Emerson 1301, 1301F, 1301G Installation Guide

Installation Guide English – August 2012
Type 1301
Introduction
This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Sales
Ofce or view a copy at www.sherregulators.com. For further information refer to: Types 1301F and 1301G Instruction Manual (Form 1111, D100341X012).
P.E.D. Categories
This product may be used as a safety accessory
with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below.
PRODUCT SIZE CATEGORY FLUID TYPE
1/4 NPT SEP 1
Specications
Body Size and End Connection Styles
NPS 1/4, NPT screwed (one inlet and two or three outlet connections)
Maximum Allowable Inlet Pressure
414 bar / 6000 psig
Outlet Pressure Ranges
(1)
Type 1301F: 0.69 to 5.2 bar / 10 to 75 psig,
3.4 to 10.3 bar / 50 to 150 psig, and 6.9 to 15.5 bar / 100 to 225 psig
Type 1301G: 13.8 to 34.5 bar / 200 to 500 psig
Maximum Emergency Outlet Pressure
Type 1301F: 17.2 bar / 250 psig Type 1301G: 37.9 bar / 550 psig
Proof Test Pressure
All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4.
Temperature Capabilities
(1)
Nylon (PA) Valve Disks: -29 to 82°C /
-20 to 180°F PTFE Valve Disks: -29 to 204°C / -20 to 400°F
(1)
(1)
Installation
WARNING
!
Only qualied personnel should install or service a regulator. Regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher® instructions.
If the regulator vents uid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition.
Personal injury, equipment damage, or leakage due to escaping uid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specications section, or where conditions exceed any ratings of the adjacent piping or piping connections.
To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits.
Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping uid. To avoid such injury and damage, install the regulator in a safe location.
Clean out all pipelines before installation of the
regulator and check to be sure the regulator has not been damaged or has collected foreign material
during shipping. For NPT bodies, apply pipe compound to the external pipe threads. For anged
bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator
in any position desired, unless otherwise specied, but be sure ow through the body is in the direction
indicated by the markings on the body.
1. The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.
www.sherregulators.com
D100341XUS2
Type 1301
Note
It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular trafc and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level.
Overpressure Protection
The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure
is greater than the safe working pressure of the downstream equipment.
Regulator operation below the maximum pressure
limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition.
Startup
The regulator is factory set at approximately the midpoint of the spring range or the pressure
requested, so an initial adjustment may be required
to give the desired results. With proper installation
completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves.
Adjustment
To change the outlet pressure, loosen the locknut
and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test
gauge during the adjustment. Tighten the locknut to maintain the desired setting.
Taking Out of Service (Shutdown)
WARNING
!
To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly.
Parts List
Key Description
1 Body
2 Spring Case
3 Bottom Cap
4 Yoke
5 Orice
6 Valve Disk Assembly
7 Diaphragm
8 Diaphragm Plate
9 Upper Spring Seat
10 Valve Spring
11 Spring
12 Body Gasket
13 Diaphragm Plate Gasket
14 Bottom Cap O-ring
15 Adjusting Screw
16 Spring Case Cap Screw
17 Machine Screw
18 Locknut
19 Diaphragm Locknut
21 Top Connector
22 Valve Disk Collar
24 Handwheel (Not shown)
26 Vent Screen (Not shown)
27 Mounting Post (Not shown)
28 Mounting Screw (Not shown)
29 Screw (Not shown)
30 Washer (Not shown)
32 Mounting Bracket (Not shown)
33 Bracket Cap Screw (Not shown)
34 Bracket Mounting Washer (Not shown)
35 NACE Tag (Not shown)
36 Tag Wire (Not shown)
38 Body O-Ring (Not shown)
39 Top Connector O-Ring (Not shown)
40 Pipe Plug
2
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