Emerson 122A Instruction Manual

Instruction Manual Form 2279
March 2013
Type 122A Three-Way Switching Valve
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion,
 re and/or chemical contamination
causing property damage and personal injury or death.
Fisher® switching valves must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) instructions.
Type 122A
If the switching valve vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
Installation, operation, and maintenance
procedures performed by unquali ed
personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment damage or personal injury. Only
quali ed personnel shall install, operate,
and maintain the Type 122A three-way switching valve.
Introduction
Scope of the Manual
This instruction manual includes installation, adjustment, maintenance, and parts ordering information for the Type 122A three-way switching valve.
W3141-1
Figure 1. Type 122A Three-Way Switching Valve
Description
The Type 122A three-way switching valve (see Figure 1) is a high-capacity, economical three-way pneumatic switching valve for on-off applications. This valve can be used for diverging or converging gaseous service, diverging liquid service with gas-loaded liquids, and converging liquid service. Six spring ranges are available for control pressures from 3 to 150 psig / 0.21 to 10.3 bar.
www.fisherregulators.com
D100263X012
Type 122A
Specications
The Specications section lists the specications for Type 122A three-way switching valve. Factory specication
is stamped on the nameplate fastened on the valve at the factory.
Maximum Inlet Pressure
150 psig / 10.3 bar
Set Pressure Ranges
See Table 1
Maximum Control Pressure to Diaphragm
150 psig / 10.3 bar
Temperature Capabilities
-20 to 150°F / -29 to 66°C
(1)
(1)
Flow Coefcients
(2)
C
g
Connection A to B: 138 Connection A to C: 131
C
1
(1)
Connection A to B: 28.0 Connection A to C: 32.5
(1)
Control Connection
1/4 NPT
Approximate Weight
5 pounds / 2.3 kg
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. At an inlet pressure of 25 psig / 1.7 bar and with full pressure drop across the body.
Table 1. Set Pressure Ranges
PRESSURE BUILD-UP
SET PRESSURE RANGES
psig bar psi bar Inches mm Inches mm
3 to 15 5 to 20 5 to 35
30 to 60 40 to 100 60 to 150
0.21 to 1.0
0.35 to 1.4
0.35 to 2.4
2.1 to 4.1
2.8 to 6.9
4.1 to 10.3
ABOVE SETPOINT
REQUIRED FOR
FULL STROKE
10
13.5 22
30 54 66
0.69
0.93
1.5
2.1
3.7
4.6
SPRING
WIRE DIAMETER
0.168
0.187
0.218
0.234
0.283
0.240
4.27
4.75
5.54
5.94
7.19
6.10
SPRING
FREE LENGTH
2.94
2.81
2.50
2.57
2.31
2.63
74.6
71.4
63.5
65.2
58.7
66.8
SPRING PART
NUMBER
1D892327022 1D751527022 1D665927022
1D7455T0012 1E543627142 1P901327142
SPRING
COLOR
Red
Cadmium
Blue
Green Yellow Brown
Principle of Operation
Refer to Figure 2. The ow through the Type 122A
valve is normally from port A to C, with the spring force holding the valve plug down on port B (diverging service).
As the pressure under the diaphragm is increased through port D, it acts against the force of the spring. When the control pressure overcomes the force of the spring, the valve begins to stroke, opening port B. Once the pressure under the diaphragm reaches
2
setpoint plus build-up, the valve completes its stroke and the port C seat ring is closed. The valve will only fully stroke when build-up above setpoint is achieved.
The point at which the valve completes its stroke and the pressure change necessary to do this are dependent on the spring rate and the set point chosen. The set pressure is easily changed by adjusting the screw at the top of the valve.
INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE
ADJUSTING SCREW
Type 122A
STEM
PORT D
PORT A
SPRING
DIAPHRAGM
UPPER VALVE SEAT
PORT C
VALV E
W0157
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
LOWER VAVE SEAT
PORT B
Figure 2. Type 122A Three-Way Switching Valve Operational Schematic
3
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