Electrolux AOFP061TU Installation Manual

USA
TABLE OF CONTENTS
SAFETY INSTRUCTIONS ......................................................... Page 9
A. 1 GENERAL INFORMATION........................................................ Page 10
A.1.1 Foreword ..................................................................................................................... Page 10
A.1.2 Intended use and limitations ...................................................................................... Page 10
A.1.3 Testing......................................................................................................................... Page 1 0
A.1.4 General safety rules .................................................................................................... Page 10
A.1.5 Customer's responsibilities ....................................................................................... Page 10
A.1.6 Data plate position ...................................................................................................... Page 10
B.1 DESCRIPTION OF CYCLES ..................................................... Page 10
B.1.1 Positive blast chilling .................................................................................................. Page 10
B.1.2 Negative blast chilling or freezing ............................................................................... Page 10
B.1.3 Maintenance cycle or preservation cycle .................................................................... Page 11
B.1.4 Sterilisation cycle (appliances with germicidal light).................................................. Page 11
C.1 ANALYSIS OF USER INTERFACE ........................................... Page 11
C.1.1 O•I I = ON / O = OFF..................................................................................................... Page 11
C.1.2 Start/Stop cycle............................................................................................................. Page 11
C.1.3.1 Chiling with "cruise chilling" key ................................................................................. Page 11
C.1.4 Programs .................................................................................................................... Page 12
C.1.4.1 Chiling with "turbo cooling" ......................................................................................... Page 1 2
C.1.4.2 Cycles for ice cream .................................................................................................... Page 12
C.1.5 Temperature ................................................................................................................ Page 12
C.1.6 Alarm warning ............................................................................................................. Page 12
C.1.7 Standards .................................................................................................................... Page 12
C.1.8 Time ............................................................................................................................. Page 13
C.1.9 Utilities......................................................................................................................... Page 13
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C.1.9.1 Manual defrosting ....................................................................................................... Page 13
C.1.9.2 Probe temperatures display ....................................................................................... Page 13
C.1.9.3 "UV" Sterilisation cycle ................................................................................................. Page 13
C.1.9.4 Reference standard .................................................................................................... Page 14
C.1.9.5 User parameters ......................................................................................................... Page 14
C.1.9.6 HACCP ........................................................................................................................ Page 14
C.1.9.7 Service alarms ............................................................................................................ Page 1 4
C.2 USER INSTRUCTIONS ............................................................ Page 15
C.2.1 Switching on ................................................................................................................ Page 15
C.2.2 Operation..................................................................................................................... Page 15
C.2.2.1Come avviare un ciclo di "cruise cilling" ..................................................................... Page 15
C.2.2.2Selecting a standard cycle .......................................................................................... Page 1 5
C.2.2.3How to select a "turbo cooling" cycle .......................................................................... Page 15
C.2.2.4 Selecting a program .................................................................................................... Page 1 5
C.2.2.5Modification of chilling time......................................................................................... P age 16
C.2.2.6Modification of cell temperature .................................................................................. Page 1 6
C.2.2.7Displaying the temperature setpoint and chilling end time ....................................... Page 16
C.2.2.8 Changing the standard selection ............................................................................... Page 16
C.2.2.9 Editing USER parameters .......................................................................................... Page 16
C.2.3 Blast chilling/preservation cycle.................................................................................. Page 16
C.2.4 Defrosting.................................................................................................................... Page 17
C.2.5 Germicidal lights (Function for appliance with germicidal light option) ..................... Page 1 7
C.2.6 Product loading and unloading ................................................................................... Page 17
C.2.7 Inserting the food (core) probe in the product ............................................................ Page 18
C.3 STARTING THE OPERATING CYCLES ................................... Page 18
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C.4 ALARMS.................................................................................... Page 20
C.4.1 Alarms ......................................................................................................................... Page 20
C.4.1.1 HACCP alarms ............................................................................................................ Page 20
C.4.1.1.1 Description of alarms .............................................................................................. P age 20
C.4.1.2 Service alarms ............................................................................................................ Page 20
C.4.1.2.1 Service alarms not requiring service center assistance ......................................... Page 20
C.4.1.2.2 Service alarms requiring service center assistance ............................................... Page 21
C.5 HACCP CONNECTIONS (ACCESSORIES)............................. Page 21
D.1 ROUTINE MAINTENANCE ....................................................... Page 21
D.1.1 Precautions for maintenance ...................................................................................... Page 21
D.1.2 Cleaning the cabinet and accessories ....................................................................... Page 21
D.1.3 Cleaning the food (core) probe ................................................................................... Page 22
D.1.4 Precautions in the event of long periods of non-use .................................................. Page 22
D.2 MAINTENANCE TO BE PERFORMED BY TRAINED
PERSONNEL ONLY .................................................................. Page 22
D.2.1 Periodic cleaning of the condenser ............................................................................ Page 22
D.2.2 Cleaning the evaporator .............................................................................................. Page 22
D.2.3 Fan replacement ......................................................................................................... Page 23
D.3 TROUBLESHOOTING .............................................................. Page 24
D.3.1 Quick troubleshooting guide ....................................................................................... Page 24
D.4 W ASTE DISPOSAL AND DEMOLITION ................................... Page 24
D.4.1 Waste storage ............................................................................................................. Page 24
D.4.2 Procedure for preliminary dismantling of the appliance ............................................ Page 24
D.5 ENCLOSED DOCUMENTS ...................................................... Page 24
D.6 LIST OF USER PARAMETERS ................................................ Page 25
RECIPE SELECTION ................................................................ Page 26
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SAFETY INSTRUCTIONS
To reduce the risk of fire, electrical shock, or injury when using your appliance, please follow these basic precautions including the following:
Read all instructions before using your appliance.
This Manual does not cover every possible condition and situation that may occur. Use common sense and caution when installing, operating and maintaining this appliance.
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
The installation of this unit must conform to local codes or, in the absence of local codes, to all National Codes governing plumbing, sanitation, safety and good trade practices.
BEFORE SERVICING , DISCONNET THE ELECTRICAL SERVICE AND PLACE A RED TAG A T THE DISCONNECT
SWITCH TO INDICA TE WORK IS BEING DONE ON THA T CIRCUIT .
NOTICE: CONTACT YOUR AUTHORIZED SERVICE COMP ANY TO PERFORM MAINTENANCE AND REP AIRS.
NOTICE: Using any parts other than genuine factory manufactured parts relieves the manufacturer of all warranty and liability.
NOTICE: Manufacturer reserves the right to change specifications at any time without notice.
WARNING: The equipment warranty is not valid unless the appliance is installed, st arted and demonstrated under the supervision of a factory trained installer .
WARNING: The unit must be installed by Personnel who are qualified to work with electricity and plumbing. Improper installation can cause injury to personnel and/or damage to the equipment. The unit must be installed in accordance
with applicable codes.
SAVE THESE
INSTRUCTIONS
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A.1 GENERAL INFORMATION
A.1.1 FOREWORD
The purpose of this manual is to provide the necessary information for the correct installation, operation, use and maintenance of the appliance. Consequently, the manual and all the technical documentation enclosed with the appliance must be kept with the appliance at all times so that they can be consulted by the technician or end user. It is important to inform the appliance user about regulations concerning safety during and after installation. Read the instructions in the manual carefully before carrying out any operation whatsoever on the appliance, as they give important information about the standards and rules governing its installation and safe use. Improper installation, adjustment,
alteration, service or maintenance can cause property damage, injury or death. Failure to observe the instructions in this manual when carrying out any operations on the appliance will relieve the manufacturer of all liability. Using any parts other than factory manufactured parts relieves the manufacturer of all warranty and liability. No part of this manual may be reproduced.
A.1.2 INTENDED USE AND LIMITATIONS
This appliance has been designed for the blast chilling and/or blast freezing and preservation of foods (it rapidly lowers the temperature of cooked foods in order to preserve their initial qualities over a period of time and guarantee their durability for several days). Any other use is to be considered improper. ATTENTION: The appliance is not suitable for installation outdoors and/or in environments subject to atmospheric agents (rain, direct sunlight, etc.).
The manufacturer declines all liability for any improper use of the product.
Adjust the height and level the appliance by means of the leveling feet, checking that the door opens and closes properly.
+50 mm + 1.97 "
-10 mm
- 0.39 "
A.1.6 DATA PLATE POSITION
The data plate with all the appliance specifications is located on the chilling unit compartment, on the lower left-hand side. The plate bearing the appliance's PNC code and serial number is located underneath the logo.
A.1.3 TESTING
Our appliances have been designed and optimised with laboratory testing to give high performance and efficiency. The product has gone through 100% testing and is ready for use. The certificates guaranteeing that the tests (visual inspection ­electrical test - functional test) have been passed are included with the appliance.
A.1.4 GENERAL SAFETY RULES The appliance is manufactured in compliance with following directives:
- Hygiene: ANSI / NSF 7
- Safety: UL 471
- CAN / CSA C22.2 No.120 - M91
A.1.5 CUSTOMER’S RESPONSIBILITIES
A fused disconnect switch or a main circuit breaker (customer furnished) MUST be installed in the electric supply line for the appliance. It is recommended that this switch/circuit breaker have lockout/tagout capability. Before making any electrical connections to this appliance, check that the power supply is adequate for the voltage, amperage, and phase requirements on the rating plate.
IMPORTANT:
Level the appliance, otherwise its operation could be com­promised.
B.1 DESCRIPTION OF CYCLES
B.1.1 POSITIVE BLAST CHILLING
Positive blast chilling brings the food quickly to a temperature of 37.4°F (+3°C).
Note that positive blast chilling is suitable for foods that are going to be consumed within a few days. There are two types of blast chilling:
“SOFT” CHILLING
“HARD” CHILLING
- “soft” chilling is recommended for foods such as vegetables or pieces of food that are not very large or thick.
- “hard” chilling is recommended for larger sized pieces of food.
B.1.2 NEGATIVE BLAST CHILLING OR FREEZING
Freezing allows foods to be preserved for longer periods (weeks or months).
Quick freezing consists of reaching a negative temperature (-0.4°F / -18°C) in the center of the product in the shortest possible time. This ensures that when the product is thawed, the tissues are not damaged and the food preserves its aspect and nutritional ingredients.
With this cycle, the temperature of the food goes down to between -4°F (-20°C) and -0.4°F (-18°C) when frozen.
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B.1.3 MAINTENANCE CYCLE OR PRESERVATION CYCLE
The maintenance cycle is the maintenance of the food at a chosen temperature so that it does not alter over time, is started automatically at the end of the blast chilling or freezing cycle. The preservation cycle is continuous. To interrupt it you have to stop or make changes to the program.
C.1.3 SELECT CYCLES
The default setting on the appliance is the SOFT chilling cycle.
B.1.4 STERILISATION CYCLE (appliances with germicidal light option)
The UV lamps have a direct germicidal action and are used to sterilise the surfaces and air in the appliance chamber. This function can be used to sterilize kitchen utensils such as knives, carving forks, etc. (the process should be done in two steps, turning the utensils over to make sure both sides of utensils are sterilized) and can be activated at the end of each working day. Do not use this function if there is food in the chamber.
ATTENTION:
The appliance has a safety device that switches off the lamps when the doors are opened. This safety device is provided
because exposure to the U. V. rays emitted by the lamps is harmful and can cause damage to eyes.
C.1 ANALYSIS OF USER INTERFACE
C.1.1 O•I I = ON / O = OFF
This button indicates the status of the appliance: I=On,O=Off. When appliance is switch on, the whole interface lights up.
Use these buttons options:
From left to right:
• Positive "SOFT CHILLING"
• Positive "HARD CHILLING"
• Positive "COOLER" maintenance (or preservation)
• Negative "BLAST FREEZING" chilling or freezing
• Negative "FREEZER" maintenance (or preservation)
When choosing a cycle, press the the next option; the options are in a loop and so you can either
scroll forwards or backwards .
C.1.3.1 Chilling with “cruise chilling” key
to select one of the following
button to move on to
C.1.2 START/STOP CYCLE
This button starts or stops the selected cycle. The selected cycle starts immediately when enabled. To stop the cycle, keep the button pressed for at least 3 seconds. If the door is closed when a cycle is started the button will light up continuously. If the door is opened during a cycle it will start blinking continuously.
1- "PREP" To optimize appliance performance when the need arises, a preparation cycle can be chosen at the beginning of a chilling cycle which is signalled on the temperature display by the message “PREP”. 2- If the chiller has been inactive for a long time, the compressor will be started by impulses to guarantee maximum efficiency.
The “cruise chilling” cycle automatically controls the chilling process. It sets up the machine to complete the process within times required by standards while conserving the quality of the foods (without burning the surface of the foods). When the cycle is launched, it starts running immediately. Stopping it requires the button to be held down for at least three seconds. When the cycle is started with the door closed the key will light up. It will instead flash if a cycle is in progress and the door is open.
1- In order to improve machine performance and only if required, at the start of the chilling cycle, a preparatory cycle may start. This is indicated on the temperature display by the message “PREP”.
2- Also, if the chiller is not used for an extended period of time, the compressor is started in impulses in order to assure maximum efficiency.
ATTENTION:
The “cruise chilling” cycle works only if the shaft probe is inserted. If it is not, the cycle automatically changes over to timed soft positive chilling.
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C.1.4 PROGRAMS
C.1.5 TEMPERATURE
Press the
mode. The appliance switches from standard cycle selection mode to program mode and vice versa.
From left to right:
- Turbo cooling
- Program P1
- Program P2 Associated with each standard cycle are 2 default programs that
can be varied by the user. What is a program? For chilling, the user can change both the
chamber temperature and the chilling time and save the changes in the memory for subsequent retrieval, and for maintenance the user can set the chamber setpoint.
C.1.4.1 Chilling with "turbo cooling"
button to set the appliance for programs
The temperature display can display both the chamber tempe­rature and the food (core) probe temperature. If a cycle is running (i.e. positive or negative maintenance, timed positive blast chilling or timed freezing), the temperature displayed is the chamber temperature. If a food (core) probe cycle is running, the food (core) probe temperature will be displayed by default.
Press the
chamber temperature and food (core) probe temperature. The indicator light shows which of the two temperatures is being displayed at that time:
- if the food (core) probe temperature is displayed, the FOOD
CORE PROBE TEMPERATURE INDICATOR LIGHT switches
on
- if the chamber temperature is displayed the CHAMBER TEM-
PERATURE INDICATOR LIGHT switches on Only one or the other can be enabled at one time. Both will not
active at the same time.
C.1.6 ALARM WARNING
The following indicator lights light up when an alarm occurs:
button in chilling cycles to switch between
The “turbo cooling” cycle allows the user to operate the unit at temperature between -32,8°F (-36°C) and +37,4°F (+3°C). The unit runs a cycle continuously and defrosting is managed automatically. To select this type of cycle, refer to paragraph C.1.4.
C.1.4.2 Cycles for ice cream
By enabling the parameter “EICE” (EICE = y), the machine is set up to run two ice cream cycles. Programmes “P1” and “P2” are disconnected from the normal logic and become two specific cycles for ice cream. They are no longer assigned to the selected standard cycle. When this cycle is selected, the LEDs for the standards cycles are off.
• cycle "P1": time-controlled or shaft probe-controlled chilling. After chilling, the machine switches over automatically to conservation at a temperature of 6,8°F (-14°C).
• cycle "P2": “turbo cooling” chilling with a cell temperature of 3,2°F (-16°C)
N.B.: to modify the “EICE” parameter, refer to paragraph C.1.9.5.
When an HACCP alarm occurs, the indicator light
1- blinks continuously if the alarm is current. To
check the type of alarm, scroll to the utility section (§ C.1.9) with the keys.
2- stays on continuously if the alarm has ended but
must still be addressed by the user.
When a service alarm occurs, the indicator light 1- blinks continuously if the alarm is current. To
check the type of alarm, scroll to the utility section (§ C.1.9) with the keys.
2- stays on continuously if the alarm has ended but
must still be addressed by the user.
The type of alarm can be displayed by using the “Utilities menu” functions (see sections C.1.9 for an explanation of the Utilities menu, and section C.4 for instructions on how to display the alarm types and descriptions of the alarms).
C.1.7 STANDARDS
The Standard indicator light is normally off. It lights up only when the Reference Standard option is entered with the UTILITIES button. From left to right, the lights are: Electrolux Food Safe Mode 1,
Electrolux Food Safe Mode 2, U.S. Standard .
To display the appliance Standard setting, use the “Utilities menu” functions (see sections C.1.9 and C.1.9.4).
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