Elkhart Brass 7161 EXM UHP User Manual
7161 EXM UHP
Installation, Operating, & Maintenance Instructions
98391000 REV. REL
1302 WEST BEARDSLEY AVENUE P.O. BOX 1127 ELKHART IN 46515 (574) 295-8330 FAX (574) 293-9914
©
2012 ELKHART BRASS MFG. CO., INC.
EXM UHP – Table of Contents
Table of Contents –
Product Safety Information……………………………………………………….…………..3
System Components……………………………………………………………..…………....4
Installation Instructions…………………………………………………………………..…...6
Installation Overview………………………………………………..…………....…..6
Installation Step 1 – Mount and Wire All System Components…………...................7
Installation Step 2 – Configure the EXM System…………………………..……….10
Installation Step 3 – Calibrate the EXM System…………………………………….14
Installation Step 4 – Check Installation…………………………..……………..…...15
Operating Instructions……………………………………………………………...…..……16
A. Button / Joystick Operation
B. Setup Mode
C. Re-Calibrating Rotation
D. Travel Limits
E. Keep-Out Zones
F. Stow Position
Maintenance Instructions……………….…………………………………..………..……....23
A. Preventive Maintenance B. Understanding System LEDs
System Specifications…………………..…………………………………………....……....24
Monitor Callout Drawing……………………………………………..……………………..25
Component Mounting Templates………………………………………....…………………27
G. Motor Speed
H. Clear All Function
I. Oscillation
J. Auxiliary
K. Write Diagnostic File
L. Firmware Update
To view the most current parts list, drawings, or demonstrations of common EXM commands,
please visit www.elkhartbrass.com.
2
EXM UHP– Product Safety Information
Product Safety Information -
1. All personnel who may be expected to use this equipment must be thoroughly trained in its safe and
proper use.
2. Before flowing water from this device, check that all personnel (fire service and civilian) are out of the
stream path. Also, check to make sure stream direction will not cause avoidable property damage.
3. Become thoroughly familiar with the hydraulic characteristics of this equipment, and the pumping
system used to supply it. To produce effective fire streams, operating personnel must be properly
trained.
4. Whenever possible, this equipment should be operated from a remote location. Do not needlessly
expose personnel to dangerous fire conditions.
5. Open water valves supplying this equipment slowly so that piping fills slowly, thus preventing possible
water hammer occurrence.
6. After each use, and on a scheduled basis, inspect equipment per instructions in section VII.
7. Any modifications to the electrical enclosures will destroy the NEMA 4 rating and void warranty
coverage of the enclosure and all components within.
Important: Before installing and operating provided equipment, read this manual
thoroughly. Proper installation is essential to safe equipment operation.
SYSTEM INFORMATION:
MONITOR SERIAL NUMBER: ______________________________
MONITOR ACCESSORIES (NOZZLE GALLONAGE AND TYPE, ETC.):
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
3
EXM UHP– System Components
System Components -
In this section, the reader will be introduced to the various
The reader’s specific
A. EXM Monitor – 7161
The Sidewinder EXM monitor is specially designed for severe duty cycles.
Unique waterway swivel joints utilize stainless steel thrust rods and needle
roller thrust bearings for unprecedented durability in mining, construction,
and wild land firefighting applications. The monitor can be controlled by
hardwired input devices via CAN bus. The monitor may be powered with
12 or 24 Volts.
High power, permanent magnet variable speed DC gear motors that drive
the left-right and up-down monitor motions are NEMA 4 rated for use in
harsh environments. The Sidewinder EXM monitor has a flow efficient 21/4” vaned waterway to minimize turbulence and provide superior nozzle
streams. The water supply connection in the monitor base is a 2-1/2” female
national pipe thread, and the discharge nozzle connection has a 1-1/2”
national hose male thread.
EXM system may not include all components shown in this section.
EXM system components.
Figure 1: 00007161
EXM UHP
Caution: All EXM monitor motors are 12VDC. If using a non-
EXM nozzle on the EXM monitor, another 12VDC nozzle should
be used, or nozzle control may not function properly.
B. Joystick Controller - 7030
The Joystick Controller must be used in conjunction with the 7070 OEM
Interface Module. The Joystick Controller can be mounted inside the
apparatus cab to control all monitor functions, including oscillation. The
monitor direction (both vertical and horizontal movement) is changed by
moving the joystick in the desired direction of travel. The up-down and
left-right motions can be operated simultaneously with pressure sensitive
speed, moving the monitor faster or slower depending on how far the
joystick is pushed and pulled. Nozzle pattern can be changed using the
thumb wheel on the top of the joystick. Oscillation is programmed by using
the joystick in conjunction with the oscillate button.
Caution: Any modification of the Joystick enclosure will destroy the NEMA 4 rating to
that piece of equipment and will void the warranty coverage.
Figure 2: 00007030
Joystick Controller
4
EXM UHP– System Components
C. OEM Interface Module - 7070
The OEM Interface Module is used in conjunction with either the Elkhart
Brass or customer supplied joystick, or OEM installed switches. The OEM
Interface Module may be configured to handle switching power or ground.
The Interface Module provides the option of mounting a joystick or switches
in the apparatus cab to control all monitor functions, including oscillation.
The OEM Interface Module may be powered with 12 or 24 Volts.
D. EXM Nozzles –
5000-14E UHP
The nozzle has a fixed flow rate with an electrically actuated stream
pattern adjustment
5000-14E UHP; 100 GPM.
Figure 4: Sidewinder EXM UHP
Figure 3: 00007070
OEM Interface Module
Nozzle
Caution: All EXM monitor motors are 12VDC. If using a non-
EXM nozzle on the EXM monitor, another 12VDC nozzle should
be used, or nozzle control may not function properly.
5
EXM UHP– Installation Instructions
(Installation Overview)
Installation Instructions -
In this section, the reader will be guided through the steps listed in the installation overview below. The
installation of the reader’s specific EXM system may not require all of the instructions
included in this manual.
Please keep in mind the following wiring recommendations when mounting and wiring the
Recommended electrical requirements for EXM monitor:
Installation Overview:
Step 1 – Mount and Wire All System Components (Pages 7)
Step 2 – Configure the EXM System (Pages 10)
Step 3 – Calibrate the EXM System (Pages 14)
Step 4 – Check Installation (Page 15)
EXM system components.
Power and Ground wire gauge and length: Distance (Ft) Wire Gauge (AWG)
100 - 150 8
50 < 100 10
25 < 50 14
< 25 16
Power and Ground wire type: Cross Link or equivalent (Must meet or exceed NFPA 1901 Section 13)
Maximum monitor amperage draw: 20 AMPS
CAN wire gauge and length: Any length – 18-22 AWG
CAN wire type and shielding: Twisted shielded pair - 105°C 150V (Belden 9841 series or equivalent)
o Shield Drain: Connect shield/drain to pin C of J1939 connector
Recommended electrical requirements for the 7000 series input devices:
Power and Ground wire gauge and length: Any length - 22 AWG 105°C 150V
Maximum input controller amperage draw: 500mA
CAN wire gauge and length: Any length – 18-22 AWG
CAN wire type and shielding: Twisted shielded pair - 105°C 150V (Belden 9841 series or equivalent)
o Shield Drain: Connect shield/drain to pin C of J1939 connector
Docking station wire gauge type: 22 AWG cross link or equivalent
6
EXM UHP– Installation Instructions
(Step 1 – Mount and Wire All System Components)
Installation Step 1: Mount and Wire All System Components
Installation instructions have been included for all EXM components. The reader is advised to
skip all instructions that pertain to components not included in his or her own EXM system.
A. EXM Monitor –
Before mounting the EXM
monitor, ensure that space allows for
monitor to be rotated and calibrated.
Disconnect all electrical connections.
Thread monitor onto male 2.5” NPT thread
using Loctite 592 or equivalent thread
sealant. Tighten using a strap wrench on the
hex portion of the monitor base.
If the monitor will use a CAN string to
communicate with other EXM components,
connect plug 2 leads to the appropriate CAN
string leads.
o If the CAN leads will not be used,
replace wires with appropriate plugs.
Supply power to the monitor by connecting
the red and black leads from the 6 pin
connector to an appropriate power source.
Install a 20 Amp fuse into the positive
power lead for a 12V system (10 Amp for
24V system) to protect the monitor electrical
components.
Refer to the respective plug figures for
information on the plugs’ pins.
Caution: Do not use motors or discharge as
leverage to tighten monitor.
7
EXM UHP– Installation Instructions
(Step 1 – Mount and Wire All System Components)
B. Joystick Controller and OEM Interface Module –
Using the template shown on page 28, drill
all holes shown onto the surface intended for
mounting the Joystick Controller.
Mount the Joystick Controller using the
supplied 10-24 x ½” screws using blue
Loctite 242 or equivalent.
Using the template shown on page 27, drill
all 4 of the 7/32” holes shown.
Mount the OEM Interface Module with four
10-24 x ½” screws using blue Loctite 242 or
equivalent.
Connect the plug coming from the Joystick
Controller stick to plug 2 on the OEM
Interface Module. (See picture to the right)
If the Joystick/OEM will use CAN
communication, connect the green, black,
and blue leads coming from plug 1 to the
appropriate CAN line. (See picture below)
Supply power to the OEM Interface Module
and Joystick by connecting the red and black
leads coming from plug 1 to an appropriate
power source. (See picture on previous
page)
Install a 1 Amp fuse into the positive power
lead of the OEM Interface Module for a 12V
system (1/2 Amp for 24V system).
Refer to the respective plug figures on the
previous page for information on the plugs’
pins.
For information regarding external switches
and customer supplied joysticks, refer to the
pin information found on the Module cover.
If there are any unused OEM Interface
Module connections, plug the connections
with appropriate Deustch connectors and
plugs.
1
Valve Plug
OEM Interface Module Plug Information
Joystick Plug Information
2
2
1
8
(Step 1 – Mount and Wire All System Components)
C. Nozzles –
Ensure there is a gasket inside the nozzle
swivel.
Hand tighten the nozzle onto the monitor
discharge.
Loosen the swivel to reposition the nozzle
with the locking lever on the underside of
the nozzle as shown.
O-ring & Gasket Location
EXM UHP– Installation Instructions
Tighten the nozzle swivel with a spanner wrench.
Supply power to the nozzle by connecting the
monitor and nozzle two-way connectors.
Two-Way Connector
9
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