Micro Motion® Model 1500 Transmitters with
Analog Outputs
Configuration and Use Manual
Safety messages
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.
Appendix FNE 53 history ..............................................................................................................245
F.1NE 53 history ...........................................................................................................................245
Index ................................................................................................................................................249
Configuration and Use Manual v
Contents
viMicro Motion® Model 1500 Transmitters with Analog Outputs
Part I
Getting Started
Chapters covered in this part:
Before you begin
•
Quick start
•
Getting Started
Configuration and Use Manual 1
Getting Started
2Micro Motion® Model 1500 Transmitters with Analog Outputs
1Before you begin
Topics covered in this chapter:
About this manual
•
Transmitter model code
•
Communications tools and protocols
•
Additional documentation and resources
•
1.1About this manual
This manual provides information to help you configure, commission, use, maintain, and
troubleshoot the Micro Motion Model 1500 transmitter.
Important
This manual assumes that the transmitter has been installed correctly and completely, according to
the instructions in the transmitter installation manual, and that the installation complies with all
applicable safety requirements.
Before you begin
1.2Transmitter model code
Your transmitter can be identified by the model number on the transmitter tag.
The transmitter has a model number of the following form:
1500D**A******
D
A
DIN rail–mount
Analog outputs option board
1.3Communications tools and protocols
You must have a communications tool to interface with the transmitter. Several different
communications tools and protocols are supported. You may use different tools in
different locations or for different tasks.
Configuration and Use Manual 3
Before you begin
Communications tools, protocols, and related informationTable 1-1:
Communications toolSupported protocolsScopeIn this manualFor more information
ProLink II• HART/Bell 202
• Modbus/RS-485
• Service port
ProLink III• HART/Bell 202
• Modbus/RS-485
• Service port
Field Communicator
HART/Bell 202Complete configuration
Complete configuration
and commissioning
Complete configuration
and commissioning
and commissioning
Basic user information.
See Appendix A.
Basic user information.
See Appendix B.
Basic user information.
See Appendix C.
User manual
• Installed with soft-
ware
• On Micro Motion
user documentation
CD
• On Micro Motion
web site (www.mi-
cromotion.com
User manual
• Installed with soft-
ware
• On Micro Motion
user documentation
CD
• On Micro Motion
web site (www.mi-
cromotion.com
User manual on
Micro Motion web site
(www.micromo-
tion.com
Tip
You may be able to use other communications tools from Emerson Process Management, such as
AMS Suite: Intelligent Device Manager, or the Smart Wireless THUM™ Adapter. Use of AMS or the
Smart Wireless THUM Adapter is not discussed in this manual. The AMS interface is similar to the
ProLink II interface. For more information on the Smart Wireless THUM Adapter, refer to the
documentation available at www.micromotion.com.
1.4Additional documentation and resources
Micro Motion provides additional documentation to support the installation and operation
of the transmitter.
Additional documentation and resourcesTable 1-2:
TopicDocument
SensorSensor documentation
Transmitter installation
Micro Motion Model 1500 and Model 2500 Transmitters: Installation Man‐
ual
4Micro Motion® Model 1500 Transmitters with Analog Outputs
Additional documentation and resources (continued)Table 1-2:
TopicDocument
Hazardous area installation
See the approval documentation shipped with the transmitter, or
download the appropriate documentation from the Micro Motion web
site at www.micromotion.com.
All documentation resources are available on the Micro Motion web site at
www.micromotion.com or on the Micro Motion user documentation CD.
Before you begin
Configuration and Use Manual 5
Before you begin
6Micro Motion® Model 1500 Transmitters with Analog Outputs
2Quick start
Topics covered in this chapter:
Power up the transmitter
•
Check flowmeter status
•
Make a startup connection to the transmitter
•
Characterize the flowmeter (if required)
•
Verify mass flow measurement
•
Verify the zero
•
2.1Power up the transmitter
The transmitter must be powered up for all configuration and commissioning tasks, or for
process measurement.
1.
Ensure that all transmitter and sensor covers and seals are closed.
Quick start
CAUTION!
To prevent ignition of flammable or combustible atmospheres, ensure that all covers
and seals are tightly closed. For hazardous area installations, applying power while
housing covers are removed or loose can cause an explosion.
2.Turn on the electrical power at the power supply.
The transmitter will automatically perform diagnostic routines. During this period,
Alarm 009 is active. The diagnostic routines should complete in approximately
30 seconds. The status LED will turn green when the startup diagnostics are
complete. If the status LED exhibits different behavior, an alarm condition is present.
Postrequisites
Although the sensor is ready to receive process fluid shortly after power-up, the electronics
can take up to 10 minutes to reach thermal equilibrium. Therefore, if this is the initial
startup, or if power is been off long enough to allow components to reach ambient
temperature, allow the electronics to warm up for approximately 10 minutes before
relying on process measurements. During this warm-up period, you may observe minor
measurement instability or inaccuracy.
2.2Check flowmeter status
Check the flowmeter for any error conditions that require user action or that affect
measurement accuracy.
1.
Wait approximately 10 seconds for the power-up sequence to complete.
Configuration and Use Manual 7
Quick start
Immediately after power-up, the transmitter runs through diagnostic routines and
checks for error conditions. During the power-up sequence, Alarm A009 is active.
This alarm should clear automatically when the power-up sequence is complete.
2.Check the status LED on the transmitter.
Transmitter status reported by status LEDTable 2-1:
LED stateDescriptionRecommendation
GreenNo alarms are active. You can continue with
configuration or process measurement.
YellowOne or more low-severity alarms are active.A low-severity alarm condition does not affect
RedOne or more high-severity alarms are active.A high-severity alarm condition affects meas-
Continue with configuration or process measurement.
measurement accuracy or output behavior.
You can continue with configuration or process measurement. If you choose, you can identify and resolve the alarm condition.
urement accuracy and output behavior. Resolve the alarm condition before continuing.
Postrequisites
For information on viewing the list of active alarms, see Section 8.4.
For information on individual alarms and suggested resolutions, see Section 10.2.
2.3Make a startup connection to the transmitter
To configure the transmitter, you must have an active connection from a communications
tool. Follow this procedure to make your first connection to the transmitter.
Identify the connection type to use, and follow the instructions for that connection type in
the appropriate appendix. Use the default communications parameters shown in the
appendix.
Communications toolConnection type to useInstructions
ProLink IIModbus/RS-485Appendix A
ProLink IIIModbus/RS-485Appendix B
Field CommunicatorHARTAppendix C
Postrequisites
(Optional) Change the communications parameters to site-specific values.
To change the communications parameters using ProLink II:
8Micro Motion® Model 1500 Transmitters with Analog Outputs
•To change the protocol, baud rate, parity, or stop bits, choose ProLink > Configuration >
RS-485.
•To change the address, choose ProLink > Configuration > Device.
To change the communications parameters using ProLink III, choose Device Tools >
Configuration > Communications.
To change the communications parameters using the Field Communicator, choose On-LineMenu > Configure > Manual Setup > Inputs/Outputs > Communications.
Important
If you are changing communications parameters for the connection type that you are using, you will
lose the connection when you write the parameters to the transmitter. Reconnect using the new
parameters.
2.4Characterize the flowmeter (if required)
Quick start
ProLink II• ProLink > Configuration > Device > Sensor Type
• ProLink > Configuration > Flow
• ProLink > Configuration > Density
• ProLink > Configuration > T Series
ProLink IIIDevice Tools > Calibration Data
Field Communicator Configure > Manual Setup > Characterize
Overview
Characterizing the flowmeter adjusts your transmitter to match the unique traits of the
sensor it is paired with. The characterization parameters (also called calibration
parameters) describe the sensor’s sensitivity to flow, density, and temperature.
Depending on your sensor type, different parameters are required. Values for your sensor
are provided by Micro Motion on the sensor tag or the calibration certificate.
Tip
If your flowmeter was ordered as a unit, it has already been characterized at the factory. However,
you should still verify the characterization parameters.
Procedure
1.Specify Sensor Type.
• Straight-tube (T-Series)
• Curved-tube (all sensors except T-Series)
2.Set the flow characterization parameters. Be sure to include all decimal points.
• For straight-tube sensors, set FCF (Flow Cal or Flow Calibration Factor), FTG, and FFQ.
Configuration and Use Manual 9
Quick start
• For curved-tube sensors, set Flow Cal (Flow Calibration Factor).
3.Set the density characterization parameters.
• For straight-tube sensors, set D1, D2, DT, DTG, K1, K2, FD, DFQ1, and DFQ2.
• For curved-tube sensors, set D1, D2, TC, K1, K2, and FD. (TC is sometimes shown
as DT.)
2.4.1Sources and formats for characterization parameters
Different sensor tags display characterization parameters differently. On older sensors, the
sensor tag may not contain all the required parameters.
Sample sensor tags
Sample sensor tags are shown in the following illustrations:
•Older curved-tube sensors (all sensors except T-Series): see Figure 2‐1
•Newer curved-tube sensors (all sensors except T-Series): see Figure 2‐2
•Older straight-tube sensors (T-Series): see Figure 2‐3
•Newer straight-tube sensors (T-Series): see Figure 2‐4
Tag on older curved-tube sensors (all sensors except T-Series)Figure 2-1:
10Micro Motion® Model 1500 Transmitters with Analog Outputs
Quick start
Tag on newer curved-tube sensors (all sensors except T-Series)Figure 2-2:
Tag on older straight-tube sensor (T-Series)Figure 2-3:
Tag on newer straight-tube sensor (T-Series)Figure 2-4:
Configuration and Use Manual 11
Quick start
Density calibration parameters (D1, D2, K1, K2, FD, DT, TC)
If your sensor tag does not show a D1 or D2 value:
•For D1, enter the Dens A or D1 value from the calibration certificate. This value is the
line-condition density of the low-density calibration fluid. Micro Motion uses air. If
you cannot find a Dens A or D1 value, enter 0.001 g/cm3.
•For D2, enter the Dens B or D2 value from the calibration certificate. This value is the
line-condition density of the high-density calibration fluid. Micro Motion uses water.
If you cannot find a Dens B or D2 value, enter 0.998 g/cm3.
If your sensor tag does not show a K1 or K2 value:
•For K1, enter the first 5 digits of the density calibration factor. In the sample tag, this
value is shown as 12500 (see Figure 2‐1).
•For K2, enter the second 5 digits of the density calibration factor. In the sample tag,
this value is shown as 14286 (see Figure 2‐1).
If your sensor does not show an FD value, contact Micro Motion customer service.
If your sensor tag does not show a DT or TC value, enter the last 3 digits of the density
calibration factor. In the sample tag, this value is shown as 4.44 (see Figure 2‐1).
Flow calibration parameters (FCF, FT)
Two separate values are used to describe flow calibration: a 6-character FCF value and a 4character FT value. Both values contain decimal points. During characterization, these may
be entered as two values or as a single 10-character string. The 10-character string is called
either Flowcal or FCF.
If your sensor tag shows the FCF and the FT values separately and you need to enter a
single value, concatenate the two values to form the single parameter value.
If your sensor tag shows a concatenated Flowcal or FCF value and you need to enter the FCF
and the FT values separately, split the concatenated value:
•FCF = The first 6 characters, including the decimal point
•FT = The last 4 characters, including the decimal point
Example: Concatenating FCF and FT
FCF = x.xxxx
FT = y.yy
Flow calibration parameter: x.xxxxy.yy
Example: Splitting the concatenated Flowcal or FCF value
Flow calibration parameter: x.xxxxy.yy
FCF = x.xxxx
FT = y.yy
12Micro Motion® Model 1500 Transmitters with Analog Outputs
2.5Verify mass flow measurement
Check to see that the mass flow rate reported by the transmitter is accurate. You can use
any available method.
•Connect to the transmitter with ProLink II and read the value for Mass Flow Rate in the
Process Variables window (ProLink > Process Variables).
•Connect to the transmitter with ProLink III and read the value for Mass Flow Rate in
the Process Variables panel.
•Connect to the transmitter with the Field Communicator and read the value for Mass
Flow Rate in the Process Variables menu (On-Line Menu > Overview > Primary Purpose
Variables).
Postrequisites
If the reported mass flow rate is not accurate:
•Check the characterization parameters.
•Review the troubleshooting suggestions for flow measurement issues. See
Section 10.3.
Quick start
2.6Verify the zero
Verifying the zero helps you determine if the stored zero value is appropriate to your
installation, or if a field zero can improve measurement accuracy.
The zero verification procedure analyzes the Live Zero value under conditions of zero flow,
and compares it to the Zero Stability range for the sensor. If the average Live Zero value is
within a reasonable range, the zero value stored in the transmitter is valid. Performing a
field calibration will not improve measurement accuracy.
2.6.1Verify the zero using ProLink II
Verifying the zero helps you determine if the stored zero value is appropriate to your
installation, or if a field zero can improve measurement accuracy.
Important
In most cases, the factory zero is more accurate than the field zero. Do not zero the flowmeter unless
one of the following is true:
•The zero is required by site procedures.
•The stored zero value fails the zero verification procedure.
Prerequisites
ProLink II v2.94 or later
Configuration and Use Manual 13
Quick start
Important
Do not verify the zero or zero the flowmeter if a high-severity alarm is active. Correct the problem,
then verify the zero or zero the flowmeter. You may verify the zero or zero the flowmeter if a lowseverity alarm is active.
Procedure
1.Prepare the flowmeter:
a. Allow the flowmeter to warm up for at least 20 minutes after applying power.
b. Run the process fluid through the sensor until the sensor temperature reaches
the normal process operating temperature.
c. Stop flow through the sensor by shutting the downstream valve, and then the
upstream valve if available.
d. Verify that the sensor is blocked in, that flow has stopped, and that the sensor is
completely full of process fluid.
2.Choose ProLink > Calibration > Zero Verification and Calibration > Verify Zero and wait until
the procedure completes.
3.If the zero verification procedure fails:
a. Confirm that the sensor is completely blocked in, that flow has stopped, and that
the sensor is completely full of process fluid.
b. Verify that the process fluid is not flashing or condensing, and that it does not
contain particles that can settle out.
c. Repeat the zero verification procedure.
d. If it fails again, zero the flowmeter.
For instructions on zeroing the flowmeter, see Section 9.3.
Postrequisites
Restore normal flow through the sensor by opening the valves.
2.6.2Verify the zero using ProLink III
Verifying the zero helps you determine if the stored zero value is appropriate to your
installation, or if a field zero can improve measurement accuracy.
Important
In most cases, the factory zero is more accurate than the field zero. Do not zero the flowmeter unless
one of the following is true:
•The zero is required by site procedures.
•The stored zero value fails the zero verification procedure.
Prerequisites
ProLink III v1.0 with Patch Build 31, or a later release
14Micro Motion® Model 1500 Transmitters with Analog Outputs
Quick start
Important
Do not verify the zero or zero the flowmeter if a high-severity alarm is active. Correct the problem,
then verify the zero or zero the flowmeter. You may verify the zero or zero the flowmeter if a lowseverity alarm is active.
Procedure
1.Prepare the flowmeter:
a. Allow the flowmeter to warm up for at least 20 minutes after applying power.
b. Run the process fluid through the sensor until the sensor temperature reaches
the normal process operating temperature.
c. Stop flow through the sensor by shutting the downstream valve, and then the
upstream valve if available.
d. Verify that the sensor is blocked in, that flow has stopped, and that the sensor is
completely full of process fluid.
2.Choose Device Tools > Device Calibration > Zero Verification and Calibration > Verify Zero and
wait until the procedure completes.
3.If the zero verification procedure fails:
a. Confirm that the sensor is completely blocked in, that flow has stopped, and that
the sensor is completely full of process fluid.
b. Verify that the process fluid is not flashing or condensing, and that it does not
contain particles that can settle out.
c. Repeat the zero verification procedure.
d. If it fails again, zero the flowmeter.
For instructions on zeroing the flowmeter, see Section 9.3.
Postrequisites
Restore normal flow through the sensor by opening the valves.
2.6.3Terminology used with zero verification and zero
calibration
Terminology used with zero verification and zero calibrationTable 2-2:
TermDefinition
ZeroIn general, the offset required to synchronize the left pickoff and the right pickoff under
conditions of zero flow. Unit = microseconds.
Factory ZeroThe zero value obtained at the factory, under laboratory conditions.
Field ZeroThe zero value obtained by performing a zero calibration outside the factory.
Prior ZeroThe zero value stored in the transmitter at the time a field zero calibration is begun. May
be the factory zero or a previous field zero.
Manual ZeroThe zero value stored in the transmitter, typically obtained from a zero calibration proce-
dure. It may also be configured manually. Also called “mechanical zero” or “stored zero.”
Configuration and Use Manual 15
Quick start
Terminology used with zero verification and zero calibration (continued)Table 2-2:
TermDefinition
Live ZeroThe real-time bidirectional mass flow rate with no flow damping or mass flow cutoff ap-
plied. An adaptive damping value is applied only when the mass flow rate changes dramatically over a very short interval. Unit = configured mass flow measurement unit.
Zero StabilityA laboratory-derived value used to calculate the expected accuracy for a sensor. Under
laboratory conditions at zero flow, the average flow rate is expected to fall within the
range defined by the Zero Stability value (0 ± Zero Stability). Each sensor size and model
has a unique Zero Stability value. Statistically, 95% of all data points should fall within the
range defined by the Zero Stability value.
Zero CalibrationThe procedure used to determine the zero value.
Zero TimeThe time period over which the Zero Calibration procedure is performed. Unit = seconds.
Field Verification ZeroA 3-minute running average of the Live Zero value, calculated by the transmitter. Unit =
configured mass flow measurement unit.
Zero VerificationA procedure used to evaluate the stored zero and determine whether or not a field zero
can improve measurement accuracy.
16Micro Motion® Model 1500 Transmitters with Analog Outputs
Configuration and commissioning
Part II
Configuration and commissioning
Chapters covered in this part:
Introduction to configuration and commissioning
•
Configure process measurement
•
Configure device options and preferences
•
Integrate the meter with the control system
•
Completing the configuration
•
Configuration and Use Manual 17
Configuration and commissioning
18Micro Motion® Model 1500 Transmitters with Analog Outputs
Introduction to configuration and commissioning
3Introduction to configuration and
commissioning
Topics covered in this chapter:
Configuration flowchart
•
Default values and ranges
•
Disable write‐protection on the transmitter configuration
•
Restore the factory configuration
•
3.1Configuration flowchart
Use the following flowchart as a general guide to the configuration and commissioning
process.
Some options may not apply to your installation. Detailed information is provided in the
remainder of this manual. If you are using the Weights & Measures application, additional
configuration and setup are required.
Configuration and Use Manual 19
Introduction to configuration and commissioning
Configuration flowchartFigure 3-1:
Configure process measurement
Configure device options and
preferences
Test and move to production
Configure mass flow
measurement
Configure volume flow
meaurement
Volume flow type
Liquid
Configure flow direction
Configure density
measurement
Configure temperature
measurement
Gas
Define gas properties
Configure fault handling
parameters
Configure sensor
parameters
Configure device
parameters
Integrate device with control system
Configure the channels
Configure the mA
output(s)
Configure the frequency
output(s)
Test or tune transmitter
using sensor simulation
Back up transmitter
configuration
Enable write-protection on
transmitter configuration
Done
Configure pressure
compensation (optional)
Configure the discrete
output(s)
Configure events
Configure digital
communications
20Micro Motion® Model 1500 Transmitters with Analog Outputs
Introduction to configuration and commissioning
3.2Default values and ranges
See Section D.1 to view the default values and ranges for the most commonly used
parameters.
3.3Disable write-protection on the transmitter
configuration
Field Communicator Configure > Manual Setup > Info Parameters > Transmitter Info > Write Protect
Overview
If the transmitter is write-protected, the configuration is locked and you must unlock it
before you can change any configuration parameters. By default, the transmitter is not
write-protected.
Tip
Write-protecting the transmitter prevents accidental changes to configuration. It does not prevent
normal operational use. You can always disable write-protection, perform any required configuration
changes, then re-enable write-protection.
ProLink IIIDevice Tools > Configuration Transfer > Restore Factory Configuration
Field Communicator
Overview
Restoring the factory configuration returns the transmitter to a known operational
configuration. This may be useful if you experience problems during configuration.
Tip
Restoring the factory configuration is not a common action. You may want to contact Micro Motion
to see if there is a preferred method to resolve any issues.
Not available
Configuration and Use Manual 21
Introduction to configuration and commissioning
22Micro Motion® Model 1500 Transmitters with Analog Outputs
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