Emerson 167D Instruction Manual

Instruction Manual Form 5859
June 2011
167D Series Switching Valves
P1184P1185
167D Series
TYPE 167D TWO-WAY SWITCHING VALVE TYPE 167DA THREE-WAY SWITCHING VALVE
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion,  re and/or chemical contamination causing property damage and personal injury or death.
Fisher® switching valves must be installed, operated, and maintained in accordance with federal, state, and local codes, rules, and regulations, and Emerson Process Management Regulator Technologies, Inc. instructions.
If the switching valve vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Installation, operation, and maintenance procedures performed by unquali ed personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment damage or personal injury. Use quali ed personnel when installing, operating, and maintaining the 167D Series switching valves.
Introduction
Scope of the Manual
This manual provides instructions for the installation, maintenance, and parts ordering for the 167D Series Switching Valves. Instructions and parts lists for other equipment mentioned in this instruction manual, as well as for other switching valves are found in separate manuals.
www. sherregulators.com
D103234X012
167D Series
Specications
Some general 167D Series switching valve ratings and other specications are given on this page. A label on the
spring case gives the control spring range for a given valve as it comes from the factory.
Available Congurations Types 167D and 167DS: Two-way switching valve Types 167DA and 167DAS: Three-way
switching valves
Body Size, Inlet and Outlet Connection Style Ports A and C: 1/4 or 1/2 NPT Vent and Control Pressure Connections
(Port D) and Port B: 1/4 NPT
Maximum Operating Inlet Pressure
(1)
Types 167D and 167DS: 400 psig / 27,6 bar Types 167DA and 167DAS: 125 psig / 8,6 bar Types 167DA and 167DAS (NACE):
100 psig / 6,9 bar
Set Pressure Ranges
See Tables 1 and 2
Maximum Diaphragm Pressure
(1)
150 psi / 10,3 bar over outlet pressure setting up to a maximum of 250 psi / 17,2 bar
Flow and Sizing Coefcients
See Table 3
Spring Case Vent Location Aligned with inlet (standard), other positions optional
Temperature Capabilities
(1)
Nitrile (NBR) Standard Service (Types 167D and 167DA only):
-20° to 180°F / -29° to 82°C Low Temperature Service (Types 167D and
167DA only) and Standard Service (Types 167DS and 167DAS only): -40° to 180°F / -40° to 82°C
Fluorocarbon (FKM) High Temperature Service: 0° to 300°F /
-18° to 149°C
Approximate Weights
Types 167D and 167DA: 1.2 pounds / 0,5 kg Types 167DS and 167DAS: 2.8 pounds / 1 kg
Options
Types 167D and 167DA
Handwheel adjusting screw
• Fluorocarbon (FKM) diaphragm, soft seat, seat,
and O-rings
Stainless steel valve stem and plug. Includes stainless steel seat
1-hole panel mount with handwheel adjusting screw and 1/4 NPT tap spring case
• 3-hole panel mount bonnet with handwheel
adjusting screw and 1/4 NPT spring case
1/4 NPT tapped vent spring case
1/4 NPT tapped vent and closing cap
• Adjusting screw with locknut and a lock wire to one ange bolt (For Type 167D only)
• Panel mounting bracket. Includes 1/4 NPT
spring case, standard adjusting screw, nut,
and bracket
• Yoke mounting bracket. Includes 1/4 NPT
spring case, standard adjusting screw, nut,
fasteners, and bracket
• Size 30-70 casing mounting bracket. Includes
1/4 NPT spring case, standard adjusting screw,
nut, fasteners, and bracket
• NACE MR0175 or NACE MR0103 construction
Types 167DS and 167DAS
Handwheel adjusting screw
• Fluorocarbon (FKM) diaphragm, soft seat, seat,
and O-rings
1-hole panel mount with handwheel adjusting screw and 1/4 NPT tap spring case
• Panel mounting bracket. Includes 1/4 NPT
spring case, standard adjusting screw, nut, and
bracket
• Yoke mounting bracket. Includes 1/4 NPT
spring case, standard adjusting screw, nut, fasteners,
and bracket
• Size 30-70 casing mounting bracket. Includes nut, fasteners, and bracket
(2)
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. Product complies with the material requirements of NACE MR0175 or MR0103. Environmental limits may apply.
2
167D Series
OUTLET PRESSURE (WHEN LOADING PRESSURE IS LESS THAN SETPOINT)
INLET PRESSURE
OUTLET PRESSURE (WHEN LOADING PRESSURE IS EQUAL TO OR GREATER THAN SETPOINT) ATMOSPHERIC PRESSURE
LOADING PRESSURE
ADJUSTING SCREW
ORIFICE SEAT
M1151
O-RING
PORT A
BODY
CONTROL SPRING
DIAPHRAGM
PORT C
VALVE STEM
VALVE PLUG
VALVE SPRING
PORT B
SOFT SEAT
O-RING
PORT A
M1152
TYPE 167DA THREE-WAY SWITCHING VALVE
INLET PRESSURE OUTLET PRESSURE (WHEN LOADING PRESSURE IS LESS THAN SETPOINT) OUTLET PRESSURE (WHEN LOADING PRESSURE IS EQUAL TO OR GREATER THAN SETPOINT) ATMOSPHERIC PRESSURE LOADING PRESSURE
Figure 2. 167D Series Operational Schematics (Port D not shown)
ADJUSTING SCREW
BODY
TYPE 167D TWO-WAY SWITCHING VALVE
CONTROL SPRING
DIAPHRAGM
PORT C
VALVE STEM
ORIFICE SEAT
VALVE PLUG
VALVE SPRING
TYPE
167DA
167DAS
TYPE
167D
167DS
Table 1. Three-Way Switching Valves Set Pressure Ranges and Control Spring Data
SET PRESSURE RANGE CONTROL SPRING DATA
Port A or C
as Inlet
psig bar psig bar Inch mm Inch mm psid bar d
14 to 20 16 to 35
25 to 60
40 to 125
14 to 20 16 to 35
25 to 60
40 to 125
0,97 to 1,4
1,1 to 2,4
1,7 to 4,1 2,8 to 8,6
0,97 to 1,4
1,1 to 2,4 1,7 to 4,1 2,8 to 8,6
Port B as Inlet
7 to 20
10 to 30
25 to 50 40 to 90
7 to 20 10 to 30 25 to 50 40 to 90
0,48 to 1,4 0,69 to 2,1
1,7 to 3,4 2,8 to 6,2
0,48 to 1,4 0,69 to 2,1
1,7 to 3,4 2,8 to 6,2
Color Code Material Part Number
White stripe
Purple stripe
Brown stripe
Pink stripe
White Purple Brown
Pink
Zinc-plated Music Wire
Chrome
Silicon
Inconel
X-750
®
GE40282X012 GE40283X012
GE40284X012 GE40345X012
GE40320X012 GE40321X012 GE40322X012 GE40323X012
Wire Diameter Free Length
0.145
0.172
0.207
0.148
0.162
0.177
0.218
3,68 3,96
4,37 5,26
3,76 4,12 4,50 5,54
1.425 36,2
1.750 44,4
0.156
MAXIMUM
PRESSURE
CHANGE ON
TO SHIFT FROM
PORT B CLOSED
TO PORT C
CLOSED
10130,69
17 35
8 12 16 31
Table 2. Two-Way Switching Valves Set Pressure Ranges and Control Spring Data
SET PRESSURE RANGE CONTROL SPRING DATA
Port A as Inlet
psig bar Inch mm Inch mm
3 to 15 5 to 20 5 to 35
25 to 60
40 to 125
5 to 20 5 to 35
25 to 60 40 to 125 50 to 150
0,21 to 1,0 0,34 to 1,4 0,34 to 2,4
1,7 to 4,1 2,8 to 8,6
0,34 to 1,4 0,34 to 2,4
1,7 to 4,1 2,8 to 8,6
3,4 to 10,3
Color Code Material Part Number
Yellow stripe White stripe
Purple stripe
Brown stripe
Pink stripe
White Purple Brown
Pink Gold
Zinc-plated Music Wire
Chrome Silicon
®
X-750
Inconel
GG00421X012
GE40282X012 GE40283X012
GE40284X012 GE40345X012
GE40320X012 GE40321X012 GE40322X012 GE40323X012 GE40324X012
Wire Diameter Free Length
0.142
3,61
0.145
0.172
0.207
0.148
0.162
0.177
0.218
0.234
3,68 3,96
4,37 5,26
3,76 4,12 4,50 5,54 5,94
1.425 36,2
1.750 44,4
0.156
0,90
1,2 2,4
0,55 0,83
1,1 2,1
®
is a mark owned by Special Metals Corporation.
Inconel
3
167D Series
Product Description
The 167D Series switching valves are pneumatically
operated and controlled units, built with a wide range of capabilities to handle those switching applications that
involve venting, on-off control, and failure modes.
• The Types 167D and 167DS are two-way
switching valves.
• The Types 167DA and 167DAS are three-way
switching valves.
Principle of Operation
Refer to Figure 2 and also refer to Figures 3 through
5 for port D location. Control pressure enters the
switching valve through port D (not shown in Figure 2)
and registers under the diaphragm. Control pressure overcomes the spring force and the diaphragm and raise the valve plug, closing port C and opening port B
of the Type 167DA three-way switching valve. In this
condition, the Type 167D construction is turned off and
the Type 167DA construction provides ow from path A to B. If, either intentionally or through pneumatic failure, the control pressure drops below the spring
force, the diaphragm and valve plug move downward,
opening port C and closing port B of the Type 167DA three-way switching valve. In this condition both constructions provide a ow path from port A to
port C. The pressure change necessary to switch the valve depends on the spring used and the setting of the adjusting screw on the switching valve.
Overpressure Protection
valve or associated equipment may cause leakage,
parts damage, or personal injury due to bursting of
pressure-containing parts or explosion of accumulated gas. Switching valve operation within ratings does
not preclude the possibility of damage from external sources or from debris in the pipeline. A switching valve should be inspected for damage periodically and
after any overpressure condition.
Installation
Note
If the switching valve is shipped mounted on another unit, install that unit according to the appropriate Instruction Manual.
WARNING
!
Personal injury, property damage, equipment damage, or leakage due to escaping gas or bursting of pressure­containing parts may result if this switching valve is overpressured or is installed where service conditions could exceed the limits given in the Specications section, or where conditions exceed any ratings of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure-relieving or pressure­limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding those limits.
The 167D Series switching valves have maximum outlet pressure ratings that are lower than their
maximum inlet pressure ratings. A pressure-
relieving or pressure-limiting device is needed if inlet pressure can exceed the maximum outlet pressure rating. Overpressuring any portion of a switching
Table 3. Flow and Sizing Coefcients
TYPES BODY SIZE PORT
167D, 167DS
167DA, 167DAS
4
1/4 NPT
1/2 NPT 46.50 1.18 39.03 0.96
All sizes B 27.79 0.96 28.74 0.52
1/4 NPT
1/2 NPT 58.86 1.81 32.22 0.66
C
C
Before installing a Type 167D, 167DA, 167DS, or 167DAS switching valve, be sure the installation
complies with the following installation guidelines:
1. Switching valve operation within ratings does not
preclude the possibility of damage from debris in
WIDE-OPEN FLOW COEFFICIENTS
C
g
41.46 1.09 37.56 0.89
49.35 1.60 30.58 0.59
C
v
C
1
IEC SIZING
COEFFICIENTS
X
t
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