A0229IVZ.fm
TKHS 315 E/P
Betriebsanleitung. . . . . . . . . . . . . . . . . . . . 3
Operating Instruction . . . . . . . . . . . . . . . . 15
Instructions d'utilisation . . . . . . . . . . . . . . 26
Manuale d’istruzioni. . . . . . . . . . . . . . . . . 38
Manual de uso. . . . . . . . . . . . . . . . . . . . . 50
115 168 2207 / 4001 - 1.0
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U2a0229.fm
D DEUTSCH ENG ENGLISH
KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY
Wir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt mit
den folgenden Normen übereinstimmt* gemäß den Bestimmungen der
Richtlinien**
EG-Baumusterprüfung *** durchgeführt von ****
F FRANÇAIS NL NEDERLAND
DECLARATION DE CONFORMITE CONFORMITEITSVERKLARING
Nous déclarons, sous notre seule responsabilité, que ce produit est en
conformité avec les normes ou documents normatifs suivants* en vertu
des dispositions des directives ** Contrôle
européen du modèle type *** effectué par ****
IT ITALIANO ES ESPAÑOL
DICHIARAZIONE DI CONFORMITÀ DECLARACION DE CONFORMIDAD
Noi dichiariamo sotto la nostra esclusiva responsabilità che il presente
prodotto è conforme alle seguenti norme* in conformità con le
disposizioni delle normative ** Omologazione CE *** eseguita da ****
We herewith declare in our sole repsonsibility that this product complies
with the following standards*
in accordance with the regulations of the undermentioned Directives**
EC type examination *** conducted by ****
Wij verklaren als enige verantwoordelijke, dat dit product in
overeenstemming is met de volgende normen*
conform de bepalingen van de richtlijnen** EG-typeonderzoek ***
uitgevoerd door ****
Declaramos bajo nuestra exclusiva responsabilidad, que el presente
producto cumple con las siguientes normas* de acuerdo a lo dispuesto
en las directrices** Homologación de tipo CE *** llevada a cabo por ****
PT PORTUGU
DECLARAÇÃO DE CONFORMIDADE
Declaramos sob nossa responsabilidade que este produto está de
acordo com as seguintes normas* de acordo com as directrizes dos
regulamentos ** controle de amostra de Construção da CE ***
efectuado por ****
FIN SUOMI NO NORGE
VAATIMUKSENMUKAISUUSVAKUUTUS SAMSVARSERKLÆRING
Vakuutamme, että tämä tuote vastaa seuraavia normeja* on direktiivien
määräysten mukainen**
EY-tyyppitarkastustesti *** testin suorittaja: ****
DA DANS
OVERENSSTEMMELSESATTEST OŚWIADCZENIE O ZGODNOŚCI
Hermed erklærer vi på eget ansvar, at dette produkt stemmer overens
ed følgende standarder* iht bestemmelserne i direktiverne** EFtypekontrol *** gennemført af ****
EL ΕΛΛHNIK
∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ MEGEGYEZŐSÉGI NYILATKOZAT
∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις
ακόλουθες προδιαγραφές*
σύµφωνα µε τις διατάξεις των οδηγιών**
Έλεγχος-ΕΟΚ δοµικού πρωτοτύπου*** πραγµατοποιούµενος από
το****
S SV SVENSK
KRAN OM ÖVERENSSTÄMMELS
F
Vi försäkrar på eget ansvar att denna produkt överensstämmer med
följande standarder* enligt bestämmelserna i direktiven**
EG-materialprovning *** genomfört av ****
Vi erklærer under eget ansvar at dette produkt samsvarer med følgende
normer* henhold til bestemmelsene i direktiv**
EU-typegodkjennelse *** utstilt av ****
POL POLSKI
Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt
odpowiada wymogom następujących norm* według ustaleń wytycznych
**Kontrola wzorców UE *** przeprowadzone przez ****
HU MAGYAR
Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a
termék kielégíti az alábbi szabványokban lefektetett követelményeket*
megfelel az alábbi irányelvek előírásainak**
által végzett vizsgálat szerint megegyezik az alábbi építési
mintapéldánnyal *** a ****
TKHS 315 E/P
TKHS 315 E/P
TKHS 315 E/PTKHS 315 E/P
*EN 1870-1, EN 60204
** 98/37/EG, 89/336/EWG, 73/23/EWG, 93/68/EWG
*** BM 9410359 02
**** TÜV-Rheinland, Am Grauen Stein, D-51105 Köln
Jürgen Kusserow
Vorstand
ELEKTRA BECKUM AG – Daimlerstraße 1 – 49716 Meppen
1001028/01
2
XA0026E4.fm Operating Instruction ENGLISH
1. Machine overview
ENGLISH
11
10
1
2
3
4
5
6
7
8
1 Swing-out galvanized steel
sheet rear table extension
2 Saw blade ∅ 315 mm
3 Rip fence
4 Table top of galvanized steel
plate – high stability under load
and permanent protection
against corrosion
5 Blade tilt lever, to set the saw
blade tilt stepless from 90°
through 45°
6 Twist handle for locking the
blade tilt angle
7 Handwheel for setting the depth
of cut steplessly from
0 – 85 mm
8 ON/OFF switch
9
9 Stand with multiple reinforce-
ment beads for high stability.
10 Mitre fence
11 Maintenance-free induction
motor
15
ENGLISH
Table of Contents
1. Machine overview .....................15
2. Please read first! .......................16
3. Safety instructions ....................16
3.1 Specified conditions of use .........16
3.2 General safety instructions..........16
3.3 Symbols used throughout
these instructions........................17
3.4 Safety devices.............................17
4. Special product features ..........17
5. Operating elements...................17
6. Assembly ...................................18
6.1 Mains connection........................21
6.2 Installation...................................21
7. Operation ...................................21
7.1 Dust collector ..............................21
7.2 Setting the depth of cut...............22
7.3 Setting the saw blade tilt .............22
7.4 Sawing with the rip fence ............22
7.5 Sawing with the mitre fence ........22
8. Tips and tricks...........................23
9. Care and maintenance..............23
9.1 Saw blade change.......................23
9.2 Cleaning the saw blade's
height adjustment mechanism ....23
9.3 Saw storage................................23
9.4 Maintenance................................24
10. Repairs.......................................24
11. Transportation...........................24
12. Available accessories...............24
13. Environmetal protection...........24
14. Trouble shooting.......................24
15. Technical specifications...........25
16. Available accessories...............63
2. Please read first!
• Assemble tool in strict accordance
with these instructions. Only if you
follow the instructions exactly does
the machine conform to the safety
regulations and can be safely operated.
• Read the safety instructions before
initial operation.
• If you notice transport damage while
unpacking, notify your supplier
immediately. In this case, do not
assemble and operate the saw!
• Dispose of the packing in an environmentally friendly manner. Take
to a proper collecting point.
• Keep these instructions for reference on any issues you may be
uncertain about.
• If you lend or sell this machine be
sure to have these instructions go
with it.
3. Safety instructions
3.1 Specified conditions of use
This machine is intended to rip and
crosscut grown timber, faced boards,
chip board and wood-core plywood
sheets, and similar wood-derived materials.
Do not cut round stock without suitable
jigs or fixtures. The rotating saw blade
could turn the workpiece.
Any other use is considered to be not as
specified and not permitted. The manufacturer is not liable for any damage
caused by unspecified use.
Modification of the machine or use of
parts not approved by the equipment
manufacturer can cause unforeseeable
damage!
3.2 General safety instructions
When using this tool observe the following safety instructions, to exclude the
risk of personal injury or material damage.
Please also observe the special safety
instructions in the respective chapters;
where applicable, follow the legal directives or regulations for the prevention of
accidents pertaining to the use of circular saws.
A
General hazards!
Keep your work area tidy – a messy
work area invites accidents.
Be alert. Know what you are doing. Set
out to work with reason. Do not operate
tool while under the influence of drugs,
alcohol or medication.
Consider environmental effects:
provide proper lighting.
Prevent adverse body positions. Ensure
firm footing and keep your balance at all
times. Use suitable workpiece supports
when cutting long stock.
Do not operate tool near inflammable liquids or gases.
The saw shall only be started and operated by persons familiar with circular
saws, and who are at any time aware of
the dangers associated with the operation of such tool.
Keep bystanders, particularly children,
out of the danger zone. Persons under
18 years of age shall use this tool only in
the course of their vocational training,
under the supervision of an instructor.
Do not permit other persons to touch the
tool or power cable while it is running.
Do not overload tool – use it only within
the performance range it was designed
for (see "Technical specifications").
B
Danger! Risk of electric shock!
Do not expose tool to rain.
Do not operate tool in damp or wet environment.
Prevent body contact with earthed
objects such as radiators, pipes, cooking
stoves, refrigerators when operating this
tool.
Do not use the power cable for purposes
it is not intended for.
Risk of personal injury and
A
crushing by moving parts!
Do not operate the tool without installed
guards.
Always keep sufficient distance to the
saw blade. Use suitable feeding aids, if
necessary.
Keep sufficient distance to driven components when operating the electric tool.
Do not attempt to stop the saw blade by
pushing the workpiece against its side.
Ensure the tool is disconnected from
power supply before servicing.
Ensure that when switching on (e.g. after
servicing) no tools or loose parts are left
on or in the tool.
Turn power off if the tool is not used.
Cutting hazard, even with the
A
cutting tool at standstill!
Wear gloves when changing cutting
tools.
A
Risk of kickback (workpiece is
caught by the saw blade and thrown
against the operator):
Always work with a properly set riving
knife.
Do not jam workpieces.
Cut thin or thin-walled workpieces only
with fine-toothed saw blades. Always
use sharp saw blades.
If in doubt, check workpiece for inclusion
of foreign matter (e.g. nails or screws).
Cut only stock of dimensions that allow
for safe and secure holding while cutting.
Never cut several workpieces at the
same time – and also no bundles containing several individual pieces. Risk of
personal injury if individual pieces are
caught by the saw blade uncontrolled.
When cutting round stock, use a suitable
jig to prevent the workpiece from turning.
c
Drawing-in/trapping hazard!
Ensure that no parts of the body or clothing can be caught and drawn in by rotating components (no neckties, no loosefitting clothes; contain long hair with hairnet).
Never cut workpieces containing the following materials:
− ropes
− strings
− cords
16
− cables
− wires
Hazard generated by insuffi-
A
cient personal protection gear!
Wear hearing protection.
Wear safety glasses.
Wear dust mask.
Wear suitable work clothes. When working outdoors wearing of non-slip shoes is
recommended.
Risk of injury by inhaling wo od
A
dust!
Dust of certain timber species (e.g. oak,
beech, ash) can cause cancer when
inhaled: work only with a suitable dust
collector attached to the saw.
A
Hazard generated by modification of the machine or use of parts
not tested and approved by the equipment manufacturer!
Assemble tool in strict accordance with
these instructions.
Use only parts approved by the equipment manufacturer.
Use only tools (saw blades) conforming
to EN 847-1:1997.
Do not make changes to any of the
parts.
Use only matching saw blades and riving
knives.
Hazard generated by tool
A
defects!
Keep tool and accessories in good
repair. Observe the maintenance
instructions.
Before any use check tool for possible
damage: before operating the tool all
safety devices, protective guards or
slightly damaged parts need to be
checked for proper function as specified.
Check to see that all moving parts work
properly and do not jam. All parts must
be correctly installed and meet all conditions necessary for the proper operation
of the tool.
Damaged protection devices or parts
must be repaired or replaced by a qualified specialist. Have damaged switches
replaced by a service centre. Do not
operate tool if the switch can not be
turned ON or OFF.
Keep handles free of oil and grease.
3.3 Symbols used through-
out these instructions
Danger!
A
Indicates risk of personal
injury or severe material dam-
age.
Risk of electric shock!
B
Risk of personal injury by elec-
tric shock.
Drawing-in/trapping hazard!
c
Risk of personal injury by body
parts or clothing being drawn
into the rotating saw blade.
Caution!
A
Risk of material damage.
Note:
3
Additional information.
3.4 Safety devices
Riving knife
The riving knife (12) prevents the workpiece from being caught by the rising
teeth of the saw blade and being thrown
against the operator.
Always have the riving knife installed
during operation.
12 13
Blade guard
The blade guard (13) protects against
unintentional contact with the saw blade
and from chips flying about.
Always have the blade guard installed
during operation.
Push stick
The push stick (14) serves as an extension of the hand and protects against
accidental contact with the saw blade.
Always use the push stick if the distance
between saw blade and rip fence is less
than 120 mm.
14
15
Guide the push stick at an angle of
20° … 30° against the saw table's surface.
When the push stick is not used, it can
be hung to the holder (15) provided.
Replace the push stick if damaged.
ENGLISH
Handle for push block
To be affixed to a suitable board. For the
safe guiding of small stock.
4. Special product features
• Steplessly adjustable bevel tilt from
90° to 45°.
• Stepless depth of cut setting to
85 mm.
• An undervoltage relay prevents the
machine from starting up when
power is restored after a power
failure.
• All operating elements are located
at the machine's front.
• A rear table extension is standard
delivery.
• Robust sheet metal construction
with galvanized saw table.
5. Operating elements
ON/OFF switch
• To start = press green switch button
(16).
• To stop = press red switch button
(17).
17
16
Note:
3
In the event of a power failure an
undervoltage relay is activated. This prevents the starting of the machine when
the power is restored. To restart, the
green switch button must be actuated.
17
ENGLISH
Setting device for saw blade tilt
With the blade tilt lever (18) the saw
blade is steplessly tilted from 0° through
45°.
19
In order for the blade angle not to
change during cutting, the blade is
locked in position with the turning knob
(19).
Handwheel for setting the depth of
cut
The depth of cut can be adjusted by
turning the handwheel (20).
Fence
The saw is equipped with two fences:
• Mitre fence (for cross/mitre cuts):
21
For use as mitre fence the short
fence extrusion (21) must be
installed. The mitre fence is
mounted on a guide bar, fastened to
the left-hand side of the saw table.
The plastic nose of the fence extrusion must point towards the saw
blade.
For mitre cuts, the fence extrusion is
adjustable to 45° maximum.
• Rip fence (for ripping):
18
20
22
For use as rip fence the long fence
extrusion (22) must be installed. It is
mounted on the guide extrusion at
the front of the saw table.
After loosening the two knurled nuts
(23), the fence extrusion can be
removed and shifted:
23
Wide edge:
− for cutting thick stock
Small edge:
− for cutting thin stock;
− when the saw blade is tilted.
6. Assembly
Danger!
A
Modifications of the saw or the
use of parts not tested and approved
by the equipment manufacturer can
lead to unforeseen damage during
operation!
− Assemble the saw in strict
accordance with these instructions.
− Use only the parts supplied as
standard delivery.
− Do not change any parts.
Only if you follow the instructions exactly
does the saw conform to the safety regulations and can be safely operated.
If you also observe the following notes,
the assembly will cause no problems:
• Read the instructions for each step
before executing it.
• Lay out the parts required for each
assembly step.
Required tools
− Hex. wrench 4 mm
− Hex. wrench 5 mm
− Hex. wrench 6 mm
− Wrench 10 mm
− Wrench 13 mm
− Wrench 19 mm
− Ring spanner 46 mm
− Philips screwdriver
Stand assembly
Item Description Qty.
Table top with chip case
24
Leg
25
Hexagon head screw
26
M8 x 16
Flange nut M8
27
Stanchion, long
28
Stanchion, short
29
1
4
20
20
2
2
1. Place table top (24) upside down on
a stable, level support. Put a layer of
cardboard or similar underneath to
prevent marring the surface.
2. Attaching the four legs (25) to the
inside of the table panel's corners:
− fit hexagon head screws (26) into
holes from the outside;
− from the inside screw on flange
nuts (27) – do not yet tighten
fully.
25
29
28
27
26
3. Fit long stanchions (28) between the
side legs, short stanchions (29)
between the front and rear legs:
− the wide sides of the stanchions
face the table panel;
− the nibs and recesses must fit
into each other;
− fit hexagon head screws into
holes from the outside;
− from the inside screw on flange
nuts – do not yet tighten fully.
4. Screwing up the stanchions with
each other:
− Fit hexagon head screws from
the side of the table top;
− from the other side turn on the
flange nuts – do not yet tighten
fully, this will be done after
installation of the table extension.
− With the help of another person,
turn the saw over and stand it on
a level floor.
Mounting the switch
Item Description Qty.
Hexagon head screw
30
M8 x 16
Flange nut M8
31
Cable tie
32
1. Attach the switch plate with two
each hexagon head screws (30) and
flange nuts (31) to the left front leg.
The switch buttons must point to the
right-hand side.
24
2
2
1
18
ENGLISH
32
3031
2. Attach cable with cable tie (32) to
the motor carrier unit.
Caution!
A
Make sure the cable does not
run over sharp edges and is not bent.
Riving knife adjustment.
Danger!
A
For shipping the riving knife is
is lowered beneath the table top's
surface. Prior to initial operation the
riving knife therefore needs to be
adjusted:
− in the distance to the saw blade;
− in its lateral alignment.
Distance to the saw blade:
The distance between the saw blade's
peripheral edge and the riving knife shall
be between 3...8 mm.
The riving knife must project at least the
same distance over the saw table as the
saw blade.
33
1. If necessary, loosen the Keps nut
(33) on the riving knife one turn.
2. Adjust distance of the riving knife to
the saw blade.
3. Tighten the Keps nut.
Lateral alignment:
riving knife and saw blade must be perfectly in line.
• Turning the four hexagon socket
head cap screws (34) on the motor
carrier unit below the saw table
clockwise
= riving knife is moved to the right.
• Turning the four hexagon socket
head cap screws (34) on the motor
carrier unit below the saw table
counter-clockwise
= riving knife is moved to the left.
34
4. Fit table insert extrusion (35) flush
into the saw table.
35
36
5. Turn the countersunk screw (36)
counter-clockwise against the stop.
Installing the dust collection gear
Item Description Qty.
Blade guard
37
Suction hose
39
Hose carrier
42
1. Install blade guard (37) on the riving
knife (38).
3738
2. Push one end of the suction hose
(39) on the blade guard's suction
port (40).
3. Fit other end of the suction hose to
the dust extraction port (41) on the
chipcase.
4. Attach the hose carrier (42), with the
larger opening pointing to the rear,
to the saw table. To do so, loosen
the screws of the right-hand rear leg
and tighten again with the hose carrier in position.
5. Hook the suction hose into the hose
carrier.
6. Connect the saw's dust extraction
port at the chip case to a suitable
dust collector (see "Dust collector" in
chapter "Operation").
1
1
1
3940
42
41
Mitre fence assembly
Item Description Qty.
Fence carrier, lower
43
Guide bar
44
Mounting bracket
45
Hexagon head screw
46
M8 x 16
Serrated lock washer
47
8.4
Washer 8.4
48
Flange nut M8
49
Fence carrier, upper
50
Star-knob screw
51
M8 x 23
Fence extrusion,
52
short
Knurled nut M6
53
1. Slide the lower fence carrier (43)
onto the guide bar (44) as illustrated.
2. Install a mounting bracket (45) using
a hexagon head screw (46) and serrated lock washer (47) to both ends
of the guide bar.
44
43
3. Attach guide bar with mounting
brackets to front and rear of the
table top:
− Put two each hexagon head
screws (46) with fitted washers
(48) throught the holes from the
outside;
1
1
2
6
2
7
4
1
1
1
2
45
47
46
19
ENGLISH
− from the inside screw on flange
nuts (49) – do not yet tighten
fully.
49
48
4. Align guide bar exactly parallel with
the table top's edge.
5. Tighten all screws of mounting
brackets and guide bar.
6. Swing the lower fence carrier up.
7. Install the upper fence carrier (50)
with washer (48) and star-knob
screw (51).
51
48
50
46
Table extension installation
Item Description Qty.
Guide bar, long
54
Plate, table rear
55
extension
Hexagon thin nut
56
M12
Hexagon head screw
57
M6 x 50
Plastic bracket
58
Flange nut M6
59
Support
60
Hex. socket head
61
bearing screw
M8 x 15
Washer 8.4
62
Hexagon nut M8
63
Hexagon head screw
64
M6 x 16
1. Put guide bar (54) into the extension
table (55) as illustrated.
2. Screw a hexagon thin nut (56) onto
the guide bar.
3. Install the rear table extension, with
the guide bar fitted to the table top's
rear edge left side.
57 58
1
1
2
1
1
3
2
2
2
2
2
7. Adjust the hexagon thin nuts (56) on
the guide bar until the guide bar is
exactly parallel with the edge of the
table top.
8. Tighten the hexagon thin nuts
against each other.
9. Fasten supports (60) with one each
hex. socket head bearing screw
(61), washer (62) and hexagon nut
(63) to the extension table.
62 63
61
60
10. Insert the supports into the slots provided in the short stanchion at the
rear of the saw.
11. If required, secure each support with
one each hexagon head screw (64)
and flange nut (59) on the rear short
stanchion.
8. Install the short fence extrusion (52)
using two each knurled nuts (53)
and washers (48):
− the wide edge of the fence extru-
sion must face the workpiece
− the plastic nose of the fence
extrusion must point towards the
saw blade.
52
5348
Note:
3
When the mitre fence is not
required swing it down, out of the way.
55
59
54
4. Screw another hexagon thin nut (56)
onto the guide bar from inside, to
hold it to the table top.
5. Put a hexagon head screw (57) from
the narrow side through the plastic
guide bar bracket (58) and slide
plastic guide bar bracket onto the
guide bar.
6. Fasten the plastic guide bar bracket
to the table top, using a flange nut
(59).
Note:
3
When folded up the surface of
the extension table must not be higher
than the table top's surface. Otherwise a
workpiece can get stuck at the extension
table.
56
64
59
12. Tighten all hexagon head screws
and flange nuts of the saw's stand.
Accessory holder installation
Item Description Qty.
Hexagon head screw
65
M6 x 50
Flange nut M6
–
In a final assembly step, two hexagon
head screws are fitted as holders for the
push stick, push block handle and
assembly wrench to the right front leg:
1. Turn one each flange nut approx.
10 mm on the two hexagon head
screws (65).
2. Fit one hexagon head screws in the
hole at the front of the leg and
secure it with another flange nut.
2
4
20
ENGLISH
3. Attach the other hexagon head
screws likewise to the right-hand
side of the right front leg.
65
6.1 Mains connection
Danger! Electrical hazard.
B
Operate saw in dry environ-
ment only.
Operate saw only on a power source
matching the following requirements
(see also "Technical specificat ions"):
− Outlets properly installed,
earthed and tested.
− Three-phase outlets with neutral
wire.
− Mains voltage and system fre-
quency conform to the voltage
and frequency shown on the
machine's rating label.
− Protection against electric shock
by a residual current device
(RCD) of 30 mA sensivity.
− Fuse protection of 16 A maximum
against short circuits.
− System impedance Z
interconnection point (house
service connection) 0.35 Ohm
maximum.
Note:
3
Check with your local Electricity
Board or electrician if in doubt whether
your house service connection meets
these requirements.
Position power supply cable so it
does not interfere with the work and
is not damaged.
Protect power supply cable from heat,
aggressive liquids and sharp edges.
Use only rubber-jacketed extension
cables with sufficient lead cross-section (see "Technical specifications").
Do not pull on power supply cable to
unplug.
max.
at the
Changing the direction of rota-
B
tion! (three-phase motors only)
Depending on the phase
sequence, it is possible the
saw blade will turn in the
wrong direction. This can lead
to the workpiece being hurled
away when attempting to make
a cut. The direction of rotation
must therefore be check every
time the saw is connected to
another outlet. In case of an
incorrect direction of rotation,
the wiring of the outlet must be
changed by a qualified electrician:
1. After the saw and all of its safety
devices have been assembled, connect it to the mains supply.
2. Raise saw blade fully.
3. Start saw and switch OFF immediately.
4. Check the saw blade's direction of
rotation from the left-hand side of
the saw. The saw blade must rotate
clockwise.
5. If the saw blade rotates counterclockwise, unplug the power cable
at the saw.
6. Have the electric supply changed by
a qualified electrician!
6.2 Installation
• Place the machine on a firm, level
floor.
• Ensure there is sufficient space to
handle larger workpieces.
For maximum upright stability the saw
can be bolted to the floor:
1. Place the fully assembled saw at a
suitable site and mark the bore
holes on the floor.
2. Move saw aside and drill the holes.
3. Align saw with the holes and bolt to
the floor.
7. Operation
Risk of injury!
A
This saw may only be operated
by one person at a time. Other persons shall stay only at a distance to
the saw for the purpose of feeding or
removing stock.
Before starting work, check to see
that the following are in proper working order:
− power cable and plug;
− ON/OFF switch
− riving knife
− blade guard
− feeding aids (push stick, push
block and handle).
Use personal protection gear:
− dust respirator;
− hearing protection;
− safety goggles.
Assume proper operating position:
− at the front of the saw;
− in front of the saw;
− to the left of the line of cut;
− when working with two persons,
the other person must remain at
an adequate distance to the saw.
If the type of work requires, use the
following:
− table extension, if otherwise
workpiece would fall off the table
after cutting;
− sliding carriage;
− dust collector.
Avoid typical operator mistakes:
− Do not attempt to stop the saw
blade by pushing the workpiece
against its side. Risk of kickback.
− Always hold the workpiece down
on the table and do not jam it.
Risk of kickback.
− Never cut several workpieces at
the same time – and also no bundles containing several individual
pieces. Risk of personal injury if
individual pieces are caught by
the saw blade uncontrolled.
Drawing-in/trapping hazard!
c
Never cut stock to which
ropes, cords, strings, cables or wires
are attached or which contain such
materials.
7.1 Dust collector
Danger!
A
Dust of certain timber species
(e.g. beech, oak, ash) can cause cancer when inhaled. Use a suitable dust
collector when working in enclosed
spaces The dust collector must meet
the following requirements:
− hoses must fit the outer diameter
of the dust extraction ports (blade
guard 36 mm; chip case 100 mm);
− air flow volume
− vacuum at dust extraction port of
saw
≥530 Pa;
− air speed at dust extraction port
of saw
The dust extraction ports are located at
the chip case assembly and at the saw
blade guard.
Observe the dust collector's operating
instructions as well!
≥20 m/ s.
≥460 m
3
/h;
21
ENGLISH
Operation without a dust collector is only
possible:
− outdoors;
− for short-term operation
(up to a maximum of 30 minutes);
− with dust respirator.
Caution!
A
If no dust collector is hooked
up the sliding plate on the chip case
must be opened, otherwise chips and
saw dust build up inside the chip
case.
To open the sliding plate:
1. Loosen both nuts (66) on the under-
side of the chip case slightly.
67
66
Note:
3
To compensate for possible play
in the blade height setting mechanism,
always raise the blade to the desired
position.
7.3 Setting the saw blade tilt
Danger!
A
Parts of the body or objects in
the setting range can be caught by
the running saw blade!Set the depth
of cut only with the saw blade at
standstill!!
The saw blade tilt is steplessly adjustable between 0° and 45°.
1. Loosen twist handle (69) approx.
one turn.
69 70
73 74
75
Danger!
A
Always use the push stick if
the distance between saw blade and
rip fence is less than 120 mm.
3. Set the cutting height of the saw
blade. The blade guard must rest
with its front edge on the workpiece.
2. Slide sliding plate (67) to the side.
3. Tighten nuts (66).
7.2 Setting the depth of cut
Danger!
A
Parts of the body or objects in
the setting range can be caught be
the running saw blade! Set the depth
of cut only with the saw blade at
standstill!
The saw blade's cutting height needs to
be adapted the the height of the workpiece: the blade guard shall rest with its
front edge on the workpiece.
• Set the depth of cut by turning the
handwheel (68) on the chip case.
2. Set required blade tilt with the blade
tilt lever (70).
3. Lock the set bevel angle by tightening the twist handle again.
7.4 Sawing with the rip fence
Note:
3
When sawing with the rip fence
the long fence extrusion must be used.
1. Adopting the fence extrusion to the
workpiece height:
71
72
− Wide edge (71) =
for cutting thick stock
− Small edge (72) =
for cutting thin stock
2. The rip fence (73) is placed from top
onto the guide extrusion (74) at the
front of the saw and locked with the
lock lever (75).
4. Set saw blade tilt and lock.
5. Start motor.
6. Cut workpiece in a single pass.
7. Switch machine off if no further cutting is to be done immediately afterwards.
7.5 Sawing with the mitre
fence
1. Swing mitre fence on the table top.
2. Set to desired mitre angle and lock
in that position. For mitre cuts, the
fence extrusion is adjustable to 45°
maximum.
22
68
ENGLISH
Caution!
A
The plastic nose must have at
least 10 mm distance to the line of
cut.
3. Set the cutting height of the saw
blade.
4. Set saw blade tilt and lock.
5. Start motor.
6. Cut workpiece in a single pass.
7. Switch machine off if no further cut-
ting is to be done immediately afterwards.
8. Tips and tricks
• Before cutting a workpiece to size
make trial cuts on pieces of scrap.
• Always place a workpiece on the
saw table in such way that it can not
tilt or rock (e.g. always place a
curved board on the table with the
convex side up).
• When working long stock use suitable supports, such as table rear or
side extensions (optional accessories).
• Keep surfaces of the table top and
table extension clean – in particular,
remove resin residue with a suitable
cleaning and maintenance spray
(optional accessory).
9. Care and maintenance
Danger!
A
Prior to all servicing:
− switch machine OFF;
− unplug power cable;
− wait for saw blade to stop.
• Check that all safety devices are
operational again after each service.
• Repair and maintenance work other
than described in this section should
only be carried out by qualified specialists.
9.1 Saw blade change
Danger!
A
Directly after cutting the saw
blade can be very hot – burning hazard! Let a hot saw blade cool down.
Do not clean the saw blade with combustible liquids. Risk of injury, even
with the blade at standstill. Wear
gloves when changing blades.
When fitting a saw blade, observe the
direction of rotation!
1. Raise saw blade fully.
2. Remove blade guard.
3. Turn the flat head screw (76) of the
table insert extrusion (77) clockwise
by 1/4 turn and remove the table
insert.
77
76
4. Loosen arbor bolt (78) with spanner
(L.H. thread!). Hold outer blade collar (79) with ring spanner to counter.
8078 79
5. Remove outer blade collar (79) and
saw blade (80) from the saw spindle.
6. Clean clamping surfaces of saw
spindle and saw blade.
Danger!
A
Do not use cleaning agents
(e.g. to remove resin residue) that
could corrode the light metal components of the saw; the stability of the
saw would be adversely affected.
7. Put on a fresh saw blade (observe
direction of rotation!).
Danger!
A
Use only suitable saw blades
(see "Available accessories") – when
using unsuitable or damaged blades
parts could be explosive-like hurled
from it by centrifugal force.
Do not use:
− saw blades made of high speed
steel (HSS or HS);
− saw blades with visible damage;
− cut-off wheel blades.
A
Danger!
− Mount saw blade only using gen-
uine parts.
− Do not use loose-fitting reducing
rings; the saw blade could work
loose.
− Saw blades have to be mounted
in such way that they do not wobble or run out of balance and can
not work loose during operation.
8. Put on outer blade collar (79) (the
inner blade collar's lug must engage
in the groove of the outer blade collar).
9. Screw arbor bolt (78) back in the
saw spindle (L.H. thread!) and
tighten it. Hold outer blade collar
(79) with ring spanner to counter.
A
Danger!
− Do not extend arbor bolt tighten-
ing wrench.
− Do not tighten arbor bolt by hit-
ting the wrench.
− After the arbor bolt has been
tightened, remove all tools used
during saw blade installation!
10. Fit table insert extrusion (81) flush
into the saw table.
81
82
11. Turn the countersunk screw (82)
counter-clockwise against the stop.
9.2 Cleaning the saw blade's
height adjustment mechanism
1. Raise saw blade fully and dismount
it (see "Saw blade change").
Now the spindle of the height adjustment is accessible from the top.
2. Clean spindle with brush, vacuum,
or compressed air.
3. Apply a light coat of Care and Maintenance Spray.
4. Install saw blade and tighten arbor
bolt.
5. Install the table insert.
9.3 Saw storage
Danger!
A
Store saw so that
− it can not be started by unauthor-
ized persons, and
− nobody can get injured.
Caution!
A
Do not store saw unprotected
outdoors or in damp environment.
23
ENGLISH
9.4 Maintenance
Before switching ON
Visual check if distance saw blade – riving knife is 3...8 mm.
Visual check of power cable and power
cable plug for damage; if necessary
have damaged parts replaced by a qualified electrician.
After switching OFF
Check to see if the saw blade post-runs
for more than 10 seconds; if so, have the
electronic motorbrake replaced by a
qualified electrician.
Monthly (if used daily)
Remove saw dust and chips with vacuum or brush; apply light coat of oil to
guide elements:
− threaded rod and guide rods of
blade rise and fall mechanismn:
− swivel segments.
Every 300 hours of operation
Check all screwed joints, retighten if
necessary.
10. Repairs
Danger!
A
Repairs to electric tools must
be carried out by qualified electricians only!
Electric tools in need of repair can be
sent to the service centre of your country. Refer to the spare parts list for the
address.
Please attach a description of the fault to
the electric tool.
11. Transportation
• Lower saw blade fully.
• Dismount add-on parts (fence, slid-
ing carriage, table extension).
• If possible use original carton for
shipping.
12. Available accessories
For special tasks the following accessories are available at your specialized
dealer – see back cover for illustrations:
A Universal Wheel Set
For easy moving.
B Sliding Carriage
For convenient guiding of long
stock.
C Table Side Extension, right
Table size 1000 mm x 600 mm;
with foldable supports.
D Suction Adapter to connect a shop
vacuum to the dust collection
attachment.
E Care and Maintenance Spray to
remove resin residue and preserve
metal surfaces.
F Saw blade CV 315 x 1.8 x 30
56 multiple combination teeth
for solid wood and particle board.
G Saw blade CV 315 x 1.8 x 30
80 neutral multiple teeth
for especially smooth cuts in solid
wood and particle board.
H Saw blade TCT 315 x 2.8 x 30
48 universal alternate bevel teeth
for all woods and wood-derived
smaterials.
I Roller Stand RS 420
J Roller Stand RS 420 W
K Roller Stand RS 420 G
13. Environmetal protection
The saw's packing can be 100% recycled.
Worn out electric tools and accessories
contain considerable amounts of valuable raw and plastic materials, which can
be recycled.
These instructions are printed on chlorine-free bleached paper.
14. Trouble shooting
Danger!
A
Before carrying out any fault
service or maintenance work, always:
1. switch machine OFF;
2. unplug power cabl e;
3. wait for saw blade to come to
standstill.
Check that all safety devices are
operational again after each fault
service.
Motor does not run
Undervoltage relay tripped by power failure:
− switch on again.
No mains voltage:
− check cables, plug, outlet and mains
fuse.
Motor overheated, e.g. by a blunt saw
blade or chip build-up in the chip case:
− remove cause for overheating, wait
for a few minutes, then start saw
again.
Motor supply voltage too low:
− use a shorter extension cable or
extension cable with larger lead
cross section
(≥ 1.5 mm
− Have power supply checked by a
qualified electrician.
2
).
Loss of cutting performance
Saw blade blunt (possibly tempering
marks on blade body):
− replace saw blade (see chapter
"Care and maintenance").
Chip build-up in the chip case
No, or dust collector of insufficient
capacity connected (see "Dust collector"
in chapter "Operation"):
− connect dust collector, or
− increase suction capacity.
Sliding plate of chip case closed:
− open sliding plate
Height adjustment mechanism of saw
blade working stiff
Spindle of height adjustment mechanism
gummy:
− clean spindle and spray with Care
and Maintenance Spray (see chapter "Care and maintenance").
24
15. Technical specifications
ENGLISH
TKHS 315 E/P
2.2 W
TKHS 315 E/P
3.1 W
TKHS 315 E/P
2.8 D
TKHS 315 E/P
4.2 D
Voltage 230 V / 1~50 Hz 230 V / 1~50 Hz 400 V / 3~50 Hz 400 V / 3~50 Hz
Nominal current A 10.6 14.0 4.7 7.5
Fuse protection min. A 1 - 16 (time-lag) 1 - 16 (time-lag) 3 - 16 (time-lag) 3 - 16 (time-lag)
Degree of protection IP 54 IP 54 IP 54 IP 54
Motor speed min
Motor capacity input capacity P
power output P
1
2
kW
kW
-1
2800 2800 2800 2800
2.2 S6 40%
1.5 kW S1 100%
3.1 S6 40%
2.0 kW S1 100%
2.8 kW S6 40%
1.8 kW S1 100%
4.2 S6 40%
2.0 kW S1 100%
Saw blade cutting speed m/s 47 47 47 47
Saw blade diameter (outer) mm 315 315 315 315
Arbor bore mm 30 30 30 30
Depth of cut with saw blade vertical
at 45° saw blade tilt mm
mm
0...85
0...53
0...85
0...53
0 ... 85
0 ... 53
0 ... 85
0 ... 53
Dimensions
length saw table
width saw table
length table extension
width table extension
heigh (saw table)
height (over all)
mm
mm
mm
mm
mm
mm
800
600
794
500
850
1150
800
600
794
500
850
1150
800
600
794
500
850
1150
800
600
794
500
850
1150
Weight complete approx kg 65.0 66.0 67.0 68.0
Sound power level
according to DIN 23746*
no-load
when sawing
dB (A)
dB (A)
84.0
99.3
84.0
99.3
84.0
99.3
84.0
99.3
Sound pressure level
according to DIN 31202*
no-load
when sawing
dB (A)
dB (A)
74.8
85.0
74.8
85.0
74.8
85.0
74.8
85.0
Ambient temperature range °C –10 … +40 –10 … +40 –10 … +40 –10 … +40
Extension cable – min. lead cross section
Length of cable 10 m
Length of cable 25 m
Length of cable 50 m
mm
mm
mm
2
2
2
3 x 1.5
3 x 2.5
–
3 x 2.5
3 x 2.5
–
5 x 1.0
5 x 1.5
5 x 2.5
5 x 1.5
5 x 2.5
5 x 2.5
* The values stated here only indicate the loudness emitted by this machine. Whether the operator is required to wear hearing protection can not be determined here. This depends on how much noise reaches the ear of the operator. And this, among other things,
depends on the existing ambient conditions (such as other sources of noise near by). Even though it may not be explicitly required, it
is in your own interest to always wear hearing protection when operating this machine.
25
U3a0229.fm
A 091 005 7154 B 091 005 3680 C 091 001 4030
D 091 003 1260 E 091 101 8691 F 091 000 0250
G 091 000 0195 H 091 001 2282 I 091 005 3353
J 091 005 3361 K 091 005 3345
63
U4BA_EB2.fm
ZINDEL - Technische Dokumentation und Multimedia, www.zindel.de
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