Emerson 1190 Instruction Manual

Instruction Manual
Form 5307

April 2012

Type 1190

Type 1190 Low-Pressure Gas Blanketing Regulator

WARNING

!

Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
 re and/or chemical contamination
causing property damage and personal
injury or death.

Fisher® regulators must be installed,
operated, and maintained in accordance
with federal, state, and local codes,
rules and regulations, and Emerson
Process Management Regulator
Technologies, Inc. (Regulator
Technologies) instructions.

If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.

Installation, operation, and
maintenance procedures performed
by unquali ed personnel may result
in improperadjustment and unsafe
operation. Either condition may result
in equipment damage or personal injury.
Use quali ed personnel when installing,
operating, and maintaining the
Type 1190 regulator.

Introduction

Scope of the Manual

This manual provides installation, startup, and
maintenance instructions and parts ordering
information for the Type 1190 low-pressure gas
blanketing regulator (Figure 1) complete with
Type Y191A pilot and Type 95H supply pressure regulator.

W7428

Figure 1. Type 1190 Low-Pressure Gas Blanketing Regulator

Product Description

The Type 1190 low-pressure gas blanketing regulator
is a pilot-operated, pressure reducing regulator with
a supply pressure regulator. This regulator is used
for extremely accurate pressure control on very
low-pressure gas blanketing systems. This regulator
helps to control emissions and provides protection
against any contamination from atmospheric

conditions by providing a  ushing action.

The Type 1190 gas blanketing regulator maintains a
positive vessel pressure thereby reducing the possibility
of vessel wall collapse during pump-out operations.

www. sherregulators.com

D101644X012

Type 1190

Specications

Specications for a given regulator as it originally comes from the factory are stamped on nameplates located on

the actuator and main valve body, while the pilot outlet pressure range appears on the pilot spring case closing cap.

Body Sizes

BODY SIZES, END CONNECTION STYLE

NPS DN Cast Iron

1, 2 25, 50

3, 4, 6

8 x 6,

12 x 6

Maximum Main Valve Inlet Pressures

(1)

80, 100,

150

200 x 150,

300 x 150

NPT, CL125 FF, or

CL250 RF anged

CL125 FF, or

CL250 RF anged

- - - -

WCC Steel or

CF8M Stainless Steel

NPT, SWE, BWE,

CL150 RF, CL300 RF, CL600

RF, or PN 16 / 25 / 40 anged

BWE, CL150 RF, CL300 RF,

CL600 RF, or PN 16 anged

BWE, CL150 RF, CL300 RF,

CL600 RF, or PN 25 anged

(2)

400 psig / 27.6 bar

Maximum Operating Inlet Pressures

(2)

200 psig / 13.8 bar with cast iron construction

or 300 psig / 20.7 bar with a steel or stainless
steel construction

Maximum Outlet (Casing) Pressure

(2)

75 psig / 5.2 bar

Maximum Operating Outlet Pressure to Avoid
Internal Parts Damage

(2)

75 psig / 5.2 bar

Outlet Pressure Ranges (Type Y191A Pilot)

(2)

See Table 1

Flow Coefcients for Relief Valve Sizing

See Table 2

Maximum and Minimum Differential Pressures

See Table 3

Main Valve Orice Diameters and Travels

BODY SIZES

NPS DN Inch mm Inch mm Inch mm

1 25 1-5/16 33 3/4 19 - - - - - - - - - - - -

2 50 2-3/8 60 1-1/8 29

3 80 3-3/8 86 1-1/2 38 40 7/8 22
4 100 4-3/8 111 2 51 40 1 25

6, 8 x 6,

150, 200 x 150,

12 x 6

300 x 150

ORIFICE

DIAMETER

7-3/16 183 2 51 40 1 25

Standard

TRAVEL

Restricted Capacity

Percent

Travel

30 3/8 95
70 5/8 16

Supply Pressure Settings Required for the
Type 95H Supply Pressure Regulator

See Table 4

Pressure Registration

External

Main Valve Flow Characteristic

Linear

Temperature Capabilities

Nitrile (NBR): -20 to 180°F / -29 to 82°C

(2)

Fluorocarbon (FKM): 40 to 300°F / 4 to 149°C
Ethylenepropylene (EPDM):

-20 to 275°F / -29 to 135°C
Peruoroelastomer (FFKM):

-20 to 300°F / -29 to 149°C

Approximate Weights

NPS 1 / DN 25: 85 pounds / 39 kg

NPS 2 / DN 50: 100 pounds / 45 kg
NPS 3 / DN 80: 145 pounds / 66 kg
NPS 4 / DN 100: 195 pounds / 88 kg
NPS 6 / DN 150: 380 pounds / 172 kg
NPS 8 x 6 / DN 200 x 150: 740 pounds / 336 kg
NPS 12 x 6 / DN 300 x 150: 1265 pounds / 574 kg

1. End connections for other than U.S. standard can usually be provided; consult your local Sales Ofce.

2. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.

Table 1. Outlet Pressure Ranges (Type Y191A Pilot)

OUTLET PRESSURE RANGE

Inches w.c. mbar Inch mm Inch mm

0.25 to 2.5

0.5 to 1.2 psig

1.1 to 2.5 psig

2.5 to 4.5 psig

4.5 to 7.0 psig

1. Outlet pressure ranges based on pilot being installed with the spring case pointed down.

2. Do not use Fluorocarbon (FKM) diaphragm with this spring at diaphragm temperatures lower than 60°F / 16°C.

2

2 to 7
5 to 16

(2)

(2)

172 mbar to 0.31 bar

0.31 to 0.48 bar

(1)

0.6 to 6
5 to 17
12 to 40

34 to 83

76 to 172

SPRING

(2)

(2)

PART NUMBER

1B558527052
1B653827052
1B653927022

1B537027052
1B537127022
1B537227022
1B537327052

SPRING

COLOR

Orange

Red

Unpainted

Yellow
Green

Light blue

Black

SPRING WIRE DIAMETER SPRING FREE LENGTH

0.072

0.085

0.105

0.114

0.156

0.187

0.218

1.83

2.16

2.67

2.90

3.96

4.75

5.54

3.78

3.63

3.75

4.19

4.06

3.94

3.98

96.0

92.1

95.3

106
103
100
101

TYPE 95H SUPPLY
REGULATOR

TYPE 1098-EGR
MAIN VALVE

Type 1190

TYPE Y191A PILOT

SETPOINT
ADJUSTMENT

B2328_3

INLET PRESSURE
OUTLET PRESSURE

LOADING PRESSURE

PILOT SUPPLY PRESSURE

ATMOSPHERIC PRESSURE

Figure 2. Type 1190 Low-Pressure Gas Blanketing Regulator Operational Schematic

Principle of Operation

The Type 1190 gas blanketing regulator reduces
a high-pressure inert gas to maintain a positive
low-pressure gas blanket over a stored liquid
while liquid is being pumped out of the tank. Also,
when the tank suddenly cools causing tank vapors
to condense, the Type 1190 regulator replaces the
condensing vapors with an inert gas to prevent the
internal tank pressure from decreasing. In both
cases, a positive tank pressure prevents outside air
from entering the vessel preventing contamination
and reducing the possibility of atmospheric pressure
collapsing the vessel.

The Type 1190 regulator is pilot-operated to respond to
slight decreases in internal tank pressure by throttling

open to increase the ow rate of inert gas into the vessel.

When the vessel’s liquid level has been lowered to the
desired point and the vapor pressure re-established, the
Type 1190 regulator throttles closed.

The Type 1190 regulator utilizes a Type 1098-EGR
main valve actuator (Type EGR main valve and
Type 1098 actuator), a Type Y191A sensing pilot, and
a Type 95H supply pressure regulator. The Type Y191A
pilot uses the high-pressure inlet gas, reduced by the

CONTROL LINE

FIXED
RESTRICTION

GAS BLANKETING

DOWNSTREAM
BLEED LINE

PRESSURE

Type 95H supply pressure regulator, as loading pressure
to operate the Type 1098-EGR main valve actuator. The
outlet or vessel pressure is sensed through a control line
on the Type 1098-EGR main valve actuator and also on
the Type Y191A pilot diaphragm.

When the liquid level is decreased and vessel
pressure decreases below the pilot outlet pressure
setting, the spring force on the pilot diaphragm
opens the pilot valve plug, allowing additional loading
pressure on the main valve actuator diaphragm. The
loading pressure opens the main valve plug to supply

the required ow of gas to the vessel.

When downstream demand has been satised, outlet

pressure tends to increase slightly, acting on the pilot
and main valve diaphragms. When the outlet pressure
exceeds the pilot outlet pressure setting, the pilot
diaphragm moves to close the pilot valve plug. The
loading pressure reduces by exhausting downstream

through the xed restriction, allowing the main valve

spring to close the main valve plug. The combination
of main valve spring force and main valve plug
unbalance provides positive shutoff of the valve plug.

3

Type 1190

Table 2. Flow Coefcients

PIPING STYLE

BODY SIZES

C

g

Linear Cage Drilled Hole Whisper Trim™ Cage

C

NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open

1 25 600 632 16.8 17.7 35.7 576 607 16.7 17.6 34.5

2 50 2280 2400 63.3 66.7 36.0 1970 2080 54.7 57.8 36.0

3 80 4630 4880 132 139 35.1 3760 3960 107 113 35.0

4 100 7320 7710 202 213 36.2 6280 6610 180 190 34.8

6 150 12,900 13,600 397 418 32.5 9450 9950 295 310 32.0

8 x 6 200 x 150 18,480 19,450 578 608 32.0 10,660 11,220 305 321 35.0

12 x 6 300 x 150 21,180 22,290 662 697 32.0 11,050 11,630 316 332 35.0

BODY SIZES

C

Standard Linear Cage Drilled Hole Whisper Trim™ Cage

g

C

NPS DN Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open Regulating Wide-Open

1 25 568 598 17.2 18.1 33.0 529 557 15.6 16.4 34.0

2 50 2050 2160 59.6 62.8 34.4 1830 1930 52.3 55.1 35.0

3 80 4410 4650 128 135 34.4 3630 3830 106 110 34.2

4 100 6940 7310 198 209 35.0 6020 6340 171 180 35.2

6 150 12,100 12,800 381 404 31.7 9240 9730 291 306 31.7

8 x 6 200 x 150

17,370 18,280 543 571 32.0 10,020 10,550 286 301 35.0

12 x 6 300 x 150 19,900 20,950 622 655 32.0 10,380 10,930 297 312 35.0

Line Size Equals Body Size Piping

v

C

1

2:1 Line Size to Body Size Piping

v

C

1

C

g

C

g

C

v

C

v

C

1

C

1

Table 3. Maximum and Minimum Differential Pressures for Main Valve Spring Selection

BODY SIZES

NPS DN psig bar psig bar

MAIN VALVE

SPRING PART

NUMBER

SPRING

COLOR

MAXIMUM ALLOWABLE

DIFFERENTIAL PRESSURE

14A9687X012 Green 60 4.1 2.5 0.17

1 25

14A9680X012 Blue 125 8.6 4 0.28

14A9679X012 Red

300 or body rating

limit, whichever is lower

20.7 or body rating limit,
whichever is lower

14A6626X012 Green 60 4.1 3 0.21

2 50

14A6627X012 Blue 125 8.6 5 0.34

14A6628X012 Red

300 or body rating

limit, whichever is lower

20.7 or body rating limit,
whichever is lower

14A6629X012 Green 60 4.1 4 0.28

3 80

14A6630X012 Blue 125 8.6 6 0.41

14A6631X012 Red

300 or body rating

limit, whichever is lower

20.7 or body rating limit,
whichever is lower

14A6632X012 Green 60 4.1 5 0.34

4 100

14A6633X012 Blue 125 8.6 8 0.55

14A6634X012 Red

300 or body rating

limit, whichever is lower

20.7 or body rating limit,
whichever is lower

14A9686X012 Green 60 4.1 9.5 0.66

6,

8 x 6,

12 x 6

150,
200 x 150,
300 x 150

14A9685X012 Blue 125 8.6 14 1.0

15A2615X012 Red

300 or body rating

limit, whichever is lower

20.7 or body rating limit,
whichever is lower

MINIMUM DIFFERENTIAL

PRESSURE REQUIRED

FOR FULL STROKE

5 0.34

10 0.69

11 0.76

13 0.90

19 1.3

4

Type 1190

Table 4. Supply Pressure Settings Required for the Type 95H Regulator

SUPPLY PRESSURE

BODY SIZES

NPS DN psig bar psig bar psig bar psig bar psig bar psig bar psig bar

1 25

2 50

3 80

4 100

6, 8 x 6,

12 x 6

1. The pressures shown in the table are the minimum supply pressures required by the pilot. If the inlet pressure is less than shown, an external pilot supply is necessary.

150, 200 x 150,

300 x 150

TYPE EGR

SPRING

COLOR

Green 6 0.41 6 0.41 6 0.41 7 0.48 8 0.55 11 0.76 13 0.90

Blue 7 0.48 7 0.48 7 0.48 8 0.55 10 0.69 13 0.90 14 1.0

Red 8 0.55 8 0.55 8 0.55 9 0.62 11 0.76 14 0.97 15 1.0

Green 6 0.41 6 0.41 6 0.41 7 0.48 9 0.62 12 0.83 13 0.90

Blue 8 0.55 8 0.55 8 0.55 9 0.62 11 0.76 14 0.97 15 1.0

Red 13 0.90 13 0.90 13 0.90 14 1.0 16 1.1 19 1.3 20 1.4

Green 7 0.48 7 0.48 7 0.48 8 0.55 10 0.69 13 0.90 14 1.0

Blue 9 0.62 9 0.62 9 0.62 10 0.69 12 0.83 15 1.0 16 1.1

Red 14 1.0 14 1.0 14 1.0 15 1.0 17 1.2 20 1.4 21 1.5

Green 8 0.55 8 0.55 8 0.55 9 0.62 11 0.76 14 1.0 15 1.0

Blue 11 0.76 11 0.76 11 0.76 12 0.83 14 1.0 17 1.2 18 1.3

Red 16 1.1 16 1.1 16 1.1 17 1.2 19 1.3 22 1.5 23 1.6

Green 13 0.90 13 0.90 13 0.90 14 1.0 15 1.0 18 1.2 20 1.4

Blue 17 1.2 17 1.2 17 1.2 18 1.2 20 1.4 23 1.6 24 1.7

Red 22 1.5 22 1.5 22 1.5 23 1.6 25 1.7 28 1.9 29 2.0

Orange Red Unpainted Yellow Green Light Blue Black

Type Y191A Spring Color

Installation and Startup

WARNING

!

Personal injury, equipment damage, or
leakage due to escaping accumulated gas
or bursting of pressure-containing parts
may result if this gas blanketing regulator
is overpressured or is installed where
service conditions could exceed the limits
given in the Specications section and
on the appropriate nameplate, or where
conditions exceed any ratings of the
adjacent piping or piping connections.

To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices (as required by Title 49, Part 192,
of the U.S. Code of Federal Regulations;
by the National Fuel Gas Code Title 54 of
the National Fire Codes of the National
Fire Protection Association; or by other
applicable codes) to prevent service
conditions from exceeding those limits.

Additionally, physical damage to the
gas blanketing regulator could result in
personal injury and property damage due
to escaping accumulated gas. To avoid
such injury and damage, install the gas
blanketing regulator in a safe location.

Note

On the Type EGR main valve, a normal
pressure drop assists shutoff. Therefore,
leakage (backow) may result during any
reverse pressure drop condition.

1. Use qualied personnel when installing, operating,
and maintaining regulators. Before installing,
inspect the main valve, actuator, pilot, supply
pressure regulator, and tubing for any shipment
damage or foreign material that may have collected
during crating and shipment. Make certain the
body interior is clean and the pipelines are free of
foreign material. Apply pipe compound only to the
external pipe threads with a threaded body, or use
suitable line gaskets and good bolting practices

with a anged body.

Note

The Type 1190 gas blanketing regulator
should be installed as shown in Figure 1
so that ow through the Type 1098-EGR
main valve actuator matches the ow
arrow attached to the valve body.

WARNING

!

A regulator may vent some gas to
the atmosphere. In hazardous or
ammable gas service, vented gas

5

Type 1190

may accumulate, and cause personal
injury, death, or property damage due
to re or explosion. Vent a regulator
in hazardous gas service to a remote,
safe location away from air intakes or
any hazardous location. The vent line
or stack opening must be protected
against condensation or clogging.

2. To keep the pilot spring case vent assembly
from plugging or the spring case from collecting
moisture, corrosive chemicals, or other foreign
material, point the vent down or otherwise protect
it. For proper operation, install the Type Y191A
pilot with the spring case barrel pointed down as
shown in Figure 1. To remotely vent a Type Y191A,
remove the vent assembly (key 26, Figure 8) and
install obstruction-free tubing or piping into the
1/4 NPT vent tapping. Provide protection on a
remote vent by installing a screened vent cap into
the end of the vent pipe.

3. Attach a 3/4 NPT downstream pressure control
line to the tank using a straight run of pipe. Connect
the other end of the control line to the Type 1098
actuator bonnet connection (see Figure 2).

Prestartup Considerations

BODY FLANGE

CAGE SCREWS INTO

BODY FLANGE

SEAT RING SCREWS

INTO CAGE

W3012-1

Figure 3. Trim Package Removal

The only adjustment necessary on a Type 1190
regulator is the pilot control spring pressure setpoint.
Turning the adjusting screw of the Type Y191A pilot
clockwise into the spring case increases the spring
compression and pressure setting. Turning the
adjusting screw counterclockwise decreases the
spring compression and pressure setting.

Before beginning the startup procedure in this section,
make sure the following conditions are in effect:

• Block valves isolate the regulator

• Hand valves are closed

• Gauges may be installed (if required) in place of

pipe plugs (key 52, Figure 10)

Note

For proper operation, the Type 95H is
factory set to the values in Table 4.

Slowly open the upstream block valve introducing
pressure into the Type 1190 gas blanketing regulator.
Slowly open the downstream block valve. The
regulator will immediately begin to operate. Monitor
the blanket pressure to ensure correct operation.

Note

The Type 1190 regulator was preset at
the factory at the customer’s specied
pressure or the mid-range of the
Type Y191A pilot. The outlet pressure
range of the Type Y191A pilot is stamped
on the spring case closing cap.

Shutdown

Installation arrangements vary, but in any installation
it is important to open and close valves slowly and

to close the upstream block valve rst when shutting

down the system.

Maintenance

Regulator parts are subject to normal wear and
must be inspected and replaced as necessary. The
frequency of inspection and replacement of parts
depends upon the severity of the service conditions
or the requirements of local, state, and federal
regulations. Due to the care Regulator Technologies
takes in meeting all manufacturing requirements
(heat treating, dimensional tolerances, etc.), use
only replacement parts manufactured or furnished by
Regulator Technologies.

The stem O-rings on the Type 1098 actuator can be

lubricated annually, using the grease tting (key 28,

Figure 7). Line pressure leakage or unexpected grease
extrusion from the actuator vent (key 27, Figure 7)

6

during normal operation indicates stem O-ring damage.
All O-rings, gaskets, and seals should be lubricated with
a good grade of general-purpose grease and installed
gently rather than forced into position. Be certain that
the nameplates are updated to accurately indicate

any eld changes in equipment, materials, service

conditions, or pressure settings.

WARNING

!

To avoid personal injury resulting from
sudden release of pressure, isolate the
pilot or regulator from all pressure and
cautiously release trapped pressure
from the pilot or regulator before
attempting disassembly.

Type EGR Main Valve

Replacing Quick-Change Trim Package

INDICATOR PROTECTOR (KEY 19)

FLANGE NUT (KEY 22)

O-RING RETAINER (KEY 6)

STEM O-RING (KEY 7)

E-RING (KEY 23)

PIPE PLUG (KEY 31)

Type 1190

INDICATOR SCALE (KEY 18)

HEX NUT (KEY 8)

INDICATOR FITTING (KEY 5)

INDICATOR FITTING

O-RING (KEY 21)

SPRING (KEY 9)

INDICATOR STEM (KEY 10)

SPRING SEAT (KEY 28)

BODY FLANGE (KEY 2)

Perform this procedure if replacing the entire trim package
(Figure 3). Key numbers for both the complete main valve
and its trim package are referenced in Figure 6.

Note

All disassembly, trim change, and
reassembly steps in this section can be
performed with the Type EGR main valve
in the pipeline.

1. Disconnect the supply pressure tubing from the
top of the Type 1098-EGR main valve actuator.
Remove the cap screws or stud bolts (key 3). Pry

the body ange (key 2) loose from the valve body

(key 1), and lift out the trim package (Figure 3).

2. Perform any required inspection, cleaning, or
maintenance on the exposed surfaces of the valve
body or trim package. Replace the gasket (key 4)
and cage O-ring (key 17) as necessary.

3. On a pre-built replacement trim package, check
indicator zeroing by unscrewing the indicator

protector (key 19) and seeing if the ange of the
ange nut (key 22) lines up evenly with the bottom

marking on the indicator scale (key 18). If not,

remove the indicator scale and separate the ange

nut and hex nut (key 8). Hold the indicator scale

against the indicator tting (key 5) with the scale
base resting against the shoulder of the tting,
and turn the indicator nut to align its ange with

the bottom scale marking. Then lock both nuts
against each other, and install the indicator scale
and protector.

VALVE PLUG (KEY 16)

UPPER SEAL (KEY 15)

PORT SEAL (KEY 12)

W3116

Figure 4. Exploded View of Full-Capacity Trim

Package Assembly

CAGE (KEY 11)

CAGE O-RING (KEY 17)

SEAT RING (KEY 13)

4. Lightly coat the cage seating surfaces of the valve

body web and the body ange seating surfaces of

the valve body neck with a good grade of general
purpose grease. Install the trim package, and
secure it evenly with the cap screws or stud bolts.
No particular trim package orientation in the body
is required.

5. Remove the pipe plug (key 31) from the Type EGR

main valve body ange (key 2) and reconnect the
Type 95H supply pressure tubing and ttings as

shown in Figure 10.

Replacing Trim Parts

Perform this procedure if inspecting, cleaning, or
replacing individual parts in a trim package. Key
numbers are referenced in Figure 6. An exploded view
of a standard full-capacity trim package only is shown
in Figure 4.

7

Type 1190

W2772-1

Figure 5. Seat Ring/Cage Removal or Installation

Using Body as Holding Fixture

Note

Access to the spring (key 9), indicator
tting O-ring (key 21) or travel indicator
parts in step 1 can be gained without
removing the body ange (key 2).

1. Remove the indicator tting (key 5) and attached
parts. Disconnect the supply pressure tubing

and ttings from the top of the Type 1098-EGR

main valve. Proceed to step 5 if only performing

maintenance on the tting or attached parts.

(key 8). Insert a screwdriver through the O-ring
retainer (key 6) to remove the stem O-ring
without removing the retainer. If necessary,
unclip the E-ring from the indicator stem.

6. Replace and lubricate parts, such as the gasket
(key 4) and cage O-ring (key 17), as necessary.
If the port seal (key 12) and upper seal (key 15)
were removed, install them in their retaining slots
with the grooved sides facing out. Also for ease
of installation, lubricate any other surfaces as
necessary. No further main valve maintenance is

necessary if only the indicator tting and attached

parts were removed.

7. Insert the valve plug (key 16) into the body ange
(key 2), install the cage (key 11) plus upper seal

(key 15), and O-ring (key 17) into the body ange,

and then install the seat ring (key 13) plus port
seal (key 12) into the cage. Use the valve body

as a holding xture during this step as shown in

Figure 5, and insert a wrench handle or similar
tool into the seat ring slots for leverage when
tightening the seat ring (key 13) and cage.

8. Remove the upsidedown body ange (key 2) if it
was anchored on the body (key 1). Lightly coat the
cage seating surfaces of the valve body web and

the body ange seating surfaces of the valve body

neck with a good grade of general-purpose grease.

Install the body ange on the body, and secure it

evenly with the cap screws or stud bolts (key 3).

2. Remove the cap screws or stud bolts (key 3) and

pry the body ange (key 2) loose from the valve

body (key 1).

3. Use the valve body as a holding xture if desired.

Flip the body ange over, and anchor it on the

valve body as shown in Figure 5.

4. To gain access to the port seal (key 12), upper
seal (key 15), or valve plug parts, unscrew the seat
ring (key 13) from the cage (key 11) and the cage

from the body ange (key 2). For leverage, insert

a wrench handle or similar tool into the seat ring
slots (Figure 5) and wrap a strap wrench around a
cage, or insert a soft bar through the windows of the
cage. Proceed to step 6 if no further maintenance
is necessary.

5. To replace the body ange (key 2) or gain access
to the spring (key 9), indicator stem (key 10),
stem O-ring (key 7), spring seat (key 28), or
E-ring (key 23), remove the indicator protector
(key 19) and indicator scale (key 18). Since
some compression is left in the spring, carefully

remove the ange nut (key 22) and hex nut

9. Install the indicator tting O-ring (key 21), stem
O-ring (key 7), and O-ring retainer (key 6) in the
indicator tting (key 5). Orient the spring seat
(key 28) as shown in Figure 6, and attach it
with the E-ring (key 23) to the slotted end of the
indicator stem (key 10). Then install the
spring (key 9).

10. Being careful not to cut the stem O-ring (key 7) with

the stem threads, place the indicator tting (key 5)

over the indicator stem (key 10) until resting on the
spring (key 9). Install the hex nut (key 8) and then

the anged indicator nut (key 22) on the indicator
stem, pushing on the tting if necessary to provide
sufcient stem thread exposure. To maintain

clearance for indicator part installation, draw up the
spring seat (key 28) by turning the hex nut down on
the stem until the threads bottom.

11. Install the indicator tting (key 5) with attached parts

into the body ange (key 2). Back off the hex nut

(key 8) until the spring (key 9) completely closes the
valve plug (key 16) against the port seal (key 12) and
upper seal (key 15), as indicated by stem threads

showing between this nut and the tting.

8

Type 1190

12. Hold the indicator scale (key 18) against the

tting with the scale base resting against the
shoulder of the tting, and turn the anged
indicator nut (key 22) until its ange is aligned

with the bottom scale marking. Then lock both
nuts against each other, and install the indicator
scale and protector (key 19).

Type Y191A Pilot

Key numbers are referenced in Figure 8.

WARNING

!

To avoid personal injury resulting from
sudden release of pressure, isolate the
pilot from all pressure and cautiously
release trapped pressure from the pilot or
regulator before attempting disassembly.

Body Area

This procedure is for gaining access to the disk

assembly, orice, and body seal O-ring.

1. Remove the cap screws (key 2) and separate the
lower casing assembly (key 4) from the body
(key 1).

2. Remove and inspect the body seal O-ring (key 11)
and the backup ring (key 49). See the expanded
view of the body area in Figure 8.

3. Inspect and replace the orice (key 5) if necessary.

Protect the orice seating surface during disassembly

and assembly. Sparingly lubricate the threads of

the orice with a good grade of grease and install
with 29 to 38 foot-pounds / 39 to 51 N•m of torque.

4. To replace the disk assembly (key 13) or the throat
seal O-ring (key 31), remove the cotter pin (key 15).

5. To inspect the throat seal O-ring (key 31), remove
the machine screw (key 33). Replace if necessary
and reassemble.

6. Install the disk assembly (key 13) and secure it with
the cotter pin (key 15).

7. Place the backup ring (key 49) into the body
(key 1). Then place the body seal O-ring (key 11)
into the body.

8. Place the lower casing assembly (key 4) on the
body (key 1) and secure it with the cap screws
(key 2).

Diaphragm and Spring Case Area

This procedure is for gaining access to the spring,
diaphragm, lever assembly, and stem.

To Change the Control Spring:

1. Remove the closing cap (key 22), and release all
the compression from the spring (key 6) by turning
the adjusting screw (key 35) counterclockwise.

2. Change the spring (key 6) to match the desired
outlet pressure range.

3. Replace the adjusting screw (key 35).

4. Install a replacement closing cap gasket (key 25),
if necessary, and reinstall the closing cap (key 22).

5. If the outlet pressure range was changed, be sure
to change the stamped range on the nameplate.

To Disassemble and Reassemble Diaphragm Parts:

1. Remove the closing cap (key 22), and turn the
adjusting screw (key 35) counterclockwise to
remove the adjusting screw and the spring (key 6).

2. Remove the spring case hex nuts (key 23, not
shown), cap screws (key 24), and spring case
assembly (key 3).

3. Remove the diaphragm (key 10) and attached
parts by tilting them so that the pusher post (key 8)
slips off the lever assembly (key 16). To separate
the diaphragm from the attached parts, unscrew
the machine screw (key 38) from the pusher post.

4. Inspect the pusher post (key 8) and the connector
seal O-ring (key 50), replace if required.

5. Remove hex nut (key 21) to separate the diaphragm
(key 10) and attached parts.

6. To replace the lever assembly (key 16), remove the
machine screws (key 17). To replace the stem
(key 14), perform Body Area Maintenance steps 1
and 4, and pull the stem out of the guide insert
(key 18).

7. Install the stem (key 14) into the guide insert
(key 18) and then perform Body Area Maintenance
steps 6 through 8 as necessary.

8. Install the lever assembly (key 16) into the stem
(key 14) and secure the lever assembly with the
machine screws (key 17).

9

Type 1190

9. Install the parts on the pusher post in the order
listed below:

• Pusher post (key 8)

• Pusher post connector (key 40)

• Connector seal O-ring (key 50)

• Lower diaphragm head (key 51)

• Diaphragm (key 10)

• Diaphragm head (key 7)

• Hex nut (key 21)—Torque hex nut to
9 to 11 foot-pounds / 12 to 15 N•m to secure

parts to the pusher post connector.

• Overpressure spring (key 39)

• Spring holder (key 37)

• Machine screw (key 38)

10. Insert and tighten the cap screw (key 38) with a

torque of 1 to 3 foot-pounds / 1.4 to 4.1 N•m to

secure the diaphragm parts to the pusher post
(key 8).

11. Install the assembled parts into the lower
diaphragm casing assembly (key 4). Make sure

that the lever assembly (key 16) ts in the pusher

post (key 8) and the holes in the diaphragm
(key 10) align with the holes in the diaphragm
casing assembly.

12. Install the spring case assembly (key 3) on

the lower casing assembly (key 4) so that the
vent assembly (key 26) is correctly oriented.
Secure the spring case assembly with the cap
screws (key 24) and hex nuts (key 23, not

shown) ngertight.

13. Insert the spring (key 6) into the spring case

assembly (key 3), followed by the adjusting
screw (key 35).

14. Turn the adjusting screw (key 35) clockwise until
there is enough spring force to provide proper slack
to the diaphragm (key 10). Use crisscross pattern
to tighten the cap screws (key 24) and hex nuts
(key 23, not shown) with 18 to 21 foot-pounds /

24 to 28 N•m of torque.

15. Install a replacement closing cap gasket (key 25)

if necessary, and then install the closing cap
(key 22).

Type 95H Supply Pressure Regulator

This section includes instructions for disassembly and
assembly of replacement parts. All key numbers refer
to Figure 9.

WARNING

!

To avoid personal injury resulting from
sudden release of pressure, isolate
the regulator from all pressure and
cautiously release trapped pressure
from the main valve, pilot, or supply
regulator before attempting disassembly.

1. Unscrew the valve plug guide (key 5) from the
body (key 1). The valve plug spring (key 10) and
the valve plug (key 4) will normally come out of
the body along with the valve plug guide.

2. Inspect the seating surface of the valve plug,

being sure that the composition surface (or
polished steel surface) of the valve plug is not
damaged. Replace if damaged.

3. Inspect the seating edge of the orice (key 3).
If damaged, unscrew the orice from the body

(key 1) and replace it with a new part. If no further
maintenance is required, reassemble the regulator
in the reverse of the above steps. When installing
the valve plug guide (key 5), coat the threads
and sealing surface with sealant to ensure an
adequate metal-to-metal seal.

4. To inspect the diaphragm (key 12) or other internal
parts, loosen the locknut (key 17) and turn the adjusting
screw (key 15) counterclockwise to remove all
spring compression.

5. Remove the diaphragm case cap screws (key 16)

and lift off the spring case (key 2). Remove the
upper spring seat (key 9) and regulator spring
(key 11). Remove the lower spring seat (key 8).

6. Remove the diaphragm (key 12) and examine for

damage. Replace if damaged.

7. With diaphragm removed, check to be sure the
pressure registration hole is completely open and
free of all obstructions.

8. Reassemble in reverse order of the previous

steps. Lubricate the upper spring seat (key 9)
and the exposed threads of the adjusting screw
(key 15). Before tightening cap screws (key 16)
be sure to install the adjusting screw, if completely
removed, and turn it down to obtain diaphragm slack.
This allows proper positioning of the diaphragm to
permit full travel of the valve plug (key 4). Complete
reassembly procedures and temporarily install a
gauge in place of the pipe plug (key 52, Figure 10).
Turn the adjusting screw to produce the desired
outlet pressure values shown in Table 4. Tighten the
locknut to maintain the desired setting.

10

Type 1190

Type 1098 Actuator and Mounting Parts

Perform this procedure if changing, inspecting, or
replacing the actuator and/or pilot mounting parts.
Key numbers are referenced in Figures 7 and 10.

To avoid personal injury resulting
from sudden release of pressure,
isolate the regulator from all pressure
and cautiously release trapped
pressure from the unit before
attempting disassembly.

1. The actuator and pilot may be removed and
replaced as a unit by disconnecting the control line.

2. Access to all internal parts except the stem O-rings

(key 6), bearings (key 56), and wiper ring (key 57)
may be gained without removing the bonnet
(key 3) or upper diaphragm case (key 2) from the
main valve. Disconnect the loading tubing (key 24)
and the control line connection from the actuator.

3. Remove the cap screws (key 10), hex nuts (key 11),

lower diaphragm case (key 1), diaphragm (key 7),
and diaphragm plate (key 8). To separate the stem
(key 12) from the diaphragm plate, remove the stem
cap screw (key 9).

4. To remove the case O-ring (key 5), unscrew the
four cap screws (key 4), remove the upper
diaphragm case (key 2), and remove the case O-ring.

To remove the stem O-rings (key 6), bearings
(key 56), and wiper ring (key 57), remove the

loading and control lines. Unscrew the bonnet
(key 3), and remove the wiper ring, bearings,
and O-rings.

5. Lubricate both stem O-rings (key 6), and wiper
ring (key 57). Install them with the stem bearings
(key 56) in the bonnet (key 3). Lubricate the case
O-ring (key 5), and install it in the bonnet. Line up
the holes in the upper diaphragm casing (key 2) and
the bonnet; insert and tighten the four cap screws

(key 4) to 24 to 30 foot-pounds / 32 to 41 N•m of

torque. Thread the bonnet into the main valve body.

6. Secure the diaphragm plate (key 8) to the stem
(key 12) with the stem cap screw (key 9). Lay the
entire diaphragm (key 7), diaphragm plate, and
stem assembly into the lower diaphragm case
(key 2) so the diaphragm convolution laps up over
the diaphragm plate according to Figure 7. Then
install the stem slowly up into the bonnet (key 3)

WARNING

!

to prevent stem or O-ring damage, and secure the
lower diaphragm case to the upper diaphragm case
(key 1) with the cap screws (key 10) and nuts
(key 11). Tighten the cap screws and nuts to

24 to 30 foot-pounds / 32 to 41 N•m of torque.

Tighten evenly in a crisscross pattern to avoid
crushing the diaphragm.

7. Grease the stem O-rings (key 6) through the

grease tting (key 28) until excess grease starts

coming out the vent assembly (key 27).

8. Install the loading and control line tubing if removed.

Parts Ordering

Each Type 1190 gas blanketing regulator has a serial
number stamped on the nameplate. Refer to this

number when contacting your local Sales Ofce or

when ordering parts.

When ordering a replacement part, be sure to
reference the key number of each needed part and the
complete 11-character part number.

Parts List (Figures 6 through 10)

Parts marked NACE can be used for sour gas service
as detailed in the NACE International Standard MR0175.
Parts referenced in the parts list can be found in
Figures 6 through 10.

Type EGR Main Valve (Figure 6)

Key Description Part Number

Parts Kit, Nitrile (NBR) Elastomers
(included are keys 4, 7, 12, 15, 17, 21, 36, and 37)
NPS 1 / DN 25 R63EGX00112
NPS 2 / DN 50 R63EGX00122
NPS 3 / DN 80 R63EGX00132
NPS 4 / DN 100 R63EGX00142
NPS 6, 8 x 6, and 12 x 6 /
DN 150, 200 x 150, and 300 x 150 R63EGX00162

1 Valve Body See Table 5

2 Body Flange
Cast iron, ENC
NPS 2 / DN 50 25A3168X012
NPS 3 / DN 80 24A9034X012
NPS 4 / DN 100 25A2309X012
NPS 6 / DN 150 34A8172X012
WCC steel, ENC, Heat-treated
NPS 1 / DN 25 24A6779X012
NPS 2 / DN 50 25A2254X012
NPS 3 / DN 80 25A2300X012
NPS 4 / DN 100 24A9032X012
NPS 6 / DN 150 34A7152X012

11

Type 1190

BODY MATERIAL

Cast Iron

WCC Steel

WCC Steel

(NACE)

CF8M Stainless Steel

(NACE)

Table 5. Type EGR Main Valve Body Part Numbers (key 1)

END CONNECTION

STYLE

NPT 34B7611X012 38A8845X012 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CL125 FF 34B8630X012 38A8847X012 38A8851X012 38A8865X012 38A8875X012 - - - - - - - - - - -

CL250 RF 37B5950X012 38A8846X012 38A8850X012 38A8854X012 38A7110X012 - - - - - - - - - - -

NPT 37B5946X012 38A8848X012 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

SWE GE05951X012 GE05958X012 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CL150 RF 37B5947X012 38A8853X012 38A8872X012 38A8867X012 38A7115X012 GE05973X012

CL300 RF 37B5948X012 38A8849X012 38A8871X012 38A8869X012 38A8873X012 GE05974X012

CL600 RF 37B5949X012 38A8844X012 38A8852X012 38A8866X012 38A8874X012 GE05975X012

BWE (SCH 40) GE05953X012 GE05957X012 GE05962X012 GE05967X012 GE05971X012 - - - - - - - - - - -

BWE (SCH 80) GE05954X012 GE05959X012 GE05963X012 GE05968X012 GE05970X012 - - - - - - - - - - -

PN 16/25/40 GE05956X012 GE05960X012 GE05965X012 GE05969X012 GE05972X012 GE05977X012

NPT - - - - - - - - - - - 38A8848X022 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CL150 RF 37B5947X022 38A8853X052 38A8872X062 38A8867X032 38A7115X022 GE05973X022

CL300 RF 37B5948X022 38A8849X022 38A8871X042 38A8869X022 38A8873X022 GE05974X022

CL600 RF 37B5949X022 38A8844X022 38A8852X032 38A8866X022 38A8874X022 GE05975X022

NPT 37B5946X032 38A8848X032 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

SWE GE05951X022 GE05958X022 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CL150 RF 37B5947X032 38A8853X072 38A8872X052 38A8867X042 38A7115X032 - - - - - - - - - - -

CL300 RF 37B5948X032 38A8849X032 38A8871X052 38A8869X032 38A8873X032 - - - - - - - - - - -

CL600 RF 37B5949X032 38A8844X032 38A8852X042 38A8866X032 38A8874X032 - - - - - - - - - - -

BWE (SCH 40) GE05953X022 GE05957X022 GE05962X022 GE05967X022 GE05971X022 GE05976X022

BWE (SCH 80) GE05954X022 GE05959X022 GE05963X022 GE05968X022 GE05970X022 - - - - - - - - - - -

PN 16/25/40 GE05956X022 GE05960X022 GE05965X022 GE05969X022 GE05972X022 - - - - - - - - - - -

1 / 25 2 / 50 3 / 80 4 / 100 6 / 150 8 x 6 / 200 x 150

BODY SIZES, NPS / DN

Type EGR Main Valve (Figure 6)

Key Description Part Number

2 Body Flange (continued)
CF8M stainless steel, ENC,
Heat-treated (NACE) (continued)
NPS 1 / DN 25 24A6779X062
NPS 2 / DN 50 25A2254X082
NPS 3 / DN 80 25A2300X122
NPS 4 / DN 100 24A9032X042
NPS 6 / DN 150 34A7152X052

3 Cap Screw, Zinc-plated steel
(use with cast iron or steel bodies)
NPS 1 / DN 25 (4 required) 1R281124052
NPS 2 / DN 50 (8 required) 1A453324052
NPS 3 / DN 80 (8 required) 1A454124052
NPS 4 / DN 100 (8 required) 1A485724052
NPS 6 / DN 150 (12 required) 1U513124052

Stud Bolt, Steel (use with stainless steel bodies)
NPS 1 / DN 25 (4 required) 1R284835222
NPS 2 / DN 50 (8 required) 1K242935222
NPS 3 / DN 80 (8 required) 1A378135222
NPS 4 / DN 100 (8 required) 1R369035222
NPS 6 / DN 150 (12 required) 1A365635222

4* Gasket, Composition
NPS 1 / DN 25 14A6785X012
NPS 2 / DN 50 14A5685X012
NPS 3 / DN 80 14A5665X012
NPS 4 / DN 100 14A5650X012
NPS 6 / DN 150 14A6984X012

*Recommended spare part
Kalrez® is a mark owned by E.I. du Pont Nemours and Co.

Key Description Part Number

5 Lower Indicator Fitting
Plated steel
NPS 1 / DN 25 T21117T0012
NPS 1 / DN 25 (NACE) T21117T0022
NPS 2, 3, and 4 / DN 50, 80, and 100 T21107T0012
NPS 6 / DN 150 (NACE) T21120T0012
316 Stainless steel
NPS 2, 3, and 4 / DN 50, 80, and 100 (NACE) T21107T0022

6 O-ring Retainer, 416 Stainless steel (NACE) T14276T0012

7* Stem O-Ring
Nitrile (NBR) 1E472706992
Fluorocarbon (FKM) 1N430406382
Kalrez® Peruoroelastomer (FFKM) 1D6875X0082
Ethylenepropylene (EPDM) 1D6875X0092

8 Hex Nut, Plated steel 1A662228992

9 Spring
Steel
60 psi / 4.1 bar maximum drop, Green
NPS 1 / DN 25 14A9687X012
NPS 2 / DN 50 14A6626X012
NPS 3 / DN 80 14A6629X012
NPS 4 / DN 100 14A6632X012
NPS 6 / DN 150 14A9686X012
125 psi / 8.6 bar maximum drop, Blue
NPS 1 / DN 25 14A9680X012
NPS 2 / DN 50 14A6627X012
NPS 3 / DN 80 14A6630X012
NPS 4 / DN 100 14A6633X012
NPS 6 / DN 150 14A9685X012

12

Type 1190

Key Description Part Number Key Description Part Number

9 Spring (continued)
400 psi / 27.6 bar maximum drop, Red
NPS 1 / DN 25 14A9679X012
NPS 2 / DN 50 14A6628X012
NPS 3 / DN 80 14A6631X012
NPS 4 / DN 100 14A6634X012
NPS 6 / DN 150 15A2615X012
Inconel® X750 (NACE)
60 psi / 4.1 bar maximum drop, Green
NPS 1 / DN 25 11B6769X012
NPS 2 / DN 50 16A5501X012
NPS 3 / DN 80 16A5503X012
NPS 4 / DN 100 16A5506X012
NPS 6 / DN 150 16A5510X012
125 psi / 8.6 bar maximum drop, Blue
NPS 1 / DN 25 12B8326X012
NPS 2 / DN 50 16A5995X012
NPS 3 / DN 80 16A5996X012
NPS 4 / DN 100 16A5997X012
NPS 6 / DN 150 16A5999X012
400 psi / 27.6 bar maximum drop, Red
NPS 1 / DN 25 10B1882X012
NPS 2 / DN 50 16A5499X012
NPS 3 / DN 80 16A5500X012
NPS 4 / DN 100 16A5998X012
NPS 6 / DN 150 16A6000X012

10 Indicator Stem
Stainless steel
NPS 1 / DN 25 T14311T0012
NPS 2 / DN 50 T14275T0012
NPS 3 / DN 80 T14312T0012
NPS 4 / DN 100 T14313T0012
NPS 6 / DN 150 T14314T0012
316 Stainless steel (NACE)
NPS 1 / DN 25 T14311T0022
NPS 2 / DN 50 T14275T0022
NPS 3 / DN 80 T14312T0022
NPS 4 / DN 100 T14313T0022
NPS 6 / DN 150 T14314T0022

11 Cage
Linear, CF8M Stainless steel (NACE)
NPS 1 / DN 25 34B4136X012
NPS 2 / DN 50 34B5838X012
NPS 3 / DN 80 34B5839X012
NPS 4 / DN 100 34B5840X012
NPS 6 / DN 150 34B5841X012
Whisper TrimTM Cage
416 Stainless steel
NPS 1 / DN 25 24A2043X012
NPS 2 / DN 50 24A5707X012
NPS 3 / DN 80 24A5708X012
NPS 4 / DN 100 24A5709X012
NPS 6 / DN 150 24A8174X012
316 Stainless steel (NACE)
NPS 1 / DN 25 24A2043X022
NPS 2 / DN 50 24A5707X022
NPS 3 / DN 80 24A5708X042
NPS 4 / DN 100 24A5709X022
NPS 6 / DN 150 24A8174X022
316 Stainless Steel, 55% Capacity
NPS 2 / DN 50 37B7874X022
Quick Open
Cast Iron
NPS 1 / DN 25 37A7211X012
NPS 2 / DN 50 37A7212X012
NPS 3 / DN 80 37A7213X012
NPS 4 / DN 100 37A7214X012
Steel
NPS 6 / DN 150 37A7215X022

*Recommended spare part
Kalrez® is a mark owned by E.I. du Pont Nemours and Co.
Inconel® is a mark owned by Special Metals Corporation.

12* Port Seal
Nitrile (NBR) (standard)
NPS 1 / DN 25 14A6788X012
NPS 2 / DN 50 24A5673X012
NPS 3 / DN 80 24A5658X012
NPS 4 / DN 100 24A5643X012
NPS 6 / DN 150 14A8175X012
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8186X012
NPS 2 / DN 50 25A7412X012
NPS 3 / DN 80 25A7375X012
NPS 4 / DN 100 25A7469X012
NPS 6 / DN 150 14A6996X012
Kalrez® Peruoroelastomer (FFKM)
NPS 1 / DN 25 14A6788X042
NPS 2 / DN 50 24A5673X082
NPS 3 / DN 80 24A5658X052
NPS 4 / DN 100 24A5643X032
NPS 6 / DN 150 14A8175X042
Ethylenepropylene (EPDM)
NPS 1 / DN 25 14A6788X022
NPS 2 / DN 50 24A5673X062
NPS 3 / DN 80 24A5658X062
NPS 4 / DN 100 24A5643X052
NPS 6 / DN 150 14A8175X022

13* Seat Ring
416 Stainless steel
NPS 1 / DN 25, 1-5/16-inch / 33 mm orice 24A6781X012
NPS 2 / DN 50, 2-3/8-inch / 60 mm orice 24A5670X012
NPS 3 / DN 80, 3-3/8-inch / 86 mm orice 24A5655X012
NPS 4 / DN 100, 4-3/8-inch / 111 mm orice 24A5640X012
NPS 6 / DN 150, 7-3/16-inch / 183 mm orice 24A6989X012
NPS 8 x 6 / DN 200 x 150,

7-3/16-inch / 183 mm orice 38A4216X012

316 Stainless steel (NACE)

NPS 1 / DN 25, 1-5/16-inch / 33 mm orice 24A6781X022
NPS 2 / DN 50, 2-3/8-inch / 60 mm orice 24A5670X022
NPS 3 / DN 80, 3-3/8-inch / 86 mm orice 24A5655X022
NPS 4 / DN 100, 4-3/8-inch / 111 mm orice 24A5640X022
NPS 6 / DN 150, 7-3/16-inch / 183 mm orice 24A6989X022

NPS 8 x 6 / DN 200 x 150,

7-3/16-inch / 183 mm orice 38A4216X022

15* Upper Seal
Nitrile (NBR) (standard)
NPS 1 / DN 25 14A6789X012
NPS 2 / DN 50 24A5674X012
NPS 3 / DN 80 24A5659X012
NPS 4 / DN 100 24A5644X012
NPS 6 / DN 150 14A8176X012
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8187X012
NPS 2 / DN 50 25A7413X012
NPS 3 / DN 80 25A7376X012
NPS 4 / DN 100 25A7468X012
NPS 6 / DN 150 14A8185X012
Kalrez® Peruoroelastomer (FFKM)
NPS 1 / DN 25 14A6789X042
NPS 2 / DN 50 24A5674X082
NPS 3 / DN 80 24A5659X052
NPS 4 / DN 100 24A5644X032
NPS 6 / DN 150 14A8176X042
Ethylenepropylene (EPDM)
NPS 1 / DN 25 14A6789X022
NPS 2 / DN 50 24A5674X062
NPS 3 / DN 80 24A5659X062
NPS 4 / DN 100 24A5644X052
NPS 6 / DN 150 14A8176X022

16* Valve Plug, Heat-treated
416 Stainless steel
NPS 1 / DN 25 14A6780X012
NPS 2 / DN 50 24A6772X012
NPS 3 / DN 80 24A9421X012
NPS 4 / DN 100 24A8182X012
NPS 6 / DN 150 24A6992X012

13

Type 1190

19

10

18

37

7

21

6

3

2

24

15

9

11

35A3167_E

16 13 12

24 25

22

35

36

31

23

28

17

8

27

21

5

4

1

COMPLETE CAST IRON FULL-CAPACITY MAIN VALVE ASSEMBLY

Figure 6. Type EGR Main Valve

Key Description Part Number Key Description Part Number

16* Valve Plug, Heat-treated (continued)
316 Stainless steel (NACE)
NPS 1 / DN 25 14A6780X022
NPS 2 / DN 50 24A6772X032
NPS 3 / DN 80 24A9421X022
NPS 4 / DN 100 24A8182X022
NPS 6 / DN 150 24A6992X022

17* Cage O-Ring
Nitrile (NBR) (standard)
NPS 1 / DN 25 10A7777X012
NPS 2 / DN 50 10A7779X012
NPS 3 / DN 80 14A5688X012
NPS 4 / DN 100 10A3481X012
NPS 6 / DN 150 18A2556X022
Fluorocarbon (FKM)
NPS 1 / DN 25 10A7778X012
NPS 2 / DN 50 10A7779X022
NPS 3 / DN 80 14A5688X022
NPS 4 / DN 100 10A3483X012
NPS 6 / DN 150 18A2556X032
Kalrez® Peruoroelastomer (FFKM)
NPS 1 / DN 25 10A7777X032
NPS 2 / DN 50 10A7779X132
NPS 3 / DN 80 14A5688X112
NPS 4 / DN 100 10A3481X032
NPS 6 / DN 150 18A2556X062

*Recommended spare part
Kalrez® is a mark owned by E.I. du Pont Nemours and Co.

17* Cage O-Ring (continued)
Ethylenepropylene (EPDM)
NPS 1 / DN 25 10A7777X022
NPS 2 / DN 50 10A7779X052
NPS 3 / DN 80 14A5688X082
NPS 4 / DN 100 10A3481X052
NPS 6 / DN 150 18A2556X072

18 Indicator Scale, Plastic
NPS 1 / DN 25 14A6759X012
NPS 2 / DN 50 14A5678X012
NPS 3 / DN 80 14A5662X012
NPS 4 / DN 100 with 2-inch / 51 mm travel 14A5647X012
NPS 4 / DN 100 with 1-1/2-inch / 38 mm travel 14A5662 X01 2
NPS 6 / DN 150 14A5647X012

19 Indicator Protector, Zinc-plated steel
NPS 1 / DN 25 24B1301X012
NPS 2 / DN 50 24B1301X012
NPS 3, 4, and 6 / DN 80, 100, and 150 14A6769X012

20 Plug O-Ring
Nitrile (NBR) (standard)
NPS 1 / DN 25 14A6981X012
NPS 2 / DN 50 14A5686X012
NPS 3 / DN 80 1V326906562
NPS 4 / DN 100 14A5688X012
NPS 6 / DN 150 1K879306992

14

Type 1190

Key Description Part Number Key Description Part Number

20 Plug O-Ring (continued)
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8188X012
NPS 2 / DN 50 14A5686X022
NPS 3 / DN 80 1V3269X0042
NPS 4 / DN 100 14A5688X022
NPS 6 / DN 150 1V547606382
Kalrez® Peruoroelastomer (FFKM)
NPS 1 / DN 25 14A6981X072
NPS 2 / DN 50 14A5686X072
NPS 3 / DN 80 1V3269X0082
NPS 4 / DN 100 14A5688X112
NPS 6 / DN 150 1K8793X0022
Ethylenepropylene (EPDM)
NPS 1 / DN 25 14A6981X032
NPS 2 / DN 50 14A5686X052
NPS 3 / DN 80 1V3269X0062
NPS 4 / DN 100 14A5688X082
NPS 6 / DN 150 1K8793X0012

21* Indicator Fitting O-Ring
Nitrile (NBR) (standard)
NPS 1 / DN 25 10A8931X012
NPS 2, 3, and 4 / DN 50, 80, and 100 10A3800X012
NPS 6 / DN 150 1F262906992
Fluorocarbon (FKM)
NPS 1 / DN 25 10A0811X012
NPS 2, 3, and 4 / DN 50, 80, and 100 1R727606382
NPS 6 / DN 150 1F2629X0012
Kalrez® Peruoroelastomer (FFKM)
NPS 1 / DN 25 10A8931X032
NPS 2, 3, and 4 / DN 50, 80, and 100 10A3800X062
NPS 6 / DN 150 1F2629X0042
Ethylenepropylene (EPDM)
NPS 1 / DN 25 10A8931X022
NPS 2, 3, and 4 / DN 50, 80, and 100 10A3800X042
NPS 6 / DN 150 1F2629X0032

22 Flange Nut, Plated steel 14A5693X012

23 E-Ring
Stainless steel 14A8181X012
15-7 Stainless steel, heat treated (NACE) 14A8181X022

24 Drive Screw, Stainless steel (2 required) 1A368228982

25 Flow Arrow, Stainless steel - - - - - - - - - - -

27 Plug
Steel
NPS 1 / DN 25 14A6983X012
NPS 2, 3, and 4 / DN 50, 80, and 100 14A9684X012
Stainless Steel
NPS 1 / DN 25 14A6983X022
NPS 2, 3, and 4 / DN 50, 80, and 100 14A9684X032
NPS 6 / DN 150 14A8178X032

28 Spring Seat
Full Capacity Trim
Zinc-plated steel
NPS 1 / DN 25 14A6982X012
NPS 2, 3, and 4 / DN 50, 80, and 100 15A2206X012
NPS 6 / DN 150 14A8177X012
Heat-treated wrought steel (NACE)
NPS 1 / DN 25 14A6982X022
NPS 2, 3, and 4 / DN 50, 80, and 100 15A2206X022
NPS 6 / DN 150 14A8177X022
Reduced Capacity Trim
416 Stainless steel (NACE)
NPS 2, 3, and 4 / DN 50, 80, and 100 14A9678X012
NPS 6 / DN 150 14A9688X012

29 Hex Nut (with stainless steel body) (not shown)
NPS 1 / DN 25 (4 required) 1C330635252
NPS 2 / DN 50 (8 required) 1A377235252
NPS 3 / DN 80 (8 required) 1A376035252
NPS 4 / DN 100 (8 required) 1A352035252
NPS 6 / DN 150 (12 required) 1A440935252

*Recommended spare part
Kalrez® is a mark owned by E.I. du Pont Nemours and Co.

31 Pipe Plug
Zinc-plated steel 1A767524662
316 Stainless steel (NACE) 1A767535072

32 Travel Stop (not available on NPS 1 / DN 25 body),
Zinc-plated steel
NPS 2 / DN 50
30% Flow Capacity 14A9677X012
70% Flow Capacity 14A9676X012
NPS 3 / DN 80, 40% Flow Capacity 14A9671X012
NPS 4 / DN 100, 40% Flow Capacity 14A9670X012
NPS 6 / DN 150, 40% Flow Capacity 14A9682X012

33 NACE Tag, Stainless steel (not shown) - - - - - - - - - - -

34 Tag Wire, Stainless steel (NACE) (not shown) - - - - - - - - - - -

35 Indicator Fitting
416 Stainless steel T21104T0012
316 Stainless steel (NACE) T21104T0022

36 Back-up Ring, Polytetrauoroethylene (PTFE)

(2 required) 1K786806992
37 O-ring

Nitrile (NBR) 18B3438X012
Fluorocarbon (FKM) 1N430306382
Kalrez® Peruoroelastomer (FFKM) 1N4303X0032
Ethylenepropylene (EPDM) 1N4303X0012

38 Pipe Plug
Zinc-plated steel 1A767524662
316 Stainless steel (NACE) 1A767535072

Type 1098 Actuator, Size 40 (Figure 7)

Key Description Part Number

Parts kit (included are keys 5, 6, 7, 56,
and 57), Size 40, Nitrile (NBR) R1098X00402

1 Lower Diaphragm Case
Steel 24A7155X012
Steel (NACE) 24A7155X072
Stainless steel (NACE) 24A7155X052

2 Upper Diaphragm Case
Steel 24A5680X012
Steel (NACE) 24A5680X062
Stainless steel (NACE) 24A5680X042

3 Bonnet
Steel 33B0301X012
Stainless steel (NACE) 33B0301X052

4 Cap Screw (4 required)
Zinc-plated steel 1D529824052
B8M Stainless steel (NACE) 1D529838992

5* Case O-Ring
Nitrile (NBR) 1F358106992
Fluorocarbon (FKM) 1F3581X0022
Ethylenepropylene (EPDM) 1F3581X0052

6* Stem O-Ring (2 required)
Nitrile (NBR) 1C782206992
Fluorocarbon (FKM) 1K756106382
Ethylenepropylene (EPDM) 1C7822X0052

7* Diaphragm
Nitrile (NBR) 27B9744X012
Fluorocarbon FKM) 27B9744X022
Ethylenepropylene (EPDM) 27B9744X032

8 Diaphragm Plate
Cast iron 14A5682X012
316 Stainless steel (NACE) GE08466X012

9 Stem Cap Screw
Plated steel 1L545428982
Stainless steel (NACE) 1L545438992

10 Cap Screw (16 required)
Zinc-plated steel 1E760324052
Stainless steel 1E7603X0072

15

Type 1190

34A5692_C

8

13

28

12 27

6

3 5

2

57

56

6

7

4 9 1 11 10

Figure 7. Type 1098 Actuator

Key Description Part Number

11 Hex Nut (16 required)
Zinc-plated steel 1A346524122
18-8 Stainless steel 1A3465X0032

12 Stem
17-4PH Stainless steel
NPS 1 / DN 25 main valve body 14A6757X012
NPS 2 / DN 50 main valve body 14A5683X012
NPS 3 / DN 80 main valve body 14A5663X012
NPS 4 / DN 100 main valve body 14A5648X012
NPS 6 / DN 150 main valve body 14A6987X012
316 Stainless steel (NACE)
NPS 1 / DN 25 main valve body 14A6757X022
NPS 2 / DN 50 main valve body 14A5683X022
NPS 3 / DN 80 main valve body 14A5663X022
NPS 4 / DN 100 main valve body 14A5648X022
NPS 6 / DN 150 main valve body 14A6987X022
NPS 8 x 6 / DN 200 x 150 main valve body 18A4217X022

13 Nameplate, Stainless steel - - - - - - - - - - -

27 Vent Insert Type Y602-12

28 Grease Fitting, Steel 1L847828992

54 NACE Tag, 18-8 Stainless steel (not shown) - - - - - - - - - - -

55 NACE Tag Wire, 303 Stainless steel (not shown) - - - - - - - - - - -

56 Bearing (2 required)
Nylon (PA) 17A7112X012
Nyliner 17A7112X022

57 Wiper Ring 15A6002XN12

*Recommended spare part

Key Description Part Number

Type Y191A Pilot (Figure 8)

Key Description Part Number

Parts Kit, Nitrile (NBR) (includes keys 10, 11, 12, 13,
15, 25, 31, 33, 45, 48, and 49) for other than
sour gas corrosion resistance applications RY690AX0012

1 Body, 3/4 NPT
Ductile iron 17B5351X012
Stainless steel 17B5351X032

2 Cap Screw (2 required)
Ductile iron 1C856228992
Stainless steel 18B3456X012

3 Spring Case Assembly
Ductile iron 13B0109X042
Stainless steel 13B0109X032

4 Lower Diaphragm Casing
Ductile iron 47B3063X012
Stainless steel 47B3064X012

5 Orice

303 Stainless steel 0B042035032
316 Stainless steel (NACE) 0B0420X0012

6 Spring, see Table 1 for more information

0.25 to 2.5 inches w.c. / 0.6 to 6 mbar, Orange 1B558527052
2 to 7 inches w.c. / 5 to 17 mbar, Red 1B653827052
5 to 16 inches w.c. / 12 to 40 mbar, Unpainted 1B653927022

0.5 to 1.2 psig / 0.03 to 0.08 bar, Yellow 1B537027052

1.1 to 2.5 psig / 0.07 to 0.17 bar, Green 1B537127022

2.5 to 4.5 psig / 0.17 to 0.31 bar, Light Blue 1B537227022

4.5 to 7.0 psig / 0.31 to 0.48 bar, Black 1B537327052

16

Type 1190

47B9749_C

S

S

17

18

49

50

51

40

8

16

14

11

1

4

10

48

12

33

3

26

21

6

39

37

38

25

22

35

S

7

S

31

S

15

13

APPLY SEALANT (S)

BODY SEAL
O-RING
(KEY 11)

EXPANDED VIEW OF THE BODY AREA SHOWING

THE O-RING AND BACKUP RING PLACEMENT

TYPE Y191A PILOT INTERIOR ASSEMBLY

3

BACKUP RING
(KEY 49)

BODY (KEY 1)

2

TYPE Y191A PILOT EXTERIOR ASSEMBLY

5

26

47

46

24

Figure 8. Type Y191A Pilot

17

Type 1190

Key Description Part Number Key Description Part Number

7 Diaphragm Head, 304 Stainless steel 17B9723X032

8 Pusher Post
303 Stainless steel 27B5354X012
316 Stainless steel (NACE) 27B5354X022

10* Diaphragm
Nitrile (NBR) 37B9720X012
Fluorocarbon (FKM) 23B0101X052
Nitrile (NBR) with PTFE diaphragm protector 34B4375X012

11* Body Seal O-Ring
Nitrile (NBR) 1H993806992
Fluorocarbon (FKM) 1H9938X0012

Peruoroelastomer (FFKM) 1H9938X0042

Ethylenepropylene (EPDM) 1H9938X0022

12* Insert Seal
Nitrile (NBR) 1B885506992
Fluorocarbon (FKM) 1B8855X0012

Peruoroelastomer (FFKM) 1B8855X0062

Ethylenepropylene (EPDM) 1B8855X0022

13* Disk Assembly
303 Stainless steel disk holder
with Nitrile (NBR) disk 1C4248X0202
with Fluorocarbon (FKM) disk 1C4248X0052
with Ethylenepropylene (EPDM) disk 1C4248X0302
316 Stainless steel disk holder (NACE)
with Nitrile (NBR) disk 1C4248X0252
with Fluorocarbon (FKM) disk 1C4248X0192

with Peruoroelastomer (FFKM) disk 1C4248X0332

with Ethylenepropylene (EPDM) disk 1C4248X0152

14 Stem, Stainless steel (NACE) 17B3423X022

15 Cotter Pin, 302 Stainless steel 1A866537022

16 Lever Assembly, 302 Stainless steel 1B5375000B2

17 Machine Screw (2 required), 18-8 Stainless steel 19A7151X022

18 Guide Insert, 316 Stainless steel 27B4028X022

21 Hex Nut, Zinc-plated steel 1A354024122

22 Closing Cap
Plastic (standard) T11069X0012
Steel 1E422724092
Stainless steel 1E422735072

23 Hex Nut (not shown) (8 required)
Ductile iron 1A352724122
Stainless steel 1E9440X0352

24 Cap Screw (8 required)
Ductile iron 1A352524052
Stainless steel 18B3455X012

25 Closing Cap Gasket 1P753306992

26 Vent Assembly Type Y602-1

31* Throat Seal O-ring
Nitrile (NBR) 1D682506992
Fluorocarbon (FKM) 1D6825X0012

Peruoroelastomer (FFKM) 1D6825X0032

Ethylenepropylene (EPDM) 1D6825X0042

33 Machine Screw, Stainless steel 18A0703X022

35 Adjusting Screw, Zinc die casting 1B537944012

37 Spring Holder, Zinc-plated steel 1R982025072

38 Machine Screw, Stainless steel 10B6189X022

*Recommended spare part
Inconel® is a mark owned by Special Metals Corporation.

39 Overpressure Spring, Stainless steel 1B541327022

40 Pusher Post Connector
303 Stainless steel 27B7982X012
316 Stainless steel (NACE) 27B7982X022

46 Nameplate - - - - - - - - - - -

47 Drive Screw (2 required), Stainless steel 1A368228982

48 Post Seal
Nitrile (NBR) 1D687506992
Fluorocarbon (FKM) 1N430406382
Peruoroelastomer (FFKM) 1D6875X0082
Ethylenepropylene (EPDM) 1D6875X0032

49 Backup Ring, 302 Stainless steel 18B3446X012

50 Connector Seal O-Ring
Nitrile (NBR) 13A1584X012
Fluorocarbon (FKM) 13A1584X022

Peruoroelastomer (FFKM) 13A1584X032

Ethylenepropylene (EPDM) 13A1584X042

51 Lower Diaphragm Head Assembly, Stainless steel 18B3464X012

Type 95H Regulator (Figure 9)

Key Description Part Number

Parts Kit (Included are keys 3, 4, 10,
and 12) for composition, Trim 3A,
1/4 NPT body R95HX000102

1 Body, 1/4 NPT
Cast iron 1E391019012
Steel 1J127322012
Stainless steel 1J127333092

2 Spring Case
Cast iron 2E391219012
Steel 2J127522012
Stainless steel 2J1275X0012

3* Orice
416 Stainless steel 1E393235132
316 Stainless steel (NACE) 1E393235072

4* Valve Plug
416 Stainless steel
Neoprene (CR) 1E3933000E2
Fluorocarbon (FKM) 1E3933X0102
316 stainless steel
Neoprene (CR) (NACE) 1E3933X0012

5 Valve Plug Guide
416 Stainless steel 1E391835132
316 Stainless steel (NACE) 1E391835072

6 Stem Assembly
416 Stainless steel 1F2113000A2
316 Stainless steel (NACE) 1F2113000C2

7* Stem Guide Bushing
416 Stainless steel 1E392235132
316 Stainless steel (NACE) 1E392235072

8 Lower Spring Seat
Aluminum (standard) 1E392309012
303 Stainless steel (NACE) 1E392335022 9
Upper Spring Seat
Steel 1B798525062
302 Stainless steel (NACE) 1B798535022

9 Upper Spring Seat
Steel 1B798525062
302 Stainless steel (NACE) 1B798535022

10 Valve Plug Spring
302 Stainless steel 1E392437022
Inconel® X750 (NACE) 19A2862X012

18

15

Type 1190

11

8

16

2

1

3

4

32A4715_A

Key Description Part Number

11 Spring
5 to 30 psig / 0.34 to 2.1 bar, Yellow 1E392527022

12* Diaphragm
Neoprene (CR) 1E393502112
Fluorocarbon (FKM) 1E393502402

13 Nameplate - - - - - - - - - - -

15 Adjusting Screw, Steel 1E639928992

16 Cap Screw (6 required)
Steel 1A407824052
Steel (NACE) 1A391724052

17 Locknut, Steel 1A352224122

18 Drive Screw, Stainless steel (2 required) 1A368228982

56 Nace Tag, Stainless steel - - - - - - - - - - -

57 Tag Wire, Stainless steel - - - - - - - - - - -

5

Figure 9. Type 95H Supply Pressure Regulator

Mounting Parts (Figure 10)

Key Description Part Number

16 Pipe Tee
Zinc-plated steel - - - - - - - - - - ­ Stainless steel (NACE) - - - - - - - - - - -

22 Tubing Elbow
Plated steel - - - - - - - - - - ­ Stainless steel (NACE) - - - - - - - - - - -

24 Tubing
Steel - - - - - - - - - - ­ Stainless steel (NACE) - - - - - - - - - - -

30 Mounting Bracket, Steel - - - - - - - - - - -

31 Cap Screw, Zinc-plated steel (2 required) - - - - - - - - - - -

17

9

12

7

6

10

Key Description Part Number

32 Cap Screw, Zinc-plated steel (2 required) - - - - - - - - - - -

35 Tubing Connector (4 required)
Plated steel - - - - - - - - - - ­ Stainless steel (NACE) - - - - - - - - - - -

36 Pipe Bushing (3 required)
Steel - - - - - - - - - - ­ Stainless steel - - - - - - - - - - ­ Stainless steel (NACE) - - - - - - - - - - -

38 Pipe Nipple
Zinc-plated steel (NACE) - - - - - - - - - - ­ 316 Stainless steel - - - - - - - - - - -

39 Pipe Nipple (3 required)

Zinc-plated steel (NACE) - - - - - - - - - - -

316 Stainless steel - - - - - - - - - - -

43 Pipe Bushing (2 required)
Steel (NACE) - - - - - - - - - - ­ 316 Stainless steel - - - - - - - - - - -

44 Pipe Bushing
Steel (NACE) - - - - - - - - - - ­ 316 Stainless steel - - - - - - - - - - -

50 Pipe Cross

Zinc-plated steel - - - - - - - - - - -

316 Stainless steel (NACE) - - - - - - - - - - -

51 Bleed Ori ce 316 Stainless steel - - - - - - - - - - -

52 Pipe Plug (2 required)
Steel - - - - - - - - - - ­ 316 Stainless steel (NACE) - - - - - - - - - - -

53 Pipe Tee

Zinc-plated steel (NACE) - - - - - - - - - - -

316 Stainless steel - - - - - - - - - - -

19

Type 1190

TYPE 95H

SUPPLY PRESSURE

REGULATOR

TYPE Y191A PILOT

42B6644_B

43

35

16

52

39

36

30

32

31

38

44

53

22

50

51

52

24

Figure 10. Type 1190 Mounting Parts

Industrial Regulators

Emerson Process Management
Regulator Technologies, Inc.

USA - Headquarters
McKinney, Texas 75069-1872 USA
Tel: [phone]
Outside U.S. [phone]

Asia-Paci c

Shanghai 201206, China
Tel: [phone]

Europe
Bologna 40013, Italy
Tel: [phone]

Middle East and Africa
Dubai, United Arab Emirates
Tel: [phone]

For further information visit www. sherregulators.com

The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC,
a business of Emerson Process Management.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or

guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or speci cations of such

products at any time without notice.

Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson
Process Management product remains solely with the purchaser.

Natural Gas Technologies

Emerson Process Management
Regulator Technologies, Inc.

USA - Headquarters
McKinney, Texas 75069-1872, USA
Tel: [phone]
Outside U.S. [phone]

Asia-Paci c

Singapore 128461, Singapore
Tel: [phone]

Europe
Bologna 40013, Italy
Tel: [phone]
Chartres 28000, France
Tel: [phone]

TESCOM

Emerson Process Management
Tescom Corporation

USA - Headquarters
Elk River, Minnesota 55330-2445, USA
Tels: [phone]
[phone]

Europe
Selmsdorf 23923, Germany
Tel: [phone]

Asia-Paci c

Shanghai 201206, China
Tel: [phone]

©Emerson Process Management Regulator Technologies, Inc., 1991, 2012; All Rights Reserved