Emerson 75A Instruction Manual

Instruction Manual Form 511
September 2009
Type 75A Water Pressure Regulator
Application
thus protecting plumbing xtures and meters from high-pressure surges. As shown in Figure 1, it is self­contained, requiring no external control line for operation.
Installation
Check the unit for shipment damage. Clean all foreign material from the pipelines and regulator interior.
Install the Type 75A in a horizontal line with the spring
case above or below the line, and with ow through
the regulator as indicated by the arrow cast on the
body. Coat the external threads with pipe compound
and draw up the connections tightly but not severely.
If a snap-acting valve (solenoid valve) is used in the
system, the snap-acting valve should be installed
upstream of the Type 75A. The Type 75A may be damaged by high shutoff pressure if a snap-acting
valve is installed downstream.
Type 75A
Adjustment
One spring for each size regulator allows operation over an outlet pressure range of 20 to 80 psi (1,4 to 5,5 bar). Maximum inlet pressure is 200 psi (13,8 bar). Minimum operating differential pressure is 5 psi (0,34 bar).
To change the reduced pressure, loosen the adjusting
screw locknut (key 9) and turn the adjusting screw (key 8) into the spring case to increase the reduced pressure, or out of the case to decrease it. Re-tighten
the locknut.
www.emersonprocess.com/regulators
W0057-1
Figure 1. Type 75A Water Pressure Regulator
Maintenance
To replace the valve disk (key 13), unscrew the guide plug (key 3) from the body. The valve disk holder (key 5) may now be unscrewed from the yoke (key 4). Be careful not to twist and rupture the diaphragm (key 12).
D100254X012
Type 75A
8
9
10
11
2
7
6
12
14
4
1
17
13
16
5
3
Note
A piece of hex bar stock can be drilled out and slipped over the disk holder shaft
to t inside the holder. This simplies
removal of the holder from the yoke.
Use the following sizes of hex bar: NPS 1/2 (DN 15) body – 7/8-inch (22 mm) hex; NPS 3/4 (DN 20) body – 1-inch (25 mm) hex; NPS 1 or 1-1/2 (DN 25 or 40) body – 1-1/4-inch (32 mm) hex; NPS 2 (DN 50) body – 2-inch (51 mm) hex; NPS 2-1/2 (DN 65) body – 2-1/2-inch (63 mm) hex.
To replace valve disk, unscrew the disk retaining screw
(key 16), remove old disk (key 13), apply gasket sealer
to new disk and install.
To replace the diaphragm, rst remove tension of the regulator spring (key 11) by turning out the adjusting screw (key 8). Remove the bolting that holds the spring case (key 2) to the body and lift off the casing and regulator spring. Unscrew the diaphragm nut (key 7) and diaphragm head (key 6). Replace the diaphragm.
Parts Ordering
APPLY GASKALAC
20A5581-B
A0209
NPS 1/2, 3/4, 1, AND 1-1/2 BODY (DN 15, 20, 25, AND 40)
Figure 2. Type 75A Assemblies
When corresponding with your local Sales Ofce
or sales representative about this regulator, always
reference the type number which is found on the nameplate (key 21).
When ordering replacement parts, reference the key number of each needed part as found in the following
parts list.
Parts List
Key Description Part Number
1 Body Bronze NPS 1/2 (DN 15) 2A940812012 NPS 3/4 (DN 20) 2D226312012 NPS 1 (DN 25) 2V361512012 NPS 1-1/2 (DN 40) 3D174012012 NPS 2 (DN 50) 3D626712012 NPS 2-1/2 (DN 65) 3E231012012
2 Spring Case Cast Iron
NPS 1/2 (DN 15) 1D878619042 NPS 3/4 (DN 20) 00085719042 NPS 1 (DN 25) 2A480119042 NPS 1-1/2 (DN 40) 3V361319042 NPS 2 and 2-1/2 (DN 50 and 65) 00132019042
Key Description Part Number
3 Guide Plug Bronze NPS 1/2 (DN 15) 0W099412012 NPS 3/4 (DN 20) 1A971912012 NPS 1 (DN 25) 1A950812012 NPS 1-1/2 (DN 40) 1A974612012 NPS 2 (DN 50) 1A975212012 NPS 2-1/2 (DN 65) 0D023212012 4 Valve Yoke Bronze NPS 1/2 (DN 15) 1A942712012 NPS 3/4 (DN 20) 1A945512012 NPS 1 (DN 25) 1A951412012 NPS 1-1/2 (DN 40) 2V361412012 NPS 2 (DN 50) 2V361612012 NPS 2-1/2 (DN 65) 2V361712012 5 Valve Disk Holder Bronze NPS 1/2 (DN 15) 1B590112012 NPS 3/4 (DN 20) 1B590212012 NPS 1 (DN 25) 1B867312012 NPS 1-1/2 (DN 40) 1B867712012 NPS 2 (DN 50) 1B867912012 NPS 2-1/2 (DN 65) 1B869812012 6 Diaphragm Head NPS 1/2 (DN 15), Steel 1A941524092 NPS 3/4 (DN 20), Cast Iron 1A945619042 NPS 1 (DN 25), Cast Iron 1A950919052 NPS 1-1/2 (DN 40), Cast Iron 1V361219042 NPS 2 and 2-1/2 (DN 50 and 65), Cast Iron 1A975819042
2
Type 75A
8 9
10
11
2
7
14
15
6
12
1
4
19
16
5
13
17
3
14
8
9
10
11
2
7
15
6
12
1
4
19
16
5
13
17
3
20
APPLY GASKALAC
30A5582-A
A0211
NPS 2 (DN 50) BODY NPS 2-1/2 (DN 65) BODY
Figure 2. Type 75A Assemblies (continued)
Key Description Part Number
7 Diaphragm Nut Steel
NPS 1/2 (DN 15) 1A941424092 NPS 3/4 (DN 20) 1E478524092 NPS 1 (DN 25) 1V361124092 NPS 1-1/2 (DN 40) 1A974824092 NPS 2 and 2-1/2 (DN 50 and 65) 1A982424092 8 Set Screw
Zinc-plated steel
NPS 1/2 (DN 15) 1C216032992 NPS 3/4 (DN 20) 1A514428992 NPS 1 and 1-1/2 (DN 25 and 40) 1F575328992 NPS 2 and 2-1/2 (DN 50 and 65) 1V360928982 9 Hex Nut Brass NPS 1/2 and 3/4 (DN 15 and 20) 1A518014012 NPS 1 and 1-1/2 (DN 25 and 40) 1A352414012 NPS 2 and 2-1/2 (DN 50 and 65) 1A599314012
10 Spring Seat Steel
NPS 1/2 and 3/4 (DN 15 and 20) 1E478424092 NPS 1 (DN 25) 1V361024092 NPS 1-1/2 to 2-1/2 (DN 40 to 65) 1A975424092
11 Spring Spring wire
NPS 1/2 (DN 15) 1V360527022 NPS 3/4 (DN 20) 1V360627142 NPS 1 (DN 25) 1V360727142 NPS 1-1/2 (DN 40) 1V360827142 NPS 2 and 2-1/2 (DN 50 and 65) 1C398227042
*Recommended spare part.
APPLY GASKALAC
30A5580-A
A0212
Figure 2. Type 75A Assemblies (continued)
Key Description Part Number
12* Diaphragm
Neoprene (CR) NPS 1/2 (DN 15) 1A941002112 NPS 3/4 (DN 20) 1A946102112 NPS 1 (DN 25) 1A951102112 NPS 1-1/2 (DN 40) 1A974302112 NPS 2 and 2-1/2 (DN 50 and 65) 1A975502112 13* Valve Disk Nitrile (NBR) NPS 1/2 (DN 15) 1C158203022 NPS 3/4 (DN 20) 1C158603022 NPS 1 (DN 25) 1C158703022 NPS 1-1/2 and 2 (DN 40 and 50) 1C158903022 NPS 2-1/2 (DN 65) 1C159803022
14 Cap Screw Zinc-plated steel
NPS 1/2 (DN 15) (6 required) 1B720924052 NPS 3/4 (DN 20) (6 required) 1A352624052 NPS 1 (DN 25) (8 required) 1A368324052 NPS 1-1/2 (DN 40) (8 required) 1A353024052 NPS 2 (DN 50) (10 required) 1A569824052 NPS 2-1/2 (DN 65) (4 required) 1A582324052 15 Hex Nut
Zinc-plated steel
NPS 1/2 (DN 15) (6 required) 1A3915X0022 NPS 3/4 (DN 20) (6 required) 1A352724122 NPS 1 and 1-1/2 (DN 25 and 40) (8 required) 1A346524122 NPS 2 (DN 50) (10 required) 1A353724122 NPS 2-1/2 (DN 65) (6 required) 1A341224122
3
Type 75A
Key Description Part Number
16 Machine Screw Brass NPS 1/2 (DN 15) 1A8991X0012 NPS 3/4 and 1 (DN 20 and 25) 0V070414012 NPS 1-1/2 and 2 (DN 40 and 50) 1D567314012 NPS 2-1/2 (DN 65) J17796X0012 17 Disk Retainer Washer Brass NPS 3/4 (DN 20) 0B078214012 NPS 1 (DN 25) 00147614012 NPS 1-1/2 and 2 (DN 40 and 50) 1A975014012 NPS 2-1/2 (DN 65) 0D023314012
*Recommended spare part.
Key Description Part Number
19* Orice Bronze NPS 2 (DN 50) 1A980512012 NPS 2-1/2 (DN 65) 1A981012012
20 Cap Screw Zinc-plated steel
NPS 2-1/2 (DN 65) (6 required) 1A344424052 21 Nameplate (not shown) 11B6112X012 22 Drive Screw (not shown) 1A676728992
Industrial Regulators
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574
Asia-Pacic Shanghai, China 201206 Tel: +86 21 2892 9000
Europe Bologna, Italy 40013 Tel: +39 051 4190611
Middle East and Africa Dubai, United Arab Emirates
Natural Gas Technologies
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574
Asia-Pacic Singapore, Singapore 128461 Tel: +65 6777 8211
Europe Bologna, Italy 40013 Tel: +39 051 4190611 Gallardon, France 28320 Tel: +33 (0)2 37 33 47 00
TESCOM
Emerson Process Management Tescom Corporation
USA - Headquarters Elk River, Minnesota 55330-2445 USA Tel: 1-763-241-3238
Europe Selmsdorf, Germany 23923 Tel: +49 (0) 38823 31 0
Tel: +971 4811 8100
For further information visit www.emersonprocess.com/regulators
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©Emerson Process Management Regulator Technologies, Inc., 1945, 2009; All Rights Reserved
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