Emerson 350 series Instruction Manual

January 2006 350 Series Electrohydraulic Actuators
350 Series Electrohydraulic Actuators
(Obsolete Product)
Obsolete products may not be manufactured again in any Fisher location under any conditions. Recommended spare parts availability is guaranteed for 10 years after the last production on manufactured trim replacement parts and 5 years of best effort on die cast parts, elastomers, buyout
components, and electronic components. Post­sale documents (such as instruction manuals) will be available on CD Rom and the Fishweb. Pre-sale documents (such as bulletins) for obsolete are not included on the Fishweb or CD­ROM.
Fisher is a mark owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Fisher product remains solely with the purchaser and end-user.
Emerson Process Management Fisher
Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
www.Fisher.com
Fisher Controls International LLC 2004; All Rights Reserved Printed in USA
Instruction Manual
Form 1387 June 2002

350 Series Electrohydraulic Actuators

Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type Number Description 2. . . . . . . . . . . . . . . . . . .
Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body and Actuator 6. . . . . . . . . . . . . . . . . . . .
Hydraulic Fluid 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections 7. . . . . . . . . . . . . . . . . . . . . .
Power 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Signal 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seal Drain-Off Connection 7. . . . . . . . . . . . . . . . . .
Startup 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustments 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zero/Span Calibration 7. . . . . . . . . . . . . . . . . . . . . .
Bypass Valve and Handwheel Operation
Bypass Valve 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt-On Handwheels 8. . . . . . . . . . . . . . . . . . . . . . .
Integrally Mounted Gear-Type Handwheels 9. . .
Speed Control Valve 9. . . . . . . . . . . . . . . . . . . .
Changing Actuator Action 10. . . . . . . . . . . .
Split-Range Operation 11. . . . . . . . . . . . . . . . .
Principle of Operation 11. . . . . . . . . . . . . . . . .
Lock in Last Position 11. . . . . . . . . . . . . . . . . . . . . .
Fault-Correction Guide 11. . . . . . . . . . . . . . . .
Maintenance 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Casing Plate Assembly 13. . . . . . . . . .
Cleaning Force Motor 14. . . . . . . . . . . . . . . . . . . . .
Cleaning Primary Restrictions 14. . . . . . . . . . . . . .
Checking and Adjusting Pump Pressure 14. . . . .
Adjusting Nozzles 15. . . . . . . . . . . . . . . . . . . . . . . . .
Low-Pressure Nozzles 15. . . . . . . . . . . . . . . . . . .
High-Pressure Nozzles 16. . . . . . . . . . . . . . . . . . .
Replacing Oil Seals 16. . . . . . . . . . . . . . . . . . . . . . .
Adaptor Plug O-Rings 16. . . . . . . . . . . . . . . . . . . .
Upper Piston Rod Seal and Piston Seals 16. . .
Lower Piston Rod Seal 17. . . . . . . . . . . . . . . . . . .
Handwheel Maintenance 17. . . . . . . . . . . . . . . . . . .
Bolt-On Handwheels 17. . . . . . . . . . . . . . . . . . . . .
Integrally Mounted Gear-Type Handwheels 18.
8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
W2286/IL
Figure 1. Type 350 Electrohydraulic Actuator with
Bolt-on Handwheel on Design ED Valve
Mounting Actuator and Adjusting Stem Connection
Type 350 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type 354 Actuator Mounting 19. . . . . . . . . . . . . . .
Type 354 Valve Travel Adjustment 20. . . . . . . . . .
Changing Type 354 Actuator Mounting 21. . . . . .
Parts Ordering 21. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Kits 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuator 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72 mm (2-13/16 Inch) Yoke Boss
Bolt-On Handwheel 26. . . . . . . . . . . . . . . . . . . . .
90 mm (3-9/16 Inch) Yoke Boss
Bolt-On Handwheel 30. . . . . . . . . . . . . . . . . . . . .
127 mm (5 Inch) Yoke Boss
Integral Handwheel 30. . . . . . . . . . . . . . . . . . . . .
90 mm (3-9/16 Inch) Yoke Boss
Integral Handwheel 30. . . . . . . . . . . . . . . . . . . . .
350 Actuator
18. . . . . . . . . . . . . . . . . . . . . .
www.Fisher.com
D100286X012
350 Actuator
Instruction Manual
Form 1387
June 2002

Introduction

Scope of Manual

This instruction manual includes installation, operation, maintenance, and parts ordering information for Type 350 (figure 1) and 354 electrohydraulic actuators with and without optional cylinder bypass valve and speed control valve. Coverage of handwheels for Type 350 actuators is also included. Refer to separate manuals for instructions covering the control valve and accessories.
No person may install, operate, or maintain a 350 Series actuator without first (1) being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance, and (2) carefully reading and understanding the contents of this manual. If you have any questions about these instructions, contact your Fisher sales office before proceeding.

Description

The 350 Series electrohydraulic actuators are designed to operate sliding-stem and rotary-shaft control valves from standard electronic input signals and electric power supplies. These actuators contain
Table 1. Specifications
all the elements necessary for control valve operation in electronic control systems. The motor, pump, transducer, and positioner are included in the actuator casing.
For hazardous area applications, the actuator must be equipped with an explosion-proof motor and an intrinsically safe control circuit. Separate use of either an explosion proof motor or an intrinsically safe control circuit results in an actuator with no hazardous area rating. Refer to the motor nameplate and actuator nameplate for additional information.

Type Number Description

Type 350—Electrohydraulic control valve actuator
with threaded stem connection for use with sliding-stem control valves.
Type 354—Electrohydraulic control valve actuator with splined valve shaft connection for use with rotary-shaft control valves.

Specifications

Specifications for 350 Series actuators are shown in table 1. Some specifications may also be found on the actuator nameplate.
Input Signals
See table 2
Internal Resistance of Transducer Force Motor
See table 2
Power Supply Required
See table 3
Actuator Sizes
Type 350: See table 4 Type 354:
J Size 60 for 25.4, 31.8, 38.1, 44.5 or 50.8 mm
(1, 1-1/4, 1-1/2, 1-3/4 or 2 inch) valve shaft spline
(1)
Action
Actuators with standard control circuits are field­reversible between
J direct (increasing input signal extends actuator
piston rod) and
J reverse (increasing input signal retracts
actuator piston rod). Actuators with intrinsically safe control circuits are not field reversible; either a direct- or reverse-acting coil is required.
Maximum Usable Output Thrust and Torque
diameter or
J Size 80 for 63.5 mm (2-1/2 inch) valve shaft
spline diameter
1. This term is defined in ISA S51.1.
2. Stroking speed with actuator operating a valve under no load.
3. Do not exceed the thrust and torque limits in this manual.
4. The temperature limits in this manual and in any applicable standard or code limitation should not be exceeded.
Type 350: See table 5 Type 354: See table 6
(3)
2
Instruction Manual
Form 1387 June 2002
350 Actuator
Table 1. Specifications (continued)
Bench Stroking Speed
J 8.6 mm/second (0.37 inches/second) for 8900
N (2000 pounds) output thrust or 318 NSm (2812 lbfSin) output torque and
J 3.8 mm/second (0.15 inches/second) for 22200
N (5000 pounds) output thrust or 794 NSm (7031 lbfSin) output torque
Maximum Actuator Travel
Type 350: See table 4 Type 354: 90 degrees
Pump Type
Positive-displacement, gear-type pump with relief valves.
Hydraulic Fluid Requirements
10.4 liters (11 quarts) of Type A automotive automatic transmission fluid. If the actuator is used in ambient temperatures below –4°C (25°F), use an aircraft-type hydraulic fluid that conforms to MIL-H-5606A specifications.
Operative Temperature
Weather-Proof Motor: –40 to 40°C (–40 to
104°F) Explosion-Proof Motor: –25 to 40°C (–13 to 104°F)
Performance
Hysteresis
(1)
: 0.50 percent of span
Load Sensitivity: Stem position change 0.3 to
1.0 percent of total travel per 488 Newton (100 pound) change in load
Terminal-Based Linearity
travel
Dead Band
(1)
: Less than 0.5 percent of total
travel
Frequency Response
frequency response curves
1. This term is defined in ISA S51.1.
2. Stroking speed with actuator operating a valve under no load.
3. Do not exceed the thrust and torque limits in this manual.
4. The temperature limits in this manual and in any applicable standard or code limitation should not be exceeded.
(2)
(1, 4)
(1)
: ±2 percent of total
(1)
: See figure 3 for typical
Adjustments
Zero and span adjustments located under cover (figure 2)
Hazardous Area Classification
Actuators with intrinsically safe actuator control circuits are available. Intrinsically safe control circuits are indicated by the presence of a special actuator nameplate and require an explosion-proof motor. Refer to the special actuator nameplate for information concerning use of the actuator in hazardous locations. The motor nameplate must also specify an explosion-proof approval.
Motor Type
See table 3. Motor type designations refer to the motor only; not to the entire actuator.
Connections
Power: 1/2-inch NPT female conduit connection
on motor Input Signal: 1/2-inch NPT female conduit connection on side of casing Seal Drain Off: 1/4-inch NPT female connection with vent assembly on top of yoke. This connection is furnished only on 72 mm (2-13/16 inch) and 90 mm (3-9/16 inch) yoke boss sizes of the Type 350 actuators
Approximate Weight
Type 350 without Handwheels
72 mm (2-13/16 inch) Yoke Boss: 49 kg (110 pounds) 90 mm (3-9/16 inch) Yoke Boss: 64 kg (142 pounds) 127 mm (5-inch) Yoke Boss: 91 kg (200 pounds)
Type 354
Size 60: 86 kg (194 pounds) Size 80: 123 kg (275 pounds)
3
350 Actuator
TRAVEL ADJUSTMENT SCALE
BIAS SPRING
ZERO ADJUSTMENT
SPAN ADJUSTMENT
W5568-1/IL
CASING PLATE ASSEMBLY
FEEDBACK SPRING
Figure 2. Adjustments (Actuator is Shown with Cover Removed)
Instruction Manual
Form 1387
June 2002
Table 2. Input Signals, Internal Resistance, and Coil Part Numbers
CONTROL
CIRCUIT
ACTION
TYPE
Standard
Intrin­sically safe
1. Action must not be reserved. See the changing action section of this manual.
Either ­Field Reversible
Reversible
Direct Reverse
INPUT
SIGNAL,
mA dc
1-5 2200 2H2936000A2 1H309037022 1H308937022 1H681124092 1H681424092 1F546828992 4-20,
4-12, or 12-20
10-50 380 2H2935000A2 1H440337022 1H440237022 1H681124092 1H681324092 1F546828992
(1)
4-20 160 23A1732X012 1H309037022 1H308937022 1H681124092 1H681324092 1F546828992
(1)
4-20 160 23A1733X012 1H309037022 1H308937022 1H681124092 1H681324092 1F546828992
INTERNAL
RESISTANCE,
OHMS
260 2J5228000A2 1H309037022 1H308937022 1H681124092 1H681224092 1P4252X0012
Key 37*
Key 37*
Coil
Assembly
Table 3. Motor Types and Corresponding Power Supplies Required
Weather-Proof Motor Explosion-Proof Motor
Electrical Classification of Motor
Type Horsepower Power
Supply Starting Cur-
rent (Amps) Running Cur-
rent (Amps) Speed
1. Explosion-proof classification pertains to the motor only, not the entire actuator.
Totally Enclosed; Continuous Service—Intrinsically safe control circuit not available with this motor
Capacitor Start, Induction Run Capacitor or Repulsion Start, Induction Run, Fan Cooled 1/3 1/3 115/230 ±10% Vac, Single
Phase, 60 Hz 31 Max @ 115 Vac
15.5 Max @ 230 Vac
7.2 @ 115 Vac
3.6 @ 230 Vac 1725 RPM 1425/1725 RPM 1725 RPM 1425/1725 rpm
220/440 ±10% Vac, Three Phase, 50/60 Hz
8 Max @ 220 Vac 4 Max @ 440 Vac
1.8 @ 220 Vac
0.9 @ 440 Vac
PART NUMBERS
Key 81, Stainless Steel Key 124, Steel
Bias
Spring
Feedback
Spring
Explosion-proof (see motor nameplate for specific rating). Also check for special actuator nameplate to determine if actuator has intrinsically safe control circuit. Unless the control circuit is intrinsically safe and the motor is explosion proof, actuator cannot be used in hazardous atmospheres.
115/230 ±10% Vac, Single Phase, 60 Hz
31 Max @ 115 Vac
15.5 Max @ 230 Vac
7.2 @ 115 Vac
3.6 @ 230 Vac
Weight Weight
220/440 ±10% Vac, Three Phase, 50/60 Hz
8 Max @ 220 Vac 4 Max @ 440 Vac
1.8 @ 220 Vac
0.9 @ 440 Vac
Key 166
Key 166
Machine
Screw, Steel
(1)
4
*Recommended spare parts
Instruction Manual
Form 1387 June 2002
13 mm (1/2 INCH) TRAVEL
29 mm (1-1/8 IN)
TRAVEL 76 mm (3- INCH) TRAVEL
13 mm
(1/2 INCH)
TRAVEL
29 mm
(1-1/8 IN)
TRAVEL
76 mm
(3- INCH)
TRAVEL
350 Actuator
mm (INCH)
13A6501-A A1617-2/IL
NOTE: FOR 71mm (2-13/16 INCH) YOKE BOSS SIZE TYPE 350 AC­TUATOR WITH 1 TO 5 mA DC INPUT SIGNAL (5% INPUT AMPLITUDE) AND 8896 N (2000 POUNDS) OUTPUT THRUST
Figure 3. Typical Frequency Response Curves
Table 4. Maximum Actuator Travel for Type 350
Types
350 without handwheel
350 with handwheel
1. An actuator with this yoke boss size uses a 19.1 mm (3/4-inch) stem. When this size actuator stem is used, the valve stem must be less than the standard length.
Table 5. Usable Thrust Output of Type 350 Actuators at Maximum Travel
Actuator Type
Yoke Boss Size, mm (Inch)
Travel, mm (Inch) Gross Cylinder
Output Thrust, N (Lb) Usable Output
Thrust, N (Lb)
1. Thrusts given are the thrusts available for operation of control valves. Under some conditions, such as with the valve plug stalled, higher thrusts can be developed. The control valve stem must be capable of withstanding this higher thrust.
YOKE BOSS SIZE TRAVEL
mm Inch mm Inch
72 90 or 127
72 90 127
2-13/16 3-9/16
2-13/16 3-9/16 5
(1)
or 5
(1)
38 76
38 64 76
(1)
350
(w/ or w/o handwheel)
72
(2-13/16)
38
(1-1/2)
8896
(2000)
8896
(2000)
90 or 127
(3-9/16 or 5)
64 or 76
(2-1/2 or 3)
8896 or 22240 (2000 or 5000)
8996 or 22240 (2000 or 5000)
1-1/2 3
1-1/2 2-1/2 3
5
350 Actuator
Table 6. Usable Torque Output of Type 354
Size 60 and 80 Actuators at Maximum Travel
Gross Cylinder
Output Thrust, N (Lb)
Valve Disk or Ball Rotation, Degrees
Usable Torque Output, NSm (LbfSin)
1. Do not exceed torque capabilities of the valve shaft.
Table 7. Side-Mounted Handwheels for Type 350 Actuators
YOKE BOSS
SIZE, mm (INCHES)
72
(2-13/16)
90
(3-9/16)
127
(5)
1. Can also open or close valve in emergency without inserting engaging pin.
HANDWHEEL TYPE
Non-Declutchable Open or Close Up or Down Neutral Position
Bolt-on
Bolt-on
Integrally Mounted Open, Close, or Throttle
Declutchable Open, Close, or Throttle ––– Non-Declutchable Open or Close Up or Down Neutral Position 51 (2) Declutchable Open, Close, or Throttle –––
Positioning of Valve
OPERATION
Use As
Travel
(1)
Up or Down
8800
(2000)
0-90 0-90
318
(2812)
Action Required
Stop
Unrestricted Travel
Neutral Position & Disengage Pin
Neutral Position & Disengage Pin
Neutral Position & Disengage Pin
22000 (5000)
794
(7031)
for
Instruction Manual
Form 1387
June 2002
(1)
(1)
MAXIMUM ACTUATOR
TRAVEL WITH
HANDWHEEL, mm (INCHES)
38 (1-1/2)
64 (2-1/2)
76 (3)

Installation

WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
Key numbers referenced in the following procedures are shown in figure 7 except where indicated.
These actuators are normally shipped as part of a control valve assembly. That is, the actuator will be mounted on a control valve body and the connection between the actuator piston rod and valve will be assembled when the unit is received. Complete instructions for the valve body are provided in a separate manual.
sections, and then complete the Actuator Mounting and Adjusting Stem Connection procedures.

Valve Body and Actuator

Install the valve body in the pipeline by following instructions in the appropriate valve body instruction manual. (Some rotary valves must be out of the pipeline in order to determine the closed position for actuator adjustment. These valves should remain out of the line until the actuator has been mounted and adjusted.)
For proper operation, the actuator must be installed in a vertical position above the control valve body.

Hydraulic Fluid

Clean the casing plate (key 19) to be certain no dust or other foreign material enters the casing (key 5). Unscrew the vent assembly (key 92). When filling the reservoir, use a funnel having a fine-screen strainer to prevent solid impurities from entering the casing.
If the actuator has been shipped separately for mounting on a control valve body or if the control valve body and actuator have been separated for maintenance, attach the actuator to the valve by following the appropriate steps in the mounting actuator section. Complete the remaining installation
6
Use approximately 10.4 liters (11 quarts) of type A automotive-type automatic transmission fluid. If the motor and pump are to be started at ambient temperatures below –4°C (25°F), use an aircraft-type hydraulic fluid (conforming to MIL-H-5606A specifications).
Instruction Manual
Form 1387 June 2002
350 Actuator
Fill the reservoir to the centerline of the sight gauge (key 112). Replace the vent assembly after filling.

Electrical Connections

Power
Make power connections through the conduit connection on the motor. Refer to the wiring tag attached to the motor for instructions.
CAUTION
Reversed motor rotation may damage the pump. Correct rotation is counterclockwise when viewed from the motor output shaft (clockwise when viewed from the fan end of the motor). Motor rotation is also indicated by an arrow on the motor mounting bracket.
Input Signal
Note
For intrinsically safe installations, refer to the special nameplate and the instructions provided by the barrier manufacturer for proper wiring and instructions. Do not attempt to reverse the action of an actuator with an intrinsically safe control circuitrefer to the warning in the Changing Actuator Action section.
Remove machine screws and junction box cover (keys 86 and 85) from the bottom of the actuator casing.
Insert the signal wires through the 1/2-inch NPT female connection in the side of the actuator. Provide a suitable conduit connector.
For direct-acting actuators (increasing input signal extends actuator piston rod), connect the positive input signal wire to the positive (+) terminal and the negative wire to the negative (–) terminal. For reverse-acting actuators (increasing input signal retracts actuator piston rod) with standard control circuits, reverse the input wires on the terminals.

Seal Drain-Off Connection

Some variations of these actuators are equipped with a double piston rod seal. If so equipped, the actuator is furnished with a vent (key 113, figure 8) installed in the yoke. This vent allows draining of oil that leaks past the high-pressure piston rod seal (key 12). If the drained oil will create a fire hazard, remove the vent and install a remote drain pipe to carry leakage to a safe location.

Startup

Key numbers referenced in this procedure are shown in figure 7. Follow this procedure to ensure that the actuator is operational before putting it into service. Remove cover screws and cover (keys 88 and 87) from the top of the actuator.
Note
The machine screw (key 123) and two locknuts are installed in the force motor to protect the force motor during shipping. The force motor will not function until this screw is removed. Do not replace the screw unless the actuator is to be moved.
Start motor and allow pressure lines to fill. Loosen, but do not remove, the pipe plug (key 114) on top of the piston rod. Allow air bubbles to bleed through the pipe plug connection until the bubbles cease to appear. Tighten pipe plug. Adjust per the following section.

Adjustments

Before adjusting the zero and span, adjust the travel adjustment scale (see figure 2) to the travel required. Be certain the stem connector has been properly installed and adjusted per the Mounting Actuator and Adjusting Stem Connection section. If the actuator is equipped with an optional handwheel, be certain the handwheel engaging pin has been pulled out (if the handwheel is equipped with an engaging pin) and that the handwheel pointer is at the neutral position before proceeding.
Zero/Span Calibration (see figure 2)
With power connected to the motor, adjust the input signal to the signal (direct or reverse acting) which should correspond to the full up position of the piston
7
350 Actuator
Instruction Manual
Form 1387
June 2002
rod assembly. Rotate the zero (bias spring) adjustment screw until the piston rod just begins to move down. Change the input signal to the opposite end of the input signal range and check the position of the piston rod assembly. If the rod has moved less than full travel, it indicates that the feedback spring has too much tension and that the span (feedback spring) adjustment screw is screwed into the spring too far. If the rod has moved full travel, start moving the input signal in the opposite direction to see where the piston rod assembly starts to move. This indicates if there is enough spring screwed onto the span adjustment. After each adjustment of the span (feedback spring) adjustment screw, the zero (bias spring) adjustment screw must be adjusted for the starting point (full up).

Bypass Valve and Handwheel Operation

Bypass Valve

Before using a handwheel, open the bypass valve (key 76, figure 7) so that fluid pressure will be equalized on either side of the actuator piston. Failure to equalize the pressures may make handwheel operation difficult or impossible.
Note
If the actuator is equipped with optional lock valves, the bypass must be opened to allow handwheel operation even if the motor has been turned off.
To open the bypass valve, rotate the bypass valve stem (key 77, figure 10), located on the side of the actuator, counterclockwise. This rotation direction is indicated by an arrow on the bypass plate (key 79, figure 10). Rotate the stem only enough to open the valve (2 to 4 turns). Further rotation might damage the bypass plate (key 79, figure 10).

Bolt-On Handwheels

Bolt-on handwheels (see figure 13) are available in either of two types, non-declutchable and declutchable. The non-declutchable type is shown in figure 13. With this type, there is no declutching mechanism, but the design of the handwheel nut allows unrestricted actuator travel when the handwheel is positioned so that the pointer (key 160, figure 13) is at the neutral position. The handwheel can be used to open or close the valve if used with a Type 350 actuator (see table 7).
To operate the non-declutchable handwheel,
open the bypass valve and rotate the handwheel clockwise to close or counterclockwise to open the valve. The non-declutchable handwheel can also be used as a travel stop to limit either full opening or closing of the valve. With the handwheel pointer at the neutral position, travel is not restricted. As the pointer is moved from the neutral position, the handwheel mechanism will restrict travel in an increasing amount. Moving the pointer from the neutral position with clockwise handwheel rotation will restrict opening of the valve (counterclockwise rotation will restrict closing of the valve). The handwheel cannot be used to restrict opening and closing at the same time.
The declutchable bolt-on handwheel is similar to the handwheel shown in figure 13 except that the lever pin (key 153, figure 13) is replaced by a removable engaging pin (not shown). Unrestricted actuator travel is possible when the engaging pin is pulled out (engaging pin is retained by a cotter pin) and the handwheel is positioned so that the pointer (key 160, figure 13) is at the neutral position. The declutchable handwheel can be used to open, close, or throttle the valve regardless of the actuator type.
To operate the declutchable handwheel, open the bypass valve. Rotate the handwheel to align the engaging pin holes in the levers (key 146, figure 13) with the hole in the handwheel body (key 142, figure
13). Insert the engaging pin. Rotate the handwheel clockwise to close or counterclockwise to open the valve. Install the cotter pin to retain the engaging pin. The declutchable handwheel cannot be used as a travel stop.
Handwheels for use with the Type 354 actuator are covered in separate manuals. Refer to the Type 1076 handwheel or other handwheel instruction manual as appropriate.
8
If the actuator is moved from a valve having push-down-to-close action to one having push-down-to-open action or vice versa, a new handwheel nut and screw must be installed to retain counterclockwise-to-open handwheel action. Follow
Instruction Manual
Form 1387 June 2002
350 Actuator
the handwheel disassembly instructions in the Maintenance section to change the nut and screw.

Integrally Mounted Gear-Type Handwheels

Handwheels furnished on the 127 mm (5-inch) yoke boss size Type 350 are integrally mounted types as shown in figure 14. For the 127 mm (5-inch) yoke boss size Type 350 actuator, unrestricted actuator travel is possible when the engaging pin (key 159, figure 14) is pulled out and the handwheel is positioned so that the pointer (key 158, figure 14) is at the neutral position. The handwheels can be used to open, close, or throttle the valve.
To operate the handwheel on 127 mm (5-inch) yoke boss size Type 350 actuators, open the bypass valve. Rotate the handwheel to align the engaging pin holes in the sleeve (key 170A, figure 14) with the hole in the piston rod (key 170B, figure 14). Insert the engaging pin. Rotate the handwheel clockwise to close or counterclockwise to open the valve.
With the integrally mounted handwheel on Type 350 actuators, the valve can be opened or closed in an emergency without inserting the engaging pin. Rotate the handwheel until the sleeve (key 170A, figure 14) contacts either the stem connector or travel stop nut (keys 2 and 178, figure 14). Once the sleeve contacts the connector or travel stop nut, further movement of the sleeve will move the piston rod to open or close the valve.
Either integrally mounted handwheel type can be used as a travel stop to limit either full opening or closing of the valve. With the handwheel pointer at the neutral position (and the engaging pin pulled out for Type 350 actuators), travel is not restricted. As the pointer is moved from the neutral position, full travel will be restricted in one direction when the travel stop nut or stem connector (keys 178 and 2, figure 14) contacts the sleeve (key 170A, figure 14). Moving the pointer from the neutral position with clockwise handwheel rotation will restrict opening of the valve (counterclockwise rotation will restrict closing of the valve). The handwheel cannot be used to restrict opening and closing at the same time.
If the actuator is moved from a valve having push-down-to-close action to one having push-down-to-open action or vice versa, reassemble internal parts as follows to retain counterclockwise-to-open handwheel action. Remove the retainers, handwheel, bearings, and
worm (keys 180, 182, 190, and 181; figure 14). Re-install these parts in the gear case opening opposite the opening from which the parts were removed. Refer to the disassembly instructions in the Maintenance section for assistance.
Table 8. 350 Series Feedback Spring Cutting Details
Coil MA Signal
2J5228000A2 2J5228000A2 2J5228000A2
2H2935000A2
2H2936000A2 23A1732X012 23A1733X012
1H3089-C A3925/IL
4-20
4-12 12-20 10-50
1-5 4-20 4-20
Use
Feedback Spring
1H308937022 1H308937022 1H308937022 1H440237022
1H308937022 1H308937022 1H308937022
Cut Feedback
Spring to:
22-1/2 coils
Do not cut Do not cut
26-1/2-30-1/2
coils
30-1/2 coils 22-1/2 coils 22-1/2 coils

Speed Control Valve

The optional speed control valve (see figure 12) can be used to restrict stroking speed in either direction of piston rod travel and can be reversed in the field to reverse the direction in which stroking speed is restricted. The speed control valve is located under the cover (key 87, figure 7) and is installed in the cylinder pressure line connected to the bottom of the cylinder. When the valve is installed with the arrow (see figure 12) pointing away from the cylinder, fluid flows freely to the bottom of the cylinder. Stroking speed to retract the piston rod is not restricted. However, when the piston rod is being extended, return fluid flow from the bottom of the cylinder is restricted by the speed control valve. This restricts stroking speed to extend the piston rod.
The amount of restriction can be adjusted by rotating the control valve (key 220, figure 12) stem. Clockwise rotation increases the amount of restriction. If it is desired to restrict stroking speed in the opposite direction, unscrew machine screws (key 222, figure 12) and remove the straps (key 221, figure 12). Remove the speed control valve and reverse it in the cylinder pressure line. Re-install straps and machine screws. The arrow on the speed control valve body indicates the direction of adjustable fluid flow through the valve.
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