Elkhart Brass 8593-04 User Manual

1302 WEST BEARDSLEY AVE ELKHART, IN 46514 574-295-8330 800-346-0250 98520000 REV REL © 2014 ELKHART BRASS MFG. CO., INC. WWW.ELKHARTBRASS.COM
8593-04 Monitor Installation, Operating, & Maintenance Instructions
TABLE OF CONTENTS
PRODUCT SAFETY INFORMATION 3
MONITOR CALLOUT DRAWING 4
SYSTEM COMPONENTS 5
INSTALLATION INSTRUCTIONS 8
Installation Step 1: Mount and Wire all System Components 8
Installation Step 2: Communication Address Setup 10 Installation Step 3: RF Settings Setup 11
Installation Step 4: System Programming 13
OPERATING INSTRUCTIONS 14
MAINTENANCE INSTRUCTIONS 16
SYSTEM SPECIFICATIONS 18
MONITOR AND NOZZLE HYDRAULIC DATA 19
COMPONENT MOUNTING TEMPLATES 21
To view the most current parts list and drawings please visit www.elkhartbrass.com
PRODUCT SAFETY INFORMATION
Important: Before installing and operating provided equipment, read this manual
thoroughly. Proper installation is essential to safe operation.
All personnel who may be expected to use this equipment must be thoroughly trained in its safe and
proper use.
Before flowing water from this device, check that all personnel (fire service and civilian) are out of
the stream path. Also, check to make sure stream direction will not cause avoidable property damage.
Become thoroughly familiar with the hydraulic characteristics of this equipment, and the pumping
system used to supply it. To produce effective fire streams, operating personnel must be properly trained.
Whenever possible, this equipment should be operated from a remote location. Do not needlessly
expose personnel to dangerous fire conditions.
Open water valves supplying this equipment slowly so that piping fills slowly, thus preventing
possible water hammer occurrence.
After each use, and on a scheduled basis, inspect equipment per instructions in the Maintenance
section.
Any modifications to the electrical enclosures will destroy the NEMA 4 rating and void warranty
coverage of the enclosure and all components within.
SYSTEM INFORMATION:
MONITOR SERIAL NUMBER:________________________________________________________
MONITOR ACCESSORIES (NOZZLE GALLONAGE AND TYPE, TYPES OF TRANSMITTERS, WATER VALVE, ETC.): __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________
MONITOR CALLOUT DRAWING
Optional SM-1250BE
Electronically Actuated Nozzle
Fully Vaned Cast
Brass Waterway
Dual Handwheel
Manual Override
Sealed High-
Torque Gearmotor
8593-04 Copperhead RF Monitor
282-B Stream Shaper
2.5” NHT Discharge
3 150# ANSI Flange
SYSTEM COMPONENTS
MONITOR
Caution: All monitor motors are 12VDC. If using a non-Elkhart nozzle, another 12VDC
nozzle should be used, or nozzle control may not function properly.
NOZZLE
SM-1250BE (P/N: 03782201)
181 Deluge (P/N: 66687001) &
282-B (P/N: 03476102)
8593-04 Copperhead RF
(P/N: 08593041)
Copperhead RF Monitor – 8593-04 The 8593-04 Copperhead RF is a brass monitor that contains a central
vane inside the waterway to minimize large-scale turbulence and provide superior fire streams. The water supply is provided through the monitor base by a 3” 150# flat faced flange. The discharge nozzle
connection is a 2½“ National Hose Thread. Nozzle stream direction is
controlled by two permanent magnet type gear motors, one controlling rotation about the axis of the water inlet, and the other controlling nozzle elevation and depression.
Max Flow: 1250 GPM (4732 LPM) Weight: 74 Lbs
Copperhead RF Nozzles – There are two nozzles recommended for the Copperhead RF.
SM-1250BE The maximum monitor flow capacity is 1250 gallons per minute. Monitors can be supplied with the SM-1250BE constant pressure (automatic) type master stream nozzle. This nozzle has a flow range of 300 to 1250 gallons per minute at 75 psi and has an electric drive mechanism for RF control of the spray pattern from a straight stream to wide fog.
SM-1250BE; 300 GPM @ 50 PSI – 1250 GPM @ 75 PSI
181 Deluge & 282-B Stream Shaper Pairing the 282-B stream shaper with the 181 brass smooth bore ensures great stream quality with the flow of a smooth bore nozzle.
CONTROL
Caution: Any modification of the Handheld Controller or Panel Mount enclosures will
destroy the NEMA 4 rating to that piece of equipment and will void the warranty coverage.
Handheld RF Controller 81282001
A sealed handheld RF transmitter contains all the controls necessary for operation of the monitor. The handheld remote allows the operator to direct the monitor from a significantly improved point of view. With the wireless remote, the operator can view the stream from the side and confirm that the stream is hitting its target. Separate push button switches are provided for up, down, left, right, fog, and stream functions. The handheld remote has user selectable frequency and security codes that allow multiple monitors to operate on the same fire ground at the same time. The remote has an automatic power down feature that will shut down the power after 5 minutes of no activity. As an additional power saving feature the radio signal is only transmitted while a button is pushed. The handheld remote case has a NEMA 4 rating.
Primary Panel Mount RF Controller – 81327101 The fixed RF transmitter sends signals to the monitor via an encoded
radio signal, requiring no wires between the RF transmitter and the monitor. It is powered by the vehicle electrical system. The faceplate is intended for a flush mount onto the pump panel. Separate sealed push button switches are provided for up, down, left, right, fog, and stream functions. This fixed RF transmitter provides two-button access to the Stow feature. It will override any low-priority controls, allowing the apparatus operator to retain ultimate control over the monitor. Comes with 10 foot coax antenna cable and (1) 90° antenna and (1) straight antenna.
Secondary Panel Mount RF Controller – 81327201 The fixed RF transmitter sends signals to the monitor via an encoded
radio signal, requiring no wires between the RF transmitter and the monitor. It is powered by the vehicle electrical system. The faceplate is intended for a flush mount onto the pump panel. Separate sealed push button switches are provided for up, down, left, right, fog, and stream functions. Comes with 10 foot coax antenna cable and (1) 90° antenna and (1) straight antenna.
MONITOR ACCESSORY
Caution: Any modification of the enclosures of any of the transmitters or switch box
will destroy the NEMA 4 rating, and will void the warranty coverage. Ensure all O-ring and gaskets are properly installed when closing receiver or controller enclosures.
Primary OEM RF Transmitter – 81353101 The OEM RF transmitter allows the monitor installer to use their
switching arrangement while still having the benefit of the W.E.T. It has all of the same features of the Primary Panel Mount RF controller, but has a wiring harness for the installer to connect to the switches. Comes with 10 foot coax antenna cable and (1) 90° antenna and (1) straight antenna.
Secondary OEM RF Transmitter – 81353201 The OEM RF transmitter allows the monitor installer to use their
switching arrangement while still having the benefit of the W.E.T. It has all of the same features of the Secondary Panel Mount RF controller, but has a wiring harness for the installer to connect to the switches. Comes with 10 foot coax antenna cable and (1) 90° antenna and (1) straight antenna.
Secondary Switch Box Control – 81549001 This component is a surface mount type switch box with controls for
operation of the monitor for use with the OEM secondary RF transmitter. Separate sealed toggle switches are furnished for up-down, left-right, and strt-fog functions. The box has a NEMA 4 rating. A terminal strip inside the enclosure allows for connection of the control cable, and a watertight strain relief fitting provides for sealing around the cable entry
Auxilary Battery Pack – 81492001 A 12-volt, 12 amp-hr. sealed lead-acid battery pack is available to
allow operation of the monitor in case of vehicle electrical system failure. These battery packs are also used as a means to minimize the required size of conductors routed. This is accomplished by mounting the battery pack near the monitor, with a small trickle-charge conductor to the battery from the vehicle system.
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