emco winnc Compact 5 Operating Manual

Operating

Instruction

EII1CD

COMPACT

Edition

Ref.

No.

90-7

EN2

031

5

PC

Operating

COMPACT

90-7

Instruction

PC

5

EN2

031

This

software

have

who

systems

for

been

many

for

the

working

years.

Foreword

5

Compact

on

PC

software

was

developed

development

by

specialists,

industrial

for

the

With

CAD/CAM

machine

programs

can

You

very

short

if

you

do

should

work

practise

If

you

have

examples

screen

manual).

and

COMPACT

software,

and

set

(software

learn

to

by

time

have

not

through

examples

all

any

CAD

chapter

in

the

operate

operating

software

PC

5

you

but

up

standard

description

computer-controlled

a

reading

any

this

directly

listed

knowledge,

by

means

5

the

sheets

emcD

TECHNICAL

wishes

DOCUMENTATION

you

success

you

also

can

(DIN

chapter

respective

programming

on

you

of

the

(the

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work

66025

Editor).

6,

manuals

description

PC.

the

can

start

user

good

last

three

only

a

at

ISO

and

machine

yourself,

knowledge.

step

the

with

guidance

pages

efficient

an

normal

1056)

tool

by

step

specimen

of

on

CMC

NC

in

even

You

and

the

this

a

1

CONTENTS

Description

A

Accident

Technical

supply

of

Scope

Setting-up

Connection

Description

elements

Main

Key

switch

Emergency-off

spindle

Main

Adjusting

spindle

Main

Travelling

Driveofslides Toolholder

Tailstock

of

Care

prevention

data

machine

data

PC

the

of

the

of

key

switch

speed

the

speed

of

range

machine

of

machine

display

the

slides

10

11

1

12

13

14

5

6

7

8

9

9 9

1

Clamping

Summary

3-Jaw

The

devices

chuck

collet

independent

clamping

Technological

Cutting

Spindle

Calculation

Finding

Service

speed

the

parts

80

o

chuck

plate

data

of

feed

cutting

spindle

feed

for

workpieces

mm

attachment

chuck

o

mm

90

values

speed

in

speed

mm/min

15

15 16

17

18

19

19 19

19

20

21

23

2

B Software description

41

1. Vocabulary explanations

2 Software installation, access into program

2.1 Possible PC configuration

2.2 PC with a hard disk and 1 disk drive installation, access

3. Explanations for the software

3.1 The differences in the input keyboards

3.2 Important key functions

3.3 Coordinate system

3.4 Screen cursor

3.5 Menu structure - menu summary

3.6 Screen display

3.7 Selection / deselection of the menu points

4. Menu points

4.1 Work piece

4.2 Draw

4.2.1 Cursor

4.2.2 Point

4.2.3 Line

4.2.4 Arc

4.2.5 Visible edges

4.2.6 Mirroring

4.2.7 Cleaning

4.2.8 Erasing the geometric element

4.2.9 Erasing all

4.2.10 Hotkeys - draw Specimen example 1 Specimen example 2 Specimen example 3

4.3 Program

4.3.1 Moving in the rapid

4.3.2 Moving with feed speed

4.3.3 Cycles Roughing cycle Back pocket cycle Follow contour cycle Cut-in cycle Threading cycle

4.3.4

4.3.5

4.3.6

4.3.7

4.3.8

4.3.9

4.310

Machining possibilities: CAD/CAM Edit Tool change Erase the last movement Erasing the machining program Entering the feed values Change feed unit Entering the finishing offsets

41

42

46

46 47 48 49 50 52 52

53 54

55

56 59 61 64 68 68 68 69 69 70 71 72 73 74 74 74 74 75 77 79 81 83 90 91 91 91 91 91 91

4.4 Display

4.4.1 Zoom all

Menu summary, hotkeys (for

4.4.2 Zoom window

4.4.3 Zoom work piece

4.4.4 Removing, inserting the head stock

4.4.5 Removing, inserting the work piece

4.4.6 Removing, inserting the tool

4.4.7 Removing, inserting the tool path

4.4.8 Inserting, removing the tail stock

4.4.9 Changing the simulation display

4.4.10 Shift Geometry Set up 0,0

4.5 Manual

4.6 Machine

4.7

4.7.1 Automatic

4.7.2 Single Step

4.7.3 Fast run (Rapid)

4.7.4 Empty cut step

4.7.5 Repeating the program

4.7.6 Moving the tool to the cursor

4.7.7 Shifting the program

4.7.8 Altering the scale program

4.8 Archive

4.8.1 Storing the program

4.8.2 loading the program

4.8.3 Storing the geometry

4.8.4 loading the geometry

4.9 Print

4.10 End

92 92 92 93 93 93 93 94 94 94 95 96 97 98 98 98 98 98 99 99 99

99 100 100 100 101 101 101 101

5.Specimen examples

6. Edit

7.Notes for the software compilation

Work sheets:

taking out)

102

109

130

133

A

DESCRIPTION

OF

MACHINE

Note:

•

Newton

workpiece

clamping

supported

Therefore

workpiece

the

Read

•

machine

the

Electrical

•

connections

A

grounding

Do

not

•

starting

while

guard!

E-control!

Keep

•

should

not

cannot

Accident

the

(100

could

device

correctly.

use

instruction

connection:

must

alter

the

machine

Never

children

be

storedsothat

acquainted

start

it.

power

feed

kp).

If

when

tailstock

manual

be

receptacle

guards!

machine.

is

running.

work

visitors

and

with

program

be

pressed

it

center

before

carried

must

Close

Never

with

dismanteled

the

Prevention

slides

the

of

is

Don't

away!

children

use

correct,

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not

out

not

clamped

for

working

The

professionally

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belt

cover

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1000

is

of

and

with

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visitors

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Safety

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chuck

machine

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chip

Use

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Instructions

adjusting

when

machine

keys

should

with

chains

measuring,

out

and

machine!

removing

for

hook

running

touch

try

to

stop

keys

and

is

not

never

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machine

workpiece

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work

chips.

parts!

chuck

or

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the

to

set-up,

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the

hand.

Do

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of

lathe

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Switch

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independent

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socket

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chuck!

chucks!

servicing!

capacity

Never

of

reach

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Always

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that while

important

are

Wear

•

caught

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benches

wear

some

being

protected.

proper

in

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work

invite

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materials

worked

all

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or

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goggles!

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persons

Loose

workpiece.

clean!

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on.

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Cluttered

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machine

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electrical

trained

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works

done

no

is

5

Technical

Data

Machine

height

Center

Distance

Swing

Travel

Approx,

TAILSTOCK:

Center

Tailstock

Stroke

TOOLHOLDER:

max.

HEADSTOCK:

Hole

Spindle

Speed

Spindle

FEED

Step

Rapid

Feed

between

over

bed

over

cross

of

cross

weight

net

sleeve

taper

of

center

height

shaft

through

hole

range

nose

MOTORS:

motor

feed

power

taper

centers

slide

diameter

sleeve

work

spindle

according

PC/AT,

PC/386

PC/XT

.

...

to

manufacturer’s

standard

200-2400

.

700mm/min

350mm/min

approx

65

310 130

60

50

22

35

12,5

16mm

rev./min

5°,

50

1000

mm

mm mm

55

mm

MK1

mm

MK2

Ncm

kg

N

(2.559*)

(12.205*)

118')

(5

(2.362*)

969*)

(1

lb)

(121

(0.866*)

(MT1)

378*)

(1

(0.492*)

(0.630*)

2)

<MT

(0.37

ft.lbf)

(27.559

(13.780

Ibf)

(225

in/min'

in/min)

MAIN

SPINDLE

Single-phase

Electric

Power

Speed

Due

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n

improvements

to

DRIVE:

asynchronous

duty

cycle)

%

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and

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Technical

different

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delivered

6

220

VAC/

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Hz/

3,3

A

W

800

reserved!

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individual

machine.

2650

min

delivery

'

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of

Technical

Data

PC

Minimum

IBM

or

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storage

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configuration

compatible

system

card

(PC/XT,

Interface

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compatible

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PC/AT-386)

PC/AT,

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disk

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keyboard

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software

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EMCO

tested.

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feed

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ready

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an

the

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machine

key

power

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lamp

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against

always

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in

clockwise

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the

machine

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up);

power

with

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off.

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main

to

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lamp

direction.

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and

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4

3

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if

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only key

the

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remains

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unlocked

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position

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switched

stepping

off

1

,

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the

gearbox

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during

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main

emergency-off

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motor

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the

major

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a

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9

Adjusting

Via

the

adjusted

Change

The

transmission

on

of

V-belt

belt

Speed

[rpm]

200

330

550

950

1500

2400

the

0

the

drive

the

V-belt

from

pulley

main

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speed

different

six

spindle:

motor

the

always

B

is

tST

speeds

Belt

position

BC1

BC2

BC3

AC1 AC2

AC3

pulley

mounted.

can

1

be

3

2

A

B

c

Procedure

A

the

to

Open

screw

Loosen

side)

Lift

motor.

Put

belt

Press

gearbox

(5).

hexagon

of

the

to

motor

cover

nut

gearbox.

desired

downward

(6)

pulley

using

at

position

and

the

tighten

socket

rear

hexagon

side

head

(motor

nut.

B

range

for

Drive

From

motor

The

belt

for

pulley

belt

can

B

range

B

can

AC1/AC2/AC3.

The

pulley

Drive Belt

The

BC1/BC2/BC3.

of

pulley

runs

of

belt

to

A

revolutions

A

main

to

be

put

idle

revolutions

pulley

be

put

AC1/AC2/AC3

spindle

on

in

BC1/BC2/BC3

(main

C

on

spindle).

in

C

pulley

3

C.

positions:

10

Close

gearbox

5

cover.

6

/

Main

spindle

speed

display

Perforated

Travelling

I

£

s

disc

light

and

%

©

range

barrier

of

Q

©

the

8

o

on

main

slides

2

spindle

1

Function when

Via

hole

spindle

2

Function

hole

Via

spindle

impulse

The

needed

position

main

the

m

for

cutting

screw

series

is

speed

indicated

when

series1and

is

speed

indicated

from

as

an

additional

the

of

spindle

m

all

1

screw

main

with

turning

and

light

spindle

the

operations

light

barrier

screen

the

at

cutting

barrier

lignt

screen

the

at

barrier2via

information

(synchronization

feed).

slide

V\

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for

except

main

1

the

main

1

the

2

is

slot

angle

the

of

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in

and

,

sketch

the

without

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shows

menue

the

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mounted

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clamping

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software

device.

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the

of

slides

description)

11

Note:

Mind

changes

of

way

that

the

with

clamping

travelling

clamping

the

(three-jaw

ZM'*'

*

range

device

tailstock).

chuck,

0

of

used

the

and

0

slides

the

Drive

Step

motors:

Technical

Single

Torque

the

As

divided

of

step

0,50

name

into

slides

data:

5°

Nm

steps

(0

says,

ft.lbf)

37

a

revolution

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of

the

motor

is

v

gg

A

ii

Technical

data:

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Rapid

700

350

Programmable

0,002-0,499

in/rev.)

Smallest

(.001-)

speed

traverse

mm/min mm/min

possible

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(11.811*)

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path

Indication

power

Feed

A

revolutionofthe

i

(360°

limitation

you

move

step

overload

the

slides.

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a

Stop

one

stop,

motor

steps,

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sound)

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against

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movement,

means

of

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speed

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mm/rev.

path

cross

on

screen

on

step

:

72

of

the

you

but

cannot

on

machine

longitudinal

for

in/min)

feed

rates

(

traverse

longitudinal

slide

in

slides

approx.

step

angle

=

5°).

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traverse

slides

to

will

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spindles,

08'-20

50

mm

motors

the

hear

impulses

move

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2-499

resp

path:

mm

(in)

1000N

is

of

5°

paths

limit

a

tack-tack

any

nuts

and

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0,0138

slide

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969")

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positions

further.

and

slides:

cross

resp

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mm

300

(225Ibf)

into

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sound

for

further

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guideways

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mm

72

or

Ball

screws

Longitudinal

screws

backlash).

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slides)

traverse

0,001

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step

Step

Step Step

Step

Step Step

Step

slide

the

step)

mm

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motors)

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cross

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smallest

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movement

The

in

of

1.

2

3

4.

5.

6.

7

8.

9

-

Preloaded

and

screws

step

motor

movement

step

the

path

(.00004')

(5°)

(10“) (15°)

(20°)

(25°) (30°)

(35°)

(40°)

(45°)

nuts

cross

run

-

feed

motor

slide

indication

will

be

Traverse

0,0138 0,0277 0,0416 0,0555

0,0694 0,0833 0,0972

slides

play-free

screws

(for

turns

will

on

indicated

path

(mm)

0,111

0,125

driven

are

in

the

longitudinal

by

5°

0,0138

move

screen

on

via

nuts

(with

screen

the

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(in)

path

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ball

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and

the

mm

slide

12

The

toolholder

be

The

toolholder

position

Max

6

tool

the

on

section:

can

cross

slide

12x12

fixed

mm

0

in

front

a

(47"x.47")

back

or

Positions

The

and

Front

Outside

of

toolholder

in

position.

back

position

diameter

toolholder

can

0

be

bis

clamped

90

0

mm

in

front

(0-3,543”)

position

3

4

Mounting

Put

1.

fasten

2.

Loosen

(5)

3.

Unscrew

(7)

cutting

at

(6),

twisting.

4.

Clamp

clockwise

o

base

with

T-sliding

and

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and

edge

centre

thus

toolholder

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(1)

on

socket

cylinder

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of

height

the

milled

direction)

l

toolholder

head

screw

(4)

block

toolholder

(6),

screw

respectively

clamped

the

in

Turn

is

nut

hexagon

with

support

(3)

with

turn

until

cutter

socket

protected

hexagon

from

the

milled

the

is

head

screw

5

1

2

(2)

and

screw

top.

main

exactly

screw

against

(5)

nut

r

i

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The

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calculate

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S

speed

5

material:

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parting

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Description

Slide Cross

Cover Gib

Cross Socket

Socket Socket

screw

Set

screw

Set

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screw

Lead

Wiper

Socket Socket

wi

Fel

t

Wiper

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head

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t

wi

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plate

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Socket

Motor

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motor

Step

motor

without without

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post

Tool

slide

sheet

slide

head head head

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head head

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head

cable

dissipator

belt

head

plate

support

spindle

screw screw

screw

nut

complete

screw

1

screw

2

short

long

screw

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screw

X,Z

screw

2

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c

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Vis Vis

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Tole

Vis Vis Racleur

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Vis

Racleur

Plaquette

Lardon

Rondel Vis

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Vis

Courroie

Vis

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Butee

29

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