E-flite Rhapsody 25e ARF User Manual

Rhapsody 25e ARF
Assembly Manual
Notice
Notice ................................................................... 2
All instructions, warranties and other collateral
documents are subject to change at the sole
discretion of Horizon Hobby, Inc. For up-to-date product literature, visit http://www.horizonhobby. com and click on the support tab for this product.
Meaning of Special Language
The following terms are used throughout the product
literature to indicate various levels of potential harm
when operating this product:
NOTICE: Procedures, which if not properly followed,
create a possibility of physical property damage
AND a little or no possibility of injury.
CAUTION: Procedures, which if not properly followed,
create the probability of physical property damage
AND a possibility of serious injury.
WARNING: Procedures, which if not properly followed,
create the probability of property damage, collateral
damage, and serious injury OR create a high
probability of superficial injury.
WARNING: Read the ENTIRE instruction manual
to become familiar with the features of the product before operating. Failure to operate the product correctly can result in damage to the product, personal property and cause serious injury.
This is a sophisticated hobby product and NOT a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the product or other property. This product is not intended for use by children without direct adult supervision. Do not attempt disassembly, use with incompatible components or augment product in any way without the approval of Horizon Hobby, Inc. This manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or serious injury.
2 E-flite Rhapsody 25e ARF Assembly Manual
Meaning of Special Language ................................. 2
Introduction ........................................................... 2
Important Information Regarding
Warranty Information ........................................ 2
Specifications ......................................................... 2
Using the Manual ................................................... 2
Contents of Kit/Parts Layout .................................... 3
Covering Colors ..................................................... 3
Hardware/Accessory Sizes ..................................... 3
Recommended Radio Equipment ............................. 3
Power 25 Motor Setup ........................................... 3
Power 32 Motor Setup ........................................... 3
Required Tools and Adhesives ................................. 3
Optional Accessories .............................................. 3
Warnings .............................................................. 4
Rudder and Stabilizer Installation ............................ 4
Landing Gear Installation ........................................ 5
Motor, Speed Control and Cowling Installation ......... 7
Aileron Servo Installation ........................................ 9
Rudder and Elevator Servo Installation ................... 11
Bottom Wing and Receiver Installation ................... 13
Top Wing Installation ............................................ 14
Removing the Wing Panels ................................... 17
Motor Battery, Propeller and Pilot Installation ......... 17
Center of Gravity ................................................. 18
Control Throws..................................................... 19
Preflight ............................................................... 19
Flying Your Rhapsody 25e ARF ............................. 20
Range Test Your Radio .......................................... 20
Safety Do’s and Don’ts for Pilots ............................ 20
Daily Flight Checks ............................................... 20
Warranty and Repair Policy .................................. 21
Warranty Services ................................................ 21
Compliance Information for the European Union .... 22
2010 Official Academy of
Model Aeronautics Safety Code ....................... 22
Table of Contents
The Rhapsody 25e combines modern styling with classic lines to give you a one-of-a-kind sport biplane that’s a real standout. On the ramp, its striking Ultracote® trim scheme, along with the factory-painted fiberglass cowl and wheel pants, will turn more than a few heads. In the air, its crisp roll rates and smooth, predictable flight characteristics will let you enjoy a wide range of sport aerobatics without any surprises. Best of all, you can have the Rhapsody 25e flying in just an evening or two thanks to handy features like the bolt-on tail and included wing jigs that make assembly a breeze.
Important Information
Regarding Warranty Information
Please read our Warranty and Liability Limitations section on Page 21 before building this product. If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Wingspan: 47.0 in (1190mm) Length: 39.0 in (990mm) Wing Area: 530 sq in (34.0 sq dm) Weight with Battery: 4.40–4.60 oz (1.90–2.10 kg) Weight w/o Battery: 3.70–3.90 oz (1.60–1.80 kg)
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of its completion. Steps with a single circle () are performed once, while steps with two circles ( ) indicate the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
Introduction
Specifications
Using the Manual
Contents of Kit/Parts Layout
Recommended Radio Equipment
Required Tools and Adhesives
Replacement Parts
EFL4176001 Bottom Wing Set EFL4175002 Top Wing Set EFL4175003 Fuselage with Hatch EFL4175004 Tail Set EFL4175005 Wing Strut Set EFL4175006 Cowling EFL4175007 Wing Truss Set EFL4175008 Wheel Pant Set EFL4175009 Decal Set EFL4175010 Pushrod Set EFL4175011 Main Gear EFL4175012 Wing Spar Set EFL4175013 Wing Cabane Set EFL4175015 Hardware Set
Covering Colors
White HANU870 Deep Blue HANU873 Gold HANU879
Hardware/Accessory Sizes
Main wheel diameter 2.5-inch (63.0mm) Tail wheel diameter 1-inch (25.0mm) Bottom wing bolt 6-32 x 1-inch
socket head bolt
Top/bottom wing retention bolt 4-40 x 1/2-inch
socket head bolt
You will need a minimum 4-channel transmitter, receiver and four servos. You can choose to purchase a complete radio system. If you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystal­free, interference-free Spektrum™ DX6i 2.4GHz DSM® 6-channel system. If using your own transmitter, we recommend the following radio equipment.
If you own the Spektrum DX6i radio, or you are using a different DSM2 radio, just add the AR6200 DSM2 6-channel receiver and four JR SPORT™ MN48 servos.
Complete Radio System
SPM6600 DX6i DSM2 6CH system
Or Purchase Separately
SPMAR6200 AR6200 DSM2 6-Channel Full-
Range Receiver (for DX6i or
DX7) JSP20040 MN48 Servo (4) EFLRYH3 3-inch Y-Harness, Lightweight
Power 25 Motor Setup
EFLM4025A Power 25 Brushless Outrunner
Motor, 870Kv EFLA1040 40-Amp Pro Switch-Mode
BEC Brushless ESC APC12080E APC 12 x 8 Electric Propeller EFLB32003S30 3200mAh 3S 11.1V 30C LiPo,
12AWG EC3
Power 32 Motor Setup
EFLM4032A Power 32 Brushless Outrunner
Motor, 770Kv EFLA1060 60-Amp Pro Switch-Mode
BEC Brushless ESC APC13065E APC 13 x 6.5 Electric Propeller EFLB32004S30 3200mAh 4S 14.8V 30C LiPo,
12AWG EC3
Tools & Equipment
Flat file Pin vise Side cutter Scissors Covering Iron Ruler Nut driver: 1/4-inch Phillips screwdriver: #1, #2 Drill bit: 5/64-inch (2mm) Hobby knife with #11 blade
Hex wrench: 1.5mm, 3/32-inch, 7/64-inch Open end or box wrench: 1/2-inch, 12mm
Adhesives
Threadlock Thin CA Medium CA
EFLA110 Power Meter EFLC505 Intelligent 1- to 5-Cell
EFLAEC312 Charge Lead with 12-inch
EFLA151 Civilian Pilot, Blue EFL4539 Dummy Motor
Optional Accessories
Balancing Charger
Wire and Jacks, 16AWG
The Spektrum trademark is used with permission
of Bachmann Industries, Inc.
All other marks are trademarks or registered
trademarks of Horizon Hobby, Inc.
3E-flite Rhapsody 25e ARF Assembly Manual
Warnings
Read and follow all instructions and safety precautions before use. Improper use can result in fire, serious injury and damage to property.
COMPONENTS
Use only with compatible components. Should any compatibility questions exist please refer to the product instructions, the component instructions or contact Horizon Hobby, Inc.
FLIGHT
Fly only in open areas to ensure safety. It is recommended flying be done at AMA (Academy of Model Aeronautics) approved flying sites. Consult local laws and ordinances before choosing a location to fly your aircraft.
PROPELLER
SMALL PARTS
This kit includes small parts and should not be left unattended near children as choking and serious injury could result.
SAFETY PRECAUTIONS
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the Product or other property. This Product is not intended for use by children without direct adult supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or injury.
Rudder and Stabilizer Installation
Required Parts
Stabilizer assembly Fuselage assembly Fin assembly 4-40 locknut (2) #4 washer (4) 4-40 x 1/2-inch machine screw (2)
Required Tools and Adhesives
Threadlock Nut driver: 1/4-inch Thin CA Phillips screwdriver: #1
Make sure to use threadlock on all metal-to-
metal fasteners so they don’t vibrate loose.
1. Locate the stabilizer and fin assemblies. Insert
the threaded rods on the bottom of the fin into the holes in the stabilizer. Note the trim scheme of the stabilizer in the photos.
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller as injury can occur.
BATTERIES
Notes on Lithium Polymer Batteries
When misused, lithium polymer batteries are significantly more volatile than alkaline or Ni-Cd/ Ni-MH batteries used in RC applications. Always follow the manufacturer’s instructions when using and disposing of any batteries. Mishandling of Li-Po batteries can result in fire and explosion causing serious injury and damage.
During the course of building your Rhapsody 25e we
suggest you use a soft base for the building surface.
Such things as a foam stand, large piece of bedding
foam or a thick bath towel will work well and help
protect the model from damage during assembly.
4 E-flite Rhapsody 25e ARF Assembly Manual
2. Slide a #4 washer on each of the threaded rods
from the bottom side of the stabilizer. Use two 4-40 lock nuts to secure the fin to the stabilizer. Tighten the nuts using a 1/4-inch nut driver.
3. Position the assembly at the rear of the fuselage.
The stabilizer will rest on the fuselage as shown.
4. Slide a #4 washer on a 4-40 x 1/2-inch
machine screw. Apply a small amount of threadlock on the screw, then use the screw to secure the tail assembly to the fuselage. You will need to use two screws and washers and a #1 Phillips screwdriver to complete this step. Wick thin CA along the joint between the vertical fin post and fuselage.
Landing Gear Installation
Required Parts
Fuselage Landing gear 4-40 x 3/8-inch socket head screw (2) Axle with lock nut (2) #4 washer (2) #6 washer (2) Wheel pant (left and right)
Main wheel, 21/2-inch (63mm) (2) 5/32 wheel collar with setscrew (4) 6-32 x 1/2-inch socked head machine screw (2)
Required Tools and Adhesives
Threadlock Flat file Ruler Felt-tipped pen Open end or box wrench: 1/2-inch, 12mm (2) Hex wrench: 1.5mm, 3/32-inch, 7/64-inch
Make sure to use threadlock on all metal-to-
metal fasteners so they don’t vibrate loose.
1. Slide a #6 washer on a 6-32 x 1/2-inch socket
head machine screw. Apply a drop of threadlock on the screw. Use two screws and washers to secure the landing gear to the fuselage using a 7/64-inch hex wrench or ball driver. Please make sure the landing gear angles forward.
Important: Do not over-tighten the nuts as this could damage the stabilizer.
5E-flite Rhapsody 25e ARF Assembly Manual
 2. Use open end or box wrenches to secure the
landing gear axle to the landing gear. You will need 1/2-inch and 12mm wrenches to tighten the axle to the gear.
 4. Slide a 5/32-inch wheel collar on the axle and
use a 1.5mm hex wrench to tighten the setscrew on the flat made in the previous step. Slide the wheel in position and use a second wheel collar and 1.5mm hex wrench to secure the wheel on the axle. Check that the wheel can rotate freely on the axle. If not, reposition the wheel collars so they are not binding against the wheel. Make sure to use threadlock on the setscrews so they don’t vibrate loose.
 5. Slide a #4 washer on a 4-40 x 3/8-inch socket
head machine screw. Apply a drop of threadlock to the screw. Use the screw to attach the wheel pant to the landing gear as shown. Use a 3/32-inch hex wrench to tighten the screw.
 3. Use a flat file to make two 1/4-inch (6mm) wide
flat areas on the axle for the setscrews in the wheel collars. Position the flats 1/4-inch (6mm) and 11/8­inch (28mm) from the outer end of the axle as shown.
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6. Repeat Steps 2 through 5 to install the remaining
wheel to the landing gear.
Motor, Speed Control and
Cowling Installation
Required Parts
Fuselage assembly Cowling 4-40 x 3/8-inch socket head machine screw (4) #4 washer (4) Hook and loop tape Hook and loop strap (2)
Required Parts (Power 25)
Power 25 brushless outrunner X-mount with screws Electronic speed control, 40-amp 4-40 x 3/8-inch socket head screw (4) #4 washer (4)
Required Parts (Power 32)
Power 32 brushless outrunner X-mount with screws Electronic speed control, 60-amp 4-40 x 3/4-inch socket head screw (4) #4 washer (4) Aluminum spacer, 1/4-inch (6mm) (4)
Required Tools and Adhesives
Hex wrench or ball driver: 3/32-inch Phillips screwdriver: #1, #2 Threadlock
Optional Parts
Dummy motor (EFL4539)
Paint Colors for Dummy Radial
Aluminum Black Yellow Light Gray
Make sure to use threadlock on all metal-to-
metal fasteners so they don’t vibrate loose.
2. Use the screws included with the motor to attach
the X-mount to the rear of the motor.
Make sure to use threadlock on all metal-to-
metal fasteners so they don’t vibrate loose.
3A. Attach the Power 25 motor to the firewall using
four 4-40 by 3/8-inch socket head machine screws and four #4 washers. Use a 3/32-inch hex wrench to tighten the screws.
3B. Attach the Power 32 motor to the firewall using
four 4-40 by 3/4-inch socket head machine screws and four #4 washers. Place the four 1/4-inch (6mm) aluminum spacers between the mount and firewall as shown. Use a 3/32-inch hex wrench to tighten the screws.
1. Remove the hatch cover from the top of the
fuselage by lifting the rear of the hatch. The front is held in place using two dowels.
The blind nuts in the firewall for the motor can be repositioned for a variety of motor
installations. You will need to adjust their position
to suit your particular motor selection.
7E-flite Rhapsody 25e ARF Assembly Manual
4. The tabs on the cowl have markings so the
cowl can be oriented on the firewall. The L and R indicate the left and right as viewed as if sitting in the cockpit.
Note: We used the following colors when painting the engine: Make sure to paint the motor before gluing it in the cowling.
5. (Optional) Use a hobby knife and rotary tool to
remove the area in the center of the dummy radial engine. Use a hobby knife to remove the area between each of the cylinders to allow cooling air to pass through the cowling and over the motor. Use 6-minute epoxy to glue the dummy radial engine inside the cowling. Use the following colors to paint the dummy radial engine.
6. Route the motor leads through the firewall and
into the fuselage. Use four 4-40 x 3/8-inch socket head screws and four #4 washers to attach the cowl to the firewall. Use a 3/32-inch ball driver to tighten the screws. The R for the right side of the cowl can be seen in the photo below.
Matching the colors between the ESC and motor
when they are connected results in the correct motor direction if using all E-flite components.
7. Connect the leads from the motor to the speed
control. Use hook and loop tape to secure the speed control in the fuselage. Mount the speed control switch in the fuselage using the hardware provided with the speed control.
8. Insert the hook and loop straps through the battery
tray as shown. The battery will be installed later in the manual after the wings have been installed, but installing the strap now will be much easier. Apply a strip of hook and loop tape on the battery tray to keep the battery from sliding fore or aft on the tray.
Rocker Shafts – Aluminum Engine Cylinders – Black Plug Wires – Yellow Center Crankcase – Light Gray
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