Emerson 167D Installation Guide

Installation Guide
!
English – June 2011
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Sales
Ofce or view a copy at www.sherregulators.com.
For further information refer to: Type 167D Series Instruction Manual, Form 5859, D103234X012.
P.E.D. Category
This product may be used as a safety accessory
with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment
Directive using sound engineering practice (SEP)
per table below.
PRODUCT SIZE CATEGORIES FLUID TYPE
1/4 or 1/2 NPT SEP 1
Specications
Available Congurations
Types 167D and 167DS: Two-way
switching valves Types 167DA and 167DAS: Three-way switching valves
Body Size, Inlet and Outlet Connection Style Ports A and C: 1/4 or 1/2 NPT Vent and Control Pressure Connections
(Port D) and Port B: 1/4 NPT
Outlet Pressure Ranges Types 167D and 167DS (Two-Way Switching Valves):
Port A as Inlet: 0,21 to 1,0 bar / 3 to 15 psig 0,34 to 1,4 bar / 5 to 20 psig 0,34 to 2,4 bar / 5 to 35 psig 1,7 to 4,1 bar / 25 to 60 psig 2,8 to 8,6 bar / 40 to 125 psig 3,4 to 10,3 bar / 50 to 150 psig
Types 167DA and 167DAS (Three-Way Switching Valves):
Port A or C as Inlet: 0,97 to 1,4 bar / 14 to 20 psig 1,1 to 2,4 bar / 16 to 35 psig 1,7 to 4,1 bar / 25 to 60 psig 2,8 to 8,6 bar / 40 to 125 psig Port B as Inlet: 0,48 to 1,4 bar / 7 to 20 psig 0,69 to 2,1 bar / 10 to 30 psig 1,7 to 3,4 bar / 25 to 50 psig 2,8 to 6,2 bar / 40 to 90 psig
(1)
(2)
(3)
167D Series
Maximum Operating Inlet Pressure
Types 167DA and 167DAS (NACE): 6,9 bar / 100 psig
Maximum Diaphragm Pressure
10,3 bar / 150 psig over outlet pressure setting up to a maximum of 17,2 bar / 250 psig
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
Temperature Capabilities
(1)
Nitrile (NBR) Standard Service (Types 167D and 167DA only):
-29° to 82°C / -20° to 180°F Low Temperature Service (Types 167D and 167DA
only) and Standard Service (Types 167DS and 167DAS only): -40° to 82°C / -40° to 180°F
Fluorocarbon (FKM)
High Temperature Service: -18° to 149°C / 0° to 300°F
Installation
WARNING
Only qualied personnel should install or service a switching valve. Switching valves should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Emerson Process Management Regulator Technologies, Inc. instructions.
If the switching valve vents uid or a leak develops in the system, it indicates that service is required. Failure to take the switching valve out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping uid or bursting of pressure-containing parts may result if this switching valve is overpressured or is installed where service conditions could exceed the limits given in the Specications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
(1)
(1)
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
2. For Type 167D only
3. For Type 167DS only.
www.sherregulators.com
D103234XUS2
167D Series
!
To avoid such injury or damage, provide pressure-relieving or pressure­limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the switching valve could result in personal injury and property damage due to escaping uid. To avoid such injury and damage, install the switching valve in a safe location.
Clean out all pipelines before installation of the
switching valve and check to be sure the switching
valve has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the external pipe threads.
Install the switching valve in any position desired, unless otherwise specied, but be sure ow through the body is in the direction indicated by the arrow on
the body.
Note
Startup
The switching valve is factory set at approximately
the midpoint of the spring range or at the pressure
setting specied on the order. The allowable spring
range is stamped on the nameplate. If a pressure
setting other than specied is desired, be sure to change the pressure setting by following the proper
procedure as mentioned in the Adjustment section. With proper installation completed and relief valves
properly adjusted, slowly open the upstream and downstream shut-off valves.
Adjustment
If outlet pressure adjustment is necessary, monitor
outlet pressure with a gauge during the adjustment procedure. The switching valve is adjusted by
loosening the hex nut, if used, and turning the
adjusting screw or handwheel clockwise to increase or counterclockwise to decrease the outlet pressure
setting. Retighten the hex nut to maintain the adjustment position.
It is important that the switching valve be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the switching valve should be located away from vehicular trafc and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the switching valve beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped
on the switching valve nameplate. Some type of
overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should
also be provided if the switching valve inlet pressure is greater than the safe working pressure of the downstream equipment.
Switching valve operation below the maximum
pressure limitations does not preclude the possibility of damage from external sources or debris in the
line. The switching valve should be inspected for
damage after any overpressure condition.
*Recommended spare part.
Taking Out of Service (Shutdown)
WARNING
To avoid personal injury resulting from sudden release of pressure, isolate the switching valve from all pressure before attempting disassembly.
Parts List
167D Series
Key Description
1 Body
3 Flange Screw
7 Spring Case Assembly 11 Valve Stem 12* Valve Spring 14* O-ring (Spring Retainer) 15 Soft Seat (for Types 167D and 167DS only) 16* Diaphragm Assembly 17 Control Spring
18 Adjusting Screw
19 Hex Nut 20 Upper Spring Seat 23 1/4 NPT Pipe Plug
30 NACE Tag (not shown)
31 Panel Mounting Nut
32 Wire Seal (not shown)
33 Closing Cap 45 Screen Vent (for Types 167DS and 167DAS only) 48 Spring Retainer 50* O-ring (Stem and Plug) 57 Valve Plug 58* Seat 64 Retaining Ring
2
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