Elektra Beckum TF 900 User Manual

®
D
ENG
F
NL
IT
ES
DA
Montage- und Betriebsanleitung Schiebeschlitten Assembly and Operation Manual
Sliding Carriage Instructions de service relatives au chariot coulissant Montage en gebruiksaanwijzing Afkortgeleider Istruzioni per l'uso ed il montaggio della slitta di
TF 900/TF 904
D
Achtung! Lesen Sie diese Anleitung vor der Installation und Inbetriebnahme aufmerksam durch.
ENG
Attention! Carefully read through these instructions prior to installation and commissioning.
F
Attention! Prière de lire attentivement la présente notice avant l'installation et la mise en service.
NL
Attentie! Lees deze instructies voor de installatie en ingebruikname aandachtig door.
IT
Attenzione! Prima dell'installazione e della messa in esercizio, leggete attentamente e completamente queste istruzioni.
ES
Atención! Lea atentamente estas instrucciones antes de la instalación y puesta en marcha.
DA
Bemærk! Læs denne vejledning opmærksomt igennem inden installationen og idrifttagningen.
115 160 0154 / D/ENG/F/NL/IT/ES/DA / 4000 / 2.0
Contents
1 Scope of Application 2 Specifications 3 Product Liability/Warranty 4 Safety Information 5 Installation 6 Operation 7 Care and Maintenance 8 Spare Parts List
1 Scope of Application
This Sliding Carriage is intented for use with the Elekta Beckum Spindle Moulder models TF900/TF904. It is used for working across the endgrain of timber having a square or rectangular crossection.
- Please observe all relevant safety regulations for the use of spindle moulders applicable in your area. When in industrial use in the U.K. use of this accessory falls under the 1974 Woodworking Regulations. In the interest of health & safety of the machine user we recommend you study and follow these regulations. We would also draw your attention to the booklet "Woodworking Machines Regulations 1974-Guidance on Regulations" ref. L4 /ISBN 0118855921) published by HSMO.
ENG
2 Specifications
Table size: 280 x 525 mm Carriage travel: 700 mm Fence: adjustable 45° through 90° Graduation: 1° Carriage guides: 4 rollers, on ball bearings Max. allowable workpiece weight: 20 kg Mounting: quick-action locks Workpiece clamping: quick-action clamp
3 Product Liability/Warranty
This product carries a 12 month manufacturer warranty under the prevailing legal provisions, which may vary from country to country. The warranty period begins with the date of the original purchase by the end user. Proof of purchase should be retained and must be presented in the event of a warranty claim. This warranty excludes and does not cover defects, malfunctions and failures caused by natural wear, overload, unreasonable use or failure to provide reasonable and necessary maintenance. In case of a defect notify your dealer or Elektra Beckum distributor, who will decide how to handle your claim. Warranty claims can only be taken care of by your Elektra Beckum dealer or authorized service centre.
This product or any of its parts should not be altered or changed from standard specifications. The user of this product shall have the sole responsibility for any malfunction which results from improper use or unauthorized modification from standard specifications, faulty maintenance, damage or improper repair by anyone other than qualified person approved by Eleketra Beckum or its representatives.
4 Safety Instructions
Feeding the workpiece with a sliding carriage is considered semi-mechanical feed. The cutterheads and moulding tools used must be approved for mechanical feed. Always perform such moulding operation with the cutterhead running at counterrotation, i.e. the cutterhead is turning against the direction of feed of the workpiece. Always have the workpiece firmly secured to the sliding carriage's table with the clamps provided.
5 Installation
Fit the two crosshead plates (370/371) to the machine housing. Use 4 each cup square neck bolt M 6x20 flange nut M 6
Reinstall backstop plate. Place sliding carriage table onto traversing
Hook roller carriage extrusion (358) with both extrusion brackets (319 + 320) onto the crosshead plates. If it is a tight fit remove some paint from the slots in the extrusion brackets. Secure roller carriage extrusion by fixing the rear extrusion bracket (319) to the crosshead plate (371), to prevent unhooking. Use 1 each hexagen head bolt M 6x16 hexagon nut M 6
saddle and secure with the lock levers. Loosely fit two cup square neck screws M 6x20 with washer Ø6.4, spring washer Ø6 and hexagon nut M6 to the two holes in the front of the carriage table.
Remove the front backstop plate (360) and slide traversing saddle onto the roller car­riage extrusion.
Slide link bracket extrusion on the heads of the just fitted cup square neck screws. At this stage do not tighten the screws.
A
B
The carriage table should be set approx.
0.5 mm higher than the machine table. Set with setting screws B. Loosen screw holding rear extrusion bracket (319/371 and 320/370) to bracket before turning setting screw B and tighten after setting. Make trial cut to verify proper setting. After setting is completed, tighten all 4 nuts (408) M8 (A).
C
Alignment: Set roller carriage extrusion parallel to the machine table with both front and rear set­ting screws C. It does not matter if the carriage table is higher or lower than the machine table. After successful parallel alignment tighten the counter nuts on all 4 setting screws B.
Den Klemmhebel mit Unterlegscheibe durch den Schlitz der Kulissenschiene führen und den Stellgleiter aufschrauben.
Fit slide washer into the groove of the link bracket extrusion. Insert pivot bolt and secure with starknob screw.
Put cup square neck screws M 6x20 into the slot of the fence extrusion an install the first stop plate with a nyloc nut M 6. Bolt fence extrusion to link bracket angle bar with 2 each cup square neck screws M 6x29, wash­ers Ø 6 mm and 6 mm starknobs. Install second stop plate.
Attach link bracket extrusion end plate (357) with two pan head tapping screws to the link bracket extrusion. Set fence square with the machine's fence and set the link bracket extrusion to the zero mark by moving it as required.
- Exact setting is done with the setting screw.
6 Operation
Install support rod (375) to clamping plate with hexagon nut M 12. Fit clamping plate to the fence extrusion end. Hardware: 2 ea. hexagon head screw M 6x35 2 ea. washer Ø 6 2 ea. starknob M 6 female.
Place clamping arm, with spring fitted in groove, onto support rod and tighten ratchet lever to hold in position. Short work is held on the clamping plate attached to the fence.
To work long stock the fence can be exten­ded. Move the flipstop to the fence extension extrusion before extending the fence.
The pivot bolt is replaced by the clamping arm support provided, which is locked in position with the starknob screw.
After removal of the clamping plate long workpieces are placed directly on the sliding table and held with the clamping arm mounted as shown at right.
7 Care and Maintenance
Regularly apply a light coat of oil to the guide bars. All grooves in the aluminium extrusions should be kept greased. The deep grooved roller bearing of the traversing saddle are factory lubricated for life and require no maintenance.
8 Spare Parts List Sliding Carriage TF 900/TF 904
Pos. Description Size mm Stock-no.
301 Link bracket extrusion 600 139 320 1394 302 Angle scale 553 114 220 1247 303 Planing bed 287x525 139 020 6760 304 Fence extrusion 1410 139 320 4296 305 Ratchet lever M 8x20 700 6043 407 308 Lock lever, right 149 201 9425 309 Lock lever, left 149 201 9433 310 Traversing saddle 139 020 1237 311 Setting bracket 139 201 7573 313 Guide rail, left 149 201 9794 314 Guide rail, right 149 201 9719 315 Roller, c/w bearing Ø 65x28 201 020 0140 319 Extrusion bracket, rear 139 220 1315 320 Extrusion bracket, front 139 220 1307 323 Double collar nut SW 19x40 139 520 1286 324 Setting bolt SW 19x34 139 520 1448 325 Starknob M 6 700 002 5458 326 Cam bush, lower SW 30x25 139 520 1278 327 Roller bush, upper Ø 30x25 139 520 1260 329 Sliding washer M 8 Fl 16x5x60 149 202 4500 330 PVC roller cover 239 120 1377 331 Fence end plate 239 120 1628 332 Link bracket angle bar 740 148 540 0792 333 Clamp bracket 25x25x100 148 240 0821 334 Pivot bolt Ø 20x35 148 540 0830 335 Starknob screw M 6x16 700 105 9887 336 Serrated lock washer Ø 6.4 630 408 4047 340 Fence extension 140 139 320 1645 341 Fence extension extrusion 1520 139 320 1610 343 Starknob screw M 6x16 700 105 9887 344 Flipstop 201 020 0388 345 Flipstop guide plate Bl 0.88x16x70 139 220 1587 346 Knurled nut, Meplag M 6 624 2018 000 349 Stop plate Bl. 2x52x44 149 2097 752 350 Plug Ø 14x14 239 1203 906 351 End plate, fence extension 239 120 3760 357 End plate, link bracket extrusion 239 120 5801 358 Roller carriage extrusion 1500 139 320 5900 359 Guide bar 1500, round Ø 20x1499 148 211 3253 360 Backstop plate 139 220 5965 365 Scale 1410 1410 114 220 4700 366 Scale 140 140 114 220 4718 367 Scale 1350 1350 114 220 4726 370 Crosshead plate, right 138 210 0820 371 Crosshead plate, left 138 210 0839
Pos. Description Size mm Stock-no.
372 Flange nut M 6 620 911 4230 373 Clamping plate 138 011 0381 374 Glide piece 239 120 2772 375 Support rod 148 211 0521 380 Starknob screw M 8x28 700 101 7777 400 Pan head tapping screw St 2.9x9.5 617 203 9632 401 Pan head tapping screw St 4.8x16 617 200 1830 402 Hex. socket set screw,
flat point M 8x20 616 102 9309 403 Cup square neck screw M 8x20 611 001 7942 404 Washer Ø 8.4 630 500 2486 405 Hexagon nyloc nut M 8 620 200 2305 406 Hexagon head screw M 6x35 610 300 4916 407 Hexagon nut M 6 620 000 2219 408 Cup square neck screw M 6x20 611 000 0608 409 Hexagon nyloc nut M 6 620 200 2291 410 Washer Ø 6.4 630 001 6365 411 Hexagon head screw M 8x45 610 200 1085 412 Cap nut, self-locking M 8 620 807 3395 413 Countersunk head screw St 4.8x22 617 406 3948 414 Hexagon head screw M 6x40 610 3001 151 415 Split washer B 6 630 100 0276 421 Hexagon head screw M 6x16 610 301 5675 422 Cross rec. head drilling screw Ø 3.5x13 614 402 7270 424 Washer Ø 3.2 630 505 2335 425 Cup square neck screw M 6x16 611 000 0594 427 Cup square neck screw M 6x35 611 002 9436 428 Hexagon socket head
cap screw M 6x16 612 705 9193 429 Hexagon nut M 12 620 001 7992 430 Washer A 13 630 001 6705 640 Lock lever 138 040 0819 641 Lock bolt 148 540 0857 642 Pressure spring 705 100 5770 643 Circlip for shafts 6x0.7 640 007 1061 644 Starlock with cap Ø 8 701 612 3379 645 Clamping arm 138 040 0800 646 Tension spring 0.9x6x40.5 705 240 0877 647 Clamping arm bolt Ø 12 M 6x45 148 540 3732 648 Washer A 6.4 galv. 630 001 6365 649 Ratchet lever, female M 6 700 607 2385 650 Clamping arm support Ø 20x237 148 540 0849 651 Clamping pad Ø 35x14 705 740 0867 652 Bolt A 8x35 663 212 3360
Winkelaanslagprofiel pos. 304
Vinkelanslag Pos. 304
Profilato di arresto angolare Pos. 304
Winkelanschlagprofil Pos. 304
Doorsnede A
Sezione A
Ausschnitt A /
Udsnit A /
Beachten Sie bei der Montage bitte den
Fixierpunkt "0"
Let u bij montage a.u.b. op afstelpunt "0"
Bemærk 0-punktet ved monteringen
Durante il montaggio tener presente il punto
di fissaggio "0“
Coulisseprofiel
Binario a glifo
Kulissenschine /
Vinkelskinne /
Stellschraube M6x40 Pos.414
Fixierpunkt "0"
Klemmhebel M8x20
Klemhevel M8x20
Kippgreb M8x20
Afstelpunt "0"
Leva di fissaggio
Stelschroef M6x40 pos. 414
Indstillingskrue M6x40 Pos. 414
Vite di registro
0-punkt
Punto di fissaggio "0"
13-217 445, Fax: +40-13-214 505
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