Emerson 627 Instruction Manual

Instruction Manual Form 5252
May 2013
627 Series
627 Series Pressure Reducing Regulators
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion
and/or re causing property damage and
personal injury or death.
Fisher® regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) instructions.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Call a gas service person to service the
unit. Only a qualied person must install
or service the regulator.
Introduction
Scope of the Manual
This manual provides instructions for the installation, adjustment, maintenance, and parts ordering information for the 627 Series regulators. These regulators are usually shipped separate for line installation, although sometimes they are shipped installed on other equipment. Refer to the Instruction Manual of the other equipment for installation and operating instructions.
Description
The 627 Series direct-operated pressure reducing regulators (Figure 1) are for high and low pressure systems. These regulators can be used with natural gas, air, or a variety of other gases. Performance characteristics vary according to construction.
W4793
Figure 1. Typical 627 Direct-Operated
Pressure Reducing Regulator
!
Personal injury, property damage, equipment damage, or leakage due to escaping gas or bursting of pressure­containing parts may result if this regulator is overpressured or is installed where service conditions could exceed
the limits given in the Specications
section, Tables 1, 2, 3, and 4, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding
www.fisherregulators.com
D101328X012
627 Series
Specications
The Specications section gives some general specications for the 627 Series regulators. The nameplates give
detailed information for a particular regulator as it comes from the factory.
Available Constructions
Type 627: Direct-operated pressure reducing
regulator equipped with a pitot tube for greater regulated capacities (Figure 7). Type 627R: Type 627 with internal relief and with an open throat (Figure 8). Type 627LR: Type 627R with light rate relief spring (Figure 9). Type 627M: Type 627 with a stem seal between the body outlet pressure and diaphragm case. Pressure is measured under the diaphragm through the 1/4 NPT downstream control line connection (Figure 10).
Type 627MR: Type 627M with internal relief
Maximum Body Outlet Pressure (Types 627M, 627MR, and 627HM Only)
NPT Steel: 2000 psig / 138 bar Flanged Steel: 1500 psig / 103 bar Ductile Iron: 1000 psig / 69.0 bar
Orice Sizes
See Table 1
Internal Relief Performance
Type 627R: See Table 3 Type 627LR: See Table 4 Type 627MR: Limited by eld-installed control
line piping
Elastomer Temperature Capabilities
(Figure 11). Type 627H: Type 627 with a diaphragm limiter to deliver a higher outlet pressure (Figure 12). Type 627HM: Type 627H with a stem seal between the body outlet pressure and diaphragm case. Pressure is measured under the diaphragm through the 1/4 NPT downstream control line connection (Figure 13).
MATERIAL
Nitrile (NBR)
Fluorocarbon (FKM)
Nylon (PA) Disk -40 to 180 -40 to 82
Neoprene (CR) for
Types 627H and 627HM only
Body Sizes and End Connection Styles
BODY SIZE
NPS DN
3/4 - - - - NPT
1 25
2 50
END CONNECTION STYLE
NPT, CL150 RF, CL300 RF,
CL600 RF, and Long Body
NPT, CL150 RF, CL300 RF,
CL600 RF, and Long Body
Maximum Inlet Pressure
(1)
(Body Rating)
CONSTRUCTION
AVAILABLE
All
NPT Stainless Steel: 2000 psig / 138 bar Flanged Stainless Steel: 1440 psig / 99.3 bar NPT Steel: 2000 psig / 138 bar Flanged Steel: 1500 psig / 103 bar Ductile Iron: 1000 psig / 69.0 bar
Maximum Valve Disk Inlet Pressure Rating
(1)
Nylon (PA) Disk: 2000 psig / 138 bar Nitrile (NBR) Disk: 1000 psig / 69.0 bar Fluorocarbon (FKM) Disk: 300 psig / 20.7 bar
Maximum Operating Inlet Pressure, Pressure Differential, and Outlet Pressure Ranges
(1)
See Table 1 for pressures by orice size and
spring range
Maximum Spring and Diaphragm Casing Pressure
Flow Coefcients
See Table 5
IEC Sizing Coefcients
See Table 6
Pressure Registration
Type 627, 627H, 627R, or 627LR: Internal Type 627M, 627HM, or 627MR: External through
1/4 NPT control line connection in the diaphragm casing
De-Icer System
See Figure 3 and Type 627M Regulator De-Icer System Application section
Relief Indicator
For Types 627R, 627LR, and 627MR (see Figures 8, 9, and 11)
Spring Case Vent Connection
3/4 NPT with removable screened vent assembly
Approximate Weights
Ductile Iron, Steel, or Stainless Steel Casings:
10 pounds / 4 kg
(1)
Aluminum Casings: 6.3 pounds / 3 kg
See Table 2
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
2. Types 627, 627H, 627R, and 627LR are limited by maximum diaphragm casing pressure.
3. Stainless steel body is rated to -40°F / -40°C. Steel and Ductile Iron bodies are rated to -20°F / -29°C.
(1)(2)
(1)(3)
DISK/
DIAPHRAGM
Disk
Diaphragm
Disk
Diaphragm
Diaphragm -40 to 180 -40 to 82
TEMPERATURE
°F °C
-40 to 180 -40 to 82
0 to 180 -18 to 82
2
627 Series
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
ADJUSTING SCREW
A6557
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
DIAPHRAGM
PUSHER POST
LEVER
CONTROL SPRING
STEM
VALVE DISK
ORIFICE
Figure 2. Type 627 Operational Schematic
those limits. The Type 627R, 627LR, or 627MR regulator with internal relief will provide downstream overpressure protection within the limits given in
the Specications section, Tables 1, 2,
3, and 4. If these limits are exceeded, additional downstream overpressure protection must be provided by the user.
Additionally, physical damage to the regulator could cause personal injury or property damage due to escaping gas. To avoid such injury or damage, install the regulator in a safe location.
Principle of Operation
Refer to Figure 2. When downstream demand decreases, the pressure under the diaphragm increases. This pressure overcomes the regulator setting (which is set by a spring). Through the action of the pusher post assembly, lever, and valve stem
the valve disk moves closer to the orice and reduces gas ow. If demand downstream increases, pressure
under the diaphragm decreases. Spring force pushes the pusher post assembly downward and the valve
disk moves away from the orice.
Product Description
Types 627 and 627H Direct-Operated Pressure Reducing Regulators—The Types 627 and 627H
regulators provide economical pressure reducing control for a variety of residential, commercial, and industrial applications. The regulator pitot tube located in a high velocity stream provides dynamic boost that compensates for outlet pressure drop.
Type 627 Long Body—The Type 627 Long Body regulator can be used as a drop-in replacement for existing Type 630 installations without the need to modify piping.
Internal Relief for Type 627R, 627LR, or 627MR Regulator—The Type 627R internal relief performance values were obtained by removing the disk assembly from the regulator. For the Type 627R,
627LR, or 627MR regulator, the internal relief across the diaphragm provides overpressure protection in many applications. As outlet pressures build up above the start-to-discharge point, the diaphragm moves off the relief valve seat allowing the excess pressure to bleed out through the screened vent.
For extra protection, should failure conditions exist which would prevent normal operation of the regulator
3
627 Series
Table 1. Maximum Inlet Pressures and Outlet Pressure Ranges
OUTLET PRESSURE
TYPE
RANGE, SPRING PART
NUMBER, AND
COLOR CODE
(2)
5
to 20 psig /
0.34 to 1.4 bar
10B3076X012
Yellow
15 to 40 psig /
1.0 to 2.8 bar
10B3077X012 627 and
627M
(3)
Green
35 to 80 psig /
2.4 to 5.5 bar
10B3078X012
Blue
70 to 150 psig /
4.8 to 10.3 bar
10B3079X012
Red
(2)
5
to 20 psig /
0.34 to 1.4 bar
10B3076X012
Yellow
15 to 40 psig /
1.0 to 2.8 bar
10B3077X012
627R
Green
and
627MR
35 to 80 psig /
2.4 to 5.5 bar
10B3078X012
Blue
70 to 150 psig /
4.8 to 10.3 bar
10B3079X012
Red
15 to 40 psig /
1.0 to 2.8 bar
627LR
10B3077X012
Green
140 to 250 psig /
9.7 to 17.2 bar
10B3078X012
627H
and
627HM
(3)
Blue
240 to 500 psig /
16.5 to 34.5 bar
10B3079X012
Red
1. For inlet pressure in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
2. For pressure settings under 10 psig / 0.69 bar, inlet pressure should be limited to approximately 100 psig / 6.9 bar so the setpoint adjustment can be obtained.
3. The unbalance forces change from the wide-open monitor mode to an active regulator mode such that the Type 627M or 627HM should have a 3/8 inch / 9.5 mm or larger orice.
- Shaded areas indicate that Fluorocarbon (FKM) and Nylon (PA) disk material are not available.
ORIFICE SIZE
Nylon (PA) Disk Nitrile (NBR) Disk Fluorocarbon (FKM) Disk
Inches mm psig bar psig bar psig bar
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4
3/32
1/8
3/16
1/4 3/8 1/2
3/32
1/8
3/16
1/4 3/8 1/2
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
2.4
3.2
4.8
6.4
9.5 13
2.4
3.2
4.8
6.4
9.5 13
2000 1000
750 500 300 250
2000 1500 1000
750 500 300
2000 2000 1750 1500 1000 750
2000 2000 2000 1750 1250
750
2000 1000
750 500 300 200
2000 1500 1000
750 300 200
2000 1750 1000
750 300 200
2000 1000
500 300 200 200
2000 2000 1750 1500 1000
750
2000 2000 1750 1500 1000
750
MAXIMUM INLET PRESSURE
138
69.0
51.7
34.5
20.7
17.2 138
103
69.0
51.7
34.5
20.7 138
138 121 103
69.0
51.7 138
138 138 121
86.2
51.7 138
69.0
51.7
34.5
20.7
13.8 138
103
69.0
51.7
20.7
13.8 138
121
69.0
51.7
20.7
13.8 138
69.0
34.5
20.7
13.8
13.8
1000 1000
750 500 300 250
1000 1000 1000
750 500 300
1000 1000 1000 1000 1000
750
1000 1000 1000 1000 1000
750
1000 1000
750 500 300 200
1000 1000 1000
750 300 200
1000 1000 1000
750 300 200
1000 1000
500 300 200 200
1000 1000
750 500
138 138 121 103
69.0
51.7 138
138 121 103
69.0
51.7
1000 1000 1000 1000
750 500
1000 1000 1000 1000 1000
750
69.0
69.0
51.7
34.5
20.7
17.2
69.0
69.0
69.0
51.7
34.5
20.7
69.0
69.0
69.0
69.0
69.0
51.7
69.0
69.0
69.0
69.0
69.0
51.7
69.0
69.0
51.7
34.5
20.7
13.8
69.0
69.0
69.0
51.7
20.7
13.8
69.0
69.0
69.0
51.7
20.7
13.8
69.0
69.0
34.5
20.7
13.8
13.8
69.0
69.0
51.7
34.5
69.0
69.0
69.0
69.0
51.7
34.5
69.0
69.0
69.0
69.0
69.0
51.7
(1)
300 300 300 300 300 250
300 300 300 300 300 300
300 300 300 300 300 300
300 300 300 300 300 300
300 300 300 300 300 200
300 300 300 300 300 200
300 300 300 300 300 200
300 300 300 300 200 200
300 300 300 300
20.7
20.7
20.7
20.7
20.7
17.2
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
13.8
20.7
20.7
20.7
20.7
20.7
13.8
20.7
20.7
20.7
20.7
20.7
13.8
20.7
20.7
20.7
20.7
13.8
13.8
20.7
20.7
20.7
20.7
4
627 Series
Table 2. Maximum Spring and Diaphragm Casing Pressure
MAXIMUM PRESSURE DESCRIPTION
Maximum pressure to spring and diaphragm
casings to prevent leak to atmosphere other than
relief action (internal parts damage may occur)
Maximum pressure to spring and diaphragm
casings to prevent burst of casings during
abnormal operation (leak to atmosphere and
internal parts damage may occur)
Maximum diaphragm casing overpressure (above
setpoint) to prevent damage to internal parts
1. If the spring case is pressurized, a metal adjusting screw cap is required. Contact your local Sales Ofce for details.
DIAPHRAGM
CASING MATERIAL
Die cast aluminum
Ductile iron
Steel or Stainless steel 250 17.2 800 55.2
Die cast aluminum 375 25.9 375 25.9 Not Available Not Available
Ductile iron 465 32.1 465 32.1 465 32.1 465 32.1
Steel or Stainless steel 1500 103 1500 103 1500 103 1500 103 1500 103
All materials 60 4.1 120 8.3 60 4.1 120 8.3 120 8.3
(for example, disk broken off or disk erosion), the pusher post contacts the lever retainer causing the relief valve assembly to open. Since the diaphragm
TYPE 627
psig bar psig bar psig bar psig bar psig bar
250 17.2 250 17.2
Perform steps 1 through 6 for all types of regulators:
1. Only personnel qualied through training and
continues to rise as downstream pressure builds, it opens the relief valve; thereby, opening the valve. This internal relief may be adequate for the application.
2. For a regulator that is shipped separately, make
Downstream Control Line for Type 627M, 627HM, or 627MR Regulator—A Type 627M, 627HM, or
627MR regulator has a blocking throat stem seal
3. Ensure that all tubing and piping have been blown
with O-rings and a 1/4 NPT control line connection in
TYPES 627R
AND 627LR
experience should install, operate, or maintain this regulator.
sure that there is no damage to or foreign material in the regulator.
free of foreign debris.
the diaphragm case. A regulator with a downstream control line is used for monitoring applications or other applications where other equipment is installed between the regulator and the pressure control point. The stem seal separates the body outlet pressure from the diaphragm case.
4. The regulator may be installed in any position as
long as the ow through the body is in the direction
indicated by the arrow cast on the body.
5. If continuous operation is required during inspection or maintenance, install a three-valve bypass around the regulator.
(1)
TYPE 627M TYPE 627MR
Not Available
250 17.2
Not Available Not Available
TYPES 627H
AND 627HM
Not Available
Installation
Regulator operation within ratings does not preclude the possibility of damage from debris in the lines or from external sources. A regulator should be inspected for damage periodically and after any overpressure condition. Key numbers referenced in this section are shown in Figures 7 through 13. Ensure that the operating temperature capabilities
listed in Specications section are not exceeded.
Note
If the regulator is shipped mounted on another unit, install that unit according to the appropriate Instruction Manual.
!
A regulator may vent some gas to the
atmosphere. In hazardous or ammable
gas service, vented gas may accumulate and cause personal injury, death, or
property damage due to re or explosion.
Vent a regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous area. The vent line or stack opening must be protected against condensation or clogging.
6. Position the body (key 1) and/or diaphragm spring case (key 29) so it will not collect moisture or debris into the screened vent. If the regulator requires repositioning, refer to the Body Area Maintenance Procedures and/or the Diaphragm and Spring Case Area Maintenance Procedures in the Maintenance section to reposition the screened vent for the application.
5
627 Series
EQUALIZING LINE
VENT VALVE
GRAVITY FEED ALCOHOL DRIP POT
TYPE 627M SET LOWER THAN WORKING REGULATOR
CONTROL LINE
NEEDLE VALV E
INLET
A3725
Figure 3. De-Icer System Operational Schematic
Perform steps 7 through 9 for Types 627M, 627HM, and 627MR regulators only:
7. A Type 627M, 627HM, or 627MR regulator requires a downstream control line. Install the control line before putting the regulator into operation.
8. Ensure that the downstream control line piping is at least 3/8 inch / 9.5 mm or larger outside diameter tubing and connected to a straight section of outlet piping 10 diameters downstream of the regulator.
9. A hand valve should be installed in the control line. This hand valve can be used to throttle down and dampen outlet pulsations in control pressure which may cause instability or cycling of the regulator.
Remote Vent Line Installation
All 627 Series regulators have a vent assembly installed in the 3/4 NPT spring case vent opening. The vent assembly can be removed to install a remote vent line if necessary. Remote vent lines must have the largest practical diameter. It should be as short as possible with minimum number of bends or elbows.
HAND VALV E
WORKING REGULATOR
the vent or vent line and prevent proper operation of the regulator. Periodically check the vent opening to be sure it is not plugged with foreign debris.
Type 627M or 627HM Regulator De-Icer System Application
For the Type 627M or 627HM regulator de-icer system, refer to the application shown in Figure 3. With a large pressure drop across the working regulator, ice can form within this regulator. The
formation of ice decreases the size of the orice, so the regulator is unable to supply enough ow to satisfy
the downstream demand. When the downstream pressure falls below the outlet pressure setting of the Type 627M or 627HM regulator, the disk assembly of the Type 627M or 627HM regulator moves off its
orice, permitting alcohol to ow into the main gas
line. The alcohol carried to the main regulator by the
owstream prevents additional ice from forming on the orice. When normal ow resumes, and as pressure
in the downstream system is restored, the Type 627M or 627HM regulator shuts off.
Overpressure Protection
Protect the remote vent opening against entrance of rain, snow, or any other foreign material that may plug
6
627 Series regulators have outlet pressure ratings that are lower than their inlet pressure ratings. A pressure-
627 Series
22.1
42.7
57.2
75.8
89.6 110
17.9
42.1
55.8
75.8
89.6 110
14.5
41.4
55.2
75.8
89.6 110
14.5
40.7
55.2
75.8
89.6
66.2
10.3
37.9
52.4
75.8
89.6
66.2
31.1
46.2
69.0
82.7 110
22.8
38.6
69.0
82.7 110
(1)
190
13.1
26.9
33.1
46.2
53.1
66.2
11.7
25.5
33.1
46.2
53.1
66.2
9.0
24.8
33.1
46.2
53.1
66.2
9.0
24.1
32.4
44.1
53.8
66.2
6.9
22.8
31.1
43.4
53.1
66.2
17.9
27.6
42.1
52.4
66.9
13.8
23.4
37.9
50.3
66.9
95 180 220 320 360 450
90 170 220 320 360 450
80 170 220 320 360 450
80 170 220 320 370 450
70 160 210 320 360 460
140 190 300 360 460
120 180 290 350 460
390 480 670 770 960
170 370 480 670 770 960
130 360 480 670 770 960
130 350 470 640 780 960
100 330 450 630 770 960
260 400 610 760 970
200 340 550 730 970
Table 3. Type 627R Internal Relief Performance
OUTLET
PRESSURE RANGE,
SPRING PART NUMBER, AND COLOR CODE
(3)
to 20 psig /
5
0.34 to 1.4 bar
10B3076X012
Yellow
15 to 40 psig /
1.0 to 2.8 bar
10B3077X012
Green
1. The internal relief performance values are obtained by removing the disk assembly.
2. For inlet pressures in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
3. For pressure settings under 10 psig / 0.69 bar, inlet pressure should be limited to approximately 100 psig / 6.9 bar so the setpoint adjustment can be obtained.
- Shaded areas indicate maximum inlet pressures allowed during system malfunction only. Table 1 gives the maximum inlet pressure for normal regulator operation.
OUTLET
PRESSURE
SETTING
psig bar psig bar psig bar psig bar psig bar psig bar psig bar psig bar
10 0.69
15 1.0
20 1.4
15 1.0
1.4
20
30 2.1
40 2.8
MAXIMUM
ALLOWABLE
DOWNSTREAM
SYSTEM
PRESSURE
60 100 125 175
200 250
60 100 125 175 200 250
60 100 125 175 200 250
60 100 125 175 200 250
60 100 125 175 200 250
100 125 175
200 250
100 125 175
200 250
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
4.1
6.9
8.6
12.1
13.8
17.2
6.9
8.6
12.1
13.8
17.2
6.9
8.6
12.1
13.8
17.2
MAXIMUM INLET PRESSURE TO KEEP MAXIMUM ALLOWABLE DOWNSTREAM
3/32 / 2.4 1/8 / 3.2 3/16 / 4.8 1/4 / 6.4 3/8 / 9.5 1/2 / 13
1250
86.2
2000
138
2000
138
2000
138
2000
138
2000
138
1000
69.0
2000
138
2000
138
2000
138
2000
138
2000
138
850
58.6
2000
138
2000
138
2000
138
2000
138
2000
138
1000
69.0
2000
138
2000
138
2000
138
2000
138
2000
138
630
43.4
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
2000
138
1500
103
2000
138
2000
138
2000
138
2000
138
SYSTEM PRESSURE FROM BEING EXCEEDED
Orice Size, Inches / mm
740
51.0 103 131 138 138 138
42.7
96.5 131 138 138 138
33.8
89.6 124 138 138 138
26.2
89.6 124 138 138 138
13.8
82.7 117 138 138 138
65.5 103 138 138 138
48.3
89.6 124 138 138
320 620
830 1100 1300 1600
260
610
810 1100 1300 1600
210
600
800 1100 1300 1600
210
590
800 1100 1300 1600
150
550
760 1100 1300 1600
450
670 1000 1200 1600
330
560 1000 1200 1600
1500 1900 2000 2000 2000
620 1400 1900 2000 2000 2000
490 1300 1800 2000 2000 2000
380 1300 1800 2000 2000 2000
200 1200 1700 2000 2000 2000
950 1500 2000 2000 2000
700 1300 1800 2000 2000
(2)
6.6
75 130 160 220 260 320
70 130 160 220 260 320
65 120 160 220 260 320
65 120 160 220 260 320
65 120 160 220 260 320
110 150 220 260 320
108 140 220 250 320
5.2
9.0
11.0
15.2
17.9
22.1
4.8
9.0
11.0
15.2
17.9
22.1
4.5
8.3
11.0
15.2
17.9
22.1
4.5
8.3
11.0
15.2
17.9
22.1
4.5
8.3
11.0
15.2
17.9
22.1
7.6
10.3
15.2
17.9
22.1
7.4
9.7
15.2
17.2
22.1
12.4
15.2
22.1
24.8
31.0
6.2
11.7
15.2
22.1
24.8
31.0
5.5
11.7
15.2
22.1
24.8
31.0
5.5
11.7
15.2
22.1
25.5
31.0
4.8
11.0
14.5
22.1
24.8
31.7
9.7
13.1
20.7
24.8
31.7
8.3
12.4
20.0
24.1
31.7
- continued -
relieving or pressure-limiting device must be provided by the user for the Types 627, 627H, 627M, and 627HM regulators if the inlet pressure can exceed the outlet pressure rating, since these regulators do not have internal relief.
Types 627R and 627LR regulators provide internal relief which limits the total outlet pressure buildup over setpoint. Use Tables 3 and 4 to determine the total outlet pressure. This internal relief may be adequate for the application, if not, provide additional pressure relief or a pressure-limiting device downstream.
Startup and Adjustment
Startup
!
To avoid personal injury or property damage due to explosion or damage to regulator or downstream components during startup, release downstream
7
627 Series
Table 3. Type 627R Internal Relief Performance
OUTLET PRESSURE RANGE,
SPRING PART NUMBER,
AND COLOR CODE
35 to 80 psig /
2.4 to 5.5 bar
10B3078X012
Blue
70 to 150 psig /
4.8 to 10.3 bar
10B3079X012
Red
1. The internal relief performance values are obtained by removing the disk assembly.
2. For inlet pressures in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
3. For pressure settings under 10 psig / 0.69 bar, inlet pressure should be limited to approximately 100 psig / 6.9 bar so the setpoint adjustment can be obtained.
- Shaded areas indicate maximum inlet pressures allowed during system malfunction only. Table 1 gives the maximum inlet pressure for normal regulator operation.
OUTLET
PRESSURE
SETTING
psig bar psig bar psig bar psig bar psig bar psig bar psig bar psig bar
40 2.8
50 3.4
60 4.1
70 4.8
80 5.5
70 4.8
80 5.5
100 6.9
125 8.6 250 17.2 2000 138 1000 69.0 500 34.5 390 26.9 290 20.0 260 17.9
150 10.3 250 17.2 1200 82.7 260 17.9 260 17.9 260 17.9 260 17.9 260 17.9
MAXIMUM
ALLOWABLE
DOWNSTREAM
SYSTEM
PRESSURE
125 150 175 200 250
125 150 175 200 250
125 150 175 200 250
150 175 200 250
150 175 200 250
175 200 250
175 200 250
200 250
MAXIMUM INLET PRESSURE TO KEEP MAXIMUM ALLOWABLE DOWNSTREAM
3/32 / 2.4 1/8 / 3.2 3/16 / 4.8 1/4 / 6.4 3/8 / 9.5 1/2 / 13
8.6
2000
10.3
2000
12.1
2000
13.8
2000
17.2
2000
8.6
1400
10.3
2000
12.1
2000
13.8
2000
17.2
2000
8.6
10.3
12.1
13.8
17.2
10.3
12.1
13.8
17.2
10.3
12.1
13.8
17.2
12.1
13.8
17.2
12.1
13.8
17.2
13.8
17.2
900 1700 2000 2000 2000
1200 2000 2000 2000
800 1500 2000 2000
1900 2000 2000
1400 2000 2000
1500 2000
SYSTEM PRESSURE FROM BEING EXCEEDED
138
1100
138
1600
138
2000
138
2000
138
2000
96.5
820
138
1400
138
1900
138
2000
138
2000
62.1
450
117
1100
138
1700
138
2000
138
2000
82.7
850
138
1400
138
2000
138
2000
55.2
500
103
1200
138
1700
138
2000
131
600
138
1200
138
2000
96.5
250
138
960
138
2000
103
250
138
1600
(1)
(continued)
Orice Size, Inches / mm
75.8
500 750
980 1200 1600
400
650
700 1100 1500
270
540
780 1000 1400
430
670
920 1300
300
550
800 1200
400
630 1100
240
520 1000
240
770
34.5
51.7
67.6
82.7 110
27.6
44.8
48.3
75.8
103
18.6
37.2
53.8
69.0
96.5
29.6
46.2
63.4
89.6
20.7
37.9
55.2
82.7
27.6
43.4
75.8
16.5
35.9
69.0
16.5
53.1
110 138 138 138
56.5
96.5 131 138 138
31.0
75.8 117 138 138
58.6
96.5 138 138
34.5
82.7 117 138
41.4
82.7 138
17.2
66.2 138
17.2 110
300 440 580 720 940
230 370 530 670 920
190 300 470 610 880
250 400 550 830
200 330 480 770
260 380 680
200 330 620
230 520
20.7
30.3
40.0
49.6
64.8
15.9
25.5
36.5
46.2
63.4
13.1
20.7
32.4
42.1
60.7
17.2
27.6
37.9
57.2
13.8
22.8
33.1
53.1
17.9
26.2
46.9
13.8
22.8
42.7
15.9
35.9
140
170 230 290 340 450
150 210 270 330 430
190 250 310 420
170 230 280 400
160 210 270 390
200 250 360
190 240 350
210 320
(2)(3)
11.7
15.9
20.0
23.4
31.0
10.3
14.5
18.6
22.8
29.6
9.7
13.1
17.2
21.4
29.0
11.7
15.9
19.3
27.6
11.0
14.5
18.6
26.9
13.8
17.2
24.8
13.1
16.5
24.1
14.5
22.1
140
180 220 250 320
140
170 210 240 320
130
160 200 230 310
160 190 230 310
150 190 220 300
175 210 290
175 210 280
210 270
9.7
12.4
15.2
17.2
22.1
9.7
11.7
14.5
16.5
22.1
9.0
11.0
13.8
15.9
21.4
11.0
13.1
15.9
21.4
10.3
13.1
15.2
20.7
12.1
14.5
20.0
12.1
14.5
19.3
14.5
18.6
Table 4. Type 627LR Internal Relief Performance
OUTLET PRESSURE RANGE,
SPRING PART NUMBER,
AND COLOR CODE
15 to 40 psig /
1.03 to 2.8 bar
10B3077X012
Green
1. The internal relief performance values are obtained by removing the disk assembly.
2. For inlet pressures in excess of 1000 psig / 69.0 bar, refer to the maximum body and disk pressure ratings in the Specications section.
OUTLET
PRESSURE
SETTING
psig bar psig bar psig bar psig bar psig bar psig bar
30 2.1
40 2.8
MAXIMUM ALLOWABLE
DOWNSTREAM
SYSTEM PRESSURE
55 3.8 500 34.5 270 18.6 110 7.6 80 5.5
60 4.1 850 58.6 480 33.1 200 13.8 120 8.3
66 4.5 1000 69.0 660 45.5 290 20.0 175 12.1
66 4.5 380 26.2 190 13.1 85 5.9 80 5.5
70 4.8 700 48.3 370 25.5 150 10.3 115 7.9
75 5.2 1000 69.0 560 38.6 240 16.5 160 11.0
MAXIMUM INLET PRESSURE TO KEEP MAXIMUM ALLOWABLE
DOWNSTREAM SYSTEM PRESSURE FROM BEING EXCEEDED
3/32 / 2.4 1/8 / 3.2 3/16 / 4.8 1/4 / 6.4
(1)
Orice Size, Inches / mm
8
(2)
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