Emerson 3414, 3412, 3411 User Manual

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Part Number 3-9000-759Revision D

3414 Gas Ultrasonic Flow Meter 3411 and 3412 Gas Ultrasonic Flow Meters

DanielTM 3410 Series Gas Ultrasonic Flow Meters

Installation Manual

June 2014

Daniel customer service

Location Tel ephon e number Fax number

North America/Latin America +1.713.467.6000 +1.713.827.4805

Daniel Customer Service +1.713.827.6413 +1.713.827.6312

USA (toll free) +1.888.356.9001 +1.713.827.3380

Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743

Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401

Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465

E-mail

• Customer Service: tech.service@emersonprocess.com

• Customer Support: daniel.cst.support@emerson.com

• Asia-Pacific: danielap.support@emerson.com

• Europe: DanielEMA.CST@EmersonProcess.com

Return Material Authorization (RMA)

A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form from the Support Services web page by selecting the link below.

www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx?

Signal words and symbols

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Safety alert symbol

Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Pay special attention to the following signal words, safety alert symbols and statements:

Important

Important is a statement the user needs to know and consider.

Tip

Tip provides information or suggestions for improved efficiency or best results.

Note

Note is a “general by-the-way” content not essential to the main flow of information.

Important safety instructions

Installing, operating or maintaining a Daniel product improperly could lead to serious injury or death from explosion or exposure to dangerous substances. To reduce this risk:

• Comply with all information on the product, in this manual, and in any local and national

codes that apply to the product.

• Do not allow untrained personnel to work with this product.

• Use Daniel parts and work procedures specified in this manual.

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.

Daniel also urges you to integrate this manual into your training and safety program.

BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.

Product owners (Purchasers):

• Use the correct product for the environment and pressures present. See technical data

or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative.

• Inform and train all personnel in the proper installation, operation, and maintenance of

this product.

• To ensure safe and proper performance, only informed and trained personnel should

install, operate, repair and maintain this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.daniel.com

• Save this instruction manual for future reference.

• If you resell or transfer this product, it is your responsibility to forward this instruction

manual along with the product to the new owner or transferee.

• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND

TROUBLESHOOTING MANUALS AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.

• Do not use this equipment for any purpose other than its intended service. This may

result in property damage and/or serious personal injury or death.

Product Operation Personnel:

• To prevent personal injury, personnel must follow all instructions of this manual prior to

and during operation of the product.

• Follow all warnings, cautions, and notices marked on, and supplied with, this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not

the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from:

http://www.daniel.com

• Read and understand all instructions and operating procedures for this product.

• If you do not understand an instruction, or do not feel comfortable following the

instructions, contact your Daniel representative for clarification or assistance.

• Install this product as specified in the INSTALLATION section of this manual per

applicable local and national codes.

• Follow all instructions during the installation, operation, and maintenance of this

product.

• Connect the product to the appropriate pressure and electrical sources when and

where applicable.

• Ensure that all connections to pressure and electrical sources are secure prior to and

during equipment operation.

• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can

affect this product's performance, safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxic substances or improper operation.

• Save this instruction manual for future reference.

Notice

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES

Warranty and Limitations

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer ("Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty.

2. LIMITATION OF REMEDY AND LIABILITY PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER'S CUSTOMERS.

: DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN

Daniel Series 3410 Gas Ultrasonic Meter Installation Manual PrefaceTable of Contents

3-9000-759 Rev D June 2014

Preface

Daniel customer service

Signal words and symbols

Important safety instructions

Notice

Warranty and Limitations

Section 1: Introduction

1.1 Typical applications ........................................................................................ 1

1.2 Features and benefits ...................................................................................... 2

1.3 Acronyms, abbreviations and definitions .......................................................... 3

1.4 Daniel MeterLink software ...............................................................................6

1.5 Daniel 3410 Series meter design ...................................................................... 7

1.6 Meter specifications .................................................................................... 12

1.7 Pre-installation considerations....................................................................... 18

1.8 Safety .......................................................................................................... 18

1.9 Daniel 3410 Series Certifications and Approvals .............................................. 20

1.10 FCC compliance .......................................................................................... 21

1.11 References.................................................................................................. 22

Section 2: Mechanical installation

2.1 Meter piping, lifting and mounting ................................................................ 23

2.2 Meter components........................................................................................ 25

2.3 Piping recommendations .............................................................................. 29

2.4 Meter safety for hoist rings and lifting slings................................................... 33

2.4.1 Use of appropriate safety engineered swivel hoist rings in meter end flanges ..... 34

2.4.2 Appropriately rated lifting slings ........................................................................ 40

2.5 Mounting requirements in heated or cooled pipelines...................................... 42

Section 1: Introduction i

PrefaceTable of Contents Daniel Series 3410 Gas Ultrasonic Meter Installation Manual

June 2014 3-9000-759 Rev D

Section 3: Electrical installation

3.1 Cable length TTL mode ..................................................................................43

3.2 Cable length Open Collector mode .................................................................43

3.3 Grounding meter electronics housing ............................................................. 44

3.4 Conduit seals ................................................................................................45

3.4.1 Startup for systems using explosion-proof conduit .............................................46

3.4.2 Startup for systems that use flame-proof cable ..................................................50

3.5 Wiring and I/O ..............................................................................................51

3.5.1 CPU Module labeling and LED indicators.............................................................52

3.6 I/O connections ............................................................................................57

3.6.1 Frequency/Digital outputs ..................................................................................59

3.6.2 Analog input settings..........................................................................................62

3.6.3 Analog output settings .......................................................................................63

3.6.4 Digital Input........................................................................................................63

3.6.5 DHCP server switch settings ...............................................................................63

3.6.6 Configuration protect switch settings.................................................................64

3.6.7 External power source connection and fuse ........................................................65

3.7 Security seal installation ................................................................................66

3.7.1 Seal Transmitter Electronics Enclosure................................................................66

3.7.2 Base Enclosure Security Seals..............................................................................68

3.7.3 Transducer assembly security seals.....................................................................70

3.7.4 Sealing the unit...................................................................................................71

Section 4: Configuration

4.1 Daniel MeterLink Setup..................................................................................73

4.2 Field Setup Wizard ........................................................................................74

4.3 Using AMS Device Manager to configure the meter ..........................................80

4.4 Using a Field Communicator to configure the meter ........................................ 95

4.5 Security seals for the meter (optional) ............................................................98

ii Section 3: Electrical installation

Daniel Series 3410 Gas Ultrasonic Meter Installation Manual PrefaceTable of Contents

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Appendix A: Engineering drawings

A.1 3410 Series engineering drawings.................................................................................... 99

Appendix B: Open source licenses

B.1 GNU General Public License ............................................................................................ 102

B.2 GNU Lesser General Public License.................................................................................. 113

B.3 BSD Open Source License................................................................................................ 117

B.4 M.I.T License ................................................................................................................... 118

B.5 Zlib License ..................................................................................................................... 120

Appendix C: Index

C.1 Manual Index .................................................................................................................. 121

Section 4: Configuration iii

PrefaceTable of Contents Daniel Series 3410 Gas Ultrasonic Meter Installation Manual

June 2014 3-9000-759 Rev D

iv Section 4: Configuration

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual List of Tables

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List of Tables

Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions ............ 3

Table 1-3 Performance specifications.............................................................................................. 13

Table 1-2 Meter specifications......................................................................................................... 13

Table 1-4 Transducer specifications................................................................................................. 15

Table 2-1 Hoist ring part number lookup table ................................................................................ 38

Table 2-2 Hoist Ring Lookup Table for Daniel 3414 Gas Meters........................................................ 39

Table 2-3 Hoist Ring Lookup Table for Daniel 3411 or 3412 Gas Meters........................................... 39

Table 3-1 Configurations for open collector frequency outputs....................................................... 43

Table 3-2 CPU Module labeling and LED functions ........................................................................... 53

Table 3-3 Ethernet cable to PC communication............................................................................... 54

Table 3-4 Serial Port A parameters................................................................................................... 56

Table 3-5 Frequency/Digital Outputs possible configurations.......................................................... 61

Table 3-6 DHCP server switch settings............................................................................................. 63

Table 3-7 Configuration protect switch settings .............................................................................. 64

Table 4-1 Local display labels, descriptions and valid units............................................................... 77

Table B-1 Open source licences .............................................................................................101

List of Tables v

List of Tables Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

vi List of Tables

Daniel 3410 Series Gas Ultrasonic Meter Installation Manual List of Figures

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List of Figures

Figure 1-1 Daniel MeterLink download and registration ................................................................ 6

Figure 1-2 Daniel 3414 Gas Ultrasonic Flow Meter design ............................................................. 8

Figure 1-3 Daniel 3412 Gas Ultrasonic Flow Meter design ............................................................. 9

Figure 1-4 Daniel 3411 Gas Ultrasonic Flow Meter design .......................................................... 10

Figure 1-5 Transmitter electronics enclosure with local display and glass endcap ....................... 10

Figure 2-1 Daniel 3414 Flow Meter assembly............................................................................... 26

Figure 2-2 Daniel 3412 Flow Meter assembly .............................................................................. 27

Figure 2-3 Daniel 3411 Flow Meter assembly .............................................................................. 28

Figure 2-4 Transmitter electronics enclosure with optional local display and glass endcap .......... 28

Figure 2-5 Piping recommendations uni-directional without flow conditioner ............................ 30

Figure 2-6 Piping recommendations Uni-directional with flow conditioner ................................. 31

Figure 2-7 Piping recommendations Bi-directional flow with flow conditioner............................. 31

Figure 2-8 Meter end flange with tapped flat-counterbore hole for hoist ring ............................. 34

Figure 2-9 Safety approved hoist ring and non-compliant eye bolt ............................................. 35

Figure 2-10 90 Degree angle between slings ................................................................................. 36

Figure 2-11 Incorrect sling attachment.......................................................................................... 37

Figure 2-12 Correct sling attachment ........................................................................................... 40

Figure 2-13 Incorrect sling attachment.......................................................................................... 41

Figure 3-1 Internal Transmitter Electronics Enclosure chassis ground .......................................... 44

Figure 3-2 External ground lug .................................................................................................... 45

Figure 3-3 Electronics field wiring - upper terminal block, switches, ground lug .........................47

Figure 3-4 Transmitter electronics field wiring lower terminal block .......................................... 48

Figure 3-5 CPU Module labeling and LED indicators ..................................................................... 52

Figure 3-6 PC to meter serial connection wiring .......................................................................... 57

Figure 3-7 CPU Module I/O connections ...................................................................................... 58

Figure 3-8 CPU Module - Frequency/Digital outputs common ground ........................................ 62

Figure 3-9 CPU Module power source connections ..................................................................... 65

Figure 3-10 Transmitter electronics enclosure security latch ......................................................... 66

Figure 3-11 Transmitter Electronics Enclosure security seals ......................................................... 67

List of Figures vii

List of Figures Daniel 3410 Series Gas Ultrasonic Meter Installation Manual

June 2014 3-9000-759 Rev D

Figure 3-12 Base Enclosure wire seal installation 68

Figure 3-13 Base Enclosure security seals 69

Figure 3-14 Transducer assembly security seal70

Figure 4-1 AMS Device Description search81

Figure 4-2 AMS file download complete 82

Figure 4-3 AMS Device Manager 83

Figure 4-4 AMS Device Manager - Overview 83

Figure 4-5 AMS Device Manager - Guided Setup 84

Figure 4-6 AMS Device Manager - Service Tools All Variables status indicators86

Figure 4-7 Display Meter K-Factors86

Figure 4-8 AMS Device Manager - Configure Manual Setup87

Figure 4-9 Gating configuration parameter Edge gated, active high 89

Figure 4-10 Gating configuration parameter Edge gated, active low89

Figure 4-11 Gating configuration parameter State gated, active high89

Figure 4-12 Gating configuration parameter State gated, active low89

Figure 4-13 Configure Flow Analysis Alert 90

Figure 4-14 AMS Device Manager - Service Tools Alerts 91

Figure 4-15 Configuration changes dialog91

Figure 4-16 AMS Device Manager - Service Tools 92

Figure 4-17 AMS Device Manager - Service Tools All Variables 93

Figure 4-18 AMS Device Manager - Service Tools Trends 94

Figure 4-19 3414 transmitter field wiring conduit entries 96

Figure 4-20 Field Communicator wiring diagram for the 3410 Series electronics 97

viii List of Figures

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

3-9000-759 Rev D June 2014

Section 1: Introduction

Daniel 3410 Series Ultrasonic Gas Flow Meters have various configurations that meet a broad

range of customer requirements. Each meter comes fully assembled from Daniel Measurement and Control, Inc.

Refer to the following documents for additional details:

• P/N 3-9000-763 Daniel MeterLink Software for Gas and Liquid Ultrasonic Flow Meters

Quick Start Manual

• P/N 3-9000-761 HART® Field Device Specification Manual

• P/N 3-9000-769 Daniel 3410 Series Ultrasonic Gas Flow Meter Maintenance and

Troubleshooting Manual

Daniel 3414 Gas Ultrasonic Flow Meter technology provides custody transfer gas measurement with the 3414 Model four-path (eight transducers) chordal design.

Model 3412 dual-path (four transducers) chordal design and Model 3411 single-path (two transducers) chordal design provides check metering, pipeline balance, storage measurement, production, or wet gas applications.

See Section 1.2 for advantages of Daniel 3410 Series Ultrasonic Gas Flow Meters.

1.1 Typical applications

Daniel 3410 Series Ultrasonic Gas Flow Meters have various configurations that meet a broad range of customer requirements. Each meter comes fully assembled from Daniel. The technology can be applied to custody transfer, allocation measurement, and check metering applications such as:

• Custody transfer

• Power plants

• Large industrial users

• Production

• Underground storage sites

• Offshore

• Allocation measurement

Typical applications 1

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

1.2 Features and benefits

• Proven long term stability

• Field proven reliability

• No line obstruction

• No pressure loss

• No moving parts

• Low maintenance

• Bi-directional measurement

• Extractable transducers

• Extensive self diagnostics

• Immediate alarm reporting

• Continuous Flow Analysis

— Abnormal profile — Blockage — Internal bore buildup — Liquids present in the gas meter — Reverse Flow — Speed of Sound comparison error

• Auto-detected ASCII/RTU Modbus communications protocol

• Low power consumption

• Sophisticated noise reduction

• Internet-ready communications

• Ethernet access

• On-board LED status indicators

• Analog pressure and temperature inputs

• Communication via Emerson’s AMS

Device Manager and Field Communicator

• API Chapter 21 compliant event and data logging (gas meters)

• Daniel MeterLink (a Windows

-based interface software)

• Local Display (optional)

For other features and benefits refer to the product datasheet:

http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/FLOW/Pages/Flow.aspx

2 Features and benefits

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

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1.3 Acronyms, abbreviations and definitions

Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions

Acronym or abbreviation Definition

°degree (angle)

ADC analog-to-digital converter

AI Analog Input

AMS® Device Manager Asset Management Software - Device Manager

AO Analog Output

ASCII MODBUS A Modbus protocol message framing format in which ASCII characters are used to

boolean A type of data point that can only take on values of TRUE or FALSE (generally TRUE is

bps Bits Per Second (baud rate)

cPoise centipoise (viscosity unit)

CPU Central Processing Unit

CTS Clear-to-Send; the RS-232C handshaking signal input to a transmitter indicating that

DAC Digital-to-Analog Converter

Daniel MeterLink

DI Digital Input

DO Digital Output

DHCP Dynamic Host Configuration Protocol

ECC Error Correction Code

EEPROM Electrically-Erasable, Programmable Read-Only Memory

Flash non-volatile, programmable read-only memory

FODO output that is user configurable as either a Frequency or Digital Output

HART® Communication Protocol Highway Addressable Remote Transducer communications protocol

hr hour (time unit)

Hz Hertz (cycles per second, frequency unit)

I/O Input/Output

degrees celsius (temperature unit)

degrees fahrenheit (temperature unit)

delineate the beginning and end of the frame. ASCII stands for American Standard Code for Information Interchange.

represented by a value of 1, FALSE is represented by a value of 0)

it is okay to transmit data – i.e., the corresponding receiver is ready to receive data. Generally, the Request-to-Send (RTS) output from a receiver is input to the Clear-toSend (CTS) input of a transmitter.

Daniel Ultrasonic Meter interface software

-1

decimeter (10

meters, length unit)

Acronyms, abbreviations and definitions 3

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions

Acronym or abbreviation Definition

IS Intrinsically Safe

K Kelvin (temperature unit)

kHz

LAN Local Area Network

LED Light-emitting Diode

m meter (length unit)

m3/d

m3/s

mA milliamp (current unit)

MAC Address Media Access Control (Ethernet Hardware Address -EHA)

kilohertz (103 cycles per second, frequency unit)

cubic meters per day (volumetric flow rate)

cubic meters per hour (volumetric flow rate)

cubic meters per second (volumetric flow rate)

microinch (μinch)

micron

microinch (10-6 in)

micrometer (10

-6

MMU Memory Management Unit

MPa

megapascal (equivalent to 106 Pascal) (pressure unit)

N/A Not Applicable

normal cubic meters per hour

NOVRAM Non-Volatile Random Access Memory

Pa Pascal, equivalent to 1 newton per square meter (pressure unit)

Pa⋅s Pascal Second (viscosity unit)

PC Personal Computer

PFC Peripheral Field Connection (Board)

P/N Part Number

PS Power Supply (board)

psi pounds per square inch (pressure unit)

psia pounds per square inch absolute (pressure unit)

psig pounds per square inch gage (pressure unit)

RRadius of meter

rad radian (angle)

RAM Random Access Memory

RTS Request-to-Send; the RS-232C handshaking signal output by a receiver when it is

ready to receive data

RTU MODBUS A Modbus protocol framing format in which elapsed time between received charac-

ters is used to separate messages. RTU stands for Remote Terminal Unit.

4 Acronyms, abbreviations and definitions

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

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Table 1-1 Daniel 3410 Series Gas Ultrasonic Meter acronyms, abbreviations and definitions

Acronym or abbreviation Definition

s second (time unit, metric)

SDRAM Synchronous Dynamic Random Access Memory

sec second (time unit, U.S. Customary)

TCP/IP Transmission Control Protocol/Internet Protocol

time_t seconds since Epoch (00:00:00 UTC Jan. 1, 1970) (time unit)

UDP User Datagram Protocol

U.L. Underwriters Laboratories, Inc. - product safety testing

and certification organization

V Volts (electric potential unit)

W Watts (power unit)

Acronyms, abbreviations and definitions 5

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

1.4 Daniel MeterLink software

Daniel MeterLink configuring your meter, collecting logs and reports and monitoring the meter health and alarm statuses. Daniel MeterLink may be downloaded at no charge from:

Figure 1-1 Daniel MeterLink download and registration

software has robust features for setting communications parameters,

http://www.daniel.com/um2.htm

6 Daniel MeterLink software

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

3-9000-759 Rev D June 2014

Procedure

1. From the right panel under Quick Links, click the MeterLink Registration and Download link.

2. Click the Order Now button to complete the Online registration form.

3. Click Next to go to the order confirmation page.

4. Click Complete Order. You will receive a conformation e-mail with a hyperlink directing you to the download site. Click the link provided.

5. Click Save.

Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual (P/N 3-9000-763) for installation instructions and setup for initial communications. You may download the manual from the Daniel MeterLink web page:

http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/MeterLink.aspx

1.5 Daniel 3410 Series meter design

Daniel 3410 Series Gas Ultrasonic Flow Meters are designed to accurately measure products in applications where reliable performance is critical, by measuring the difference in signal transit time with and against the flow across one or more measurement path(s). A signal transmitted in the flow direction travels faster than one transmitted against the flow direction. Each measurement path is defined by a transducer pair in which each transducer alternately acts as transmitter and receiver. The meter uses transit time measurements and transducer location information to calculate the mean velocity.

Daniel 3410 Series meter design 7

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Transmitter electronics enclosure (explosion-proof) Optional - Local Display with glass endcap (Figure 1-4) B. Base electronics enclosure (intrinsically safe) C. Meter body with transducer assemblies (T-11, T-12, T-21 or T-22) (intrinsically safe)

June 2014 3-9000-759 Rev D

Computer simulations of various velocity profiles demonstrate that multiple measurement paths provide an optimum solution for measuring asymmetric flow.Daniel 3414 Gas Ultrasonic Flow meters utilize four cross-bore, parallel-plane measurement paths that offer a high degree of accuracy, repeatability, bi-directional measurement and superior low-flow capabilities without the compromises associated with conventional technologies. These features make the Daniel 3414 the best choice for custody transfer applications.

Figure 1-2 Daniel 3414 Gas Ultrasonic Flow Meter design

8 Daniel 3410 Series meter design

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

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Daniel 3412 Gas Ultrasonic Flow meters utilize two-path in-line (four transducers) measurement paths and are designed to measure the difference in signal transit time with and against the flow across one or more measurement path(s). The two paths are configured at right angles to one another in a “bulls-eye” arrangement.

Figure 1-3 Daniel 3412 Gas Ultrasonic Flow Meter design

Daniel 3410 Series meter design 9

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Daniel 3411 Gas Ultrasonic Flow meters are single-path (two transducer) Gas Ultrasonic Flow Meter and is referred to as a bounce-path (as the signal is bounced off the meter body) or a centerline path (as it goes through the centerline of the meter body) meter. The bounce-path method simplifies construction of the meter and makes the meter less susceptible to interference from pipeline liquids.

Figure 1-4 Daniel 3411 Gas Ultrasonic Flow Meter design

The Daniel Gas Ultrasonic Flow Meter design is available with an optional glass endcap and a local display.

Figure 1-5 Transmitter electronics enclosure with local display and glass endcap

10 Daniel 3410 Series meter design

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

3-9000-759 Rev D June 2014

All Daniel ultrasonic flow meter’s U.L. safety listing is accomplished through the combination of an explosion-proof transmitter electronics enclosure that houses the CPU module, Power Supply board, I.S. Barrier board, Backplane board and optional LCD Display board.

Note: The optional LCD Display requires firmware v1.04 or later and Uboot version, January 31,

2013.

The Base Electronics Enclosure that houses the Acquisition Module. Intrinsically safe transducers and cable assemblies are designed for Class 1, Division 1, Groups C and D areas without need of further protection when installed in accordance with the field wiring diagram (refer to Daniel drawing DMC - 005324 (see Appendix A).

Daniel 3410 Series meter design 11

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

CONTENTS MAY BE UNDER PRESSURE

When the meter is under pressure, DO NOT attempt to remove or adjust the transducer holder.

Attempting to do so may release pressurized gases, resulting in serious injury or equipment damage

CONTENTS MAY BE HAZARDOUS

The meter must be fully depressurized and drained before attempting to remove the transducer holder. If gas or fluid begins to leak from the transducer holder, stop immediately and reinstall the holder.

Failure to do so may cause serious injury or equipment damage.

A. Transducer holder

ESCAPING GASES OR LIQUIDS HAZARD

The purchaser of the meter is responsible for the selection of Daniel components/seals and materials compatible with the chemical properties of gas flow measurement.

Failure to select suitable meter components/seals may cause escaping gases or liquids, resulting in injury or equipment damage.

June 2014 3-9000-759 Rev D

1.6 Meter specifications

12 Meter specifications

Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application.

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

Table 1-3 Performance specifications

Meter size 4” to 24” 30” 36”

Qmin(ft/s) 222

Qt (ft/s) 10 8.5 7.5

Qmax (ft/s) 100 85 75

3-9000-759 Rev D June 2014

Specifications for Daniel 3410 Series Gas Ultrasonic Flow Meters are below:

Table 1-2 Meter specifications

Daniel 3411, 3412 and 3414 meter specifications

Meter type Number of paths

• 3411 Daniel single path (two transducer) or center-line (bounce) design

• 3412 Daniel two path (four transducer) center-line (bounce) design

• 3414 Daniel four path (eight transducer) chordal design

Ultrasonic type

• Transit-time based measurement

• Spool piece with integral mount transducers

Enclosure materials • ASTM B26 Gr A356.0 T6 Aluminum

— 100% conversion coated and exterior coated with a polyurethane enamel

• ASTM A351 Gr CF8M Stainless Steel —Passivated

Optional Local Display with a glass endcap on transmitter enclosure

Meter Performance

Linearity

• Model 3414 Four-path meter chordal design — ± 0.3% of measured value over a 100:1 turndown 3-100 ft/s; 0.3 to 30 m/s) including lab

uncertainty

— Flow calibrated accuracy is ± 0.1% of reading relative to lab over entire flow calibration

range (Q

min

- Q

max

)

• Model(s) 3411 single-path or 3412 two-path — Flow calibrated accuracy is ± 0.5% of reading relative to lab — Accuracy is typically ±1.5% of actual volume flow

1. Does not take into consideration changes in wall roughness and installation effects.

Repeatability

Velocit y range

• ±0.05% of reading in the specified velocity range from 5% to 100% (Q

• 100 ft/s (30 m/s) with over-range)

(without flow calibration)

)

max

• 125 fps (38 m/s) on some line sizes

• Meter meets or exceeds AGA9 (2007) performance specifications

Body and Flange Sizes and Pressure rating range

U.S. Customary Units - Meter sizes 4, 6, 8, 10, 12, 16, 18, 20, 24, 30, and 36 (inches)

• ANSI pressure classes 300, 600, 900 and 1500 (per ANSI B16.5)

• Carbon Steel

• 316 Stainless Steel

Metric Units - Meter sizes DN - 100, 150, 200, 250, 300, 400, 450, 500, 600, 700, 750, 900

• PN 50, 100, 150, 200

• Carbon Steel

• 316 Stainless Steel

Maximum Pressures

• Dependent on operating temperature

Meter bore

Meter specifications 13

• Schedule 20, 30, 40, 60, 80, 100, 120, 140, 160, STD, XS, LW

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Table 1-2 Meter specifications

Meter Performance

Flange types ANSI classes - 300, 600, 900 and 1500 (per ANSI B16.5) Specific Gravity 0.35 to 1.50 Accuracy Limits Model 3414 accuracy limits (AGA 9 compliant) are:

• ± 1% without a flow calibration (10” and smaller line sizes)

• ± 0.7% without a flow calibration (for 12” and larger line sizes)

• ±0.1% with a flow calibration

Model(s) 3411 and 3412 accuracy limits are:

• ± 1.5% without a flow calibration

Minimum operating pressure

100 psig (7 bar)

Electronic specifications

Power Meter

• 10.4 VDC to 36 VDC

• 11 W power consumption (15 W maximum)

14 Meter specifications

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

Table 1-4 Transducer specifications

Transducer t ype Temperature range Mount and holder type

T-11 -20 °C to +100 °C (-4 °F to 212 °F) Standard mounts/Holders, NBR O-ring

Inconel mounts/316L Holders, NBR O-ring Inconel Mounts/Inconel Holders/FKM O-ring

T-12 -20 °C to +100 °C (-4 °F to 212 °F) Standard mounts/Holders, NBR O-ring

Inconel mounts/316L Holders, NBR O-ring Inconel Mounts/Inconel Holders/FKM O-ring

T-2 1

-20 °C to +100 °C (-4 °F to 212 °F) Standard mounts/Holders, NBR O-ring Inconel mounts/316L Holders, NBR O-ring Inconel Mounts/Inconel Holders/FKM O-ring

T-2 2

-50 °C to +100 °C (-58°F to 212 °F) Standard mounts/Holders, NBR O-ring Inconel mounts/316L Holders, NBR O-ring Inconel Mounts/Inconel Holders/FKM O-ring

1. T-21 transducers use W-01 transformers

2. T-22 transducers use W-02 transformers

3-9000-759 Rev D June 2014

Table 1-2 Meter specifications

Electronic specifications (Continued)

Transducer, mounts and holders

Note: The process temperature must not exceed the operating temperature range of the transducers.

Note: T-11 and T-21 transducers are designed for 12 inch and larger meters. T-12 and T-22 transducers are designed for 4"

through 10 meters.

Note: T-11 and T-21 transducers are used for all meter sizes for Models 3411 and 3412.

Note: The ultrasonic transducers are not intended for use across boundary walls of different hazardous area classifications. The

transmitter electronics cannot be remote mounted from Division 1 classification to a Division 2 area to meet an area classification.

Meter specifications 15

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Table 1-2 Meter specifications

Communications specifications

Connectivity protocols One serial RS-232/RS-485 port (115 kbps baud rate) (Modbus RTU/ASCII)

• (1) Serial Port A

(RS-232/RS-485 Full Duplex/RS-485 Half Duplex)

One Ethernet Port (TCP/IP) 100 Base

• Up to 10 Mbps (internal connection) 100Mbps (external connection)

• Modbus TCP, TCP/IP

Device compatibility Daniel Ultrasonic flow meters are compatible with nearly every commercially available flow

computer. Examples: FloBoss 103, FloBoss S600 flow computer, ROC 107,

Digital, analog, and frequency inputs

Digital Input(s) (Selectable)

Analog Input(s) (2) 4-20 mA

(1) Single polarity

— Four pulse configurations available

• AI-1 Temperature

• AI-2 Pressure

Note: The analog-to-digital conversion accuracy is within ±0.05% of full scale over the operating

temperature range.

Note: AI-1 and AI-2 are electronically isolated and operate in sink mode. The input contains a series

resistance so HART® Communicators can be connected to configure sensors.

A 24 Volt DC power output is available to provide power to the sensors.

16 Meter specifications

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

3-9000-759 Rev D June 2014

Table 1-2 Meter specifications

Digital, analog, and frequency outputs

Frequenc y/Digital Output(s)

The meter has user-configurable selections for either a frequency output or digital status (FODO) (Also

see Section 3.6.1).

(3) Frequency/Digital Outputs

• FODO1 (four possible output configurations)

• FODO2(eight possible output configurations)

• FODO3(eight possible output configurations)

Frequency or Digital Output parameter pairs ( Frequency or Digital Outputs (FODO 1) source selections:

see Section 3.6.1)

• (FO1A, DO1A, FO1B, DO1B)

Frequency or Digital Outputs (FODO 2) source selections

• (FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)

Frequency or Digital Outputs (FODO 3) source selections

• (FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B)

Mode options:

• Open Collector (requires external excitation supply voltage and pull-up resistor)

• TTL (internally powered by the meter 0-5 VDC signal)

Channel B Phase options:

• Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A

while reporting reverse flow)

• Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A

while reporting reverse flow)

Phase A and Phase B output (based on flow direction)

• Reverse flow - output only reports flow in the reverse direction. For frequency outputs, Phase B

of the output is 90 degrees out of phase with Phase A.

• Forward flow - output only reports flow in the forward direction. For frequency outputs, Phase

B of the output is 90 degrees out of phase with Phase A.

• Absolute - output reports flow in both directions. For frequency outputs, Phase B of the output

is 90 degrees out of phase with Phase A.

• Bidirectional - output reports flow on Phase A only in the forward direction and on Phase B

only in the reverse direction.

Maximum frequency for the frequency outputs

• 1000Hz

• 5000Hz

Analog Output(s)

Meter specifications 17

• (1) 4-20 mA independently configurable analog output (HART)

(1) 4-20 mA independently configurable analog output (conventional)

The analog output zero scale offset error is within ±0.1% of full scale and gain error is within ±0.2% of full scale. The total output drift is within ±50 ppm of full scale per °C.

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

An “X” signifies the user should contact Daniel Measurement and Control, Inc. for information on the dimensions of the flameproof joints.

June 2014 3-9000-759 Rev D

1.7 Pre-installation considerations

• Pipeline equipment code compliance, ANSI, ASME, etc.

• Proper Inlet/outlet meter tube piping for reasonable stable flow to the settling chamber

(first meter tube spool upstream of the meter).

• Electrical safety compliance; UL, CSA, ATEX, IECEx etc.

• Civil and structural good practices compliance

• Contractual agreements or governmental compliance (or both)

• In-situ performance test procedures

• Field tested meter health check and flow dynamics diagnostics

• Data collection and retention procedures

1.8 Safety

The Daniel 3410 Series Gas Ultrasonic Flow Meter is suitable for use in U.L. Class 1, Division 1, Group C and D hazardous locations.

Refer to the 3410 Series Systems Wiring Diagram, Sheet 3 (P/N DMC -005324) for the certification tag (see Appendix A).

18 Pre-installation considerations

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

EXPLOSION OR FIRE HAZARD

Conduit runs must have a sealing fitting within 18 inches (457 mm) of the enclosure to reduce the risk of an explosion or a fire.

• During operation, keep covers tight.

• During equipment maintenance, disconnect power before opening transmitter or base

electronics. Clean cover joints before replacing.

• DO NOT substitute meter components. Component substituting may compromise the intrinsic

safety.

Failure to do so may result in severe injury to personnel or cause damage to the equipment.

3-9000-759 Rev D June 2014

Daniel 3410 Series Liquid Ultrasonic Meters are INMETRO certified. Refer to the 3410 Series Liquid Ultrasonic Flow Meter Tag, INMETRO Certification drawing DMC - 006224.

Certificate number: NCC 11.0163 X Marking: --Ex d ia IIB T4 Gb IP66 W Electrical parameters: Refer to Section 1.6, Table 1-1

Special conditions for safe use

• Explosion proof joint dimensions are compliant with the Brazilian Association of technical standard: ABNT NBR IEC 60079-1, Table 3.

• The enclosure for the explosion proof transmitter and intrinsically safe barrier must be remote mounted (refer to Section 1.6, Table 1-2)

F (60 oC) (refer to Section 1.6, Table 1-2)

if the operating temperature exceeds 1

• Cable length (refer to Section 1.6, Table 1-2)

Safety 19

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

1.9 Daniel 3410 Series Certifications and Approvals

Daniel 3410 Series Gas Ultrasonic Flow Meters have electrical, metrology, intrinsic safety and Pressure Equipment Directive certifications and approvals by the agencies listed below. Refer to the nameplate tag on the meter body, the wiring diagram (P/N DMC - 005324) in Appendix A and observe all safety precautions. Daniel 3410 Series Gas Ultrasonic Flow Meters operate within the pressure and temperature range of the device (also see Section 1.6 for meter specifications). Daniel 3410 Series Gas Ultrasonic Flow Meters are approved to the ATEX Directive 94/9/EC.

Standards

•US

• Canada

•Europe

- Explosive Atmospheres (ATEX)

- International Electrotechnical Commission (IECEx)

- Pressure Equipment Directive (PED via BSI)

- Electromagnetic Compatibility (EMC)

- International Organization of Legal Metrology (OIML)

Approval Agencies

•UL

•ULC

•DEMKO

•INMETRO

•NEPSI

•GOSTR

IMPORTANT

Please consult Daniel Customer Service for the complete metrology approvals list.

20 Daniel 3410 Series Certifications and Approvals

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 1: Introduction

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.

3-9000-759 Rev D June 2014

1.10 FCC compliance

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Par t 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

FCC compliance 21

Section 1: Introduction Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

1.11 References

[1] Gould Modbus Protocol Reference Guide, Rev. B, PI-MBUS-300

[2] Measurement of Fuel Gas By Turbine Meters, American Gas Association, Transmission

Measurement Committee Report No. 7, Second Revision, April 1996 (also referred to as AGA7)

[3] Compressibility Factors of Natural Gas and Other Related Hydrocarbon Gases, American

Gas Association, Transmission Measurement Committee Report No. 8, Second Edition, Second Printing, July 1994 (also referred to as AGA8)

[4] Speed of Sound in Natural Gas and Other Related Hydrocarbon Gasses, Report 10, First

Edition, May 2003 (also referred to as AGA10)

[5] Manual of Petroleum Measurement Standards, Chapter 21 — Flow Measurement Using

Electronic Metering Systems, Section 1 — Electronic Gas Measurement, American Gas Association and American Petroleum Institute, First Edition, September 1993

[6] AGA Report No. 9, Measurement of Gas by Multipath Ultrasonic Meters, Second Edition

(April 2007)

22 References

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

SURFACE TEMPERATURE HAZARD

The meter body and piping may be extremely hot or cold.

Wear appropriate personal protective equipment when coming in contact with the meter. Failure to do so may result in injury.

CUTTING HAZARD

Sharp edges may be present on the meter.

Wear appropriate personal protective equipment when working on the meter. Failure to do so may cause serious injury.

TRANSPORTATION HAZARD

When moving the meter, do not insert the forks of a forklift into the bore.

inserting the forks may cause the meter to become unstable, resulting in injury or damage to the bore and sealing face.

TRIPPING HAZARD

Clear all obstacles or obstructions from the work area when transporting, installing or removing the meter.

Failure to clear the work area may cause injury to personnel.

3-9000-759 Rev D June 2014

Section 2: Mechanical installation

2.1 Meter piping, lifting and mounting

Refer to the following sections for piping recommendations, lifting with hoist rings and slings, mounting in heated or cooled pipelines and safety warnings and precautions.

Meter piping, lifting and mounting 23

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

CRUSHING HAZARD

Do not remove flange stabilizers.

Attempting to do so may allow the meter to roll, resulting in serious injury or equipment damage.

A. Flange stabilizers

ESCAPING GASES OR LIQUIDS HAZARD

The purchaser of the meter is responsible for the selection of Daniel components/seals and materials compatible with the chemical properties of gas flow measurement.

Failure to select suitable meter components/seals may cause escaping gases or liquids, resulting in injury or equipment damage.

June 2014 3-9000-759 Rev D

Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application.

24 Meter piping, lifting and mounting

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

CONTENTS MAY BE UNDER PRESSURE

When the meter is under pressure, DO NOT attempt to remove or adjust the transducer holder.

Attempting to do so may release pressurized gases, resulting in serious injury or equipment damage

CONTENTS MAY BE HAZARDOUS

Failure to do so may cause serious injury or equipment damage.

A. Transducer holder

3-9000-759 Rev D June 2014

2.2 Meter components

Daniel 3410 Series Gas Ultrasonic Flow Meters are assembled, configured and tested at the factory. The meter components include the transmitter electronics enclosure, the base

electronics enclosure and the meter body with transducer assemblies.

1. Refer to the 3-9000-744 Split Clamp Extractor Tool Operation Manual to remove the transducer holders while the

meter is pressurized.

Meter components 25

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

EXPLOSION OR FIRE HAZARD

Conduit runs must have a sealing fitting within 18 inches (457 mm) of the enclosure to reduce the risk of an explosion or a fire.

• During operation, keep covers tight.

• During equipment maintenance, disconnect power before opening transmitter or base electronics. Clean cover joints before replacing.

• DO NOT substitute meter components. Component substituting may compromise the intrinsic safety.

Failure to do so may result in severe injury to personnel or cause damage to the equipment.

A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board

B. Intrinsically-safe base enclosure includes Acquisition Module C. Meter - body and transducer assemblies and cables

D. Flange stabilizers

Backplane board, (Optional: glass endcap for Local Display)

June 2014 3-9000-759 Rev D

The 3414 four path ultrasonic meter components are shown below.

Figure 2-1 Daniel 3414 Flow Meter assembly

26 Meter components

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board

B. Intrinsically-safe base enclosure includes Acquisition Module C. Meter - body and transducer assemblies and cables D. Flange stabilizers

Backplane board. (Optional: glass endcap for Local Display)

3-9000-759 Rev D June 2014

The 3412 dual path ultrasonic meter components are shown below.

Figure 2-2 Daniel 3412 Flow Meter assembly

Meter components 27

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Explosion-proof transmitter enclosure (CPU Module, Power Supply, I.S. Barrier Board

B. Intrinsically-safe base enclosure includes Acquisition Module C. Meter - body and transducer assemblies and cables D. Flange stabilizers

Backplane board. (Optional: glass endcap for Local Display)

A. Transmitter electronics enclosure with glass endcap B. Local display

June 2014 3-9000-759 Rev D

The 3411 single path ultrasonic meter components are shown below.

Figure 2-3 Daniel 3411 Flow Meter assembly

Figure 2-4 Transmitter electronics enclosure with optional local display and glass endcap

28 Meter components

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

BURST HAZARD

Before pipeline cleaning and maintenance ("pigging operations"), remove straightening vanes or flow conditioners. Failure to do so may cause excessive pressure in the meter system, resulting in serious injury/ death or equipment damage.

3410 Series Gas Ultrasonic Flow Meter with flow conditioner for uni-directional flow

3410 Series Gas Ultrasonic Flow Meter with flow conditioner for bi-directional flow

Flow conditioner: Daniel Profiler or CPA 50E Straightening device

Straightening device

Flow conditioner: Daniel Profiler or CPA 50E

SUNSHIELD PROTECTION

Install a sunshield to prevent prolonged exposure to direct sunlight in extreme climates.

Failure to shield the meter may result in exceeding the process temperature range and damage transmitter electronics.

3-9000-759 Rev D June 2014

2.3 Piping recommendations

Sunshields, provided by the customer, may be required to prevent exceeding the process fluid temperature when the meter is mounted in a location with extremely hot climates.

Piping recommendations 29

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

For optimal flow measurement conditions, Daniel suggests the piping configurations below. Regardless of the configuration selected, the user agrees to accept full responsibility for the site piping design and installation.

June 2014 3-9000-759 Rev D

Flow conditioning is recommended for best measurement results

• Honed or un-honed meter tube(s)

• Flow direction (unidirectional or bidirectional)

• Correct meter size selection - too low may cause poor flow stability (thermal

convection or too fast may cause erosion problems and resonance, cracks or failure of probes or thermowells (approximately 0.3 to 30 m/sec or 1 to 100 ft/sec).

• Space availability for meter lengths (to allow inlet piping customization)

• Concentric alignment pins or flange concentricity technique considerations

IMPORTANT

The bore of the mating piping should be within 1% of the meter inside diameter.

Figure 2-5 Piping recommendations uni-directional without flow conditioner

30 Piping recommendations

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

Flow conditioner: Daniel Profiler or CPA 50E Straightening device

Straightening device

Flow conditioner: Daniel Profiler or CPA 50E

To access the product datasheet from the Daniel products page (above link), select the Daniel Gas Ultrasonic Flow Meter link, click the Documentation tab, expand the Data Sheets Bulletins - Catalogs tab, then select the Data Sheet.

3-9000-759 Rev D June 2014

Figure 2-6 Piping recommendations Uni-directional with flow conditioner

Figure 2-7 Piping recommendations Bi-directional flow with flow conditioner

All pipe lengths are minimum:

• D = Nominal pipe size in inches (i.e. 6” pipe size; 10 D = 60 in)

• P = Pressure measurement location

• T = Temperature measurement location

http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/UltrasonicSeries-3400.aspx

• The meter is provided with dowel pins to align the meter body bore with the bore of the

mating piping.

Piping recommendations 31

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

FAULTY METER INSTALLATION

Correctly install the equipment.

If meter bodies are mounted or oriented differently than specified above, debris or gas may collect in the transducer ports which could adversely affect the transducer signals, or cause equipment damage.

June 2014 3-9000-759 Rev D

• Daniel 3410 Series Ultrasonic Gas Flow Meters should be mounted in horizontal piping

with the chord paths horizontal

• Normally, the meter body is installed so that the electronics assembly is on the top of

the meter. If there is insufficient space above the piping for this arrangement, the meter can be ordered with extra long transducer cables for remote mounting or the meter housing can be installed with the electronics assembly on the bottom.

• The mating piping should include temperature measurement connections located a

minimum of three nominal pipe diameters length down stream of the meter, or per AGA Report No. 9.

32 Piping recommendations

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

DANGER TO PERSONNEL AND EQUIPMENT

Lifting a Daniel Ultrasonic Meter with other equipment

The following lifting instructions are for installation and removal of the Daniel Ultrasonic Meter ONLY. The instructions below do not address lifting the Daniel ultrasonic meter while it is attached, bolted, or welded to meter tubes, piping, or other fittings.

Using these instructions to maneuver the Daniel Ultrasonic Meter while it is still attached, bolted, or welded to a meter tube, piping, or other fitting may result in equipment damage, serious injury, or death.

The operator must refer to their company's hoisting and rigging standards, or the "DOE-STD1090-2004 Hoisting and Rigging" standard if such company standards do not exist, for lifting and maneuvering any assembled meter tube and associated piping.

CRUSHING HAZARD

During meter installation or removal, always place the unit on a stable platform or surface that supports its assembled weight.

Failure to do so could allow the meter to roll, resulting in serious injury or equipment damage.

Prior to lifting the unit, refer to the Daniel 3414, 3412, or 3411 Gas Ultrasonic Flow Meter nameplate or outline dimensional (general arrangement) drawing for the assembled weight.

3-9000-759 Rev D June 2014

2.4 Meter safety for hoist rings and lifting slings

A Daniel Gas Ultrasonic Flow Meter can be safely lifted and maneuvered into and out of a meter run for installation or service by obeying the following instructions.

Meter safety for hoist rings and lifting slings 33

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Plug Bolt

B. Flat Counterbore Surface

June 2014 3-9000-759 Rev D

When lifting a Daniel Ultrasonic Meter by itself, Daniel recommends two methods. These methods are:

• Using appropriately rated Safety Engineered Swivel Hoist Rings installed in the Daniel

Ultrasonic Meter end flanges.

• Using appropriately rated lifting slings positioned at designated areas of the Daniel

Ultrasonic Meter.

Both methods must be used in conjunction with all appropriate company hoisting and rigging standards or the DOE-STD-1090-2004 HOISTING AND RIGGING standards do not exist. Refer to the following sections for more information on these two methods.

standard if such company

2.4.1 Use of appropriate safety engineered swivel hoist rings in meter end flanges

Daniel Ultrasonic meters come equipped with a tapped hole located on the top of each meter body end flange. A flat machined surface surrounds each tapped hole. This feature provides complete surface contact ONLY between the meter flange and an OSHA compliant Safety Engineered Swivel Hoist Ring as shown in Figure 2-9.

Operators SHALL NOT use Eye Bolts (see Figure 2-9) in the Daniel Ultrasonic Meter flange tapped holes to aid in lifting or maneuvering the unit.

Operators SHALL NOT use other Hoist Rings that do not fully seat flush with the counter bore on the top of the meter flanges.

Figure 2-8 Meter end flange with tapped flat-counterbore hole for hoist ring

34 Use of appropriate safety engineered swivel hoist rings in meter end flanges

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

Eye bolt

Safety engineered swivel hoist ring

3-9000-759 Rev D June 2014

Figure 2-9 Safety approved hoist ring and non-compliant eye bolt

Safety precautions using safety engineered swivel hoist rings

Read and follow the Safety Precautions listed below:

1. Meters must only be lifted by personnel properly trained in the safe practices of rigging

and lifting.

2. Remove the plug bolts installed in the tapped holes on the top of the flanges. Do not

discard the bolts as they must be reinstalled once the lifting operation is complete to prevent corrosion of the tapped holes.

3. Make sure the tapped holes on the meter are clean and free of debris before installing

the hoist rings.

4. Use only the safety engineered swivel hoist rings that are rated for lifting the meter. Do

not use any other type of hoist rings with the same screw size or heavy duty hoist rings. The meter tapping and counter bore size are suitable only for the hoist rings specified by Daniel.

5. When installing a hoist ring, make sure the base surface of the hoist ring fully contacts

the machined flat surface of the tapped hole. If the two surfaces do not come in contact then the hoist ring will not hold its full rated load. Torque the hoist ring attachment bolts to the limit indicated on the hoist rings.

Use of appropriate safety engineered swivel hoist rings in meter end flanges 35

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

6. After installation of the hoist rings, always check that the ring rotates and pivots freely

in all directions.

7. NEVER attempt to lift the meter using only one hoist ring.

8. Always use separate slings to each hoist ring. NEVER reeve one sling through both hoist

rings. The slings must be of equal length. Each sling must have a load rating that equals or exceeds the hoist ring load rating. The angle between the two slings going to the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be exceeded.

Figure 2-10 90 Degree angle between slings

36 Use of appropriate safety engineered swivel hoist rings in meter end flanges

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

3-9000-759 Rev D June 2014

9. NEVER allow the slings to contact the electronics enclosure. Damage to the enclosure

may occur. Use a spreader bar with the slings to prevent contact with the electronics enclosure and the base enclosure (see Figure 2-12). If the slings do come in contact with the electronic enclosure then remove the two bolts holding the enclosure to its base and temporarily remove the head from the meter during the lifting operation. You will need to unplug the cable from J3 on the Acquisition Module. Two screws hold this cable in place.

Once the lifting operation is complete, reattach and secure the electronics cable to J3 on the Acquisition Module, return the electronics enclosure to its original position, replace the bolts, and secure the enclosure in place.

Lifting the meter with the upper enclosure installed but without the bolts installed, may cause the electronics to fall and cause personal injury or equipment damage.

Figure 2-11 Incorrect sling attachment

10. NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading

ever occurs, the hoist ring must be inspected per manufacturer's recommendations prior to any further service. If a proper inspection cannot be performed, discard the hoist ring.

11. NEVER lift with any device, such as hooks, chains, or cables that could create side pulls

that could damage the ring of the hoist ring.

Use of appropriate safety engineered swivel hoist rings in meter end flanges 37

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

12. NEVER lift more than the ultrasonic meter assembly including electronics and

transducers with the hoist rings. The only exception that safe is to lift the meter with one ASME B16.5 or ASME B16.47 blind flange bolted to each end flange of the meter. NEVER use the hoist rings on the meter to lift other components such as meter tubes, piping or fittings attached to the meter. Doing so will exceed the load rating of the hoist rings.

13. Remove the hoist rings from the meter after lifting is completed and store them in an

appropriate case or container per their manufacturer's recommendation.

14. Apply heavy lubricant or anti-seize to the threads of the plug bolts and reinstall the plug

bolts to keep the tapped holes free of debris and to prevent corrosion.

How to obtain safety engineered swivel hoist rings

TA list of approved manufacturers of safety engineered hoist rings is below:

• American Drill Bushing Company(

• Carr Lane Manufacturing Company (

www.americandrillbushing.com)

www.carrlane.com)

Select an approved supplier from the list below. These vendors can supply the safetyengineered hoist rings. This is not intended to be a complete list.

• Fastenal (

• Reid Tools

www.fastenal.com)

(www.reidtool.com)

The appropriate hoist rings can also be purchased directly from Daniel. The following table provides part numbers for reference:

Table 2-1 Hoist ring part number lookup table

Daniel part number

1-504-90-091 3/8”-16UNC, 1000 lb. 23053 CL-1000-SHR-1

1-504-90-092 1/2”-13UNC, 2500 lb 23301 CL-23301-SHR-1

1-504-90-093 3/4”-10UNC, 5000 lb. 23007 CL-5000-SHR-1

1-504-90-094 1”-8UNC, 10000 lb. 23105 CL-10000-SHR-1

1-504-90-095 1-1/2”-6UNC, 24000 lb. 23202 CL-24000-SHR-1

1. Note: The part numbers include only one hoist ring. Two hoist rings are required per meter.

Hoist ring thread size & load rating

American Drill Bushing Co. P/N

Carr Lane Manufacturing Co. P/N

38 Use of appropriate safety engineered swivel hoist rings in meter end flanges

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

3-9000-759 Rev D June 2014

What size safety engineered swivel hoist ring do you need?

To determine the size of the hoist rings required for your meter, use the appropriate table below. Look down the column that matches the ANSI rating of your meter. Find the row that contains

your meter size. Follow the row to the end to find the appropriate hoist ring part number.

Table 2-2 Hoist Ring Lookup Table for Daniel 3414 Gas Meters

ANSI 300 ANSI 600 ANSI 900 ANSI 1500 Daniel Part Number

4” to 10” 4” to 8” 4” to 8” 4” to 6” 1-504-90-091

12” to 18” 10” to 16” 10” to 12” 8” to 10” 1-504-90-092

20” to 24” 18” to 20” 16” to 20” 12” 1-504-90-093

30” to 36” 24” to 30” 24” 16” to 20” 1-504-90-094

36” 30" to 36” 24" to 36” 1-504-90-095

1. 4” to 6” 45 degree meters and 8” to 36” 60 degree meters.

Table 2-3 Hoist Ring Lookup Table for Daniel 3411 or 3412 Gas Meters

ANSI 300 ANSI 600 ANSI 900 ANSI 1500 Daniel Part Number

4” to 10” 4” to 8” 4” to 8” 4” to 6” 1-504-90-091

12” to 18” 10” to 16” 10” to 12” 8” to 10” 1-504-90-092

20” to 24” 18” to 20” 16” to 20” 12” 1-504-90-093

30” to 36” 24” to 30” 24” 16” to 20” 1-504-90-094

36” 30" to 36” 24" to 36” 1-504-90-095

Use of appropriate safety engineered swivel hoist rings in meter end flanges 39

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

2.4.2 Appropriately rated lifting slings

The following instructions are intended to provide general guidelines for using proper lifting slings when lifting a Daniel 3410 Series Gas Ultrasonic Flow Meter by itself. These instructions are intended to be followed in addition to your company's standards or the DOE-STD-10902004 Hoisting and Rigging standard if such company standards do not exist.

Safety precautions using appropriate rated lifting slings

1. Meters must only be lifted by personnel properly trained in the safe practices of rigging

and lifting.

2. NEVER attempt to lift the meter by wrapping slings around the electronics enclosure.

3. NEVER attempt to lift the meter using only one sling around the meter. Always use two

slings wrapped around each end of the body as shown below. A choker style sling is recommended.

Figure 2-12 Correct sling attachment

40 Appropriately rated lifting slings

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

3-9000-759 Rev D June 2014

4. Visually inspect the slings prior to use for any signs of abrasion or other damage. Refer

to the sling manufacturer's procedures for proper inspection of the particular sling you are using.

5. Only use slings with ratings that exceed the weight to be lifted. Reference your

company's standards for safety factors that must be included when calculating the load rating.

6. NEVER allow the slings to contact the electronics enclosure or the transducer cabling.

Damage to the meter may occur. If the slings do come in contact with the electronics enclosure, then remove the two bolts holding the enclosure to its base and temporarily remove the head from the meter during the lifting operation (Remove the two bolts holding the enclosure to its base and unplug the cable from the Acquisition Module. Two screws hold this cable in place.) Use a spreader-bar on the slings to prevent contact with the electronics.

7. Once the lifting operation is complete, reattach and secure the electronics cable to J3

on the Acquisition Module, return the electronics enclosure to its original position, replace the bolts, and secure the enclosure in place. Lifting the meter with the upper enclosure installed but with out the bolts installed, may cause the electronics to fall and cause personal injury or electronics damage.

Figure 2-13 Incorrect sling attachment

8. NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading

ever occurs, the slings must be inspected per manufacturer's procedures prior to being placed in any further service.

Appropriately rated lifting slings 41

Section 2: Mechanical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

SURFACE TEMPERATURE HAZARD

The meter body and piping may be extremely hot or cold.

Wear appropriate personal protective equipment when coming in contact with the meter. Failure to do so may result in injury.

June 2014 3-9000-759 Rev D

2.5 Mounting requirements in heated or cooled pipelines

The ambient operating temperature of the Daniel 3410 Series Gas Ultrasonic Flow Meter

electronics (i.e. Flameproof enclosure and Intrinsically safe base enclosure) is -40

F (+60 oC). If the meter is installed into a pipeline which is heated or cooled outside this

+140 temperature range it is necessary to remove the electronics housing from the meter body (i.e. Spool piece acting as process fluid conduit) and mount it next to the meter body on a pipe stand or other rigid structure.

Extended length transducer cables (P/N 2-3-3400-194, 15 ft. long) shall be used to connect the Daniel 3410 Series Gas Ultrasonic Flow Meter electronics to the transducers installed in the meter body. The process temperature must also not exceed the operating temperature range of

the transducers. T-11, T-12 and T-21 transducers have an operating range from -4 to 212 212

F (+100

C). T-22 transducers have an operating range from -58 oF (-50

C).

F (-40 oC) to

F (-20 oC)

C) to

42 Mounting requirements in heated or cooled pipelines

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

ΩΩΩ

3-9000-759 Rev D June 2014

Section 3: Electrical installation

3.1 Cable length TTL mode

The maximum cable length is 2000 feet when the Digital Output “TTL” mode is selected.

3.2 Cable length Open Collector mode

For the Digital Output “open collector” mode, the maximum cable length depends on the cable parameters, pull-up resistance used, the maximum frequency to output, and frequency input parameters being driven. The following table provides estimated cable lengths for different pullup resistor values and different Max Frequency settings in the meter using the following cable parameters. The table also provides an estimated cable voltage drop which indicates how much voltage will be across the cabling and effectively indicates to what voltage level the frequency input can be pulled down to by the frequency output.

If the voltage drop is higher than the voltage required for the frequency input to see a low state, then the configuration will most likely not work for your system. Performance of frequency outputs will vary from this table with setup and frequency input being driven.

Table 3-1 Configurations for open collector frequency outputs

Cable

Length (2 Conductors) Capacitance Resistance Resistance Frequency Current (2 Conductors)

(x1000ft) nF (Hz) (A) VDC

0.5 16.8 10.00 1000 1016.8 5000 0.024 0.397

1 33.6 20.00 1000 1033.6 1000 0.023 0.780

2 67.2 40.00 1000 1067.2 1000 0.022 1.511

4 134.4 80.00 1000 1134.4 1000 0.021 2.843

0.5 16.8 10.00 500 516.8 5000 0.046 0.780

1 33.6 20.00 500 533.6 5000 0.045 1.511

1.7 57.12 34.00 500 557.12 5000 0.043 2.461

6.5 218.4 130.00 500 718.4 1000 0.033 7.296

resistance

The 22 AWG wire characteristics:

• Capacitance = 20 pF/ft or 20 nF/1000 ft (between two wires)

• Resistance = 0.0168 Ohms/ft or 16.8 Ohms/1000 ft

• Pull-up voltage = 24 VDC

Cable

Pull-up resistance

Tot al

Maximum frequency

Sink

Cable voltage drop

Cable length TTL mode 43

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

The internal grounding terminal shall be used as the primary equipment ground. The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection. DO NOT connect digital grounds to the ground lugs.

A. Transmitter Electronics Enclosure ground lug

June 2014 3-9000-759 Rev D

3.3 Grounding meter electronics housing

The meter electronics should be internally grounded for intrinsically safe operations. Connect a wire to the chassis ground lug installed inside the Transmitter Electronics Enclosure as the primary ground. A secondary ground is located outside of the Transmitter Electronics Enclosure (see Figure 3-2).

Figure 3-1 Internal Transmitter Electronics Enclosure chassis ground

44 GROUNDING METER ELECTRONICS HOUSING

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

A. External ground lug

EXPLOSION HAZARD

To reduce the risk of an explosion or fire, conduit runs must have a sealing fitting connected within 457.2 mm (18 inches) of the enclosure. Substitution of components may impair intrinsic safety of the meter.

Failure to keep covers tight during operation may result in serious injury or death.

EXPLOSION HAZARD

Substitution of components may impair the intrinsic safety and cause ignition of flammable or combustible atmospheres. Disconnect power before servicing.

Failure to remove power and use Daniel approved components may cause serious injury.

3-9000-759 Rev D June 2014

Figure 3-2 External ground lug

3.4 Conduit seals

Conduit seals are required for meter installations in hazardous environments. Adhere to safety instructions to protect personnel and equipment.

Conduit seals 45

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

HAZARDOUS VOLTAGE INSIDE

Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present. Disconnect equipment from supply circuit before opening the enclosure.

Failure to remove power may result in serious injury or death.

June 2014 3-9000-759 Rev D

3.4.1 Startup for systems using explosion-proof conduit

1. Assemble conduit to the Transmitter Electronics Enclosure. A conduit seal fitting is

required within 18 inches (457 mm) of the enclosure.

2. Check to make certain that all power to field wiring is turned OFF.

3. Remove the end cap nearest the conduit entry to gain access to the transmitter

electronics.

4. Pull the wires into the electronics enclosure.Complete the field connection wiring as

shown in see Figure 3-3 and Section 3.5.

46 STARTUP FOR SYSTEMS USING EXPLOSION-PROOF CONDUIT

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

A. Conduit wiring entry (four entries)

Switches:

C. Upper terminal block

D. FODO Group 2

FODO2 GND2 FODO3

E. Analog Out (Current 4-20mA)

AO2+ AO2 -

1. Port A

2. DHCP

3. WRITE PROT.

Analog In (AO1) Analog Input 1 (Temperature) TT+ TT -

PT+ PT -

Analog In (AO2) Analog Input 2 (Pressure)

F. Analog In

Upper terminal block (continued)

G. Ground lug

3-9000-759 Rev D June 2014

5. Complete the field connection wiring and apply electrical power to the system.

Figure 3-3 Electronics field wiring - upper terminal block, switches, ground lug

Startup for systems using explosion-proof conduit 47

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Upper terminal block B. FODO Group 1 connections

FODO1 GND1 DI 1

E. Ethernet

Ethernet (orange and white wire) Ethernet (orange wire) Ethernet (green and white wire) Ethernet (green wire)

C. AO1 AO1+ AO1 -

D. Serial COMs (RS-232, RS-485) RS-232: RTS, TX, RX, CTS RS-485: TX+, TX -, RX+, RX - (4-wire Full Duplex )

RS-485: TX+, TX- (2-wire Half Duplex)

F. 24V loop power (4-24mA inputs/outputs) G. Power In (104VDC - 36VDC) H. Fuse cover

June 2014 3-9000-759 Rev D

Figure 3-4 Transmitter electronics field wiring lower terminal block

48 STARTUP FOR SYSTEMS USING EXPLOSION-PROOF CONDUIT

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

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6. Set or configure the meter operating parameters using Daniel MeterLink. For additional

installation information refer to the system wiring diagram (see Appendix A), Daniel

MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual

(P/N 3-9000-763) and use the Daniel MeterLink Field Setup Wizard to complete the configuration.

7. Verify the field connections are working correctly. Allow the system to run for the time

specified by the customer (usually one week) and an electrician has fully tested the connections. After the Acceptance Test is witnessed and approved, seal the conduit.

8. Power down the system and apply the sealing compound to the conduit and allow to

set in accordance with manufacturer specifications.

9. If required, install the security latches and wire seals on the Transmitter Electronics

Enclosure end caps (see Section 3.7 and Figure 3-11).

10. If required, install the wire seals through the socket head bolts on the Base Enclosure

(see Section 3.7, Figure 3-12 and Figure 3-13).

11. Re-apply electrical power to the system.

Startup for systems using explosion-proof conduit 49

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

HAZARDOUS VOLTAGE INSIDE

Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present. Disconnect equipment from supply circuit before opening the enclosure.

Failure to remove power may result in serious injury or death.

June 2014 3-9000-759 Rev D

3.4.2 Startup for systems that use flame-proof cable

1. Check to make certain that all field wiring power is turned OFF.

2. Remove the end cap nearest the cable entries to gain access to the transmitter

electronics.

3. Install the cable and cable gland.

4. Complete the field connection wiring and apply electrical power to the system.

5. Set or configure the meter operating parameters using Daniel MeterLink. For additional

installation information refer to the system wiring diagram (see Appendix A), Daniel

MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual

(P/N 3-9000-763) and use the Daniel MeterLink Field Setup Wizard to complete the configuration.

6. Verify the field connections are working correctly. Allow the system to run for the time

specified by the customer (usually one week) and an electrician has fully tested the connections. After the Acceptance Test is witnessed and approved, seal the conduit.

7. Power down the system and apply the sealing compound to the conduit and allow to

set in accordance with manufacturer specifications.

8. If required, install the security latches and wire seals on the Transmitter Electronics

Enclosure end caps (see Section 3.7 and Figure 3-11).

9. If required, install the wire seals through the socket head bolts on the Base Enclosure

(see Section 3.7, Figure 3-12 and Figure 3-13).

10. Re-apply electrical power to the system.

50 STARTUP FOR SYSTEMS THAT USE FLAME-PROOF CABLE

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3410 Series Gas Ultrasonic Meter.

3-9000-759 Rev D June 2014

3.5 Wiring and I/O

Daniel MeterLink uses the TCP/IP protocol to communicate with the Daniel 3410 Series Ultrasonic Gas Flow Meter electronics instead of Modbus ASCII or RTU. The TCP/IP protocol only

works across either Ethernet, RS-485 full duplex (4-wire) or RS-232. Daniel MeterLink communicate with multiple meters if they are multi-dropped using 4-wire, full duplex RS-485 mode. The meter electronics is HART capable and provides communication flexibility with Daniel 3410 Series Gas Ultrasonic Flow Meters.

Note: Port B for RS-485 full duplex communication is not supported.

The HART® output provides communication with other field devices (e.g., Field Communicator and AMS™ Device Manager software) and ultimately, communicates key diagnostic information through PlantWeb® architecture.

can

The Daniel 3410 Series Gas Ultrasonic Flow Meter electronics auto-detects the protocol used and automatically switches between TCP/IP, Modbus ASCII, and Modbus RTU so it is not necessary to make any meter configuration changes to the protocol.

Wiring and I/O 51

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Acquisition/Measurement mode B. Power C. RX (RS-485/RS-232) - receiving data D. LED 4 - not used E. LED 5 - not used F. TX (RS-485/RS-232) - transmitting data (RS-485 2-wire use TX+ and TX-)

G. Link (Eth1 Link) - user Ethernet connection

June 2014 3-9000-759 Rev D

3.5.1 CPU Module labeling and LED indicators

The meter’s metrology mode and the status of the data transfer from the Acquisition Module to the CPU Module are indicated via light-emitting diode (LED) status indicators. The WRITE PROT. switch protects the meter’s configuration,

Figure 3-5 CPU Module labeling and LED indicators

52 CPU MODULE LABELING AND LED INDICATORS

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

3-9000-759 Rev D June 2014

Table 3-2 CPU Module labeling and LED functions

CPU Module label or LED

Function Switch position indicator or LED

WRITE PROT.

• Write-protect mode - with switch in the ON

position (default setting) protects configuration and firmware overwrites.

• To write configuration changes or download

firmware to the meter change the switch to the OFF position

DHCP

• Dynamic Host Protocol Server - enables you to

communicate with a Daniel meter that is not connected to a network.

• When the CPU Module switch is in the ON

position, the meter is enabled to act as a DHCP server for a single DHCP client connected to the Ethernet port using a crossover cable. This should be used for peer to peer connections only.

• When the connection is made, select to use the

Meter Name in the meter instead of the Meter Directory Name in order to keep all log files and configurations separate from each meter.

PORT A

• PORT A override - RS-232 serves as an override

during meter commissioning to establish communications and in the event the user cannot communicate with the meter due to an inadvertent communication configuration change. The override period is for two minutes.

• Supports: – auto-detected ASCII (Start bit 1, Data Bit 7,

Parity Odd/Even, Stop Bit 1)

– RTU (Start Bit 1, Data Bit 8, Parity none, Stop

Bit 1).

– Modbus protocols

• RS-232 Baud rate=19,200

• Modbus ID=32

MEAS System color indicates metrology mode

• Acquisition mode

• Measurement mode

PWR

LED 4

LED 5

LINK

• 3.3V Power Indicator • Solid Green

• Not used

• RX signal (Port A for RS485 or RS232 )

communication) receiving data

• TX signal (Port A for RS485; 2-wire or 4-wire) or

RS232 communication) transmitting data

• ETH1Link user Ethernet connection • Solid green

Switch position

• ON - (default setting) enables write-

protection of the configuration and firmware

• OFF - enables writing configuration

changes or downloading firmware

Switch position

• ON - the meter is enabled to act as a

DHCP server for a single DHCP client

• OFF - disables the DHCP server

Switch position

• ON - enables RS-232 PORT A override

• OFF - (default setting) disables

RS-232 PORT A override

LED status

• Red flashing LED

• Solid red the Acquisition Module is not

communicating with the CPU Module

• Green flashing LED

• Flashing green (when receiving data)

• Flashing green (when transmitting

data)

CPU Module labeling and LED indicators 53

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

RESTRICTED ETHERNET AND SERIAL CONNECTIVITY USAGE

Failure to restrict Ethernet and communication access to the Daniel 3410 Series Gas Ultrasonic Flow Meter can result in, among other things, unauthorized access, system corruption, and/or data loss.

User is responsible for ensuring that physical access and Ethernet or electronic access to the Daniel 3410 Series Gas Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions are implemented; such as, establishing a firewall, setting password permissions and/or implementing security levels.

RX+

TX+

TX -

RX -

June 2014 3-9000-759 Rev D

Ethernet communications

The Ethernet port IP address, subnet mask, and gateway address are software-configurable. In addition, a meter can be configured to act as a DHCP (Dynamic Host Configuration Protocol) server to assign an IP address to a PC or laptop running Daniel MeterLink. The DHCP server facility is not intended to act as a general purpose DHCP server for a wider network. To this end, no user control is provided over the class or range of IP addresses the unit provides. A standard twisted pair (Cat-5) cable should be used for Ethernet wiring.

It is strongly recommended that the meter be configured using an independent (off-network) single host. After configuration of the Daniel 3410 Series Gas Ultrasonic Flow Meter, the DHCP option must be turned off if used on a LAN/WAN.

Table 3-3 Ethernet cable to PC communication

Ethernet communication

Wire color CPU

White w/Orange Stripe TX+

Orange w/White Stripe TX -

White w/Green Stripe RX+

Green w/White Stripe RX -

Use ethernet cable, Daniel P/N 3-3400-079, to connect the PC to the meter.

A DIN 41612 48-pin connector is the interface from the CPU Module to the Field Connection Board (male end located on the back of the Field Connection Board).

54 CPU MODULE LABELING AND LED INDICATORS

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

3-9000-759 Rev D June 2014

Modbus TCP

If the meter firmware supports Modbus TCP slave functionality, the following controls will be available.

Modbus TCP unit identifier: Enter the Modbus TCP unit identifier here. Valid values are 0-255.

Enable alternate Modbus TCP port: The standard TCP port for Modbus TCP is port 502. This port is always enabled in a meter that supports Modbus TCP. By selecting this option, you can also enable Modbus TCP communications on a secondary TCP port specified by Alternate Modbus TCP por t.

Alternate Modbus TCP port:

Enter the alternate TCP port number here after selecting Enable alternate modbus TCP port. Valid port numbers are from 1 to 65535. The meter will not allow some port numbers that are either used by the meter or are defined port numbers for other protocols. Daniel MeterLink™ will prompt you if it was not able to write the specified port number to the meter.

CPU Module labeling and LED indicators 55

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Serial connections

Use a serial cable, Daniel P/N 3-2500-401, to connect to a PC running Daniel MeterLink. The cable is designed for RS-232 communications which is the serial Port A default configuration (see Appendix A field wiring diagram, Daniel Drawing DMC - 005324). The DB-9 end of the cable plugs directly into the PC running Daniel MeterLink. The three wires on the other end of the cable connect to the CPU Module RS-485/RS-232 terminals. The RED wire goes to RX, the WHITE wire goes to TX, and the BLACK wire goes to COM (see Table 3-6 for Port A wiring). RS-485, 2-wire connection on Port A, uses TX+ and TX- on the CPU Module and has a ground wire.

When Beldon wire No. 9940 or equivalent is used, the maximum cable length for RS-232 communications at 9600 bps is 88.3 meters (250 ft.) and the maximum cable length for RS-485 communication at 57600 bps is 600 meters (1970 ft.).

Port A supports a special override mode which forces the port to use known communication values (19200 baud, address 32, RS-232). Note that the protocol is auto-detected. This mode is expected to be used during meter commissioning (to establish initial communication) and in the event that the user cannot communicate with the meter (possibly due to an inadvertent communication configuration change). Alternately, when using Daniel MeterLink with an Ethernet port, use Ethernet cable, Daniel P/N 3-3400-079, to connect the PC.

Table 3-4 Serial Port A parameters

Port/Communication Description Common features

Port A (Standard)

• RS-232

• RS-485 Half Duplex

• RS-485 Full Duplex

• RS-485

(2-wire

communication on Port A.)

• Typically used for general communications with

a flow computer, RTU (Modbus slave) and radios.

• RS-485 — 2-wire (Half Duplex) connected to

+ and TX -

TX Special override mode to force port configura-

•

tion to known settings.

• Supports RTS/CTS handshaking with software-

configurable RTS on/off delay times.

• Factory default is RS-232, Address 32, 19200

baud.

• Communications via Daniel MeterLink

using RS-232 or RS-485 Full Duplex

• Software configurable Modbus

Address (1-247)

• Auto-detects TCP/IP and ASCII or RTU

Protocol

– ASCII Protocol:

Start Bits = 1, Data Bits = 7

– Parity: odd or even 1, Stop Bits = 1 – Baud Rates: 1200, 2400, 9600,

19200, 38400, 57600, 115000 bps

– RTU Protocol:

Start Bits = 1, Data Bits = 8

– Parity: none, Stop Bits = 1 – Baud Rates: 1200, 2400, 9600,

19200, 38400, 57600, 115000 bps

Ethernet

• Preferred port for diagnostic communication

via Daniel MeterLink

• Modbus TCP/IP, Modbus TCP

• 10 Mbps/100 Mbps

1. RS-485 2-wire connections use TX+ and TX - on the CPU Module

56 CPU MODULE LABELING AND LED INDICATORS

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3410 Series Gas Ultrasonic Flow Meter.

COM

DB-9 Connector Female

3-9000-759 Rev D June 2014

2. Denotes auto-detected protocols

Figure 3-6 PC to meter serial connection wiring

3.6 I/O connections

The Daniel 3410 Series Gas Ultrasonic Flow Meter provides the I/O connections on the CPU Module.

I/O connections 57

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Frequency/Digital Output 2 B. Frequency/Digital Output 3 C. Analog Output 2 - 4-20mA output D. Analog Input - HART temperature and pressure connections

June 2014 3-9000-759 Rev D

Figure 3-7 CPU Module I/O connections

58 I/O CONNECTIONS

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

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3.6.1 Frequency/Digital outputs

The meter has three user-configurable selections for configuring either a Frequency output or Digital output (FODO).

• FODO1 (four possible parameter configurations)

• FODO2 (eight possible parameter configurations)

• FODO3 (eight possible parameter configurations)

Frequency or Digital Outputs (FODO 1) source

• FO1A, DO1A, FO1B, DO1B

• Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)

• Frequency output 1B is based on frequency content and Frequency 1 B Phase

• Digital output 1A is based on Digital output1A content (Frequency1A Validity or Flow

Direction)

Frequency or Digital Outputs (FODO 2) source

• FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B

• Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)

• Frequency output 1B is based on frequency content and Frequency 1B Phase

• Frequency output 2A is based on frequency content (Actual - Uncorrected Flow Rate)

• Frequency output 2B is based on frequency content and Frequency 2B Phase

• Digital output 1A is based on Digital output1A content (Frequency 1Validity and Flow

Direction)

• Digital output 1B is based on Digital output1B content (Frequency 1 Validity and Flow

Direction)

• Digital output 2A is based on Digital output 2A content (Frequency 2 Validity and Flow

Direction)

• Digital output 2B is based on Digital output 2B content (Frequency 2 Validity and Flow

Direction)

Frequency/Digital outputs 59

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Frequency or Digital Outputs (FODO 3) source

• FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B

• Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate)

• Frequency output 1B is based on frequency content and Frequency 1B Phase

• Frequency output 2A is based on frequency content (Actual - Uncorrected Flow Rate)

• Frequency output 2B is based on frequency content and Frequency 2B Phase

• Digital output 1A is based on Digital output 1A content (Frequency 1 Validity and Flow

Direction)

• Digital output 1B is based on Digital output 1B content (Frequency 1Validity and Flow

Direction)

• Digital output 2A is based on Digital output 2A content (Frequency 2 Validity and Flow

Direction)

• Digital output 2B is based on Digital output 2B content (Frequency 2 Validity and Flow

Direction)

Mode options

• Open Collector (requires external excitation supply voltage and pull-up resistor)

• TTL (internally powered by the meter 0-5 VDC signal)

Channel B Phase options:

• Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase

A while reporting reverse flow)

• Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase

A while reporting reverse flow)

Phase A and Phase B output (based on flow direction)

• Reverse flow - output only reports flow in the reverse direction. For frequency outputs,

Phase B of the output is 90 degrees out of phase with Phase A.

• Forward flow - output only reports flow in the forward direction. For frequency outputs,

Phase B of the output is 90 degrees out of phase with Phase A.

• Absolute - output reports flow in both directions. For frequency outputs, Phase B of the

output is 90 degrees out of phase with Phase A.

• Bidirectional - output reports flow on Phase A only in the forward direction and on Phase

B only in the reverse direction.

60 FREQUENCY/DIGITAL OUTPUTS

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

FODO1

FODO2

FODO3

FO1A FO1B DO1A DO2B

FO2A FO2B DO2A DO2B

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Maximum frequency for the frequency outputs

• 1000Hz

• 5000Hz

Table 3-5 Frequency/Digital Outputs possible configurations

Frequency/Digital output Source configuration

Frequency /Digital Output 1

• Frequency output 1A

• Frequency output 1B

• Digital output 1A

• Digital output 1B

Frequency /Digital Output 2

• Frequency output 1A

• Frequency output 1B

• Digital output 1A

• Digital output 1B

Frequency /Digital Output 3

• Frequency output 2A

• Frequency output 2B

• Digital output 2A

• Digital output 2B

1. Solid blue line denotes valid selection for Frequency/Digital Output 1.

2. Black dashed -line denotes valid selections for Frequency/Digital Output 2 and

Frequency/Digital Output 3.

Frequency/Digital outputs 61

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. FODO1 and Digital input1 - shared common ground (Group 1) B. FODO2 and FODO3 - shared common ground (Group 2)

June 2014 3-9000-759 Rev D

Output for FODO1 and Digital Output1 (Group 1 on the CPU Module) share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU Module) share a common ground and have 50V isolation. This allows an output to be connected to a different flow computer. The outputs are opto-isolated from the CPU Module and have a withstand voltage of at least 500V rms dielectric.

Figure 3-8 CPU Module - Frequency/Digital outputs common ground

3.6.2 Analog input settings

The Daniel 3410 Series Gas Ultrasonic Flow Meter has the capability to sample analog temperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to sink. The two independent analog input circuits are configured for conventional 4-20 mA service. Also, 24VDC isolated power supply connection is provided for an external power source. Refer to the Field wiring diagram DMC - 005324 in Appendix A.

62 ANALOG INPUT SETTINGS

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

DHCP

Switch 2

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3.6.3 Analog output settings

The Daniel 3410 Series Ultrasonic Gas Flow Meter provides two 4-20 mA analog output signals that are software configurable for either sink or source current (see Appendix A DMC - 005324).

Full HART® functionality is provided so that any commercially available HART® transmitter which meets the specifications of the HART® Communications Foundation can be connected to the Daniel® Liquid Ultrasonic Flow Meter.

• Analog Output1 (AO1) is user-configurable as a 4-20mA output and has HART

capabilities.

• Analog Output 2 (AO2) is user-configurable as a conventional 4-20 mA output.

3.6.4 Digital Input

The Daniel 3410 Series Gas Ultrasonic Flow Meter provides one digital input that can be used as a general purpose input. The digital input must be configured via the Daniel MeterLink

Tools|Edit/Compare Configuration screen.

3.6.5 DHCP server switch settings

The meter can be configured to act as a DHCP server. The DHCP server is enabled/disabled via CPU Module DHCP switch as follows:

Table 3-6 DHCP server switch settings

CPU Module switch

DHCP server disabled

OFF ON

DHCP server enabled

Analog output settings 63

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

WRITE PROT.

Switch 3

June 2014 3-9000-759 Rev D

3.6.6 Configuration protect switch settings

The meter’s configuration parameters and firmware can be protected against changes via the CPU Module WRITE PROT. switch as follows:

Table 3-7 Configuration protect switch settings

CPU Module switch

Configuration protected

ON (default setting)

Configuration unprotected

OFF

64 CONFIGURATION PROTECT SWITCH SETTINGS

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

A. Power In connector (main power) B. 24V LOOP POWER C. 2 Amp fuse (used for the main power input)

3-9000-759 Rev D June 2014

3.6.7 External power source connection and fuse

Located inside the Transmitter Electronics Enclosure is a connector for a user-provided external power source, a 2 Amp fuse and a 24V loop power connection for ultrasonic meter analog outputs, temperature transmitter or pressure transmitter devices. The current is limited to 88mA.

Figure 3-9 CPU Module power source connections

External power source connection and fuse 65

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Transmitter Electronics Enclosure end cap. Optional glass endcap for Local Display B. Security latch

June 2014 3-9000-759 Rev D

3.7 Security seal installation

Security seals protect the integrity of the meter metrology and prevent tampering with transducer assemblies. The following sections detail how to properly seal the Daniel 3410 Series Gas Ultrasonic Flow Meter after commissioning. The security seal wires are commercially available.

Be sure to set the WRITE PROT. switch on the CPU Module to the ON position prior to sealing the enclosure.

3.7.1 Seal Transmitter Electronics Enclosure

Use the following instructions to install the security seal wires on the Transmitter Electronics Enclosure.

Figure 3-10 Transmitter electronics enclosure security latch

1. Rotate the end cap clockwise fully closing and compressing the end cap seal. Install the

Security latch using a 3mm Allen wrench.

66 SECURITY SEAL INSTALLATION

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

A. Transmitter Electronics Enclosure end cap B. Security wire seals

3-9000-759 Rev D June 2014

2. Install the security seal wire into and through one of the two holes in the end cap.

Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut (maximum wire diameter .078 inch; 2.0mm).

Figure 3-11 Transmitter Electronics Enclosure security seals

3. Adjust the security wire, removing all slack and thread into the lead seal.

4. Crimp lead seal and cut wire ends to remove excess wire.

Seal Transmitter Electronics Enclosure 67

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. Base Enclosure cover

B. Security wire seals

June 2014 3-9000-759 Rev D

3.7.2 Base Enclosure Security Seals

Use the following instructions to install the security seal wire on the Base Enclosure.

Procedure

1. Install security wire seal into and through the hole in the socket head screw on the Base

Enclosure cover (maximum wire diameter .078 inch; 2.0mm).

Figure 3-12 Base Enclosure wire seal installation

2. Position the wire to prevent counterclockwise rotation of the screws when the seal wire

68 BASE ENCLOSURE SECURITY SEALS

is taut.

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 3: Electrical installation

A. Transmitter Electronics Enclosure

B. Security wire sealse C. Transmitter Electronics endcap security latch

D. Base Enclosure

3-9000-759 Rev D June 2014

3. Feed the security wire beneath the Transmitter Electronics Enclosure and through the

adjacent socket head screw. Twist the wire, removing all slack and seal.

Figure 3-13 Base Enclosure security seals

4. Cut wire ends to remove excess wire.

Base Enclosure Security Seals 69

Section 3: Electrical installation Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

A. B.

A. Transducer cable nut B. Transducer cable connector C. Security wire seal

June 2014 3-9000-759 Rev D

3.7.3 Transducer assembly security seals

Use the following instructions and Figure 3-14 to install the security seal wire on the transducer assembly.

1. Rotate the transducer cable nut (Item A) clockwise, compressing the seal on the

transducer cable connector.

2. Insert a security seal wire into one of the two holes in the transducer cable connector

(Item B) and feed through one of the two holes in the transducer cable nut (Item A).

Note: Choose holes that minimize counterclockwise rotation of the transducer cable

nut when the security wire (Item C) is taut.

3. Adjust the security wire, removing all slack and thread into the lead seal.

4. Cut wire ends to remove excess wire.

Figure 3-14 Transducer assembly security seal

70 TRANSDUCER ASSEMBLY SECURITY SEALS

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3.7.4 Sealing the unit

The unit should be properly sealed with a sealing compound after electrical connections have been tested according to the customer's Best Practices schedule. Some areas require a witnessed Acceptance Test for the installed system and require that the meter run for a predetermined length of time (approximately one to two weeks) before the unit is sealed. This allows time to verify all electrical connections are correct, that the meter is accurately measuring flow and that the meter meets the customer’s installation requirements.

See Section 3.4.1 and Section 3.4.2

Sealing the unit 71

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June 2014 3-9000-759 Rev D

72 SEALING THE UNIT

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 4: Configuration

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Section 4: Configuration

After the mechanical and electrical installation is complete and connectivity is established, use the Daniel MeterLink

(P/N 3-9000-763) to setup software communications with the meter.

4.1 Daniel MeterLink Setup

1. Review the software operating system, hardware and peripheral requirements.

2. Follow the installation instructions for your operating system (Windows® XP, Windows

Vista®, Windows® 7 or Windows® 8).

3. Configure a direct connection driver for first time modem configuration for Daniel

MeterLink communications.

4. Select the Daniel MeterLink

Registration Wizard to keep you informed about updates and technical support. Registration options include:

• Register by e-mail

• Register by phone

Software for Gas and Liquid Ultrasonic Meters Quick Start Manual

desktop icon and complete the information in the

• Register later (remind me)

• Register later using the Help|Resister Program menu (don’t remind me)

5. Select

6. Connect to your meter. If your meter is not shown in the list, select

7. Save the meter configuration file, collect a Maintenance log and Waveforms to

8. Run the Field Setup Wizard.

File|Program Settings and customize the user-preferences (e.g. User name,

Company name, display units, Liquid Meter volume units and other interface settings)

Edit Meter Directory

and setup the connections properties.

document the meter’s “As Found” settings.

Daniel MeterLink Setup 73

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4.2 Field Setup Wizard

1. Use the Field Setup Wizard-Startup in Daniel MeterLink and select the checkboxes that

allow proper configuration for your meter (Temperature, Pressure, Meter Corrections, Meter Outputs, Gas chromatograph setup, Continuous flow analysis, View local display setup, 4+4 8-path meter combine output and SOS limit percentage). Selections on this page will affect other configuration selections. Select setup.

2. Use General setup to configure the meter’s units system (U.S Customary or Metric

units) volume units, flow rate time, low flow cutoff, contract hour, enable reverse flow alarm, set meter time and notepad comments. Select Digital Outputs page.

Note: The Meter’s Units system configured on the General Page affect the units for the

optional Local Display items.

3. Set the Frequency/Digital Outputs Sources for either a frequency output or a digital

status. Select the Source for each Frequency/Digital output and select the desired drive Mode. The Mode options are Open Collector which requires an external excitation voltage and pull-up resistor or TTL mode which outputs a 0-5 VDC signal. Select continue to Frequency Outputs page.

Next to continue to General

Next to continue to Frequency/

Next to

Note: Frequency outputs 1 and Digital outputs 1 are paired together meaning the

Digital outputs 1 will report the status for the parameter for Frequency outputs 1. Similarly, Frequency outputs 2 and Digital outputs 2 are paired together. Additionally, each Frequency output has an A and B output phase.

4. Configure Frequency output 1 and Frequency output 2 content, flow direction, Channel

B phase, maximum frequency output (Hertz) and full scale volumetric flow rate. Select

Next to continue to Meter Digital Outputs.

5. Select the Meter Digital Output parameters for Digital output 1A, Digital output 1B,

Digital output 2A and Digital output 2B based on Frequency validity or flow direction.

if the output of the ultrasonic meter is reversed from what a flow computer is expecting, select Inverted Operation. This changes the digital output from a HIGH for a TRUE condition to output a LOW for a TRUE condition. Select

Next to continue to

Current Outputs.

6. Current Outputs are based on Uncorrected (Actual) flow rate) content, flow direction

(Forward, Reverse or Absolute) and Full scale volumetric flow rate used with output (20mA maximum). Alarm action parameters determines the state the output will drive during an alarm condition (High 20mA, Low - 4 mA, Hold last value, Very low - 3.5, Very high 20.5 mA or None). Select

Next to configure the HART® Output(s) parameters.

7. HART® Output parameters include four Dynamic process variables (Primary,

Secondary, Third and Fourth variable. The Primary variable is set to match the Content set for Current output 1. If a second current output is available, the Secondary variable is set to match the Content set for Current output 1) Identification and HART® units (volume units, flow rate time units, velocity units, pressure and temperature units).

Next to continue to the Meter Corrections page.

Select

74 Field Setup Wizard

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 4: Configuration

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8. The Meter Corrections page allows you to configure the flow profile, temperature,

pressure and linear expansion corrections, pipe outside diameter The Young’s Modulus value (ratio of tensile stress to tensile strain) and the Poisson’s ratio value (the absolute ratio of the pipe material lateral strain over axial strain) for 3412 and 3411 Gas Ultrasonic Flow meters. Click

Next to continue to the Temperature and Pressure page.

9. Set the temperature and pressure scaling for analog inputs, enter fixed values, and set

alarm limits for both. The alarm limit selections are hold last output value or use fixed value.

• Live temperature selections include minimum and maximum inputs or fixed

temperature.

• Live pressure selections include minimum and maximum inputs, gage

(atmospheric pressure), absolute, or fixed pressure.

Click Next to continue to the Gas Chromatograph Setup page.

10. Select the settings below to configure a serial port as a Modbus Master to poll a gas chromatograph.

• Serial Port:

select which serial port will be connected to the GC. While the port is

configured for communications to a GC, it will not act as a Modbus slave device for communications from Daniel MeterLink™ or a SCADA system.

• GC protocol: select the protocol for which the GC is configured. The Daniel Gas

Ultrasonic meter uses 7 data bits, Even parity, and 1 stop bit for ASCII Modbus and 8 data bits, No parity, and 1 stop bit for RTU Modbus

• GC baud rate: select the baud rate for which the GC is configured.

• GC comms address: enter the Modbus ID of the GC.

• GC stream number: enter the stream number for the gas composition the Daniel

Gas Ultrasonic meter will read.

• GC heating value units: elect the units for which the heating value is configured

in the GC.

• Use which gas composition on GC alarm: select which gas composition the

Daniel Gas Ultrasonic meter will use if the GC goes into alarm. If Fixed value is selected, the meter will start using the fixed gas composition stored in the meter. If Last good value is selected, the meter will use the last gas composition collected from the GC before the GC started to report alarms. Click Next to continue to the AGA8 page.

Field Setup Wizard 75

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11. Configure the properties necessary for the AGA8 calculations. This page is only displayed for Daniel Gas Ultrasonic meters if both temperature and pressure are set to Live or Fixed and Base condition correction is selected on the Startup Page. Configuration parameters include:

• Calculations performed internally (by the meter) or Externally

• AGA8 method - Gross Method 1, Gross method 2 or Detail

• Base temperature and pressure

• Specific gravity - reference temperature and pressure

• Volumetric gross heating value and reference temperature

• Molar density reference temperature and pressure

• Flow Mass density, flow compressibility and Base compressibility

• Gas composition inputs - components and mole percent

Click Next to continue to the Continuous Flow Analysis page, if View Continuous Flow Analysis setup was selected on the Startup page.

12. Configure the flow analysis parameters shown below.

• Set low and high flow limits

• Enable SOS comparison (requires AGA 8 Detail method)

• Enable liquid detection and Profile factor limit

• Enable Blockage. Enter the percent for Symmetry, Cross-flow, Chords A to D

turbulence

• Enable Internal bore buildup

Click Next to continue to the Local display page, if View local display setup was selected

on the Startup page.

13. Configure the parameters for the local display. Use the drop-down arrow in the Display Items list box and select or modify the parameters that will be displayed; the Display items, the Display units and the Scroll delay.

76 Field Setup Wizard

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Display Items:

The Local Display’s labels and descriptions are shown below:

Table 4-1 Local display labels, descriptions and valid units

Local display labels, descriptions and valid units

QFLOW — Uncorrected volume flow rate

• ACF – Actual Cubic Feet

• ACM – Actual Cubic Meters

• MACF – Thousand Actual Cubic Feet

• MACM –Thousand Actual Cubic Meters

TDYVL — Current day’s forward uncorrected volume

• +ACF – Actual Cubic Feet

• +ACM – Actual Cubic Meters

• +MACF – Thousand Actual Cubic Feet

• +MACM –Thousand Actual Cubic Meters

TDYVL — Current day’s reverse uncorrected volume

• -ACF – Actual Cubic Feet

• -ACM – Actual Cubic Meters

• -MACF – Thousand Actual Cubic Feet

• -MACM –Thousand Actual Cubic Meters

YSTVL — Previous day’s forward uncorrected volume

• +ACF – Actual Cubic Feet

• +ACM – Actual Cubic Meters

• +MACF – Thousand Actual Cubic Feet

• +MACM –Thousand Actual Cubic Meters

YSTVL — Previous day’s reverse uncorrected volume

• -ACF – Actual Cubic Feet

• -ACM – Actual Cubic Meters

• -MACF – Thousand Actual Cubic Feet

TOTVL — Forward uncorrected volume

• +ACF – Actual Cubic Feet

• +ACM – Actual Cubic Meters

• +MACF – Thousand Actual Cubic Feet

• +MACM –Thousand Actual Cubic Meters

TOTVL — Reverse uncorrected volume

• -ACF – Actual Cubic Feet

• -ACM – Actual Cubic Meters

• -MACF – Thousand Actual Cubic Feet

• -MACM –Thousand Actual Cubic Meters

QBASE — Corrected volume flow rate

• SCF – Standard Cubic Feet

• SCM – Standard Cubic Meters

• MSCF – Thousand Standard Cubic Feet

• MSCM – Thousand Standard Cubic Meters

Field Setup Wizard 77

Section 4: Configuration Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Table 4-1 Local display labels, descriptions and valid units

Local display labels, descriptions and valid units

TDYVL — Current days forward corrected volume

• +SCF – Standard Cubic Feet

• +SCM – Standard Cubic Meters

• +MSCF – Thousand Standard Cubic Feet

• +MSCM – Thousand Standard Cubic Meters

TDYVL — Current days reverse corrected volume

• -SCF – Standard Cubic Feet

• -SCM – Standard Cubic Meters

• -MSCF – Thousand Standard Cubic Feet

• -MSCM – Thousand Standard Cubic Meters

YSTVL — Previous days forward corrected volume

• +SCF – Standard Cubic Feet

• +SCM – Standard Cubic Meters

• +MSCF – Thousand Standard Cubic Feet

• +MSCM – Thousand Standard Cubic Meters

YSTVL — Previous days reverse corrected volume

• -SCF – Standard Cubic Feet

• -SCM – Standard Cubic Meters

• -MSCF – Thousand Standard Cubic Feet

• -MSCM – Thousand Standard Cubic Meters

TOTVL — Forward corrected volume

• +SCF – Standard Cubic Feet

• +SCM – Standard Cubic Meters

• +MSCF – Thousand Standard Cubic Feet

• +MSCM – Thousand Standard Cubic Meters

TOTVL — Reverse corrected volume

• -SCF – Standard Cubic Feet

• -SCM – Standard Cubic Meters

• -MSCF – Thousand Standard Cubic Feet

• -MSCM – Thousand Standard Cubic Meters

VEL — Average flow velocity

• Ft/S – Feet per Second

• M/S – Meters per Second

SOS — Average sound velocity

• Ft/S – Feet per Second

• M/S – Meters per Second

TEMP — Flow-condition temperature

• DEGF – Degrees Fahrenheit

• DEGC – Degrees Celsius

PRESS — Flow-condition pressure

• PSI – Pound per square inch

• MPA – Megapascals

FRQ1A — Frequency channel 1A

• HZ – Hertz

FRQ1B — Frequency channel 1B

• HZ – Hertz

78 Field Setup Wizard

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 4: Configuration

3-9000-759 Rev D June 2014

Table 4-1 Local display labels, descriptions and valid units

Local display labels, descriptions and valid units

KFCT1 — Frequency 1 K-factor

• CF – Cubic Feet

• CM –Cubic Meters

• MCF – Thousand Cubic Feet

• MCM –Thousand Cubic Meters

FRQ2A — Frequency channel 2A

• HZ – Hertz

FRQ2B — Frequency channel 2B

• HZ – Hertz

KFCT2 — Frequency 2 K-factor

• CF – Cubic Feet

• CM –Cubic Meters

• MCF – Thousand Cubic Feet

• MCM –Thousand Cubic Meters

AO1 — Analog Output 1 current

• MA – Milliamperes

AO2 — Analog Output 2 current

• MA – Milliamperes

Note: When connected to a meter with the local display option, reverse flow

direction is indicated with a minus sign (negative) before the value(s) shown on the local display.

Display units:

The Meter volume units displayed are either U.S. Customary or Metric. To modify the Display Units, configure the Meter units system in the Field Setup Wizard — General Page.

• U.S. Customary volume unit selections are:

– Cubic feet

– Thousand cubic feet

• Metric volume unit selections are:

– Cubic meters

• Display units preceded by a plus or minus sign indicate forward and reverse flow

direction, as shown in the table below.\

• The local display Flow rate time units are modifiable by selecting the drop-down arrow

and clicking the time unit in the list box.

• Valid flow rate time units selections are:

– second

– hour

– day

Field Setup Wizard 79

Section 4: Configuration Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

Scroll delay:

The Scroll Delay is the time interval for the selected display items to be shown on the Local Display. The default scroll delay setting is five seconds. Click the spin box up or down arrow to increase or decrease the length of time an item displays.

1. Select

2. Save the meter configuration file, collect a Maintenance log and Waveforms to

Finish to write the configuration settings to the meter.

document the “As Left” settings.

4.3 Using AMS Device Manager to configure the meter

This procedure assumes you have AMS Device Manager installed on the host computer and have downloaded the latest Daniel Liquid Ultrasonic Meter Device Description (DD).

If not installed, click the link below to download the AMS device installation tool kit.

http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits/Pages/deviceinstallkitsearch.aspx

80 Using AMS Device Manager to configure the meter

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 4: Configuration

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Procedure - installing AMS Device Description

1. Use the link above to search for the Device Description (DD) for your Daniel 3810 Series

Liquid Ultrasonic Flow Meter.

2. Use the pull-down menu and select the Brand/Manufacturer -

3. Next select the Device,

4. Choose the

5. Next, select

6. Select

7. Select the

Device Revision1, from the pull-down menu.

HART from the Communication Protocol menu.

AMS Device Manager for the Host System.

Host System Revision 11.5.

Liquid 3810 Series from the pull-down menu.

8. Verify your search parameters are correct, as shown below.

Figure 4-1 AMS Device Description search

Emerson Daniel Industries.

9. Click

Using AMS Device Manager to configure the meter 81

Search Now.

Section 4: Configuration Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

10. Click the Daniel Industries Liquid 3810 Series Rev 1 hyperlink. The file download dialog

displays. Click the

Save button to save the files to your host system. You may use the

default download location or change the directory.

11. AMS file download options

12. Click the

Save button to complete the file download.

Figure 4-2 AMS file download complete

13. Click

Open or Open Folder to view the downloaded files.

14. Establish power to the meter and wiring to Analog Input 1 for HART communication.

15. Start the AMS Device Manager using a laptop or PC.

16. Enter login credentials and click

OK to launch the application.

82 Using AMS Device Manager to configure the meter

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 4: Configuration

3-9000-759 Rev D June 2014

17. Click the Configure tab, and then select Guided Setup, Manual Setup or Alert Setup.

Figure 4-3 AMS Device Manager

Figure 4-4 AMS Device Manager - Overview

Using AMS Device Manager to configure the meter 83

Section 4: Configuration Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual

June 2014 3-9000-759 Rev D

AMS Device Manager - Guided Setup

The Guided setup wizard provides configuration parameter settings for the meter. The Guided Setup is a subset of the Manual Setup parameters.

Figure 4-5 AMS Device Manager - Guided Setup

Note: Before writing configuration changes to your meter, make sure you have saved

the Configuration file and Maintenance log.

Procedure

1. Disable the Write Protect switch in the CPU Module to write any of the following

configuration parameters to your meter.

2. Click the

Setup Units tab to configure the system units (U.S. Customary or Metric units),

Volume units, Flow rate time units, Velocity units, Pressure units and Temperature units. Click Apply to write the parameters to the meter.

3. Click the

Setup Outputs tab to configure the Device Variables Mapping, Units,

Frequency/Digital outputs, Frequency and Digital Outputs 1 and 2, Analog outputs, Digital Input, Pressure and Temperature.

a. Analog output 1 (HART) -

Rate and is a read only attribute). Configure

Upper range value and Alarm Action and view the HART Parameters Tag, Date,

Content (Primary Variable) displays Uncorrected Flow

Direction (flow), Lower Range value,

Descriptor, Message, Final Assembly Number Poll Address, Number of Response Preambles.

b. Analog Output 2 -

and has a read only attribute. Configure

Upper range value and Alarm Action. Map the Third and Four variables using the

Content (Secondary Variable) displays Uncorrected Flow Rate

Direction (flow), Lower Range value,

Manual Setup wizard. Selections include Uncorrected Volume Flow Rate, Pressure and Temperature.

84 Using AMS Device Manager to configure the meter

Emerson 3414, 3412, 3411 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Daniel customer service

Daniel Customer Service +1.713.827.6413 +1.713.827.6312

Signal words and symbols

Important

Note

Important safety instructions

Notice

Warranty and Limitations

Contents

Preface

List of Tables

List of Figures

Section 1: Introduction

1.1 Typical applications

1.2 Features and benefits

1.3 Acronyms, abbreviations and definitions

1.4 Daniel MeterLink software

Procedure

1.5 Daniel 3410 Series meter design

1.6 Meter specifications

1.7 Pre-installation considerations

1.8 Safety

1.9 Daniel 3410 Series Certifications and Approvals

Standards

Approval Agencies

1.10 FCC compliance

1.11 References

Daniel 3410 Series Ultrasonic Gas Flow Meter Installation Manual Section 2: Mechanical installation

2.1 Meter piping, lifting and mounting

2.2 Meter components

2.3 Piping recommendations

2.4 Meter safety for hoist rings and lifting slings

2.4.1 Use of appropriate safety engineered swivel hoist rings in meter end flanges

Safety precautions using safety engineered swivel hoist rings

How to obtain safety engineered swivel hoist rings

What size safety engineered swivel hoist ring do you need?

2.4.2 Appropriately rated lifting slings

Safety precautions using appropriate rated lifting slings

2.5 Mounting requirements in heated or cooled pipelines

Section 3: Electrical installation

3.1 Cable length TTL mode

3.2 Cable length Open Collector mode

3.3 Grounding meter electronics housing

3.4 Conduit seals

3.4.1 Startup for systems using explosion-proof conduit

3.4.2 Startup for systems that use flame-proof cable

3.5 Wiring and I/O

3.5.1 CPU Module labeling and LED indicators

Ethernet communications

Modbus TCP

Serial connections

3.6 I/O connections

3.6.1 Frequency/Digital outputs

Frequency or Digital Outputs (FODO 1) source

Frequency or Digital Outputs (FODO 2) source

Frequency or Digital Outputs (FODO 3) source

Mode options

Channel B Phase options:

Phase A and Phase B output (based on flow direction)

Maximum frequency for the frequency outputs

3.6.2 Analog input settings

3.6.3 Analog output settings

3.6.4 Digital Input

3.6.5 DHCP server switch settings

3.6.6 Configuration protect switch settings

3.6.7 External power source connection and fuse

3.7 Security seal installation

3.7.1 Seal Transmitter Electronics Enclosure

3.7.2 Base Enclosure Security Seals

Procedure

3.7.3 Transducer assembly security seals

3.7.4 Sealing the unit

Section 4: Configuration

4.1 Daniel MeterLink Setup

4.2 Field Setup Wizard

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