E-flite Edge 540 BP 3D ARF User Manual
Edge 540 BP 3D ARF
Assembly Manual
Specifications
Wingspan: 35.5 in (900mm)
Length: 36.5 in (930mm)
Wing Area: 410 sq in (26.5 sq dm)
Weight w/o Battery: 13–14 oz (370–400 g)
Weight w/ Battery: 15–16 oz (425–455 g)
Table of Contents
Introduction
Specifications ...................................................................... 1
Introduction ......................................................................... 2
Using the Manual ................................................................
Contents of Kit/Parts Layout .................................................
Required Radio Equipment ...................................................
Important Information About Motor Selection ........................
Lightweight Outrunner Setup ................................................
High Power Outrunner Setup ...............................................
Optional Accessories ...........................................................
Required Tools and Adhesives ..............................................
Notes Regarding Servos and ESC ........................................
Note on Lithium Polymer Batteries ........................................
Warning ............................................................................. 5
Warranty Period .................................................................
Limited Warranty ................................................................
Damage Limits ....................................................................
Safety Precautions ...............................................................
Questions, Assistance, and Repairs ......................................
Inspection or Repairs ...........................................................
Warranty Inspection and Repairs .........................................
Non-Warranty Repairs ........................................................
Safety, Precautions, and Warnings .......................................
Airframe Assembly ..............................................................
Hinging ............................................................................11
Landing Gear Installation ...................................................
Radio Installation ...............................................................
Power System Installation ...................................................
Control Throws ..................................................................
Center of Gravity ..............................................................
Range Test Your Radio .......................................................
Preflight ............................................................................30
Flying Your Edge 540 BP ...................................................
2007 Official AMA National Model Aircraft Safety Code ...
14
18
24
28
29
29
30
31
The Edge 540 BP 3D combines the sturdy construction of a
balsa/light-ply airframe with the uninhibited 3D capability
2
3
3
4
4
4
4
4
5
5
of a lightweight profile park flyer. It’s all made possible by its
intelligently engineered, open structure design that keeps weight
to a bare minimum while providing all the structural integrity of
a real wood airframe. This feather-light construction, combined
with a high-output brushless motor, will provide spine-tingling
3D and freestyle performance that will let you really push the
limits. And it comes from the factory 90% built and covered in
genuine UltraCote
flying in no time
®
and UltraCote Lite so you can be up and
Using the Manual
5
5
6
6
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6
6
7
7
8
This manual is divided into sections to help make assembly
easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed next
to each step to keep track of each step completed. Steps with
a single circle (
circles (
as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
) indicate that the step will require repeating, such
) are performed once, while steps with two
2 E-flite Edge 540 BP ARF Assembly Manual
Contents of Kit/Parts Layout
Required Radio Equipment
Large Replacement Parts
EFL2601 Wing w/Ailerons
EFL2602 Fuselage with Rudder
EFL2603 Horizontal Tail Assembly
EFL2405 Landing Gear
Small Replacement Parts
EFL2604 Pushrod Set
EFL2605 Hardware Set
EFL2606 Wheel Set
EFL2607 Wheel Pants
EFLA213 E-flite/JR/Horizon Decals
EFLM1915 Outrunner Stick Mount
You will need a minimum 6-channel transmitter (for proper
mixing and dual rate capabilities), crystals, micro receiver,
and four sub-micro servos. You can choose to purchase a
complete radio system that includes all of these items or, if
you are using an existing transmitter, just purchase the other
required equipment separately. We recommend the crystal-free,
™
interference-free Spektrum
system, which includes a micro receiver and 4 sub-micro
DX6 2.4GHz DSM® 6-channel
7.5-gram servos. If using your own transmitter, we recommend
®
the E-flite
S75 Sub-Micro servos.
If you own the Spektrum DX7 radio, just add the AR6100 DSM2
6-channel receiver and four of our E-flite S75 Sub-Micro servos.
Complete Radio System
SPM2460 DX6 DSM
®
6CH Park Flyer w/4-S75
Or Purchase Separately
JSP30610 6-Channel UltraLite Rx w/o Crystal, Positive Shift
JR/AIR (72MHz)
JSP30615 6-Channel UltraLite Rx w/o Crystal, Negative Shift
Fut/HRC (72MHz)
JRPXFR** FM Receiver Crystal (JR only,
not Spektrum receivers)
™
Or
SPM6000 AR6000 DSM 6CH parkflyer receiver (for DX6 only)
Or
SPM6100 AR6100 DSM2 6CH Rx (for DX7 only)
And
EFLRS75 7.5-Gram Sub-Micro Servo (4)
3E-flite Edge 540 BP ARF Assembly Manual
Important Information About Motor
Optional Accessories
Selection
We recommend the E-flite® Park 400 Brushless Outrunner,
920Kv (EFLM1305) to provide you with light weight 3D
performance, or the Park 450 Brushless Outrunner , 890Kv
(EFLM1400) for extreme high power perfomance.
Lightweight Outrunner Setup
EFLM1305 Park 400 BL Outrunner, 920Kv
EFLA311B 20-Amp Brushless ESC
THP9103SJPL 910mAh 3-Cell 11.1V Li-Po
APC10047SF 10 x 4.7 Electric Prop
EFLAEC303 EC3 Device & Battery Connector, Male/
Female
EFLC3005 Celectra™ 1- to 3-Cell Li-Po Charger
This is a lightweight setup with adequate power for 3D flights.
High Power Outrunner Setup
EFLM1400 Park 450 BL Outrunner, 890Kv
EFLA311B 20-Amp Brushless ESC
THP13203SPL 1320mAh 3-Cell 11.1V Li-Po
APC12060E 12 x 6 Electric Prop
EFLAEC303 EC3 Device & Battery Connector, Male/
Female
EFLC3005 Celectra 1- to 3-cell Li-Po Charger
This is a high-power performance setup for strong 3D flights.
EFLA110 Power Meter
Required Tools and Adhesives
Tools & Equipment
EFLA250 Park Flyer Tool Assortment, 5-piece
Or Purchase Separately
EFLA257 Screwdriver, #0 Phillips (or included with
EFLA250)
3
/
EFLA251 Hex Wrench:
EFLA250)
Drill
1
/
Drill bit:
Felt-tipped pen
String
Straight edge
Threadlock
Razor saw
T-pins
Thin CA
Medium CA
Paper towels
Hobby knife (#11 blade)
6-minute epoxy
Pliers
Ruler
Square
Sandpaper
-inch (1.5mm)
16
-inch (or included with
32
4 E-flite Edge 540 BP ARF Assembly Manual
Notes Regarding Servos and ESC
WARNING: Use of servos other than those we recommend may
overload the BEC of the recommended Electronic Speed Control
(ESC). We suggest the use of only the servos we recommend
when utilizing the recommended ESC’s BEC, or the use of a
separate BEC (like the UBEC) or receiver battery pack when
using other servos.
Note on Lithium Polymer Batteries
Lithium Polymer batteries are significantly more
volatile than alkaline or Ni-Cd/Ni-MH batteries used
in RC applications. All manufacturer’s instructions
and warnings must be followed closely. Mishandling
of Li-Po batteries can result in fire. Always follow the
manufacturer’s instructions when disposing of Lithium
Polymer batteries.
Warning
An RC aircraft is not a toy! If misused, it can cause serious
bodily harm and damage to property. Fly only in open areas,
preferably at AMA (Academy of Model Aeronautics) approved
flying sites, following all instructions included with your radio.
Keep loose items that can get entangled in the propeller away
from the prop, including loose clothing, or other objects such as
pencils and screwdrivers. Especially keep your hands away from
the propeller.
Warranty Period
Limited Warranty
(a) This warranty is limited to the original Purchaser
("Purchaser") and is not transferable. REPAIR OR REPLACEMENT
AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE
REMEDY OF THE PURCHASER. This warranty covers only those
Products purchased from an authorized Horizon dealer. Third
party transactions are not covered by this warranty. Proof of
purchase is required for warranty claims. Further, Horizon
reserves the right to change or modify this warranty without
notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR
REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-
INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER
ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED
THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS
OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon's sole obligation hereunder
shall be that Horizon will, at its option, (i) repair or (ii)
replace, any Product determined by Horizon to be defective.
In the event of a defect, these are the Purchaser's exclusive
remedies. Horizon reserves the right to inspect any and all
equipment involved in a warranty claim. Repair or replacement
decisions are at the sole discretion of Horizon. This warranty
does not cover cosmetic damage or damage due to acts of
God, accident, misuse, abuse, negligence, commercial use,
or modification of or to any part of the Product. This warranty
does not cover damage due to improper installation, operation,
maintenance, or attempted repair by anyone other than
Horizon. Return of any goods by Purchaser must be approved
in writing by Horizon before shipment.
Horizon Hobby, Inc., (Horizon) warranties that the Products
purchased (the “Product”) will be free from defects in materials
and workmanship at the date of purchase by the Purchaser.
5E-flite Edge 540 BP ARF Assembly Manual
Damage Limits
Questions, Assistance, and Repairs
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT
OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
PRODUCTION OR COMMERCIAL LOSS IN ANY WAY
CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS
BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY. Further, in no event shall the liability of Horizon
exceed the individual price of the Product on which liability
is asserted. As Horizon has no control over use, setup, final
assembly, modification or misuse, no liability shall be assumed
nor accepted for any resulting damage or injury. By the act of
use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the
liability associated with the use of this Product, you are advised
to return this Product immediately in new and unused condition
to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to
conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be
operated with caution and common sense and requires some
basic mechanical ability. Failure to operate this Product in a safe
and responsible manner could result in injury or damage to the
Product or other property. This Product is not intended for use
by children without direct adult supervision. The Product manual
contains instructions for safety, operation and maintenance. It is
essential to read and follow all the instructions and warnings in
the manual, prior to assembly, setup or use, in order to operate
correctly and avoid damage or injury.
Your local hobby store and/or place of purchase cannot provide
warranty support or repair. Once assembly, setup or use of the
Product has been started, you must contact Horizon directly.
This will enable Horizon to better answer your questions and
service you in the event that you may need any assistance.
For questions or assistance, please direct your email to
productsupport@horizonhobby.com, or call 877.504.0233 toll
free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for
a Return Merchandise Authorization (RMA). Pack the Product
securely using a shipping carton. Please note that original boxes
may be included, but are not designed to withstand the rigors
of shipping without additional protection. Ship via a carrier that
provides tracking and insurance for lost or damaged parcels, as
Horizon is not responsible for merchandise until it arrives and
is accepted at our facility. A Service Repair Request is available
at www.horizonhobby.com on the “Support” tab. If you do not
have internet access, please include a letter with your complete
name, street address, email address and phone number where
you can be reached during business days, your RMA number,
a list of the included items, method of payment for any non-
warranty expenses and a brief summary of the problem.
Your original sales receipt must also be included for warranty
consideration. Be sure your name, address, and RMA number
are clearly written on the outside of the shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original
sales receipt verifying the proof-of-purchase date. Provided
warranty conditions have been met, your Product will be
repaired or replaced free of charge. Repair or replacement
decisions are at the sole discretion of Horizon Hobby.
6 E-flite Edge 540 BP ARF Assembly Manual
Non-Warranty Repairs
Safety, Precautions, and Warnings
Should your repair not be covered by warranty the repair
will be completed and payment will be required without
notification or estimate of the expense unless the expense
exceeds 50% of the retail purchase cost. By submitting the item
for repair you are agreeing to payment of the repair without
notification. Repair estimates are available upon request. You
must include this request with your repair. Non-warranty repair
estimates will be billed a minimum of ½ hour of labor. In
addition you will be billed for return freight. Please advise us
of your preferred method of payment. Horizon accepts money
orders and cashiers checks, as well as Visa, MasterCard,
American Express, and Discover cards. If you choose to pay
by credit card, please include your credit card number and
expiration date. Any repair left unpaid or unclaimed after 90
days will be considered abandoned and will be disposed of
accordingly.
on electronics and model engines.
Electronics and engines requiring inspection or repair should be
shipped to the following address:
All other Products requiring warranty inspection or repair should
be shipped to the following address:
Please call 877-504-0233 with any questions or concerns
regarding this product or warranty.
Please note: non-warranty repair is only available
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
As the user of this product, you are solely responsible for
operating it in a manner that does not endanger yourself
and others or result in damage to the product or the property
of others.
Carefully follow the directions and warnings for this and any
optional support equipment (chargers, rechargeable battery
packs, etc.) that you use.
This model is controlled by a radio signal that is subject to
interference from many sources outside your control. This
interference can cause momentary loss of control so it is
necessary to always keep a safe distance in all directions
around your model, as this margin will help to avoid collisions
or injury.
• Always operate your model in an open area away from cars,
traffic, or people.
• Avoid operating your model in the street where injury or
damage can occur.
• Never operate the model out into the street or populated
areas for any reason.
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any
optional support equipment (chargers, rechargeable battery
packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of
the reach of children.
• Moisture causes damage to electronics. Avoid water exposure
to all equipment not specifically designed and protected for
this purpose.
7E-flite Edge 540 BP ARF Assembly Manual
Airframe Assembly
A=A
AA
Required Parts
Fuselage
Wing Stabilizer
Required Tools and Adhesives
Felt-tipped pen
Ruler
String
Hobby knife w/#11 blade
Thin CA
Sandpaper
1. Locate the wing and fuselage. Slide the wing into the
fuselage and center it as shown in the drawing. Use either a
ruler or a ruler and string to ensure the dimensions are the
same as shown.
2. Use a felt-tipped pen to trace the outline of the fuselage
onto the top and bottom of the wing.
3. Remove the wing and use a hobby knife with a
sharp #11 blade to remove the covering from the
1
/
wing
-inch (1.5mm) inside the lines drawn.
16
Hint: Use the opening in the bottom of the wing for the
servos to help in alignment.
8 E-flite Edge 540 BP ARF Assembly Manual
Important: Do not cut into the underlying wood. This will
90º 90º
weaken the structure and could cause failure in flight. As
an option, you can use a soldering iron or hot knife with
light pressure to carefully melt the covering and avoid the
potential of cutting into the wood.
4. Slide the wing back into position in the fuselage. Check to
make sure the wing is perpendicular (90°) to the fuselage as
shown. Lightly sand the opening in the fuselage if necessary
to make any adjustments.
5. Wick thin CA into the joint between the wing and
fuselage. Make sure to apply CA to left, right, top and
bottom to guarantee the wing is glued securely.
Note: Avoid using a CA accelerator to allow the CA to wick
well into the wood of the fuselage and wing. This will provide
the best bond between the two items.
9E-flite Edge 540 BP ARF Assembly Manual
6. Slide the stabilizer into position in the fuselage. Check that
B=B
A=A
A
B B
A
Parallel
it has been centered using the drawing as a reference.
7. Check that the stabilizer and wing are parallel to each
other. Lightly sand the opening in the fuselage to correct any
alignment problems.
8. Follow Steps 2, 3 and 5 to prepare and glue the stabilizer
to the fuselage.
10 E-flite Edge 540 BP ARF Assembly Manual
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