E-flite Piper Pawnee 15e ARF User Manual

Piper Pawnee 15e ARF
Assembly Manual
Specifications
Wingspan: 62 in (1575mm) Length: 41.5 in (1050mm) Wing Area: 550 sq in (35.5 sq dm) Weight w/ Battery: 4–4.25 lb (1800–1900 g) Weight w/o Battery: 3.25 lb (1450 g)
Table of Contents
Introduction
Specifications ...................................................................... 1
Introduction ......................................................................... 2
Using the Manual ................................................................ 2
Contents of Kit/Parts Layout ................................................. 3
Required Radio Equipment ................................................... 3
Important Information About Motor Selection ........................ 4
Scale Outrunner Setup ......................................................... 4
Sport Outrunner Setup ......................................................... 4
Optional Accessories ........................................................... 4
Required Tools and Adhesives .............................................. 4
Notes Regarding Servos and ESC ........................................ 5
Note on Lithium Polymer Batteries ........................................ 5
Warranty Information ...................................................... 5–7
Landing Gear Assembly....................................................... 8
Aileron Servo Installation ................................................... 12
Flap Servo Installation ....................................................... 19
Joining the Wing Panels .................................................... 22
Rudder and Elevator Installation ......................................... 25
Main Radio Installation ...................................................... 30
Motor Installation .............................................................. 37
Final Assembly .................................................................. 41
Control Throws .................................................................. 43
Range Test Your Radio ....................................................... 44
Center of Gravity .............................................................. 44
Preflight ............................................................................ 45
Flying Your Piper Pawnee ARF ........................................... 45
Instructions for Disposal of WEEE
by Users in the European Union ............................... 46
2007 Official AMA
National Model Aircraft Safety Code ....................... 47
The Piper Pawnee entered service in the late 1950s as one of the first planes to be purpose-built for agricultural spraying and dusting. While most have been retired from crop-dusting duty, many are still on the job today towing advertising banners or serving as towplanes for glider clubs around the world.
E-flite’s Piper Pawnee 15e ARF is a superbly detailed replica of this aerial workhorse that flies every bit as good as it looks. Its fuselage and wing outlines are exact-to-scale and perfectly match the proportions of the full-scale Pawnee. Other realistic touches include the prepainted fiberglass cowl and belly pan as well as cockpit instrument gauges and a pilot’s seat. And like its full-scale inspiration, the Pawnee 15e’s generous wing area gives it exceptionally forgiving flight characteristics that are perfect for newer pilots. You can even outfit the Pawnee 15e with optional flaps and experience exciting short field takeoffs and landings.
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps with a single circle () are performed once, while steps with two circles ( ) indicate that the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
Contents of Kit/Parts Layout
Required Radio Equipment
EFL2651 Wing Set w/Struts EFL2652 Fuselage EFL2653 Tail Set EFL2654 Landing Gear EFL2655 Cowling EFL2656 Canopy EFL2657 Pushrod Set EFL2658 Belly Pan EFL2659 Pilot Seat EFL2660 Wing Struts EFL2661 Battery Hatch EFL2662 Motor Mount Spacers EFL2663 Instrument Panel
You will need a minimum 6-channel transmitter (for proper mixing and dual rate capabilities), crystals, micro receiver, and four mini servos. You can choose to purchase a complete radio system if you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystal-free,
interference-free Spektrum
DX6i 2.4GHz DSM2® 6-channel
full range transmitter and receiver (no servos). If using your own
transmitter, we recommend the JR SPORT
If you own the Spektrum DX7 radio, just add the AR7000 DSM2
MN48 Mini servos.
7-channel receiver and four of our JR SPORT MN48 Mini servos.
Radio System
SPM6600 DX6i DSM2 6CH (without servos)
Or Purchase Separately
JRPR720UL UltraLite 7-Channel ScanSelect
FM Receiver (72MHz)
Or
SPMAR6200 AR6200 DSM2 6-Channel Receiver Ultralite
(for DX7 only)
Or
SPM6070 AR7000 DSM2 7CH Rx (for DX7 only)
And
JSP20040 MN48 Mini Servo (4) JSP98110 6-inch extension (2) JSP98020 Y harness (1), (2) w/optional flaps
3E-flite Piper Pawnee ARF Assembly Manual
Important Information About
Required Tools and Adhesives
Motor Selection
We recommend the E-flite® Power 15 Brushless Outrunner, 950Kv (EFLM4015A) for sport performance.
Scale Outrunner Setup
EFLM4015A Power 15 BL Outrunner, 950Kv EFLA1040 40-Amp Brushless ESC THP42003S2PPL 4200mAh 3-Cell 11.1V Li-Po APC11070E 11 x 7 Electric Prop EFLAEC303 EC3 Device & Battery Connector,
Male/Female (included with our ESC)
EFLC3005 Celectra
1- to 3-Cell Li-Po Charger
Sport Outrunner Setup
EFLM4025A Power 25 BL Outrunner, 870Kv EFLA1060 60-Amp Brushless ESC THP42003S2PPL 4200mAh 3-Cell 11.1 V Li-Po APC12080E 12 x 8E Electric Prop EFLAEC303 EC3 Device & Battery Connector,
Male/Female (included with our ESC)
EFLC3005 Celectra 1- to 3-Cell Li-Po Charger
Optional Accessories
EFLA110 Power Meter
Tools & Equipment
EFLA250 Park Flyer Tool Assortment, 5-piece
Or Purchase Separately
EFLA257 Screwdriver, #1 and #2 Phillips
(or included with EFLA250)
EFLA251 Hex Wrench: 3/32-inch (or included
with EFLA250) 30-minute epoxy 6-minute epoxy Adjustable wrench (2) Canopy glue Card stock Clamps Covering iron Drill Epoxy Brush Felt-tipped pen File Flat blade screwdriver Hex Wrench: 1.5mm Hobby knife (#11 blade) Low-tack tape Medium CA Mixing Cups Mixing Sticks Paper Towels Pencil Pin drill Pliers Razor Saw Rubbing Alcohol Ruler Sandpaper Scissors Side cutters Square String Thin CA Threadlock T-pins Rotary tool w/sanding drum Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm), 1/8-inch (3mm)
Notes Regarding Servos and ESC
WARNING: Use of servos other than those we recommend may overload the BEC of the recommended Electronic Speed Control (ESC). We suggest the use of only the servos we recommend when utilizing the recommended ESC’s BEC, or the use of a separate BEC (like the UBEC) or receiver battery pack when using other servos.
Note on Lithium Polymer Batteries
Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/Ni-MH batteries used in RC applications. All manufacturer’s instructions and warnings must be followed closely. Mishandling of Li-Po batteries can result in fire. Always follow the manufacturer’s instructions when disposing of Lithium Polymer batteries.
Warning
An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.
Warranty Period
Limited Warranty
(a) This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON­INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon's sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii) replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.
Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the “Product”) will be free from defects in materials and workmanship at the date of purchase by the Purchaser.
5E-flite Piper Pawnee ARF Assembly Manual
Damage Limits
Questions, Assistance, and Repairs
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the Product or other property. This Product is not intended for use by children without direct adult supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or injury.
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance. For questions or assistance, please direct your email to productsupport@horizonhobby.com, or call 877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as
Horizon is not responsible for merchandise until it arrives and is accepted at our facility. A Service Repair Request is available
at www.horizonhobby.com on the “Support” tab. If you do not have internet access, please include a letter with your complete name, street address, email address and phone number where you can be reached during business days, your RMA number, a list of the included items, method of payment for any non­warranty expenses and a brief summary of the problem. Your original sales receipt must also be included for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase date. Provided
warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or replacement decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Safety, Precautions, and Warnings
Should your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50% of the retail purchase cost. By submitting the item
for repair you are agreeing to payment of the repair without notification. Repair estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly. Please note: non-warranty repair is only available
on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.
As the user of this product, you are solely responsible for operating it in a manner that does not endanger yourself and others or result in damage to the product or the property of others.
Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable battery packs, etc.) that you use.
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This interference can cause momentary loss of control so it is necessary to always keep a safe distance in all directions around your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars,
traffic, or people.
• Avoid operating your model in the street where injury or
damage can occur.
• Never operate the model out into the street or populated
areas for any reason.
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any
optional support equipment (chargers, rechargeable battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of
the reach of children.
• Moisture causes damage to electronics. Avoid water exposure
to all equipment not specifically designed and protected for this purpose.
7E-flite Piper Pawnee ARF Assembly Manual
Landing Gear Assembly
Required Parts
Landing gear Landing gear cover (2) Axle w/nut (2) Instrument panel Pilot seat 2mm x 6mm machine screw (4) Landing gear cover (2) 5/64-inch wheel collar w/setscrew Vertical Fin Rudder 3/4-inch (19mm) tailwheel 2mm x 15mm sheet metal screw (8) 5/32-inch wheel collar w/setscrew (2)
1
2
/
-inch (63mm) main wheel w/hubs (2)
2
Required Tools and Adhesives
#1 Phillips screwdriver Hex wrench: 1.5mm Threadlock File Medium CA Adjustable wrench (2)
Note: We will assemble the landing gear and set them aside until needed. This will reduce the number of parts to track, yet keep the fuselage light to install the rudder, elevator and radio system.
1. Locate the two axles and axle nuts, as well as the
landing gear. Use two adjustable wrenches to secure the axles to the landing gear.
 2. Use a file to create a flat on the bottom of the landing
gear wire. This provides a place to tighten the screws for the wheel collars, making them more secure on the wire.
 3. Remove the hubs from the wheels. Note which is the
rear hub and which is the front hub.
 4. Slide the rear hub onto the axle. With the 5/32-inch
wheel collar in the center of the axle, tighten the setscrew using a 1.5mm hex wrench to secure the collar to the axle. Make sure to use threadlock on the setscrew to prevent it from vibrating loose.
9E-flite Piper Pawnee ARF Assembly Manual
 5. Slip the tire over the rear hub. Insert the front hub
into the tire. Place a piece of music wire or hex wrench through a hole in the front hub and into a screw hole in the rear hub to help align the holes when inserting the front hub in the wheel.
 6. Use four 2mm x 15mm sheet metal screws and a #1
Phillips screwdriver to secure the front and rear hubs. You can now install the hubcap onteh wheel.
 7. Attach the landing gear covers to the landing gear
using four 2mm x 6mm machine screws. Make sure to use threadlock on these screws. The front edge of the covers will line up with the front edge of the landing gear when installed correctly.
8. Repeat Steps 2 through 7 for the remaining
wheel installation.
9. Slide the tail wheel onto the tail gear wire. Use a
5/64-inch wheel collar and setscrew to secure the tail wheel. Remember to use threadlock on the setscrew to prevent it from vibrating loose.
10. Use medium CA to glue the instrument panel into
the cockpit as shown.
11. Use medium CA to glue the seat into the fuselage.
11E-flite Piper Pawnee ARF Assembly Manual
Aileron Servo Installation
Required Parts
Wing panels (right and left) Servo w/hardware (2) Servo cover (right and left) 6-inch (152) servo extension (2) 2mm x 15mm machine screw (4) 2mm x 8mm self-tapping screw (8) Control horn w/backplate (2) Clevis (2) Clevis retainer (2) 4-inch (102mm) pushrod wire (2) 6-inch (152mm) servo extension (2) Pushrod connector (2) Servo mounting block 5/8 x 3/8 x 3/8-inch (16 x 9.5 x 9.5mm) (4)
Required Tools and Adhesives
6-minute epoxy Pencil Phillips screwdriver: #1 Felt-tipped pen String Side cutters Pin drill Pliers Drill Thin CA Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)
2. Prepare the aileron servos for installation by removing
any unnecessary arms from the servo horns as shown. Install any grommets or brass eyelets at this time as well. The servos will have the arms installed opposite of each other as shown in the photo.
 3. Position the aileron servo on the servo cover so the
arm is centered lengthwise in the cutout. The arm will align with the edge of the servo cover as well. Use a pencil to mark the position of the servo on the cover.
1. Plug the aileron servos into the radio system and make
sure they operate and are centered as well.
 4. Use 6-minute epoxy to glue the servo mounting block
to the servo cover as shown. Allow the epoxy to fully cure before proceeding.
 5. Position the servo between the servo mounting
block. Use a pencil to mark the locations for the servo mounting screws on the blocks. The servo should not touch the cover to prevent it from absorbing vibrations from the airframe.
 6. Use a drill and 1/16-inch (1.5mm) drill bit to drill the
holes for the servo mounting screws.
 7. Apply a few drops of thin CA to each of the
holes drilled in the previous step to harden the surrounding wood.
13E-flite Piper Pawnee ARF Assembly Manual
 8. Use a #1 phillips screwdriver to install the screws
provided with the servos to attach it to the servo mounting blocks.
 9. Secure a 6-inch (152mm) servo extension to the servo
lead using string or a commercially available connector.
 10. Tie a weight to a 24-inch (600mm) piece of string
and lower the string into the opening for the aileron servo. With the wing tip up, allow the weight to fall into the wing, retrieve the weight through the hole near the root of the wing.
 11. Tie the string to the servo extension and pull the
extension through the wing and out of the hole.
 12. Secure the servo cover using four 2mm x 8mm sheet
metal screws and a #1 Phillips screwdriver.
 13. Slide a clevis retainer onto a nylon clevis. Thread the
clevis onto one of the 4-inch (102mm) pushrod wires.
Note: Tape the extension to the wing so it does not fall back into the hole.
15E-flite Piper Pawnee ARF Assembly Manual
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