control uses industry-standard Function Blocks for motion control resulting in reduced development time.
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Additional Software
CTOPC Server
OPC is the industry standard for connecting industrial automation components to higher-level information systems such as SCADA, MRP, ERP and others. Control Techniques’ CTOPC server is an OPC-compliant server that allows PCs to communicate with Control Techniques drives via Ethernet,
CTNet, RS485 and USB. The OPC standard allows OPC clients
to browse data from an OPC server thus eliminating the need for gateway data concentrators or proprietary drivers and gateways. CTOPC server “serves” data to the various OPC clients then polls data from all Control Techniques components connected via Modbus RTU, Modbus TCP/IP or
CTNet.
CTSize
CTScope
This Windows®-based software utility is designed to trend/ trace parameter values on Control Techniques drives and op­tion modules. CTScope has the look and feel of a traditional hardware oscilloscope and can plot up to four channels of data simultaneously. All channel data appears in single-scope
view for easy comparison and CTScope les can be saved for
future use.
CTSoft
This easy-to-use servo drive sizing software helps select the optimum system in just six steps:
1. Select one of six pre-congured load types: Leadscrew, Rack and Pinion, Conveyor, Cylinder, Feedroll and User
Dened.
2. Fill in the load details.
3. Enter the load’s motion prole, making use of prole-type
shortcuts or creating multi-segment proles.
4. Select speed reduction from Belt/Pulley, Gear/Gear, Chain/Sprocket, or Gearbox for up to three separate stages of reduction.
5. Select from all products or narrow the search to a specic drive and/or motor.
The optimum motor/drive combination appears in the Results tab.
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Control Techniques’ free drive conguration tool can be used
to commission, optimize and monitor Unidrive SP “Base” drives. CTSoft uses wizards to simplify commissioning, manages data stored on the SmartCard and features robust and graphical tools for monitoring and troubleshooting. The status of the program can be monitored and the speed of the motion reduced for commissioning and testing purposes.
9
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SM-APPS-LITE-V2
SmartCard
SM-APPS-PLUS
for relevence to each module and order codes
Software
SM-REGISTER
See the Software brochure
Applications with PLC or Motion Functionality
Operator Interface Options
HMI Operator Interface
SM-EZMOTION
Tools Pro
External Control
Windows 98,
NT 4.0, 2000,
XP, Vista 32 or
7-compatible PC
USB Port-to-Drive Serial Interface Cable
CT-USB-CABLE
LCD Keypad
LED Keypad
PLC
Multi-Axis Controller
MC464
LED Keypad
Memory device to
store and copy drive
parameters
SMARTCARD
Standard Options
Modbus RTU
CTOPCserver
Communications
SM-CANOPEN SM-DEVICENET
SM-ETHERCAT
See the Options & Accessories
brochure for order codes
SM Option Modules
SM-ETHERNET:SM-CAN
EtherNet/IP, Modbus TCP/IP,
email, web server, simple network time Protocol
Standard
5 Analog input/outputs 7 Digital input/outputs 1 Safe Torque Off
Remote panel or drive-
mount LCD multilingual
text keypad display to IP54
(NEMA 12)
SM-KEYPAD-PLUS
Interconnect Cable
See Options & Accessories brochure for order codes
SM-INTERBUS
SM-PROFIBUS-DP
SM-PROFINET
SM-SERCOS
Options
SM Option Modules Remote I/O
SM-I/O-32 (32 digital I/O) SM-I/O-24V (protected) SM-I/O-LITE SM-I/O-PELV SM-I/O-TIMER (Real-Time Clock) SM-I/O-120V (120Vac I/O) SM-I/O-PLUS
Drive mount LED
display to IP65
(NEMA 12)
Size 1 and up.
SM-KEYPAD
Input / Output
Drive mount LED
CTNet
HEALTHY
BUS ERR
COM RUN
INIT ERR
I/O RUN
I/O ERR
BECKHOFF
BK7200
See the Options & Accessories
brochure for order codes
display to IP65
(NEMA 12)
Size Zero.
KEYPAD-SP0
RTU
TCP/IP
24V
0V
PE PE
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BRO_USPSERVO_1107, Printed: November 11, 2013 10:48 AM
Dynamic Braking Options
Filters
OptionsStandard
Internal Zero-Space Braking Resistor Dynamic Brake Resistors
E-Stop or Cyclic Duty
Internal EMC
Filter
External EMC Filter
See the Options & Accessories
brochure for order codes
Feedback
Sincos Quadrature
Frequency/Direction
Clockwise/Counter Clockwise
Frame sizes 0 to 2.
See the Options & Accessories
brochure for order codes
Standard Options
Installation Accessories
See the Options & Accessories
brochure for order codes
SM Option Modules
SM-UNI-ENCODER* SM-ENCODER-OUT** SM-ENCODER-PLUS**
SM-RESOLVER
* Accepts and replicates incremental and
absolute feedback types. Recommended for Servo and positioning applications
** For use with Induction motors and
incremental feedback devices.
DC Back-up Power Supply
AC Induction Open-loop
Vector Control
24Vdc Control
24VDC
Motor Control Modes
AC Induction Closed-loop
Vector Control
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48-96Vdc Power
Servo Motor
Conduit Boxes
Available on sizes 1 to 6 for
wall-mount applications
See Options & Accessories brochure
for order codes
Linear Motor
Regenerative
Active Front End
10 min
11
Motors to Match Your Application Needs
As
A.
As
A.
The Unidrive SP supports 14 feedback devices as standard
for awless operation with nearly any Servo motor or actuator to t a wide range of motion control needs. Control
Techniques manufactures several matched motor solutions for Unidrive SP Servo drives and supplies a wide range of gear reducers, actuators and other motion products through Control Techniques’ One Source program (see page 16). Control Techniques drive-and-motor combinations provide an optimized system in terms of ratings, performance, cost and
nameplate” data during the manufacturing process. This data can be read by Control Techniques Servo drives and used to automatically optimize the drive settings. This feature simplies commissioning and maintenance, ensures consistent performance and saves time.
ease of use. Some motors tted with high-resolution SinCos or
absolute encoders are pre-loaded with the motor “electronic
Servo Motor
HD Motors NT Motors XV Motors FM Motors MG Motors MH Motors
Product Matrix
Motor Family
Drive Voltage 230/460 230 230 230/460 230
Continuous Stall Torque
Flange IEC IEC, NEMA Metric IEC IEC, NEMA
Frame 55, 67, 89, 115mm 2, 3in
Inertia Low Low (high inertia opt.) Low, Medium Med. (high inertia opt.) Medium
Peak Torque
Base Speeds Up to 6000rpm Up to 5000rpm Up to 5000rpm Up to 6000rpm Up to 5000rpm
Brake Options YES
Connector Options
Feedback Options
Ingress Protection IP65 IP65, IP67, IP68 IP55, IP65 IP65 IP65
Approvals CE, RoHS CE, UL (RoHS opt.) CE, UL, RoHS CE, UL, RoHS CE, UL
Up to 166lb-in
(18.8Nm)
Up to 499lb-in
(56.4Nm)
Circular-style frame
mounted 90° and
rotatable
Incremental encod-
ers, optical SinCos
single & multi-turn,
inductive SinCos
single- & multi-turn
resolver, Hiperface
(SICK) and EnDAT
Up to 56lb-in
(6.3Nm)
Up to 144lb-in
(16.3Nm)
MS- or circular-style
frame mounted, MS
style on 40in lead,
ying leads, drive
connector terminated
leads (20ft max.)
Incremental
2048 line count,
inductive absolute,
resolver
Up to 101lb-in
(11.4Nm)
40, 60, 80,
130mm
Up to 301lb-in
(34Nm)
AMP Mat-n-Loc on 1ft. lead (40-
80mm); MS-style
frame mounted
(130mm)
Incremental
2048 line count
Up to 1204lb-in
(136Nm)
55, 75, 95, 115, 142,
190, 250mm
Up to 3611lb-in
(408Nm)
Circular-style frame
mounted 90° and
rotatable; optional 90°
xed, vertical or mixed
Incremental encoders, optical SinCos single &
multi-turn, induc­tive SinCos single- & multi-turn, resolver,
Hiperface (SICK) and
EnDAT
Up to 162lb-in
(18.3Nm)
2, 3, 4in 3, 4, 6, 8in
Up to 3611
lb-in (54.9Nm)
MS-style frame mounted
Incremental 2048 line count
460
Up to 748lb-in
(84.9Nm)
Up to 1500lb-in
(182Nm)
Up to 4000rpm
sembled in the U.S.
12
sembled in the U.S.
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Selecting the Right Motor for the Right Drive
6
2020
56
59
7.5
7.5
22.5
Control Techniques drive-and-motor combinations provide an optimized system in terms of ratings, performance, cost and ease of use. Use Control Techniques’ FREE CTSelect software to select system components or manually select the system using the following steps.
1. Determine the application’s continuous and peak torque
requirements at various motor shaft speeds, then refer to motor data tables and the visual-reference overview on the facing page to help determine which motor family will be most appropriate for the application.
2. Once the motor family is selected, refer to the Control
Techniques Servo Motors brochure to select a specic motor that delivers the required torque and speed. Make note of the continuous and peak current (Amps) requirements of the selected motor.
3. Check the ratings tables on page 19 of this brochure to
select the drive model that delivers adequate continuous and peak current for the selected motor.
4. Go to the Control Techniques Servo Motors brochure to
select motor power and feedback cables for the selected drive/motor combination.
Check that the rotor inertia of the selected motor has a
ratio of <10 when calculated with the load inertia using the following equation:
Load inertia / rotor inertia
Note: A gear reducer will reduce the load inertia based on
the following equation:
Reflected load inertia = load inertia / (gear ratio)
2
When specifying a motor system, be sure to consider such factors as user-interface (HMI) options, braking resistors and other options and accessories that will enhance the system’s performance and value (see Options & Accessories brochure for information and order codes).
Electronic Nameplates
Some motors tted with high-resolution SinCos or absolute
encoders are pre-loaded with the motor “electronic nameplate” data during the manufacturing process. This data can be read by Control Techniques’ Servo drives and used to automatically optimize the drive settings. This
feature simplies commissioning and maintenance, ensures
consistent performance and saves time.
Example (using Control Techniques’ NT Motor family and Unidrive SP Servo drive family):
Step 1: The application requires 10 lb-in continuous torque.
The input voltage available is 230Vac.
Frame
Size
NT-207
NT-212
NT-320
110 100
NT Torque Range
7.5 18
12.5 37.5
20 56
Continuous Stall (lb-in) Peak (lb-in)
Step 2: The Control Techniques Servo Motors brochure lists
the NT-212 motor with 2.7A continuous torque and 6A peak.
NT Motor Specifications
Rated
Motor Model
NT-207 7.5 (.85) 1.7 3.6 11.1 39.1 5000 0.000094 (.106) 35 5.12 (.58) 3 (1.36)
NT-212 12.5 (1.4) 2.7 6 4.56 18.9 5000 0.000164 (.000018) 35 5.12 (.58) 4 (1.82)
NT-320 20 (2.2) 5.4 16.2 1.5 16.0 4000 0.000328 (.37) 29 3.50 (.40) 6 (2.72) NT-320
medium inertia
NT-320 32 (3.6) 6.25 18.38 1.2 15.0 4000 0.000438 (.494) 36 4.73 (.53) 7.3 (3.31)
For complete information on Control Techniques’ Servo motor offering, refer to brochure number BRO-SRVOMTRS-1107.
Torque
lb-in (Nm)
18.0 (2.0) 5.4 16.2 1.5 16.0 4000 0.000558 (.63) 29 3.50 (.40) 6.9 (3.13)
Cont.
Stall
Current
Arms
Peak
Current
Arms
Motor
Resistance
Ohms
Motor
Inductance
mH
Step 3: Select the Unidrive SP drive with adequate current rating.
200-240Vac
+/- 10% 3Ø
(kW@220V,
hp@230V)
Frame Size
Order Code
SP0201 2.2 0.5 0.37 2.2 0.5 0.37
SP0202 3.1 0.75 0.55 3.1 0.75 0.55
0
SP0203 4 1 0.75 4 1 0.75
SP0204 5.7 1.5 1.1 5.7 1.5 1.1
SP0205 7.5 2 1.5 7.5 2 1.5
Normal Duty Heavy Dut y
Max Continuous Current (A)
Motor Power
(hp)
Typical Output
(kW)
Continuous Current (A)
Max
Step 4: Select the appropriate power and feedback cables.
Max
Operating
Speed
rpm
Inertia
lb-in-sec
(kgm2)
2
Motor Ke
Vrms/krpm
Motor Kt
lb-in/Arms
(Nm/Arms)
Motor
Weight
lb (kg)
Motor Power
(hp)
Typical Output
(kW)
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13
Standard Features
SmartCard
The SmartCard is a memory device that is supplied with every Unidrive SP and can be used to back-up parameter sets and PLC programs and copy them from one drive to another.
Parameter and program storage
Simplify drive maintenance and commissioning
Quick set-up for sequential build of machines
Machine upgrades can be stored on a SmartCard and sent
to the customer for installation
Internal Dynamic Braking Resistors
During deceleration, the kinetic energy stored in the spinning mass of the motor/load combination is converted to electrical energy which recharges the drive’s DC bus. Dynamic braking resistors provide a means of rapidly dissipating that energy so that the drive does not fault from the DC bus over voltage trip. The Ohmic value and power rating of the braking resistor is a function of the drive type, size and duty cycle of the application.
A zero-space braking resistor is available for heatsink mounting on Unidrive SP frame sizes 0 to 2. These resistors are designed for low-inertia loads commonly used in servo type applications. For higher inertia loads, the heatsink­mounted resistor may not have enough braking capacity
and a larger external resistor may be required. No additional
thermal protection device is required with these heatsink­mounted resistor packages.
Frame
Size
0 70Ω 50W SM-HEATSINK-DBR0
1 75Ω 50W SM-HEATSINK-DBR1
2 37.5Ω 100W SM-HEATSINK-DBR2
DC
Resistance
Power Rating Order Code
Unidrive SP-Compatible Encoders
Encoder Type
Quadrature incremental encoders with or without marker pulse
Quadrature incremental encoders with UVW commutation signals for permanent magnet motors with or without marker pulse
Forward / reverse incremental encoders with or without marker pulse
Forward / reverse incremental encoders with UVW commutation signals for permanent magnet motors with or without marker pulse
Frequency and direction incremental encoders with or without marker pulse
Frequency and direction incremental encoders with UVW commutation signals for permanent magnet motors with or without marker pulse
SinCos incremental encoders
Heidenhain sin/cos encoders with Endat comms for absolute position
Stegmann sin/cos encoders with Hiperface comms for absolute position
SinCos encoders with SSI comms for absolute position
SSI encoders (gray code or binary)
Endat comms only encoders
UVW commutation only encoders*
* This feedback device provides very low resolution feedback and should not be used for applications requiring a high level of performance
(Drives larger than Size 2 do not have this option.)
14
www.controltechniques.com
Options
The Unidrive SP provides application and system designers with an incredibly exible drive platform which is easily modied by an extensive range of sophisticated snap-in SM option
modules for economical, space saving solutions. SM option modules install easily into any of the three option slots on the Unidrive SP with no tools required. The I/O, feedback, motion control, communication and application modules enable the Unidrive SP to provide an
optimized solution to meet your specic application requirements.
Option Description Order Code
Cloning and parameter storage card
SMARTCARD
Conguration software CTSOFT USB 485 communications cable CT-USB-CABLE
Base Drive
Conguration
and
Programming
Keypad to drive cable, 5ft SP-LCD-485-005
Keypad to drive cable, 10ft SP-LCD-485-010
Keypad to drive cable, 15ft SP-LCD-485-015
Keypad to drive cable, 25ft SP-LCD-485-025
Keypad to drive cable, 50ft SP-LCD-485-050
Keypad to drive cable
length in 5ft increments (max length 100ft)
, xxx is cable
SP-LCD-485-xxx
No keypad option Standard
LED keypad (SP size 1 to 6) SM-KEYPAD
Operator
Interface
LED keypad (SP size 0 only) KEYPAD-SP0
LCD keypad SM-KEYPAD-PLUS
Programmable HMI panels
See the Options & Accessories brochure
Zero-space brake resistor Based on Drive E-Stop duty braking resistor See page 13
Power
Accessories
Cyclic-duty braking resistor
Zero-space EMC lter Standard
External EMC lters
See the Options & Accessories brochure
See the Options & Accessories brochure
Ladder Logic and Function Blocks SYPT-LITE
Applications
Programming
Software
IEC 61131-3 (Ladder Logic, Function Block, and text-based)
Motion Made Easy™ programming
SYPTPRO
POWERTOOLSPRO
Systems programming (distributed control)
SM-APPS-PLUS
SM-Applications Plus
Programmable
SM Option
Modules
Systems programming (centralized control) SM-Applications Lite V2
System programming and registration
SM-APPS-LITE-V2
SM-REGISTER
Dedicated motion control SM-EZMOTION
1 Can be ordered separately, but comes standard with Unidrive SP 2 Must be ordered separately 3 Provides an additional Modbus RTU port (in addition to one on drive) 4 Only one of these modules can be used in a Unidrive SP at a time 5 Available mid-2011 6 Where xxx is the length in feet in 5 foot increments up to 100ft 7 Requires an SM-Application module
1
2
2
Option Description Order Code
Modbus RTU follower Standard Modbus RTU master SM-APPS-PLUS Modbus RTU master SM-REGISTER
DeviceNet SM-DEVICENET
PROFIBUS DP SM-PROFIBUS-DP
PROFINET SM-PROFINET
Communications
SM Option
Modules
Ethernet (Modbus TCP/IP,
EtherNet IP) INTERBUS-S SM-INTERBUS CANopen SM-CANOPEN
SM-ETHERNET
CAN Interface SM-CAN
Ethernet (EtherCAT) SM-ETHERCAT SERCOS SM-SERCOS
CTNet, CTSync SM-APPS-PLUS CTNet, CTSync SM-REGISTER
2
Universal encoder feedback SM-Universal Encoder Plus
Incremental encoder input
Feedback
SM Option
Modules
SM-Encoder Plus Incremental encoder input and
output SM-Encoder Output
SM-UNI-ENCODER
SM-ENCODER-PLUS
SM-ENCODER-OUT
Plus Resolver feedback SM-RESOLVER Screw terminal connector SM-E TC Extended analog and digital
I/O
SM-I/O-PLUS
Extra analog and digital I/O SM-I/O-LITE Extended I/O SM-I/O-32
I/O SM Option
Modules
Extra I/O with Real-Time Clock/ Calendar
120/240 Vac I/O SM-I/O-120V
SM-I/O-TIMER
Double insulated extended I/O SM-I/O-PELV
Remote network I/O
See the Options & Accessories brochure
+24 Vdc protected I/O SM-I/O-24V Safe Torque Off (STO) Standard
Safety
4
Miscellaneous
High-speed IEC 61800-5-2 functions
Conduit entry plates
SM-SAFETY
See the Options & Accessories brochure
IP54 or IP55 cooling fans (Based on drive)
3
3
7
5
www.controltechniques.com
15
Unidrive SP Additional Functionality
Unidrive SP Regenerative Mode
Unidrive SP can be congured to provide full four-quadrant
control of the power or drive system. In regenerative mode, the Unidrive SP is capable of either supplying power to the DC bus of the Unidrive controlling the motor or removing power from the DC bus of the Unidrive SP controlling the motor and returning it back to the supply.
• Unity or controllable input power factor
• Sinusoidal input current (low harmonic content)
Control Techniques engineers are experts at building four-quadrant regenerative systems for use in many applications where clean sinusoidal power can be put back to the AC supply.
Unidrive SP Regenerative Solutions
Servo Motor
Positioning Using Closed-Loop Vector Motors
Unidrive SP motion programming platforms support closed­loop vector motor positioning applications using “Motion Made Easy,” PowerTools Pro software with the SM-EZMotion option module, or using SyPTPro with the SM-Applications
option module. Many applications today can benet from
the advanced control capabilities, energy savings, cleanliness, noise reduction and advanced communications that AC vector motor positioning and the Unidrive SP can provide. Through its One Source program, Control Techniques offers a wide selection of closed-loop vector motors which feature an economical incremental encoder and matched cabling. This combination provides users with “plug-and-play” solutions for hundreds of applications that can now be solved using the latest AC motor and control technology to increase performance while lowering overall costs.
Benefits
Overcomes high-load inertia mismatches with use of larger
AC motors without the expense of large servo motors and/ or gear reducers
Provides precise high-speed positioning when rapid accel/
decel rates are not required
Eliminates environmental and maintenance issues
associated with hydraulic and pneumatic systems
Plug-and-play eldbus integration into full-featured
control systems
Integrated, scalable PLC functionality reduces panel space
and wiring costs
Simplied programming, quick startup and advanced
diagnostics
High-performance 2000-to-1 speed range
Encoder-ready with cables
Control Techniques has the solution for any application requiring pure sinusoidal regenerative output such as winder-to-winder or tensioner machines.
16
www.controltechniques.com
Control Techniques One Source Program
One Source provides access to key peripheral equipment from world class suppliers. All products provided under this program are only available with Emerson drive or soft starter product/solutions.
For more information on Control Techniques’ One Source program, visit:
OneSource.cta@emerson.com
Terminal Diagram
RS485
Pin # Function
1 120Ω Termination resistor
2 RX TX
3 Isolated 0V
4 +24V (100mA)
5 Isolated 0V
6 TX enable
7
RX\ TX\
RX\ TX\ (if termination resistors are
8
required, link to pin1)
Shell Isolated 0V
Control Terminals - Bottom Row
Pin # Function Description
21 0V Common
+24Vdc
22
Output
0V Common
23
24
Digital I/O 1
25
Digital I/O 2
26
Digital I/O 3
Digital Input 4
27
Digital Input 5
28
Digital Input 6
29
0V Common
30
Safe Torque
31
Off
41
Status Relay
Status Relay
42
Common for external digital inputs
200mA max user supply
Common for external digital inputs
0 to 24Vdc input, or 1 to 24Vdc, 240mA max output digital I/O
0 to 24Vdc input, or 1 to 24Vdc, 240mA max output digital I/O
0 to 24Vdc input, or 1 to 24Vdc, 240mA max output digital I/O
0 to 24Vdc, 6kΩ digital input
0 to 24Vdc, 6kΩ digital input
0 to 24Vdc, 6kΩ digital input
Common for external digital inputs
0 to 24Vdc, 8µsec typical/20µsec max sample digital input
240Vac, 2A resistive normally open
240Vac, 2A resistive normally open
Power - Line/Motor
Pin # Function
PE Ground Connection
L1 Line In
L2 Line In
L3 Line In
U Motor Connection
V Motor Connection
W Motor Connection
GND Motor Ground
Connection shown for Size 1 unit
Bottom view
Power - DC Connections
Pin # Function
48V 48Vdc
- DC Bus
-DC
+DC + DC Bus
BR Brake Resistor
GND Ground
Connection shown for size 1 unit Terminal locations may vary based on unit size
Control Terminals - Top Row
Pin # Function Description
1 0V Common
+24Vdc External
2
Input
3 0V Common
4 10Vdc source 10mA max reference supply
5 Analog Input 1+
6 Analog Input 1-
7 Analog Input 2
8 Analog Input 3
9 Analog Output 1
10 Analog Output 2
11 0V Common
Common for backup power supply
60W, 24Vdc - Backup power supply for control
Common for external analog signals
±10Vdc 100kΩ - differential analog input, non-inverting input, 16 bit
±10Vdc 100kΩ - differential analog input, inverting input, 16 bit
±10Vdc, 100kΩ or 0-20/ 4-20mA, 200Ω single-ended analog input 10 bit
±10Vdc, 100kΩ or 0-20/ 4-20mA, 200Ω single-ended analog input 10 bit, motor thermistor input
±10Vdc or 0-20 / 4-20mA single-ended analog output, bi-polar, 10 bit
±10Vdc or 0-20 / 4-20mA single-ended analog output, bi-polar, 10 bit
Common for external analog signals
Encoder
Signal Quadrature
Pin #
1 A Cos F
2 A/ Cosref F/
3 B Sin D, R
4 B/ Sinref D/, R/
5 Z Data Z
6 Z/ Data/ Z/
7 U n/c U
8 U/ n/c U/
9 V n/c V
10 V/ n/c V/
11 W Clock W
12 W/ Clock/ W/
13 +V +V +V
14 0V Common 0V Common 0V Common
15 Thermistor Thermistor Thermistor
ABS Pulse
www.controltechniques.com
17
(448mm)
(162mm)
SP Control Platform
Weight 3.3lbs
(368mm)
Size SP1
Weight 11lbs
(368mm)
(219mm)
Size SP2
Weight 15.5lbs
(368mm)
Size SP3
Weight 33lbs
(510mm)
Size SP4
Weight 66lbs
(820mm)
Size SP5
Weight 121lbs
(1131mm)
Size SP6
Weight 165.3lbs
Specifications and Dimensions
Specifications
Environment
Ambient Operating
Temperature
Cooling method Forced convection
Humidity 95% maximum non-condensing at 104 °F
Storage Temperature -40 to 122 °F (-40 to 50 °C)
Altitude 0 to 9,900ft (0 to 3000m). Derate 1% per 328ft
Vibration Tested in accordance with IEC 60068-2-6,
Mechanical Shock In accordance with IEC 60068-2-27
Enclosure NEMA 1 (IP 20), NEMA 12 (IP 54) through-panel
Electromagnetic
Immunity
Electromagnetic
Emissions
AC Supply Requirements
Voltage 200 to 240Vac ±10%
Phase 3Ø (SP size Zero: 200 to 240V 1Ø or 3Ø)
Phase Imbalance 2% negative phase sequence (equivalent to 3%
Frequency 48 to 65Hz
Input Power Factor Displacement 0.97
Control
Carrier Frequency 3, 4, 6, 8, 12,16kHz - Panel Mount drives
Dimensions
(112mm)
www.controltechniques.com
18
32 to 104 °F (0 to 40 °C) 32 to 122 °F (0 to 50 °C) with derating
(40 °C)
(100m) between 3280ft (1000m) and 9,900ft (3000m)
2-29, 2-64
mounting
In compliance with EN 61800-3 and EN 61000-6-2, and complies with EN61800-3 2nd environment with built-in lter
In compliance with EN61000-6-4 when the recommended RFI lter is used and EMC
installation guidelines are followed
380 to 480Vac ±10% 500 to 575Vac ±10% 500 to 690Vac ±10%
voltage imbalance between phases)
3, 4, 6kHz - Free Standing and SPM drives
4.4in
17.6in
6.4in
6.1in
(155mm)
8.6in
14.5in
Size SP0
Weight 4.6lbs
(249.7mm)
9.8in
8.9in
(226mm)
2.4in
(62mm)
M
10 min
9.8in
(250mm)
10.2in
(260mm)
12.7in
(322mm)
14.5in
www.controltechniques.com
3.9in
(100mm)
8.6in
(219mm)
12.2in
(310mm)
14.5in
11.7in
(298mm)
Output Frequency 0 to 3000Hz (Open-loop)
Output Speed 0 to 40,000rpm (Closed-loop)
Frequency Accuracy ±0.01% of full scale
Frequency Resolution 0.001Hz
Analog Input 10 bit + sign (Qty 2); 16 bit + sign (Qty 1)
Serial
Communications
Braking DC injection braking (stopping and holding) and
Control Power Ride
Through
Protection
DC Bus
Undervoltage Trip
DC Bus
Overvoltage Trip
MOV Voltage
Transient Protection
Drive Overload Trip Current overload value is exceeded
Instantaneous
Overcurrent Trip
Phase Loss Trip DC bus ripple threshold exceeded
Overtemperature
Tri ps
Short Circuit Trip Protects against output phase to phase fault
Ground Fault Trip Protects against output phase to ground fault
Motor Thermal Trip Electronically protects the motor from
12.2in
(310mm)
20.1in
11.7in
(298mm)
resolution
2-wire RS485 4-wire RS232 or RS485 with SM-APPS module Protocol is ANSI x 3.28-2.5-A4, or Modbus RTU Baud rate 300 to 115,200
dynamic braking transistor standard.
Up to 1 second depending on inertia and decel time
175 / 330 / 435Vdc (approximately 124 / 233 / 307Vac line voltage)
415 / 830 / 990Vdc (approximately 293 / 587 / 700Vac line voltage)
120 Joules, 1500Vdc clamping (line-to-line); 140 Joules, 1815Vdc clamping (line-to-ground)
Programmable for Normal Duty or Heavy Duty,
open-loop or closed-loop operation
225% of drive rated current
Drive heatsink, control board, and option module(s) monitoring
overheating due to loading conditions
12.2in
(310mm)
44.5in
32.3in
11.7in
(298mm)
Ratings
Normal Duty Heavy Dut y
Max
Motor Continuous Current (A)
Power
(hp)
Typical
Output
(kW)
Continuous Current (A)
Max
Frame Size
200-240Vac
+/- 10% 3Ø
(kW@220V,
hp@230V)
Order Code
SP0201 2.2 0.5 0.37 2.2 0.5 0.37
SP0202 3.1 0.75 0.55 3.1 0.75 0.55
0
SP0203 4 1 0.75 4 1 0.75
SP0204 5.7 1.5 1.1 5.7 1.5 1.1
SP0205 7.5 2 1.5 7.5 2 1.5
SP1201 5.2 1.5 1.1 4.3 1 0.75
SP1202 6.8 2 1.5 5.8 1.5 1.1
1
SP1203 9.6 3 2.2 7.5 2 1.5
SP1204 11 3 3 10.6 3 2.2
SP2201 15.5 5 4 12.6 3 3
2
SP2202 22 7.5 5.5 17 5 4
SP2203 28 10 7.5 25 7.5 5.5
SP3201 42 15 11 31 10 7.5
3
SP3202 54 20 15 42 15 11
SP4201 68 25 18.5 56 20 15
4
SP4202 80 30 22 68 25 18.5
SP4203 104 40 30 80 30 20
SP5201 130 50 37 105 40 30
5
SP5202 154 60 45 130 50 37
Normal Duty Heavy Dut y
Max
Motor Continuous Current (A)
Power
(hp)
Typical
Output
(kW)
Continuous Current (A)
Max
Frame Size
380-480Vac
+/- 10% 3Ø
(kW@400V,
hp@460V)
Order Code
SP0401 1.3 0.5 0.37 1.3 0.5 0.37
SP0402 1.7 0.75 0.55 1.7 0.75 0.55
0
SP0403 2.1 1 0.75 2.1 1 0.75
SP0404 3 1.5 1.1 3 1.5 1.1
SP0405 4.2 2 1.5 4.2 2 1.5
SP1401 2.8 1.5 1.1 2.1 1 0.75
SP1402 3.8 2 1.5 3 1.5 1.1
SP1403 5 3 2.2 4.2 2 1.5
1
SP1404 6.9 5 3 5.8 3 2.2
SP1405 8.8 5 4 7.6 5 3
SP1406 11 7.5 5.5 9.5 5 4
SP2401 15.3 10 7.5 13 7.5 5.5
SP2402 21 15 11 16.5 10 7.5
2
SP2403 29 20 15 25 15 11
SP2404 29 20 15 29 20
SP3401 35 25 18.5 32 25 15
3
SP3402 43 30 22 40 30 18.5
SP3403 56 40 30 46 30 22
SP4401 68 50 37 60 40 30
4
SP4402 83 60 45 74 50 37
SP4403 104 75 55 96 75 45
SP5401 138 100 75 124 100 55
5
SP5402 168 125 90 156 125 75
SP6401 205 150 110 180 150 90
6
SP6402 236 200 132 210 150 110
Motor Power
(hp)
Motor Power
(hp)
Typical
Output
(kW)
Typical Output
(kW)
15
Frame Size
200-240Vac
+/- 10% 1Ø
(kw@220V,
hp@230V)
Order Code
Normal Duty Heavy Dut y
Max
Motor Continuous Current (A)
Power
(hp)
Typical Output
(kW)
Continuous Current (A)
Max
Motor Power
(hp)
Typical
Output
(kW)
SP0201 2.2 0.5 0.37 2.2 0.5 0.37
SP0202 3.1 0.75 0.55 3.1 0.75 0.55
0
SP0203 4 1 0.75 4 1 0.75
SP0204 5.7 1.5 1.1 5.7 1.5 1.1
SP0205 7.5 2 1.5 7.5 2 1.5
500-575Vac
+/- 10% 3Ø
(kW@575V,
hp@575V)
Frame Size
Order Code
SP3501 5.4 3 3 4.1 2 2.2
SP3502 6.1 5 4 5.4 3 3
SP3503 8.4 7.5 5.5 6.1 5 4
3
SP3504 11 10 7.5 9.5 7.5 5.5
SP3505 16 15 11 12 10 7.5
SP3506 22 20 15 18 15 11
SP3507 27 25 18.5 22 20 15
SP4603* 36 30 22 27 25 18.5
SP4604* 43 40 30 36 30 22
4
SP4605* 52 50 37 43 40 30
SP4606* 62 60 45 52 50 37
SP5601* 84 75 55 63 60 45
5
SP5602* 99 100 75 85 75 55
SP6601* 125 125 90 100 100 75
6
SP6602 144 150 110 125
500-690Vac
+/- 10% 3Ø
(kW@690V,
hp@690V)
Frame Size
Order Code
SP4601 22 25 18.5 19 20 15
SP4602 27 30 22 22 25 18.5
SP4603 36 40 30 27 30 22
4
SP4604 43 50 37 36 40 30
SP4605 52 60 45 43 50 37
SP4606 62 75 55 52 60 45
SP5601 84 100 75 63 75 55
5
SP5602 99 125 90 85 100 75
SP6601 125 150 110 100 125 90
6
SP6602 144 175 132 125 150 110
Notes: Select model on actual motor full load current. *The same model can be used on a
575V or a 690V supply, and has two different output ratings. For example: At Normal
Duty, SP4603 is suitable for a 30hp output motor on a 575V supply and a 40hp output motor on a 690V supply. Can be used on IT supplies - all voltages, Grounded delta supplies - all voltages except 690V
Normal Duty Heavy D uty
Suitable for most applications, current overload of 110% for 165 seconds is available. Where motor rated current is less than the drive rated continuous current, higher overloads are achieved.
Normal Duty Heavy Dut y
Max
Motor Continuous Current (A)
Power
(hp)
Typical Output
(kW)
Max Continuous Current (A)
Motor Power
(hp)
125 90
Normal Duty Heavy Dut y
Max
Motor Continuous Current (A)
Power
(hp)
Typical Output
(kW)
Max Continuous Current (A)
Motor Power
(hp)
Suitable for demanding applications, current overload of 175% for 40 seconds is available for frame size 0 - 5 in closed-loop, 150% for 60 seconds in open-loop, and size 0 single phase current overload is 150% for 60 seconds. For frame size 6 current overload of 150% for 60 seconds is available in closed-loop and 129% for 97 seconds in open-loop. Where the motor rated current is less than the drive rated continuous current higher overloads (200% or greater) are achieved.
Typical
Output
(kW)
Typical
Output
(kW)
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19
............
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Driving Technology...
AMERICAS
Toll-free: 1-800-893-2321 info.cta@emerson.com
Minneapolis Drive Center Headquarters T: 952 995 8000
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For current authorized distributors or resellers, please check the Control Techniques web site. www.controltechniques.com
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P/N BRO-USPSRVO-1107 08/11
*Operated by sister company,
®
Leroy Somer
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............
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Bangkok Drive Center T: +66 2962 2092 99 controltechniques.th@emerson.com
TURKEY
Istanbul Drive Center T: +90 216 4182420 controltechniques.tr@emerson.com
UAE*
Emerson FZE T: +971 4 8118100 ct.dubai@emerson.com
UNITED KINGDOM
Telford Drive Center T: +44 1952 213700 controltechniques.uk@emerson.com
© Control Techniques 2011. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed
as Control Techniques has an ongoing process of development and reserves the right to change the specication of its products without notice. Printed in the USA
.
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