®
ENG Operating Instructions Spindle Moulder
F Instructions de service Fraiseuse de table
NO Bruksanvisning Bordfres
FIN Käyttöohje pöytäjyrsinkone
SV Handledning bänkfräsmaskin
TF 100 M
115 160 0294 / ENG/F/NO/FIN/SV / 3000 - 3.0
ENG
F
NO
FIN
SV
Attention! Carefully read through these instructions prior to installation and commissioning. Attention! Prière de lire attentivement la présente notice avant l'installation et la mise en service.
Se opp! Vær så vennlig å først gjennomlese nøyaktig denne veiledningen før installasjonen og idriftsettelsen. Huomio! Lue tämä ohje huolellisesti läpi ennen asennusta ja käyttöönottoa.
Observera! Var god och läs noga igenom denna handledning före installering och idrifttagande.
ENG
Contents |
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11 |
Tool Dimensions/Cutting Speeds |
1 |
Specifications |
12 |
Jigs And Push Blocks |
2 |
User Responsibility |
13 |
Controls |
3 |
Standard Delivery |
13.1 |
Definitions |
4 |
Optional Accessories |
13.2 |
Mounting A Tool |
5 |
Final Assembly |
13.3 |
Spindle Speed Setting/Changing |
6 |
Installation |
13.4 |
Tool Height Setting |
7 |
Commissioning |
13.5 |
Fence And Fence Plate Setting |
7.1 |
1-Phase Power Supply |
13.6 |
Cutter Guard Setting |
7.2 |
3-Phase Power Supply |
14 |
Operation |
7.3 |
Direction Of Rotation |
14.1 |
Tools |
7.4 |
Switch |
14.2 |
Stock Prechecking |
7.5 |
Overload Protection |
14.3 |
Moulding Strips |
7.6 |
No-Voltage Release |
14.4 |
Moulding Boards |
7.7 |
Dust Collection |
14.5 |
Making Tenons |
7.8 |
Dust Collector Automatic Start |
14.6 |
Set-In Work |
8 |
Safety Information |
15 |
Care And Maintenance |
9 |
Workpiece Dimensions |
16 |
Electrical Wiring Diagrams |
10 |
Scope Of Application |
17 |
Spare Parts List |
1 Specifications |
TF 100 M 2.2 WN |
TF 100 M 2.8 DN |
Table top |
523 x 423 mm |
523 x 423 mm |
Workpiece support area |
150-210 x 600 mm |
150-210 x 600 mm |
Working height from floor |
850 mm |
850 mm |
Table opening Ø |
150 mm |
150 mm |
Table rings |
2 |
2 |
Fence travel |
30 mm |
30 mm |
Dust extraction outlet Ø |
100 mm |
100 mm |
Max. tool diameter |
150 mm |
150 mm |
Max. tool height |
60 mm |
60 mm |
Spindle diameter |
30 mm |
30 mm |
Spacing collar Ø |
50 mm |
50 mm |
Spindle vertical adjustment |
100 mm |
100 mm |
Spindle speeds |
4000/6000/7500 min-1 |
4000/6000/7500 min-1 |
Motor input capacity P1 |
2.2 kW S6 - 40% |
2.8 kW S6 - 40% |
Motor output capacity P2 |
1.1 kW S6 - 100% |
1.4 kW S6 - 100 % |
Operating voltage |
220-240 V 1~50 Hz |
380-415 V 3~50 Hz |
Noise Emission
The noise emission levels shown below have been established by measuring methods according to: DIN 45 635, part 1651.
The A-sound power levels (LWA) were rounded to full dB(A).
1. TF 100 operating under no load |
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A-sound pressure level LpA |
77 dB(A) |
77 dB(A) |
A-sound power level LWA |
86 dB(A) |
86 dB(A) |
2. TF 100 operating under load |
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A-sound pressure level LpA |
82 dB(A) |
82 dB(A) |
A-sound power level LWA |
91 dB(A) |
77 dB(A) |
2 User Responsibility
This machine will perform in conformity with the description contained in the instructions provided. This machine must be checked periodically. Defective equipment (including power cables) should not be used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repair or replacement become necessary, it is recommended that such repairs are carried out by qualified persons approved by Elektra Beckum or its representatives.
2
This machine or any of its parts should not be altered or changed from standard specifications. The user of this machine shall have the sole responsibility for any malfunction which results from improper use or unauthorized modification from standard specifications, faulty maintenance, damage or improper repair by anyone other than qualified persons approved by Elektra Beckum or its representatives.
Elektra Beckum reserves the right to change specifications and design without prior notice and without incurring obligation of any kind.
Equipment referred to as available or optional may be at extra cost.
3 |
Standard Accessories |
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Spacing collars: |
1 pc. 25 mm, 1 pc. 16 mm, |
Fence plates |
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2 pcs. 10 mm, 2 pcs. 8 mm, |
SUVA style safety cutter guard |
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2 pcs. 5 mm |
Tool set |
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Spindle nut: |
M 30x2 |
Instructions |
Fence
4 |
Optional Accessories |
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Table Extension TF 100 |
Stock-no. 0914003598 |
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Sliding Carriage TF 100 |
Stock-no. 0914015600 |
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Moulding Tools |
see separate catalogue |
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5 |
Final Assembly |
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Set table extension level with the table. Install cutter guard carrier on the fence. |
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Screw both stud bolts into the tapped |
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Use 4 each |
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bore holes of the table. |
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- hexagon head screw M 6x25 |
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- hex. nut M 6 self-locking |
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Place fence on table and screw |
Slide hexagon bar into fence carrier |
starknobs onto stud bolts. |
and lock with starknob screw. |
Install holddown shoe and spring on hexagon bar.
6 Installation
Important!
This spindle moulder model TF 100 M must be anchored to the floor for stability. A machine not anchored to the floor may fall over while in operation.
Use suitable means for anchoring, e.g. anchoring bolts or expansion anchors Ø 8 mm.
3
7 Commissioning
7.1 1-Phase Power Supply
This machine must be connected to an earthed outlet and operated on a residual current device (RCD) of 30 mA capacity. Supply voltage required 230V ±5% 50 Hz. Protect circuit with a fuse 16 A time-lag. A supply line lead cross section of min. 3 x 2.5 mm2 is required.
7.2 3-Phase Power Supply
A 5-wire (L1-L2-L3-N-Earth) supply system is required. Connect with the 16A CEE industrial type plug to an earthed outlet equipped with a residual current device (RCD) of 30 mA capacity. Supply voltage required 400V
±5% 50 Hz. Protect circuit with 3 fuses 16 A time-lag. A supply line lead cross section of min. 5 x 1.5 mm2 is required.
7.3 Direction Of Rotation
For machines with single-phase motor the direction of rotation is factory set. On machines with a three-phase motor the direction of rotation must be checked after connection to the power supply. Start motor briefly. The spindle, when viewed from the top, must turn counter-clockwise. To change the direction of rotation interchange 2 of the current conduction leads (black and/or brown). Do not connect the yellow-green earth lead to any of the current conducting leads.
Note:
With a wrong direction of rotation there is danger of accident. Check direction of rotation carefully. Have phases interchanged only by a qualified electrician!
7.4 Switch
This spindle moulder is started by actuating the green push-button and stopped by actuating the red button.
7.5 Overload Protection
In case of an overload the build-in motor protection relay switches the power off. Let motor cool off for approx. 10 minutes before starting again.
7.6 No-Voltage Release
The switch is equipped with a no-volt release solenoid (magnetic switch) to prevent start-up after a power failure. It the machine is not connected to the power supply the switch does not engage. In the event of a power failure the machine has to be restarted by switching ON again.
7.7 Dust Collection
This spindle moulder must be connected to a dust collector. - The fine dust of beech or oak is classified as cancer-causing.
The dust collector this spindle moulder is to be connected to must provide for a minimum air flow rate of 16 m/sec at the machine's dust extraction outlet.
The dust extraction outlet's nominal diameter is 100 mm.
7.8 Dust Collector Automatic Start
The electrical installation must provide for automatic starting of the dust collector when the spindle moulder is switched on, and for a 20 second switch-off delay after the spindle moulder is switched off.
4
8Safety Information
-Always follow the instructions in this manual.
-Use only tools approved for manual feed (BG-Test or similar).
-Never exceed the max. permissible tool speed.
-Follow the specific instructions supplied with the tool by the tool maker.
-Do not use tools of larger diameter than specified for this machine.
-Do not work stock with smaller or larger dimensions than specified in this manual.
-Always disconnect from power before servicing.
-Always let the spindle come to a complete stop before removing any obstructions.
-Fence, fence plates and cutter guard have to be set as required for the job on hand.
-Always feed strips and other small workpieces with a pushstick or pushblock.
-Select a suitable spindle speed (see section 11.0 of this manual).
-Persons under the age of 16 should not operate this machine.
-Ensure you know how to switch off the machine in an emergency.
-Always wear eye protection.
9Workpiece Dimensions
-Workpieces shorter than 200 mm must not be worked on this spindle moulder unless a suitable feeding jig is used for support.
-Support workpieces longer than 1000 mm with table extensions (optional accessory) or roller stands to keep them from falling off the machine's table.
-The maximum workpiece width (for boards) should not exceed 500 mm.
10Scope Of Application
-The Spindle Moulder model TF 100 M is designed for moulding workpieces of timber and/or timber derived products, e.g. chip or particle board, fibre boards and plywood, either plain or laminated/faced with plastics.
-Moulding on endgrain, e.g. making tenons, requires a sliding carriage (optional accessory) for firm guiding.
-Set-in work should only be carried out with a table extension attached to one or both sides of the machine's table.
-Moulding of contoured workpieces is not permitted with this spindle moulder.
-Climb cutting operations are not permitted with this spindle moulder.
11Tool Dimensions/Cutting Speeds
In order to reduce the risk of kickback the cutting speed of the tool used must be greater than 35 m/s.
-Moulding tools cannot safely be used at the lowest speed setting of 4000 min-1. This speed is intended for use with brushes, wobble saws and similar tools.
-For a spindle speed of 6000 min-1 the tool must have a minimum diameter of 115 mm.
-For a spindle speed of 7500 min-1 the minimum tool diameter is 90 mm.
-At both spindle speeds suitable for moulding (6000 and 7500 min-1) the max. permissible tool diameter is 150 mm.
12 Jigs And Push Blocks
A pushblock is used to feed strips held down by the safety cutter guard. It should be made from 8-10 mm thick plywood.
A pushstick is used to feed stock which is held down only by the cutter guard's pressure shoe.
Mould across end grain only with the workpiece firmly supported in the sliding carriage. Very high risk of kickback and personal injury if no sliding carriage is used.
5
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