Emerson 133, 133HP Installation Guide

Installation Guide English – May 2002
133 Series
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Fisher Sales Office or Sales Representative or view a copy at www.FISHERregulators.com. For further information refer to:
133 Series Instruction Manual, form 5007, D100270X012.
P.E.D. Categories
This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used out­side of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
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Specifications
Available Constructions
Type 133H: High pressure construction for outlet
pressure range of 1-1/2 to 10 psig (0,10 to 0,69 bar). The Type 133H can also use the 5 mbar to 0,14 bar (2-inches w.c. to 2 psig) springs of the Type 133L. The maximum operating inlet pressure is 4,1 bar (60 psig) with a maximum emergency inlet pressure of 8,6 bar (125 psig).
Type 133HP: Extra high pressure construction for outlet pressure range of 0,14 to 4,1 bar (20 to 60 psig). The maximum operating inlet pressure rating of 10 bar (150 psig) with a maximum emergency inlet pressure of 10 bar (150 psig).
Type 133L: Low pressure construction for outlet pressure range of 5 mbar to 0,14 bar (2-inches w.c. to 2 psig). The maximum operating inlet pressure is 4,1 bar (60 psig) with a maximum emergency let pressure of 8,6 bar (125 psig).
Type 133Z: Zero gravity governor construction for outlet pressure range of -2,5 to 10 mbar (-1 to 4­inches w.c.). The maximum operating inlet pressure is 1,4 bar (20 psig) with a maximum emergency inlet pressure of 8,6 bar (125 psig).
End Connections
DN 50 (2-inch) - cast iron NPT female, cast iron ANSI
Class 125 flat-face flanged, steel NPT female, or steel ANSI Class 150 raised-face flanged
Outlet Pressure Ranges
See table 1
Maximum Inlet and Outlet Pressures
See table 2
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4
1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded.
(1)
(1)
Temperature Capabilities
-29 to 66°C (-20 to 150°F)
(1)
Control Line Connection
133H, 133L, and 133Z: DN 20 (3/4-inch) NPT female;
connection will be positioned directly over body outlet (standard position) or 90 degrees right or left of standard position if specified
133HP: DN 8 (1/4 NPT) female connection positioned directly over body outlet
Installation
Only qualified personnel should install or service a regulator. Regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions.
If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure­relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body.
Note
It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular traffic and positioned so that water, ice, and other foreign materials cannot
D100270XENG
www.FISHERregulators.com
133 Series
enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
If the downstream system is already pressured by another regulator or by a manual bypass, then extra precautions must be taken when placing the 133 Series in service. The outlet of the regu­lator must never be subjected to pressures higher than the inlet pressure, or the balancing dia­phragm may be damaged. Also, the control line pressure must never exceed the set point dic­tated by the spring setting by more than 0,21 bar (3 psig), or the valve seat or diaphragm plates can be damaged.
The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
Table 1. Series 133 Outlet Pressure Ranges
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Parts List
Key Description
1 Body 2 Orifice 3 Belleville Spring Washer 4 O-Ring 5 Cage 6 Bearing 7 Lower Casing 8 Spring Case 8A Spring Case 8B Flapper Stem 8C Lower Flapper 8D Upper Flapper 8E Orifice 8F Screw 8G Spring 8H Screen 8J Snap Ring 9 Closing Cap 10 Closing Cap Gasket 11 Adjusting Screw 12 Spring 13 Spring Seat 14 Diaphragm Plate 15 Diaphragm 16 Sealing Diaphragm Plate 17 Sealing Washer 18 Stem 19 O-Ring 20 Hex Nut 21 Diaphragm Plate 22 Diaphragm 23 Washer 24 Guide Bushing 25 Stem Sleeve
Key Description
26 E-Ring 27 Roll Pin 28 Valve Disk Assembly 29 Registration Disk 30 Washer 31 Hex Nut 32 O-Ring 33 Stud 34 Locknut 35 Cap Screw 36 Hex Nut 39 Set Screw 40 Thrust Washer 41 Upper Spring Seat 42 Spring Retainer 43 Ball 44 Extension Spring 45 Retaining Ring 46 Restriction Collar 47 Set Screw 49 Pipe Nipple 50 Vent Assembly 51 Street Elbow 52 Upper Diaphragm Casing 53 Cap Screw 54 Adaptor O-Ring 55 Cap Screw 56 Mounting Bracket 57 Mounting Bracket Gasket 58 Lock Washer 59 Hex Jam Nut 60 Casing Adaptor 61 Diaphragm Washer O-Ring 62 Cap Screw
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