Emerson 1367 Instruction Manual

Page 1
Instruction Manual Form 5220
February 2013
Type 1367
Type 1367 High-Pressure Instrument Supply System with Overpressure Protection
2ND-STAGE TYPE 67CF FILTER-STYLE REGULATOR
TYPE 252 FILTER
INLET
TYPE H800 RELIEF VALVE
1ST-STAGE TYPE 1301F REGULATOR
W8649
Figure 1. Type 1367 High-Pressure Instrument Supply System
WARNING
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion,
 re and/or chemical contamination 
causing property damage and personal injury or death.
Fisher® regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator Technologies Inc. instructions.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Installation, operation, and maintenance
procedures performed by unquali ed 
personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment
damage or personal injury.  Use quali ed 
personnel when installing, operating, and maintaining the Type 1367 regulator.
D100343X012
www.fisherregulators.com
Page 2
Type 1367
Specications
The Specications table lists general Type 1367 instrument supply system specications, while a nameplate wired to one of the pipe nipples gives the maximum inlet pressure and date of manufacture.
Connection Size
Inlet and Outlet: 1/4 NPT Type H800 Vent: 1/2 NPT with removable screen
Maximum Inlet Pressure
2000 psig / 138 bar
Fixed Relief Setting of Type H120 Relief Valve
150 psig / 10.3 bar
Outlet (Supply) Pressure Range
5 to 70 psig / 0.35 to 4.8 bar
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
(1)
Introduction
Scope of the Manual
This manual provides installation information on the Type 1367 high-pressure instrument supply system. For complete adjustment, maintenance, and parts information on the individual components of this system, refer to separate manuals for the Types 67CF
and 1301F regulators, Type 252 lter, and Type H800
relief valve. Refer to other manuals for actuator, valve body, and instrument information.
Note
No instruction manual exists for the Type H120 relief valve, as this relief valve cannot be adjusted or repaired. Any maintenance on the Type H120 relief valve must be accomplished by replacing it as a complete unit.
Product Description
The Type 1367 high-pressure instrument supply system takes a pressure of up to 2000 psig / 138 bar and reduces it to a controlled pressure to be used for supplying a pneumatic instrument. This system
consists of the following lters, regulators, and
relief valves:
• A Type 252 extended body lter with drain valve.
• A rst-stage Type 1301F regulator with mounting
bracket for an actuator yoke or casing.
Maximum Outlet (Supply) Pressure with Type 67CF Regulator Failed Wide-Open with: Type H800 Relief Valve Relieving: 50 psig / 3.4 bar
Type H120 (Second Stage) Relief Valve Relieving:
90 psig / 6.2 bar
Temperature Capabilities
-20 to 150°F / -29 to 66°C
Approximate Weight
12 pounds / 5.4 kg
• A Type H120 relief valve mounted in the side outlet
of the Type 1301F regulator.
• A second-stage Type 67CF lter-style regulator,
mounted on the Type 1301F regulator.
• A Type H800 or H120 relief valve nipple-mounted in
the outlet of the Type 67CF regulator.
Principle of Operation
The Type 252 lter helps remove dirt, rust, chips,
scale, and moisture from the incoming high-pressure supply before it enters the Type 1301F regulator. The Type 1301F regulator is set to reduce this incoming high-pressure to 100 psig / 6.9 bar. The reduced pressure from the Type 1301F regulator is then further reduced between 20 and 70 psig / 1.4 or 4.8 bar
to supply the pneumatic instrument. Although the
Type 67CF regulator is normally set for 20 psig /
1.4 bar outlet pressure, it can be eld-adjusted up to
35 psig / 2.4 bar outlet pressure.
The rst stage Type H120 relief valve serves to protect
the Type 67CF regulator by relieving if the reduced
pressure from the Type 1301F regulator exceeds 150 psig / 10.3 bar. The Type H800 or H120 relief
valve serves to protect downstream equipment from overpressure by relieving if the reduced pressure
from the Type 67CF regulator exceeds the relief setpoint. Air or gas owing from one or both of the
relief valves indicates that one or both of the regulators are worn or damaged and must be repaired or replaced immediately.
(1)
2
Page 3
TYPE 1301F
TYPE 252
TYPE H120 RELIEF VALVE NOT SHOWN
HIGH INLET PRESSURE
ATMOSPHERIC PRESSURE
INITIAL STEP-DOWN PRESSURE, 100 psig / 6.9 bar
FINAL OUTLET PRESSURE, 10 to 35 psig / 0.69 to 2.4 bar
RELIEF PRESSURE
Type 1367
TYPE H800
TYPE 67CF
TYPE 1301F
TYPE 252
FIRST STAGE TYPE H120 RELIEF VALVE NOT SHOWN
HIGH INLET PRESSURE
ATMOSPHERIC PRESSURE
INITIAL STEP-DOWN PRESSURE, 100 psig / 6.9 bar
FINAL OUTLET PRESSURE, 10 to 35 psig / 0.69 to 2.4 bar
RELIEF PRESSURE
Figure 2. Type 1367 Operational Schematic
TYPE H120
TYPE 67CF
3
Page 4
Type 1367
Installation
All key numbers mentioned in this section appear
in Figure 2.
WARNING
Installing a Type 1367 instrument supply system where its capabilities can be exceeded or where proper operation might be impaired may cause personal injury, property damage, or leakage due to bursting of pressure-containing parts or explosion of accumulated gas. To avoid such conditions:
  •   Use qualied service person to 
install the Type 1367 instrument supply system.
  •   Install the Type 1367 instrument 
supply system where it is protected from exposure to physical damage
and/or corrosive substances.
  •   Install the instrument supply system 
where service conditions are within
the unit capabilities specied in  Specications.  Consult your local  Sales Ofce if service conditions  exceed Specications capabilities.
Consult local Sales Ofce if 
service conditions exceed
Specications capabilities.
Impairment of proper operation includes permanently removing the Types H120 and H800 relief valves from their respective regulators and plugging the side outlet of the Type 1301F regulator.
Note
If the Type 1367 instrument supply system is shipped mounted on another unit, install that unit according to the appropriate instruction manuals.
With an instrument supply system that is shipped separately:
1. Make sure that there is no damage to the components.
2. Mount the bracket of the Type 1301F regulator (key 2) on the actuator yoke or casing.
Note
If using pipe in the following steps, apply thread tape or pipe compound to the pipe threads before making the connections.
3. Install tubing or piping into the 1/4 NPT inlet
connection of the Type 252 lter (key 1) so that ow is in the proper direction as indicated on the lter head.
4. Install tubing or piping from the 1/4 NPT
outlet (or side) connection of the Type H800 or tee of the Type H120 relief valve (key 5) to the
pneumatic instrument.
WARNING
An instrument supply system may vent some gas to the atmosphere. In
hazardous or ammable gas service, 
vented gas may accumulate, causing personal injury, death, or property
damage due to re or explosion.  Vent a 
supply system in hazardous gas service to a remote, safe location away from air intakes or any hazardous location. The vent lines in both of the following steps must be protected against condensation or clogging.
5. To remotely vent gas from the 1/2 NPT vent (or
bottom) connection of the Type H800 relief valve (key 5), remove the screen from the Type H800
vent. Then install the appropriate size piping or
tubing into the Type H800 vent connection. The
piping or tubing should vent the gas to a safe location, be as short and have as few bends as possible to minimize backpressure during relief valve operation, and have a screened vent on
its exhaust end. Install any remote vent piping
or tubing so that the vent is protected from condensation, freezing, or any substance that could clog it.
6. To remotely vent gas from the 1/4 NPT connection of the street elbow (key 7) or the pipe tee (key 10),
remove the Type H120 relief valve (key 3 and/
or key 5) from the elbow or tee. Then install the appropriate size piping or tubing into the elbow. The piping or tubing should vent the gas to a safe location, and be as short as possible and have as
4
Page 5
Type 1367
few bends as possible to minimize backpressure during relief valve operation. Reinstall the
Type H120 relief on the remote end of the piping
or tubing installed in the elbow.
Startup
With installation completed and downstream equipment adjusted, slowly open the upstream and downstream block valves while using pressure gauges to monitor pressure.
Adjustments
Unless specied otherwise, each instrument supply
system is factory-set for a 20 psig / 1.34 bar outlet pressure. Consult the Types 67CF and 67CFR regulators instruction manual for the procedure to adjust the Type 67CF regulator (key 4, Figure 2) anywhere within its 5 to 70 psig / 0.35 to 4.8 bar outlet pressure range.
Shutdown
First, close the upstream shutoff valve, and then,
close the downstream shutoff valve. Next, open the
vent valve between the regulator and the downstream shutoff valve and open the vent valve between the regulator and the upstream shutoff valve. If vent valves are not installed, safely bleed off both inlet and outlet pressures and check that the regulator contains no pressure.
WARNING
To avoid personal injury or equipment damage from sudden release of pressure or explosion of accumulated gas, do not attempt any maintenance
or disassembly without rst isolating 
the instrument supply system and associated equipment from system pressure and relieving all internal pressure from the instrument supply system and associated equipment.
To avoid personal injury or equipment damage due to impaired operation, make sure that the relief valves (keys 3 and 5) are directly or remotely installed into the appropriate outlets of the regulators (keys 2 and 4) after maintenance is completed.
Parts Ordering
When corresponding with your local Sales Ofce
about this unit, include the date of manufacture from the nameplate and the type numbers and all other pertinent information from the nameplates and other
identication appearing on each of the components.
Specify the appropriate part number when ordering any new parts from the following list.
Parts List
Maintenance
All key numbers mentioned in this section appear
in Figure 2.
Type 1367 instrument supply systems parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and parts replacement depends on the severity of service conditions and the requirements of local, state, and federal rules and regulations. The drain valves of both the Types 252 and 67CF regulators (keys 1 and 4) should be opened periodically to empty accumulated moisture.
Consult the appropriate instruction manual for maintenance procedures on each of the components of the Type 1367 instrument supply system.
To Provide Sour Gas Corrosion Resistance Capability
Key Description Part Number
1 Type 252 Filter FS252-8
2 Type 1301F Regulator
For yoke mounting FS1301F-N2/M1
For casing mounting FS1301F-N2/M3
3 Type H120 Relief Valve FSH120-N150
4 Type 67CF Regulator FS67CF-N206
5 Type H800 Relief Valve FSH800-2
6 Pipe Nipple, Plated Carbon steel (3 required) - - - - - - - - - - -
7 Street Elbow, Heat-treated steel - - - - - - - - - - -
8 Nameplate, Stainless steel (not shown) - - - - - - - - - - -
9 Wire, Monel® with Lead seal (not shown) T12315T0012
1. As detailed in NACE international standard MR0175.
2. For entire assembly. See separate manual for individual part numbers.
Monel® is a trademark of Special Metals Corporation.
(1)
(2)
(2)
(2)
(2)
(2)
5
Page 6
Type 1367
A7036
8
9
1
2
7
3 6
4
5
TYPE H120 RELIEF VALVE NOT SHOWN
8
9
2
7
1
3
4
10
6
5
FIRST STAGE TYPE H120 RELIEF VALVE NOT SHOWN
Figure 3. Type 1367 Instrument Supply System Assembly
6
Page 7
For Other Than Sour Gas Corrosion Resistance Applications
Type 1367
With Type H800
Key Description Part Number
1 Type 252 Filter FS252-8
2 Type 1301F Regulator
For yoke mounting FS1301F-2/M1
For casing mounting FS1301F-2/M3
3 Type H120 Relief Valve FSH120-150
4 Type 67CF Regulator FS67CF-206
5 Type H800 Relief Valve FSH800-2
6 Pipe Nipple, Zinc-plated
Galvanized steel (3 required) - - - - - - - - - - -
7 Street Elbow, Galvanized plated
Malleable iron - - - - - - - - - - -
8 Nameplate, Stainless steel (not shown) - - - - - - - - - - -
9 Wire, Monel® with Lead seal (not shown) T12315T0012
2. For entire assembly. See separate manual for individual part numbers.
Monel® is a trademark of Special Metals Corporation.
With Type H120
Key Description Part Number
(2)
1 Type 252 Filter FS252-4S
2 Type 1301F Regulator
(2)
For yoke mounting FS1301F-N5/M1
(2)
For casing mounting FS1301F-N5/M1
3 Type H120 Relief Valve FSH120-SS150
(2)
4 Type 67CFS Regulator FS67CFS-226
(2)
5 Type H120 Relief Valve FSH120-40
FSH120-50
FSH120-60
FSH120-70
FSH120-75
6 Pipe nipple, Stainless steel (3 required) - - - - - - - - - - -
7 Street Elbow, Stainless steel - - - - - - - - - - -
8 Nameplate, Stainless steel (not Shown) - - - - - - - - - - -
9 Wire, Monel® with lead seal (not shown) - - - - - - - - - - -
10 Pipe tee, Stainless steel - - - - - - - - - - -
(2)
(2)
7
Page 8
Type 1367
Industrial Regulators
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872, USA
Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574
Asia-Pacic
Shanghai 201206, China Tel: +86 21 2892 9000
Europe Bologna 40013, Italy Tel: +39 051 419 0611
Middle East and Africa Dubai, United Arab Emirates
Tel: +971 4811 8100
For further information visit www.fisherregulators.com
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC,
a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
products at any time without notice.
Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser.
Natural Gas Technologies
Emerson Process Management Regulator Technologies, Inc.
USA - Headquarters McKinney, Texas 75069-1872, USA
Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574
Asia-Pacic
Singapore 128461, Singapore Tel: +65 6770 8337
Europe Bologna 40013, Italy Tel: +39 051 419 0611 Chartres 28008, France Tel: +33 2 37 33 47 00
TESCOM
Emerson Process Management Tescom Corporation
USA - Headquarters Elk River, Minnesota 55330-2445, USA
Tels: +1 763 241 3238 +1 800 447 1250
Europe Selmsdorf 23923, Germany Tel: +49 38823 31 287
Asia-Pacic
Shanghai 201206, China Tel: +86 21 2892 9499
©Emerson Process Management Regulator Technologies, Inc., 1984, 2013; All Rights Reserved
Loading...