Elektra Beckum UK 220 User Manual

Page 1
A0002IVZ.fm
UK 220
Betriebsanleitung. . . . . . . . . . . . . . . . . . . . .3
Operating Instruction . . . . . . . . . . . . . . . . .12
Instructions d’utilisation . . . . . . . . . . . . . . .21
Manuale d’istruzioni. . . . . . . . . . . . . . . . . .31
Manual de uso. . . . . . . . . . . . . . . . . . . . . .41
115 119 4997 / 4300 - 6.0
Page 2
D DEUTSCH ENG ENGLISH
der Richtlinien**
complies with the following standards*
F
FRANÇAIS
NL
NEDERLANDS
Nous déclarons, sous notre seule responsabilité, que ce produit est en
overeenstemming is met de volgende normen*
IT
ITALIANO
ES
ESPAÑOL
Noi dichiariamo sotto la nostra esclusiva responsabilità che il pr esente
PT
PORTUGUÊS
SV
SVENSKA
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
följande standarder* enligt bestämmelserna i direktiven**
FIN
SUOMI
NO
NORGE
direktiivien määräysten mukainen**
følgende normer* henhold til bestemmelsene i direktiv**
DA
DANSK
POL
POLSKI
Hermed erklærer v i på eget ansvar, at det te produkt stemmer overens
EL
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KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY Wir erklären in all einiger Verantwortlichkeit, daß dieses Pr odukt mit
den folgenden Normen übereinstimmt* gemäß den Bestimmungen
EG-Baumusterprüfung *** durchgeführt v on ****
DECLARATION DE CONFORMITE CONFORMITEITSVERKLARING
conformité avec les normes ou documents normatifs suiv ants* en vertu des dispositions des directives ** Contrôle européen du modèle type *** effectué par ****
DICHIARAZIONE DI CONFORMITÀ DECLARACION DE CONFORMIDAD
prodotto è conforme alle seguenti norme* in conformità con le disposizioni del le normative ** Omologaz ione CE *** eseguita da ****
DECLARAÇÃO DE CONFORMIDADE Declaramos sob noss a responsabilidade que este produto está de
acordo com as seguintes normas* de acordo com as directrizes dos regulamentos ** c ontrole de amostra de Const rução da CE *** efectuado por ****
We herewith declare in our sole repsonsibilit y that this product
in accordance wit h the regulations of the undermentioned Directives** EC type examination *** conducted by ****
Wij verklaren als enige verantwoordelijke, dat dit product in
conform de bepalingen van de richtlijnen** EG-typeonderzoek *** uitgevoerd door ****
Declaramos bajo nuestra exclusiva respons abilidad, que el presente producto cumple con l as siguientes normas* de acuerdo a lo dispuesto en las di rectrices** Homologación de tipo CE *** llevada a cabo por ****
Vi försäkrar på eget ansvar att denna produkt överensstämmer med
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VAATIMUKSENMUKAISUUSVAKUUTUS SAMSVARSERKLÆRING Vakuutamme, että tämä tuote vastaa seuraavia normeja* on
EY-tyyppitarkastustesti *** testin suorittaja: ****
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UK 220
* EN 61029-1, DIN EN 294
** 98/37/EG, 73/23 EWG, 89/336/EWG
*** BG 9511244-01
**** TÜV Rheinland, Am Grauen Stein
D-51105 Köln
SXM F\FKQRUPZHGáXJXVWDOH
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Jürgen Kusserow
Vorstand
ELEKTRA BECKUM AG – Daimlerstraße 1 – 49716 Meppen
1000923/00
Page 3
Xa0002e2.fm Operating Instruction ENGLISH
ENGLISH

1. Getting to Know Your Saw

12
3
1 Riving knife 2 Blade guard 3 Universal fence 4 Push stick / feeding aid 5 Handwheel for blade tilt setting 6 Handwheel for depth of cut set-
ting and pull action
7 Pull-action lock lever
4 5
678910
8 Ratchet lock lever to lock saw
blade tilt
9 Lever, blade tilt limiter 10 ON/OFF switch with emergency
stop
11 Chip ejection tube 12 Set screw for blade return
action
12 11
12
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ENGLISH
Table of Contents
1. Getting to Know Your Saw.......12
2. Please Read First!.....................13
3. Safety.........................................13
3.1 Specified conditions of use.........13
3.2 General safety instructions.........13
3.3 Symbols shown on the circular
saw .............................................14
3.4 Symbols used throughout
these instructions........................ 14
3.5 Safety devices ............................14
4. Special Product Features.........14
5. Transportation ..........................14
6. Operating Elements.................. 14
7. Initial Operation ........................15
7.1 Installation...................................15
7.2 Align riving knife and install
blade guard.................................16
7.3 Connection of dust collector .......16
7.4 Mains connection........................16
8. Operation...................................16
8.1 Circular saw................................17
8.2 Radial pull saw............................17
9. Care and Maintenance..............17
9.1 Saw blade change......................17
9.2 Scale setting...............................18
9.3 Blade tilt stop setting...................18
9.4 Motorhead carriage
compensation setting..................18
9.5 Saw cleaning ..............................18
9.6 Machine storage.........................18
9.7 Maintenance.............................. .18
10. Tips and Tricks .........................19
11. Available Accessories..............19
12. Repairs.......................................19
13. Environmetal Protection..........19
14. Trouble Shooting......................19
15. Technical Specifications..........20
16. Available Accessories..............54

2. Please Read First!

Read these instructions before use. Pay special attention to the safety instructions.
If you notice transport damage while unpacking, notify your supplier immediately. Do not operate the machine!
Dispose of the packing in an envi­ronmentally friendly manner. Take to a proper collecting point.
Keep these instructions for refer­ence on any issues you may be uncertain about.
If you lend or sell this machine be sure to have the instructions go with it.

3. Safety

3.1 Specified conditions of use

This machine is intended to rip and crosscut grown timber, faced boards, chip board and wood-core plywood sheets, and similar wood-derived materi­als.
Do not cut round stock without suitable jigs or fixtures. The rotating saw blade could turn the workpiece.
When sawing thin stock layed on edge, a suitable guide must be used for firm support.
Use of wobble saw blades is not permit­ted on this machine.
Danger!
Any other use is not as speci­fied.
Use not as specified, alteration of the saw or use of parts that are not approved by the equipment manufac­turer, can cause unforeseeable damage!
3.2 General safety instruc­tions
When operating this electric tool observe the following safety instructions, to exclude the risk of personal injury or material damage. Please also observe the special safety instructions in the respective chapters; Keep all enclosed documents for future reference. Observe the statuary accident insurance institution regulations and regulations for the prevention of accidents pertaining to the operation of circular saws, where applicable.
General Hazard!
Keep your work area tidy – a messy work area invites accidents. Be alert. Know what you are doing. Set out to work with reason. Do not operate electric tool while under the influence of drugs, alcohol or medication. Consider environmental conditions. Keep work area well lighted. Prevent adverse body positions. Ensure firm footing and keep your balance at all times. Use suitable workpiece supports when cutting long stock. Do not operate electric tool near inflam­mable liquids or gases. The circular saw shall only be started and operated by persons familiar with circular saws, and who are at any time aware of the dangers associated with the operation of such tool. Persons under the age of 18 years shall operate this electric tool only in the course of their vocational training, under the supervision of an instructor. Keep bystanders, particularly children,
out of the danger zone. Do not permit other persons to touch the electric tool or power cable while it is running. Do not overload electric tool – use it only within the performance range it was designed (see Technical Specifications).
Danger! Risk of electric shock!
Do not expose electric tool to rain. Do not operate electric tool in damp or wet environment. Prevent body contact with earthed objects such as radiators, pipes, cooking stoves, refrigerators when operating this electric tool. Do not use the power cable for purposes it is not intended for.
Risk of personal injury and
crushing by moving parts!
Do not operate the electric tool without installed guards. Always keep sufficient distance to the cutting tool. Use suitable feeding aids, if necessary. Keep sufficient distance to motor and driven components when operating elec­tric tool. Ensure electric tool is discon­nected from power supply before servic­ing. Ensure that when switching on (e.g. after servicing) no tools or loose parts are left on or in the electric tool. Turn power off if the electric tool is not used.
Cutting hazard, even with the
cutting tool at standstill!
Wear gloves when changing cutting tools.
Risk of kickback (workpiece is caught by the saw blade and thrown against the operator)!
Always work with a properly set riving knife. Do not jam workpieces. Cut thin or thin-walled workpieces only with fine-toothed saw blades. Always use sharp saw blades. If in doubt, check workpiece for inclusion of foreign matter (e.g. nails or screws).
Drawing-in/trapping hazard! Ensure that no parts of the body or cloth-
ing can get caught and drawn in by rotat­ing components (no neckties, no loose- fitting clothes; contain long hair with hair­net).
Hazard generated by insuffi-
cient personal protection gear!
Wear hearing protection. Wear safety glasses. Wear dust mask if work generates dust. Wear suitable work clothes. When work­ing outdoors wearing of non-slip shoes is recommended.
13
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ENGLISH
Risk of injury by inhaling wood
dust!
Dust of certain timber species (e.g. beech, oak, ash) can cause cancer when inhaled: Use a suitable dust collec­tor (see "Technical Specifications").
Hazard generated by electric
tool defects!
Keep electric tool and accessories in good repair. Observe the maintenance instructions. Check electric tool for possible damage before any use: Before operating the electric tool all safety devices, protection devices or slightly damaged parts must be inspected for proper functioning as specified. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the electric tool. Damaged protection devices or parts must be repaired or replaced by an qual­ified specialist. Have damaged switches replaced by a service centre. Do not operate electric tool if the switch can not be turned ON or OFF. Keep handles free of oil and grease.

3.3 Symbols shown on the circular saw

Danger!
Disregard of the following
warnings can lead to severe personal injury or material damage.
Read instructions.
Do not reach into the revolving saw blade.
Wear hearing protection.
Use push stick if distance between saw blade and rip fence is ≤ 120 mm.
Cut round stock only with a suitable holding device.
Risk of electric shock!
Risk of personal injury by elec­tric shock.
Drawing-in/trapping hazard! Risk of personal injury by body parts or clothing being drawn into the rotating saw blade.
Caution!
Risk of material damage Note:
Supplementary information

3.5 Safety devices

Blade guard
The blade guard (13) protects against unintentional contact with the saw blade and from chips flying about.
Always have blade guard installed dur­ing operation.
13
14
Riving knife
The riving knife (14) prevents the work­piece from being caught by the rising teeth of the saw blade and being thrown against the operator.
Always have riving knife installed during operation.
Push stick
The push stick (15) serves as an exten­sion of the hand and protects against accidental contact with the saw blade.
Use push stick if distance rip fence – saw blade is 120 mm.
In order for the push stick to be always at hand, it can be stored in a sheath inside the machine's housing.
15

4. Special Product Features

Radial pull action for precision cuts.
Precisely adjustable bevel tilt from –1.5° through 46.5°.
Steplessly adjustable depth of cut 0
– 65 mm.
All operating elements are located at the machine's front.
Electronic speed control:
motor soft start;
low mains supply load;
constant saw blade speed irre-
spective of load provides for con­sistent cut quality;
extended service life of the car-
bon brushes;
low no-load speed results in less
annoyance by noise.
An electronic motor protection by overcurrent detection shuts the motor off when it is locked (e.g. by a blocked saw blade).
An undervoltage relay prevents the machine from starting up when power is restored after a power fail­ure.
Compact design for quick and easy transportation.
Dustproof linear ball bearings, lubri­cated for life, permanently maintain guiding accuracy.
Universal fence included in standard delivery.

5. Transportation

Lower saw blade fully.
Dismount add-on parts (fence, slid-
ing carriage, table side extension, table rear extension).
If possible use original carton for shipping.
Caution!
For carrying use the handle holes on the sides of the machine. Do not carry the machine holding it by any of the safety devices or operating elements!
Use table exten­sion, if otherwise workpiece would fall off the table after cutting.
3.4 Symbols used through­out these instructions
Danger!
Indicates risk of personal injury or severe material damage.
14

6. Operating Elements

ON/OFF switch with emergency stop
To switch ON = depress upper but­ton (16).
To switch OFF = push lower button (17) or on switch cover.
Page 6
ENGLISH
Blade tilt limiter (22) right (up) = saw blade bevel angle adjustable
between –1.5° and 46.5°.
16
17
Note:
Upon power failure an undervolt­age relay is activated. This prevents the starting of the machine when the power is restored. To restart the saw after a power failure the green switch button (16) needs to be actuated again.
The ON/OFF switch can be blocked by a padlock.
Handwheel for depth of cut setting and pull action
The depth of cut can be adjusted by turning the handwheel (18).
15°
30°
45°
19
Handwheel for blade tilt setting
With the handwheel the saw blade can be steplessly tilted to the right from (20) 0° (vertical) through 45°. The centre of motion is at saw table level, so the depth of cut remains the same, regardless of the bevel angle.
20
22
0°-45°
-1,5°-46,5°
Universal fence
The fence can be adjusted after loosen­ing the wing nut (24).
In radial pull mode the fence can be used for mitre cuts:
23 24 25
15°
30°
45°
18
To actuate the pull action
Lift handwheel slightly = saw blade can be moved lengthwise by pulling on the handwheel.
When the handwheel is released the saw blade returns automatically to its rear rest position.
15°
30°
45°
Pull action lock lever
To lock the pull action
Lever (19) to the left = pull action enabled.
Lever (19) to the right = pull action disabled.
Ratchet lock lever
The set bevel angle can be locked with a ratchet lock lever (21), so it does not change during sawing.
Note:
There are several ratchet lock levers on the saw. If the swivelling range is not sufficient, the lever position can be shifted: pull lever up, turn and let engage again.
21
Lever, blade tilt limiter
The blade tilt setting has end stops at 0° and 45°. For special bevel cuts (under­cutting) the bevel angle can be increased by 1.5° in both directions.
Blade tilt limiter (22) left (down) = saw blade bevel angle adjustable between 0° and 45°.
In table saw mode the fence can be used as rip fence:
The auxiliary fence extrusion can be taken off and reversed after loosening the two screws (23), (25):
Wide edge = for cutting thick work­pieces (max. 65 mm).
Small edge =
for cutting thin workpieces
for bevel cuts (in table saw mode)
for mitre cuts (in radial pull saw
mode).

7. Initial Operation

7.1 Installation

There are two ways to ensure a firm stand of the machine:
Installation on workstand (optional accessory);
Installation on a solid table or work­bench with solid top.
15
Page 7
ENGLISH

7.2 Align riving knife and install blade guard.

1. Raise saw blade fully.
2. Loosen removable table section (26)
and remove from table.
26
3. Loosen screws (27) of the riving
knife bracket.
28
max. 8 mm
0,3 inch
29
27
4. Pull riving knife (28) up against the
stop.
5. Tighten screws (27) of the riving
knife bracket.
6. Loosen hexagon socket head cap
screw (29) (to do so, turn hexagon socket head cap screw counter- clockwise!) and adjust riving knife position: The distance between the saw blade’s outer edge and the riv-
ing knife needs to be 3 – 8 mm.
Danger!
The riving knife is one of the
safety devices and has to be correctly installed for a safe operation.
7. Tighten hexagon socket head cap
screw (29) (to do so, turn hexagon socket head cap screw clockwise!)
8. Fasten removable table section.
9. Install blade guard (31) on riving
knife (30).
30 31
7.3 Connection of dust col­lector
Danger!
Dust of certain timber species
(e.g. oak and ash) can cause cancer when inhaled: always use a dust col­lector when working in enclosed spaces (air speed at the saw’s dust collection port 20 m/s).
Caution!
Operation without a dust col-
lector is only possible:
outdoors;
for short-term operation (up to
max. 30 minutes);
with dust respirator.
If no dust collector is used, saw dust and chips accumulate inside the machine housing. These remains have to be removed after 30 minutes at the latest.
Dust collection ports are located on the chip case and blade guard.
Fit the chip ejection tube (32) onto suction port of saw housing as illus­trated.
32
Danger!
By the revolving motion of the saw blade the saw dust is blown from the chip ejection tube. Watch where the jet of saw dust is aimed at.
Caution!
In order for the saw dust to be effectively led off, the chip ejection tube supplied has to be installed even if no dust collector is hooked up. The chip ejection tube shall not be blocked by other objects.

7.4 Mains connection

Danger! Electrical Hazard
Operate saw in dry environ-
ment only. Operate saw only on a power source
matching the following requirements (see also "Technical Specifications"):
mains voltage and system fre-
quency conform to the voltage and frequency shown on the saw’s name plate;
fuse protection by a residual cur-
rent operated device (RCD) of 30 mA sensitivity;
outlets properly installed, earthed
and tested.
Position power supply cable so it does not interfere with the work and is not damaged.
Protect power supply cable from heat, aggressive liquids and sharp edges.
Use only rubber-jacketed extension cables with sufficient lead cross-sec­tion (3 x 1.5 mm
Do not pull on power supply cable to unplug.
2
).

8. Operation

Risk of injury!
This saw may only be operated by one person at a time. Other per­sons may stay only at a distance from the saw for the purpose of feeding or removing stock.
Before starting work check to see that the following are in proper working order:
power cable and plug;
ON/OFF switch;
riving knife;
blade guard;
push stick.
Use personal protection gear:
dust respirator;
hearing protection;
safety goggles.
Assume proper operating position:
at the front of the saw;
in front of the saw;
to the left of the line of cut.
If working with two persons the
second person should stand at a rear table extension.
If the type of work requires, use the following:
table extension (accessory) if
working with two persons or if otherwise workpieces would fall off the saw table;
sliding carriage (accessory);
16
Page 8
ENGLISH
work clamp – for workpieces that
do not rest securely on the saw table – such as round stock;
dust collector.
Avoid typical operator mistakes:
Do not attempt to stop the saw
blade by pushing the workpiece against its side. Risk of kickback.
Always hold the workpiece down
on the table and do not jam it. Risk of kickback.
Never cut several workpieces at
the same time – and also no bundles containing several indivi­dual pieces. Risk of personal injury if individual pieces are caught by the saw blade uncont­rolled.
When working in radial saw mode
check prior to each cut, with the saw blade at standstill, if the blade will clear the fence extru­sion when cutting fully through the stock.
Drawing-in/trapping hazard!
Never cut stock to which ropes, cords, strings, cables or wires are attached or which contain such materials.

8.1 Circular saw

When operated as table saw the work­piece is fed into the blade, towards the rear of the saw. In this operating mode the length of cut is unlimited.
is limited (see illustration). This operating mode is particularly suitable for:
crosscuts
cutting of extrusion and light metals
very precise cuts
1. Unlock saw blade carriage.
2. Set depth of cut. The blade guard must rest with its front edge on the workpiece.
3. Set blade tilt and lock in position.
4. Mount auxiliary fence extrusion.
Caution!
Ensure the auxiliary fence extrusion does not project into the line of cut.
5. With the blade at sta ndstill, check if
the workpiece can be cut in its entire length. To do so, pull the saw blade towards you.

9.1 Saw blade change

Danger!
Risk of injury by cuts from the saw blade's teeth. Wear gloves when changing blades.
1. Remove blade guard (33).
2. Loosen removable table section (34)
and remove it from the table.
33 34
3. Loosen screw fitting (35) at the bot-
tom of the chip case and remove cover plate (36) by pulling it upward.
35
36
4. Hold saw spindle with 13 mm open
jaw wrench and loosen arbor bolt (37) with Allen key (L.H. thread!).
1. Lock saw blade in table centre.
2. Set depth of cut. The blade guard must rest with its front edge on the workpiece.
3. Set blade tilt and lock in position.
4. Mount rip fence, if required.
5. Start saw.
6. Cut workpiece in a single pass.
7. Switch machine off if no further cut­ting is to be done immediately after­wards.

8.2 Radial pull saw

When operated as radial pull saw the workpiece is fixed to the table and the saw blade pulled forward. Depending on the workpiece thickness the length of cut
6. Return saw blade to its rear position.
7. Place workpiece against the auxil­iary fence extrusion.
8. Start saw.
9. Cut workpiece by pulling the saw blade forward towards you. Return saw blade to its rear position.
10. Switch machine off if no further cut­ting is to be done immediately after­wards.

9. Care and Maintenance

Danger!
Prior to all servicing:
switch machine OFF;
unplug power cable;
wait until the saw has come to a
complete stop.
Check that all safety devices are operational again after each service.
Repair and maintenance work other than described in this section should only be carried out by qualified spe­cialists.
37
5. Take blade off the saw spindle.
6. Clean clamping surfaces of saw spindle and saw blade.
Danger!
Do not use cleaning agents (e.g. for removing resin residue) that could corrode the light metal compo­nents of the saw; the stability of the saw would be adversely affect e d.
7. Put on a fresh saw blade (observe
direction of rotation!).
17
Page 9
ENGLISH
38
Danger!
Use only suitable saw blades
according to EN 847-1 (see"Technical
Specifications" – when using unsuita­ble or damaged blades parts could be explosive-like hurled from it by cen­trifugal force. Do not use:
saw blades which permissible
maximum speed is below the rated no-load speed of the saw spindle (see "Technical Specifica­tions");
saw blades made of high speed
steel (HSS);
saw blades with visible damage;
cut-off wheel blades.
Danger!
Mount saw blade only using
genuine parts.
Do not use loose-fitting reducing
rings; the saw blade could work loose.
Saw blades have to be mounted
in such way that they do not wobble or run out of balance, and can not work loose during opera­tion.
8. Slide outer blade collar onto blade spindle (observe centring of blade collar).
9. Screw in arbor bolt (L.H. thread!) and tighten fingertight with the Allen wrench supplied.
Danger!
Do not extend arbor bolt tighte-
ning wrench.
Do not tighten arbor bolt by hit-
ting the Allen key.
10. Fasten cover plate to chip case.
11. Fasten removable table section.
12. Attach blade guard.

9.2 Scale setting

The scale can be set to correspond with the saw blade thickness:
1. Loosen fixing screws and adjust scale as required (38).
2. Tighten fixing screws and verify set­ting by making a trial cut.

9.3 Blade tilt stop setting

1. Set the blade tilt limiter (39) to the left (0° to 45° position).
39
0°-45°
-1,5°-46,5°
2. Check blade bevel angle:
0° = square with the saw table
45° with separate mitre square.
If these angles are not exactly matched:
3. Remove removable table section.
4. Adjust setting screws (40) of stops until the blade tilt against the saw table at the end positions is exactly 0° (= square) and 45° respectively.
40
5. After adjusting the stops the angle scale at the machine front may need readjustment.
6. Fasten removable table section.
9.4 Motorhead carriage com-
pensation setting
The compensation of the blade return action has to be set so that the motor­head carriage returns completely on its own, without hitting the end position and coming to a sudden stop.
Turn clockwise = more damping
Turn counter-clockwise = less
damping

9.5 Saw cleaning

1. Lay machine on its side.
2. Remove chips and saw dust with vacuum cleaner or brush:
from saw blade setting guide ele-
ments;
from motor vent slots.

9.6 Machine storage

Danger!
Store saw so that
it can not be started by unauthori-
zed persons and
nobody can get hurt.
Caution!
Do not store saw unprotected
outdoors or in damp environment.
Note:
The ON/OFF buttons can be
blocked by a padlock.

9.7 Maintenance

Before switching on
Visual check if distance saw blade – riv­ing knife is 3...8 mm.
Visual check of power cable and power cable plug for damage; if necessary have damaged parts replaced by a qual­ified electrician.
Monthly (if used daily)
remove saw dust and chips with vacuum or brush; apply light coat of oil to guide elements:
threaded rod and guide rods of blade rise and fall mechanismn:
connecting rods;
swivel segments;
damper.
Every 300 hours of operation
Check all screwed joints, retighten if necessary.
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ENGLISH

10. Tips and Tricks

Before cutting a workpiece to size make trial cuts with pieces of scrap.
Always place a workpiece on the saw table in such way that it can not tilt or rock (e.g. always place a curved board on the table with the convex side up).
When working long stock use suita­ble supports, such as table rear or side extensions (optional accesso­ries).
To simplify repetitive cut-off work use a stock stop (optional acces­sory).
Keep surfaces of saw table and saw
base clean – in particular, remove resin residue with a suitable clean­ing and maintenance spray (optional accessory).

11. Available Accessories

For special tasks the following accesso­ries are available at your specialized dealer – see back cover for illustrations:
A Workstand
Provides for a secure machine stand and optimal working height; ideal in mobile use, folds up for sav­ing space.
B Base System Rail
Required for the installation of Slid­ing Carriage, Table Side or Table Rear Extension.
C Base System Rail Extension
To extend the Base System Rail to 1350 mm. The enclosed support leg provides for a firm stand.
D Support leg for Base System Rail
Extension Provides extra support for the Base Systen Rail Extension.
E Sliding Carriage with Mitre Fence
For installation on the Base System Rail. Capacity before the blade up to 600 mm.
F Table Side Extension
For installation on the Base System Rail. Extents the saw table to the left or right.
G Rear Table Extension with support
leg For installation on the Base System Rail. Extents the saw table at front and/or rear by 1000 mm.
H Work Clamp
For cutting accuracy, required for cutting round stock and non-ferrous metals.
I Dust Collection Attachment
Helps to protect your health and to keep the shop clean.
J Suction Adapter
To connect a shop vacuum to the dust collection attachment.
K Roller/Ball Transfer Stand
For accurate guiding of long stock.
L Care and Maintenance Spray
To remove resin residue and pre­serve metal surfaces.
M TCT Saw Blade
210x2.2/1.4x30 30 ATB For rip and cross cuts in grown tim­ber and particle board.
N TCT Saw Bl ade
210x2.2/1.4x30 42 ATB For rip and cross cuts in panels; plastic, aluminium, copper extru­sions and high-grade veneered sheets.
O TCT Saw Blade
210x2.2/1.4x30 64 ATB General purpose blade for plastics and metals.
P TCT Saw Blade
210x2.4/1.8x30 40 ATB 0° General purpose blade for plastics and metals.

12. Repairs

Danger!
Repairs to electric tools must be carried out by qualified electri­cians only!
Electric tools in need of repair can be sent to the service centre of your coun­try. Refer to the spare parts list for the address.
Please attach a description of the fault to the electric tool.

13. Environmetal Protection

The saw's packaging can be 100 % recycled.
Worn out electric tools and accessories contain considerable amounts of valua­ble raw and plastic materials, which can be recycled.
These instructions are printed on chlo­rine-free bleached paper.

14. Trouble Shooting

Danger!
Before carrying out any fault service or maintenance work always:
1. switch machine OFF;
2. unplug power cable;
3. wait for saw blade to come to
standstill.
Check to see that all safety devices are operational after each fault serv­ice.
Motor does not run
Undervoltage relay tripped by power fail­ure:
switch on again.
No mains voltage:
check cables, plug, outlet and mains fuse.
Motor overheated, e.g. by a blunt saw blade or chip build-up in the chip case:
eliminate cause for overheating, wait for a few minutes, then start saw again.
Stated top speed is not reached
Motor supply voltage too low:
use a shorter extension cable or extension cable with larger lead cross section (1.5 mm2).
Have power supply checked by a qualified electrician.
Loss of cutting performance
Saw blade blunt (possibly tempering marks on blade body):
replace saw blade (see section "Maintenance").
Chip ejection tube blocked
No dust collector hooked up or suction capacity insufficient:
connect dust collector or
increase suction capacity (air speed20 m/sec at chip ejection tube).
Radial pull action not working prop­erly
Compensation of motorhead carriage incorrectly set.
Set compensation (see section "Maintenance").
Motorhead carriage slowed down by saw dust.
Clean motorhead carriage guide elements.
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ENGLISH

15. Technical Specifications

Voltage V 230 (150 Hz) Wattage power input P
power output P
1
2
kW kW
1.8 S6 40%
1.1 S6 40% Current draw A 8.8 Fuse protection min. A 10 (time-lag or K-Automat) Degree of protection IP 20 Rated no-load speed (at 230V) min
-1
4500 ± 10% Cutting speed (at 230V) m/s 49.5 ± 10% Saw blade diameter (outer) mm 210 Saw blade arbor bore diameter (inner) mm 30 Kerf width mm 2.5 Depth of cut with saw blade vertical
at 45° saw blade tilt
Dimensions length of saw table
width of saw table height (with blade guard)
mm mm
mm mm mm
0 ... 65
0 ... 45
540
430
505 Machine weight kg 26.5 Noise emission value, idle running
dust collection disabled.
Sound pressure level A L Sound power level A LWA
pA
dB (A) dB (A)
85.5
97.0
Noise emission value during sawing operation, dust collection on
Sound pressure level A LpA Sound power level A LWA
dB (A) dB (A)
88.3
100.0
20
Page 12
OBEN
OBEN
OBEN
A 091 001 7047 B 091 001 8450 C 091 005 0028
45
30
15
0
15
30
45
OBEN
D 091 005 0036 E 091 001 8434 F 091 001 8442
53
52
51
50
49
48
47
46
45 44 43
42
41
OBEN
G 091 001 8469 H 091 005 3124 I 091 001 7608
J 091 003 1260 K 091 095 3353 L 091 101 8691
54
Page 13
210x2,2/1,4x30 30WZ 210x2,2/1,4x30 42WZ 210x2,2/1,4x30 64WZ
M 091 001 8965 N 091 001 8973 O 091 001 8981
210x2,4/1,8x30 40WZ 0°
P 091 005 1148
55
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