Emerson 1410S Reference Manual

Reference Manual
00809-0600-4410, Rev AA
September 2020
Emerson Wireless 1410S Gateway and 781S Smart Antenna
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, ensure you thoroughly understand the contents before installing, using, or maintaining this product.
Global Service Center
Software and Integration Support
1-800-833-8314 (United States)
+63-2-702-1111 (International)
Customer Central
Technical support, quoting, and order-related questions.
1-800-999-9307 (7:00 am to 7:00 pm CST)
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of the United States, contact your local Emerson representative.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
Ensure only qualified personnel perform the installation.
Explosions could result in death or serious injury.
Verify that the operating environment of the device is consistent with the appropriate hazardous locations certifications.
Do not make or break connections while circuits are live unless the area is know to be non-hazardous
Potential electrostatic charging hazard. The enclosure is engineered polymer. Use care in handling and cleaning when in explosive environments to avoid an electrostatic discharge.
Electrostatic discharge can damage electronics.
Use proper personal grounding before handling electronics or making contact with leads and terminals.
Electrical shock could cause death or serious injury.
If the device is installed in a high-voltage environment and a fault condition or installation error occurs, high voltage may be present on transmitter leads and terminals.
Use extreme caution when making contact with the leads and terminals.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 8-in. (20 cm) from all persons.
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
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Contents

Chapter 1 Introduction.............................................................................................................. 5
1.1 Emerson Wireless 1410S Gateway 781S Smart Antenna.............................................................. 5
1.2 Using this manual........................................................................................................................ 5
1.3 Product recycling/disposal...........................................................................................................5
Chapter 2 Configuration............................................................................................................ 7
2.1 Wireless planning........................................................................................................................ 7
2.2 PC requirements..........................................................................................................................7
2.3 Initial connection and configuration............................................................................................ 7
Chapter 3 Installing the Gateway............................................................................................. 21
3.1 Emerson Gateway 1410S2 installation overview........................................................................ 21
3.2 Power specifications.................................................................................................................. 21
3.3 Mounting the Emerson 1410S2 Gateway...................................................................................22
3.4 Mounting the Emerson 781S Smart Antenna............................................................................. 24
3.5 Connecting the Emerson 1410S to the 781S Smart Antennas.................................................... 25
3.6 Verify operations....................................................................................................................... 31
Chapter 4 Commissioning........................................................................................................ 33
4.1 Overview................................................................................................................................... 33
4.2 System requirements.................................................................................................................33
4.3 Software installation..................................................................................................................34
4.4 Security setup utility.................................................................................................................. 34
4.5 AMS Wireless Configurator........................................................................................................ 35
4.6 Licensing and credits................................................................................................................. 36
Chapter 5 Operation and maintenance.....................................................................................37
5.1 Overview................................................................................................................................... 37
5.2 Network architecture.................................................................................................................37
5.3 Modbus®....................................................................................................................................38
Chapter 6 Troubleshooting...................................................................................................... 43
6.1 Service support..........................................................................................................................43
6.2 Initial connection: Web browser returns "page not found"..........................................................43
6.3 Initial connection: Cannot find Gateway after changing IP address.............................................44
6.4 Initial connection: Cannot find Gateway using secondary Ethernet port.....................................44
6.5 Initial connection: Cannot log into the Gateway.........................................................................44
6.6 AMS Wireless Configurator: Gateway does not appear in AMS Wireless Configurator................ 44
6.7 AMS Wireless Configurator: Wireless devices do not appear under the Gateway........................45
6.8 AMS Wireless Configurator: Wireless device appears with red HART® symbol............................ 45
6.9 AMS Wireless Configurator: Device configuration items are grayed out.....................................45
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6.10 Wireless field devices: Wireless device does not appear on the network.................................. 46
6.11 Wireless field devices: Wireless device appears in the join failure list........................................46
6.12 Wireless field devices: Wireless device appears with service denied......................................... 46
6.13 Modbus communications: Cannot communicate using Modbus® RTU.....................................47
6.14 Modbus communications: Cannot communicate using Modbus® TCP..................................... 47
6.15 Modbus communications: Cannot communicate using secure Modbus® TCP.......................... 47
6.16 OPC communications: OPC application cannot find a Gateway OPC server..............................48
6.17 OPC communications: Gateway OPC server does not show any Gateways............................... 48
6.18 OPC communications: Gateway OPC server does not show any data tags................................48
6.19 EtherNet/IP™: Gateway is not publishing the parameters......................................................... 49
6.20 Return of materials.................................................................................................................. 49
Appendix A Reference data......................................................................................................... 51
A.1 Ordering information, specifications, and drawings...................................................................51
A.2 Product certifications................................................................................................................ 51
Appendix B Redundant Gateway systems................................................................................... 53
B.1 Overview................................................................................................................................... 53
B.2 Requirements............................................................................................................................53
B.3 Setup.........................................................................................................................................53
B.4 Diagnostics ............................................................................................................................... 58
B.5 Gateway replacement................................................................................................................59
Appendix C Dual mode network specifications........................................................................... 61
C.1 Dual mode upgrades................................................................................................................. 61
C.2 IEC 62734 Network....................................................................................................................61
C.3 IEC 62734 Device support..........................................................................................................62
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Reference Manual Introduction
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1 Introduction

1.1 Emerson Wireless 1410S Gateway 781S Smart Antenna

The Emerson Wireless 1410S Gateway and 781S Smart Antenna combine to create the main access point of a wireless network. Modbus® communications over RS-485 or Ethernet provide universal integration and system interoperability. The optional OPC or EtherNet/IP™ functionality from the Gateway offers a means to connect to newer systems and applications while providing a richer set of data.

1.2 Using this manual

This manual will help you to install, configure, operate and maintain the Gateway.
Section 2: Configuration describes how to initially connect to the Gateway and the
settings that should be configured before placing it on a live control network.
Section 3: Installation describes how to properly mount the Gateway and make
electrical connections including electrical wiring, grounding, and host system connections.
Section 4: Commissioning describes installation and setup of the optional software
included with the Wireless Gateway. This software aids in secure host integration and wireless field device configuration.
Section 5: Operation and Maintenance describes how to connect the Gateway to a host
system and integrate data gathered from the field device network. It covers network architectures, security, and data mapping.
Section 6: Troubleshooting provides troubleshooting tips and contact information for
technical support.
Appendices provide additional and more specific information on a variety of subjects
including Product Certifications.

1.3 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.
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2 Configuration

2.1 Wireless planning

Power up sequences
The Gateway should be installed and functioning properly before power modules are installed in any wireless field devices. Wireless field devices should also be powered up in order of proximity from the Gateway beginning with the closest. This will result in a simpler and faster network installation.
Antenna positions
The Emerson 781S Smart Antenna should be positioned vertically and be approximately 6 ft. (2 m) from large structures or buildings to allow for clear communication to other devices. If using two antennas, each should be mounted at least 3 ft. (0.91 m) from one another.

2.2 PC requirements

Operating system (optional software only)
For security set up, Microsoft supported Windows operating systems are acceptable. See some examples shown below:
Microsoft® Windows™ Server 2008 (Standard Edition), Service Pack 2
Windows 10 Enterprise, Service Pack 1
Applications
Configuration of the Gateway is done through a secure web interface. Recent versions of the following browsers are supported:
Chrome™ browser
Mozilla Firefox
Microsoft Edge
Hard disk space - (WirelessHART only)
AMS Wireless Configurator: 1.5 GB
Gateway Security Setup CD: 250 MB
®

2.3 Initial connection and configuration

Initial connection
To configure the Gateway, a local connection between a computer and the Gateway needs to be established. The WirelessHART® and ISA100 networks in the Emerson 1410S
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Gateway are operationally equivalent and the following instructions are applicable to both.
Powering the Gateway
For the Emerson 1410S, bench top power will be needed to power the Gateway by wiring a
10.5–30 VDC (24 VDC if configured with I.S. barriers) power source. See Power
specifications for power requirements or Reference data for specifications.
Figure 2-1: Emerson 1410S Gateway Wiring
A. Mounting plate
B. Emerson Wireless 781S Smart Antenna terminal 1 power and data connections C. Emerson Wireless 781S Smart Antenna terminal 2 power and data connections D. Ethernet port 1. When this port is activated, the factory IP address is 192.168.1.10.
E. Ethernet port 2. When this port is activated, the factory IP address is 192.168.2.10.
F. Emerson 1410S power and serial connections
CAUTION
Equipment damage
Connecting through the open terminal block cover may stress the connections and damage the Gateway.
When making physical connections to the Gateway, the installer should route wire for the Emerson 781S units through the left side entries using a separate entry for each. Power, Ethernet, and serial Modbus® wiring should be routed through the right side wiring entries.

2.3.1 Establishing a connection

Connect the PC/laptop to the Ethernet 1 (Primary) receptacle on the Gateway using an Ethernet cable. This process will only need to be done once for the two networks. The networks have the same IP address even if you are running two separate networks.
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2.3.2 Windows 7

Procedure
1. Click the Internet Access icon on the bottom right of the screen.
2. Select the Network and Sharing Center.
3. Select Local Area Connection.
4. Select Properties.
5. Select Internet Protocol Version 4 (TCP/IPv4) Properties.
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Note
If the PC/laptop is from another network, record the current IP address and other settings so the PC/laptop can be returned to the original network after the Gateway has been configured.
2.3.3
6. Select the Use the following IP address button.
7. In the IP address field, enter 192.168.1.12 (DeltaV Ready enter 10.5.255.12).
8. In the Subnet mask field, enter 255.255.255.0.
9. Select OK for both the Internet Protocol (TCP/IP) Properties window and the Local Area
Connection Properties window.

Windows 10

Procedure
1. Select the network icon in the lower right corner.
2. Select the Network settings link.
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3. Select Change adapter options.
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4. Right click the network interface connection that the Gateway is plugged into, and
select Properties.
5. Select Internet Protocol Version 4 (TCP/IPv4) Properties.
Note
If the PC/laptop is from another network, record the current IP address and other settings so the PC/laptop can be returned to the original network after the Gateway has been configured.
6. Select the Use the following IP address button.
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7. In the IP address field, enter 192.168.1.11 (DeltaV Ready enter 10.5.255.12).
8. In the Subnet mask field, enter 255.255.255.0.
9. Select OK for both the Internet Protocol (TCP/IP) Properties window and the Local Area
Connection Properties window.
Note
Connecting to the Gateway's secondary Ethernet port will require different network settings.
Table 2-1: Network Settings
Ethernet Gateway PC/laptop/tablet Subnet
1 192.168.1.10 192.168.1.11 255.255.255.0
2 192.168.2.10

2.3.4 Disable proxies

Use these steps to disable proxies.
Procedure
1. Open web browser.
2. Navigate to Tools Internet Options Connections LAN Settings (may be a
different process for other browsers).
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2.3.5
3. Under Proxy server, uncheck the Use a proxy server... box.

Configure the Gateway

Use these steps to complete the initial configuration for the Gateway. This will need to be done for both the WirelessHART® and ISA100 networks.
Procedure
1. Access the WirelessHART default web page for the Gateway at https://
192.168.1.10. You will have to configure both networks individually. a) Log on as Username: admin
b) Type in password: default
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2. Navigate to System Settings Gateway Ethernet Communication to enter the network settings.
a) Configure a static IP Address or set for DHCP and enter a Hostname.
b) If not prompted, restart application at System Settings Gateway
Backup and Restore Restart Apps.
Note
Resetting applications will temporarily disable communications with field devices.
2.3.6
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User accounts

There are four role-based user accounts for the Gateway with varying levels of access. The access can be changed on the System Settings Users User Accounts by the admin user. The figure below displays this access.
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Figure 2-2: User Privileges

2.3.7 Change passwords

It is a secure practice to change the user account passwords from the default ones. This should be done on both the WirelessHART and ISA100 networks. To change the User Account passwords, follow the steps below.
Procedure
1. Navigate to System Settings Users User Accounts.
2. Click the Edit button of the user password to be changed.
3. Set the new password for the role based account, and confirm.
4. Select Save Changes.
Note
It is suggested the default security settings in System Settings Users User Options be changed to the local IT best practices or the “Normal” setting after
initial login. Strong or custom settings are available for more robust passwords.
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2.3.8 Time settings

The Gateway is the timekeeper for the WirelessHART® network, so it is imperative that the Gateway’s time is accurate for timestamp data to be meaningful. Time settings can be found by navigating to System Settings Gateway Time as shown in Windows 7. Any changes made to the time settings will have to be done to both networks for consistency. There are three ways to set the Gateway time:
Procedure
1. Network Time Protocol (recommended). This option uses a Network Time Protocol (NTP) server to adjust the Gateway’s time to match the time of the control network.
a) Enter the IP address for the NTP server.
b) Select the packet version (i.e. 1, 2, 3, or 4).
2. Set with PC Time. This option will match the Gateway’s time to the PC/Laptop.
3. Manual Entry. This option allows the user to enter a specific date (MM:DD:YY) and time (HH:MM:SS).
Note
Network Time Protocol (NTP) is recommended for the best network performance because it always adjusts time to match the network time server.
2.3.9
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To change the TCP/IP network settings

Procedure
1. Navigate to System Settings Gateway Ethernet Communication.
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2. Select Specify an IP address (recommended).
3. Enter the following:
Hostname
Domain name
IP Address
Netmask
Gateway
4. Select Save Changes.
5. When prompted, select Restart Apps.
6. Select Yes to confirm restart.
7. Close the web browser.
Note
Once the IP Address of the Gateway has been changed, communications to the web interface will be lost. Restart the web browser, then log back into the Gateway using the new IP address and other TCP/IP network settings. The PC/Laptop TCP/IP network settings may need to be changed. During a restart, the wireless network will be temporarily lost.
2.3.10

System backup

The Gateway has a System Backup and Restore feature that saves all user-configured data. It is best practice that a System Backup be performed periodically throughout the installation and configuration process. Starting with firmware version 4.7.53, a passphrase is required when taking a backup. The passphrase is used to encrypt and decrypt the backup. This will need to be done two times, for both theWirelessHART® and ISA100 networks.
Procedure
1. Navigate to System Settings Gateway Backup and Restore.
2. Enter a passphrase, confirm, and select Save Backup. The Gateway collects the configuration date.
3. When the file download pop up appears, select Save.
4. Enter a save location and file name.
5. Select Save.
6. Select Return to form.
Note
System Backup contains user passwords and keys used for encrypting communication. Store downloaded system backups in a secure location. The actual files are also encrypted.
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2.3.11 Web page usage

It is not recommended that users stay logged on to a single page or a large number of users on multiple pages for long periods of time. This additional loading can slow the flow of data. By default, the Gateway logs users out after a long period of time with no activity.

2.3.12 Resetting to factory defaults

If the user name, password, or IP address of the Gateway is lost, the Gateway can be restored to factory defaults using the procedure below.
Note
Following this procedure will cause the network to reform and all configuration parameters will be reset to factory defaults. Once the Gateway is reset, the user is strongly recommended to change the default password to maintain system security.
Procedure
1. Turn off power to the Gateway.
2. Locate the Reset switch. For the Emerson 1410S2 modular housing, the switch is located inside the Gateway
housing cover on the DIP switch panel board. The reset switch is labeled switch 4.
3. Slide the switch to the “ON” position.
4. Reconnect the Gateway; turn power on to the Gateway.
5. Let the Gateway completely boot up (approximately three minutes). During this time, the red reset light on the front of the unit will be on.
6. Turn off power to the Gateway again.
7. Return the Reset switch to the "OFF" position.
8. Mount and reconnect the Gateway; restore power to the Gateway.
9. Verify the Reset switch is in the “OFF” position. The Gateway will now be programmed back to factory defaults including IP addresses. See Initial connection: Web browser returns "page not found" for factory default IP addresses.
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Figure 2-3: DIP Switch Identification
A. DIP switches B. PoE disabled C. Reset to defaults
D. 1.5 kΩ pull-down resistor
E. 120 Ω terminating resistor F. 1.5 kΩ pull-up resistor
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