E-flite AT-6 Texan 25 ARF User Manual

AT-6 25e Texan ARF
Assembly Manual
Specifications
Wingspan: 54 in (1370mm) Length: 39 in (990mm) Wing Area: 455 sq in (29.35 sq dm) Weight w/ Battery: 3.9–4.5 lb (1.8–2.0 kg) Weight w/o Battery: 3–3.25 oz (1.4–1.5 kg)
Table of Contents
Introduction
Specifications ...................................................................... 1
Introduction ......................................................................... 2
Using the Manual ................................................................ 2
Contents of Kit/Parts Layout ................................................. 3
Required Radio Equipment ................................................... 3
Important Information About Motor Selection ........................ 4
Outrunner Setup .................................................................. 4
Optional Accessories ........................................................... 4
Required Tools and Adhesives .............................................. 4
Notes Regarding Servos and ESC ........................................ 5
Note on Lithium Polymer Batteries ........................................ 5
Warning ............................................................................. 5
Warranty Information ...................................................... 5–7
Safety, Precautions, and Warnings ....................................... 7
Stabilizer Installation ........................................................... 8
Motor Installation .............................................................. 12
Main Radio Installation ...................................................... 16
Aileron Servo Installation ................................................... 20
Flap Servo Installation ....................................................... 24
Fixed Landing Gear Installation .......................................... 28
Retractable Landing Gear Installation ................................. 30
Power System Installation ................................................... 37
Wing Installation ............................................................... 39
Basic Cockpit and Accessories ........................................... 42
Optional Scale Cockpit Installation ..................................... 44
Control Throws .................................................................. 48
Range Test Your Radio ....................................................... 48
Center of Gravity .............................................................. 49
Preflight ............................................................................ 49
Flying Your AT-6 Texan ARF ............................................... 50
2007 Official AMA National Model Aircraft Safety Code ... 51
E-flite’s AT-6 25e ARF is a superb scale replica of the legendary “Texan” trainer used by the U.S.—and its allies—from WWII through the late 1960s. It features a level of scale detail that is exceptional for an ARF of this size. You get all this realism without having to spend weeks of building, covering and painting. Just about everything has been done for you before you even open the box. All that’s left to do is a few hours of final assembly and radio installation. When you’re done, you’ll have a fantastic flying, scale warbird your friends will swear you scratch-built yourself.
Platinum Series Statement
Our Platinum Series delivers superior, enhanced features and meticulous attention to detail. The symbol on this kit is your assurance of excellence and one more way that E-flite brings you the most advanced electric flight experience.
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps with a single circle () are performed once, while steps with two circles ( ) indicate that the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
Contents of Kit/Parts Layout
Required Radio Equipment
EFL4501 Wing Set EFL4501C Main Wing EFL4501L Left Wing EFL4501R Right Wing EFL4502 Fuselage EFL4503 Tail Set EFL4503D Rudder EFL4503L Left Stab EFL4503R Right Stab EFL4504 Landing Gear EFL4505 Cowling EFL4506 Canopy EFL4507 Pushrod Set EFL4508 Battery Hatch EFL4509 Wing Tube EFL4510 Stab Tube EFL4511 Air Inlet Scoop Set EFLA150 Pilot Figure
You will need a minimum 6-channel transmitter (for proper mixing and dual rate capabilities), crystals, micro receiver, and four micro servos. You can choose to purchase a complete radio system that includes all of these items or, if you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystal-free, interference-free
Spektrum own transmitter, we recommend the JR SPORT
DX7 2.4GHz DSM® 7-channel system. If using your
MC35 Micro
servos.
If you own the Spektrum DX7 radio, just add the AR7000
DSM2
7-channel receiver and seven of our JR SPORT MC35
Micro servos.
Complete Radio System
SPM2710 DX7 DSM 7CH system
Or Purchase Separately Or Purchase Separately
JRPR720UL UltraLite 7-Channel ScanSelect
FM Receiver (72MHz)
JRP790UL UltraLite 7-Channel ScanSelect
PCM Receiver (72MHz)
Or
SPMAR6200 AR6200 DSM2 6-Channel Receiver Ultralite
(for DX7 only)
Or
SPM6070 AR7000 DSM2 7CH Rx (for DX7 only)
And
JSP20030 MC35 Micro Servo (7) JSP98100 3-inch Servo Extension (3) JSP98110 6-inch Servo Extension (5) JSP98020 Y-Harness (3) JSP20080 RT88 retract Servo
Spektrum is used with permission of
Bachmann Industries, Inc.
3E-flite AT-6 Texan ARF Assembly Manual
Important Information About
Optional Accessories
Motor Selection
We recommend the E-flite® Power 25 Brushless Outrunner, 870Kv (EFLM4025A) for sport performance.
Outrunner Setup
EFLM4025A Power 25 BL Outrunner, 870Kv EFLA1060 60-Amp Brushless ESC THP42003S2PPL 4200mAh 3-Cell 11.1V Li-Po APC12080E 12 x 8 Electric Prop EFLAEC303 EC3 Device & Battery Connector,
Male/Female
EFLC3005 Celectra 1- to 3-Cell Li-Po Charger
EFLA110 Power Meter EFL4515 Robart AT-6 Retracts EFL4512 Cockpit kit EFLA150 Military Pilot bust
Required Tools and Adhesives
Tools & Equipment
EFLA250 Park Flyer Tool Assortment, 5-piece
Or Purchase Separately
EFLA257 Screwdriver, #1 and #2 Phillips
(or included with EFLA250)
EFLA251 Hex Wrench: 3/32-inch (or included
with EFLA250) 6-minute epoxy Canopy glue Card stock Covering iron Drill Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm), 1/8-inch (3mm) Felt-tipped pen File Flat blade screwdriver Hobby knife (#11 blade) Low-tack tape Medium CA Pencil Phillips screwdriver: #1, #2 Pin drill Pliers Rotary tool w/sanding drum Ruler Sandpaper Side cutters Thin CA Threadlock
Notes Regarding Servos and ESC
WARNING: Use of servos other than those we recommend may overload the BEC of the recommended Electronic Speed Control (ESC). We suggest the use of only the servos we recommend when utilizing the recommended ESC’s BEC, or the use of a separate BEC (like the UBEC) or receiver battery pack when using other servos.
Note on Lithium Polymer Batteries
Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/Ni-MH batteries used in RC applications. All manufacturer’s instructions and warnings must be followed closely. Mishandling of Li-Po batteries can result in fire. Always follow the manufacturer’s instructions when disposing of Lithium Polymer batteries.
Warning
An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.
Warranty Period
Limited Warranty
(a) This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON­INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon's sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii) replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.
Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the “Product”) will be free from defects in materials and workmanship at the date of purchase by the Purchaser.
5E-flite AT-6 Texan ARF Assembly Manual
Damage Limits
Questions, Assistance, and Repairs
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the Product or other property. This Product is not intended for use by children without direct adult supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or injury.
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance. For questions or assistance, please direct your email to productsupport@horizonhobby.com, or call 877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as
Horizon is not responsible for merchandise until it arrives and is accepted at our facility. A Service Repair Request is available
at www.horizonhobby.com on the “Support” tab. If you do not have internet access, please include a letter with your complete name, street address, email address and phone number where you can be reached during business days, your RMA number, a list of the included items, method of payment for any non­warranty expenses and a brief summary of the problem. Your original sales receipt must also be included for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase date. Provided
warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or replacement decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Safety, Precautions, and Warnings
Should your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50% of the retail purchase cost. By submitting the item
for repair you are agreeing to payment of the repair without notification. Repair estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly. Please note: non-warranty repair is only available
on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.
As the user of this product, you are solely responsible for operating it in a manner that does not endanger yourself and others or result in damage to the product or the property of others.
Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable battery packs, etc.) that you use.
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This interference can cause momentary loss of control so it is necessary to always keep a safe distance in all directions around your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars,
traffic, or people.
• Avoid operating your model in the street where injury or
damage can occur.
• Never operate the model out into the street or populated
areas for any reason.
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any
optional support equipment (chargers, rechargeable battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of
the reach of children.
• Moisture causes damage to electronics. Avoid water exposure
to all equipment not specifically designed and protected for this purpose.
7E-flite AT-6 Texan ARF Assembly Manual
Stabilizer Installation
Required Parts
Stabilizer (right and left) 3mm x 10mm self-tapping screw (2) Stabilizer tube Nylon clevis (3) Clevis retainer (3) 1-inch (25mm) tail wheel 1/16-inch wheel collar w/setscrew
7
20
/
-inch (530mm) pushrod wire (2)
8
3
/
-inch (553mm) pushrod wire
21
4
Required Tools and Adhesives
Drill Drill bit: 5/64-inch (2mm) Phillips screwdriver: #1 Threadlock Hex wrench (included with kit)
1. Slide the stabilizer tube all the way into the stabilizer.
2. Use a drill and 5/64-inch (2mm) drill bit to drill
through the hole in the bottom of the stabilizer and into the stabilizer tube.
3. Secure the tube using a 3mm x 10mm self-tapping
screw and #1 Phillips screwdriver.
4. Slide the stabilizer and tube in position in the fuselage.
Note the direction of the control horn and that it faces the bottom of the fuselage. Slide the remaining stabilizer onto the tube. With both stabilizer halves tight against the fuselage, use a drill and 5/64-inch (2mm) drill bit to drill through the hole in the stabilizer and into the stabilizer tube.
5. Secure the remaining stabilizer onto the tube using
a 3mm x 10mm self-tapping screw and #1 Phillips screwdriver.
9E-flite AT-6 Texan ARF Assembly Manual
 6. Slide a clevis retainer onto a nylon clevis. Thread the
7
/
clevis onto one of the 20
-inch (530mm) pushrod wires.
8
 7. Slide the pushrod wire into the opening in the fuselage
that aligns with the stabilizer control horn. Snap the clevis onto the elevator control horn.
8. Repeat Steps 6 and 7 for the remaining elevator
pushrod installation
9. Slide a clevis retainer onto a nylon clevis. Thread the
3
/
clevis onto the 21
-inch (553mm) pushrod wire. Slide
4
the pushrod wire into the opening in the fuselage that aligns with the stabilizer control horn. Snap the clevis onto the elevator control horn.
10. Slide the tail wheel onto the tail gear wire. Use a
1/16-inch wheel collar., setscrew and the included hex wrench to secure the wheel. Remember to use threadlock on the setscrew to prevent it from vibrating loose.
11E-flite AT-6 Texan ARF Assembly Manual
Motor Installation
Required Parts
Fuselage Motor w/mount and accessories #4 washer (4) Cowling Dummy radial engine Radiator scoop (red) Propeller 4-40 x 1/2-inch socket head screw (4) 4-40 x 1/4-inch socket head screw (4)
Required Tools and Adhesives
Rotary tool w/sanding drum Ball driver: 3/32-inch Hobby knife 6-minute epoxy Card stock Low-tack tape Felt-tipped pen Pin drill Drill bit: 1/8-inch (3mm) Threadlock Medium CA Phillips screwdriver: #2
1. Attach the X-Mount to the motor using the screws
provided with the motor and a #2 Phillips screwdriver. Make sure to use threadlock on all four screws so they do not vibrate loose.
2. Attach the motor to the firewall using four
4-40 x 1/2-inch socket head screws, four #4 washers and a 3/32-inch ball driver. Make sure to use threadlock on the four screws to prevent them from vibrating loose.
Note: The blind nuts in the fuselage for mounting the motor can be positioned for a variety of motors. Position them so they are aligned with your particular motor before mounting it to the firewall.
Note: You may paint your dummy motor to simulate the engine found in most full size AT-6's. It is better and easier to paint it at this time before it is installed in the cowling. Please refer to our Scale Accessories section beginning on Page 43 for the correct color choices for the motor.
3. Use a hobby knife and rotary tool to remove the area
in the center of the dummy radial engine.
5. Use 6-minute epoxy to glue the dummy radial engine
inside the cowling.
4. Use a hobby knife to remove the area between each
of the cylinders to allow cooling air to pass through the cowling and over the motor.
6. Cut four strips of card stock. Make a 1/8-inch (3mm)
hole in the end of each strip. Align the hole with the blind nut and use low-tack tape to hold the card stock to the fuselage.
13E-flite AT-6 Texan ARF Assembly Manual
7. Slide the cowling onto the fuselage. The card stock will
be on the outside of the cowling.
Important Information About Your Propeller
It is also very important to check to be sure the propeller is balanced before installing onto the shaft. An unbalanced propeller may strip the gears or cause poor flight characteristics.
8. Slide the propeller and adapter onto the motor shaft.
Position the cowling so it will not be rubbing on the propeller when the motor is running. Tape the cowling in position on the fuselage.
9. Use a felt-tipped pen to transfer the locations for the
4-40 socket head screws onto the outside of the cowling.
Note: If it is necessary to enlarge the hole in the propeller, make sure to check the balance of the propeller afterwards.
10. Use a pin drill and 1/8-inch (3mm) drill bit to drill
the four holes in the cowling for the mounting screws.
11 Slide the cowling back onto the fuselage and secure
it using four 4-40 x 1/4-inch socket head screws and a 3/32-inch ball driver. Make sure to use threadlock on the screws to prevent them from vibrating loose.
12. Use medium CA to glue the radiator scoop to the
side of the fuselage behind the cowling. A felt-tipped pen can be used to color in the scoop to give that open look.
15E-flite AT-6 Texan ARF Assembly Manual
Main Radio Installation
Required Parts
Fuselage Receiver Servo w/hardware (3) Pushrod connector (3) Hook and loop material
Required Tools and Adhesives
Thin CA Felt-tipped pen Side cutters Pliers Pin drill Phillips screwdriver: #1 Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)
Note: The installation of the elevator servos will require either of the following options, as using a standard Y-harness for the servos will result in the servos moving the control surfaces in the opposite directions.
Option 1: Use a computer radio to mix the elevator servos together using two separate channels. Ensure you use a correct mix in your radio that has an active trim to trim both elevators in flight.
Option 2: Use a reversing Y-harness (EXRA320) between the two servos and the receiver.
2. Prepare the rudder and elevator servos for installation
by removing any unnecessary arms from the servo horns as shown using side cutters. Install any grommets and brass eyelets at this time as well.
 3. Position the elevator servo in the fuselage, aligning the
outer hole in the servo arm with the elevator pushrod. Mark the locations for the servo mounting screws on the servo mounting rails using a felt-tipped pen.
1. Turn on your radio system and select a new model if
using a computer radio. Make sure all the sub trims have been set to 0 and no mixing functions are turned on. Center the trim levers and stick at this time as well. Plug the servos into the radio system and make sure all servos operate and are centered as well.
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