Edwards HAT1000 Safety & Instruction Manual

EDWARDS
Safety Instructions Manual
Original Instructions - HAT1000-2
07-2018
Safety Manual Table of Contents
1 General
Operator and Supervisor Information
Signal Word De nition
2 Signal Word Panel - Machine Front
3 Signal Word Panel - Machine Back
4 Signal Words
Warning Panel
Caution Panel
Notice Panel
Operator and Supervisor Information
This is one of four manuals supplied with your machine.
• Installation Manual
• Safety Instructions Manual
• Operations Manual
• Maintenance Manual
READ ALL MANUALS BEFORE OPERATING MACHINERY. Operating
machinery before reading and understanding the contents of all four manuals greatly increases the risk of injury.
Each of the four machine manuals describes ‘best practices’ in han­dling, installing, operating and maintaining your machine. The contents of each manual is subject to change without notice due to improvements in the machinery or changes in National or International standards.
All rights reserved. Reproduction of this manual in any form, in whole or in part, is not permitted without the written consent of Edwards Manu­facturing Company.
Keep all manuals close to the machine to allow for easy reference when necessary.
Provide operators with suf cient training and education in the basic functions of the machine prior to machine operation.
Do not allow for operation of the machine by unquali ed personnel. Edwards Manufacturing Company is not liable for accidents arising from unskilled, untrained operation.
Do not modify or change the machine without written authorization from Edwards Manufacturing Company. Unauthorized modi cation to a ma­chine may result in serious operator injury, machine damage and will void your machine warranty.
Never leave a powered machine unattended. Turn machinery OFF be­fore walking away.
This machine is manufactured for use by able bodied and able minded operators only. Never operate machinery when tired or under the in u­ence of drugs or alcohol.
Do not resell, relocate or export to a destination other than to the original point of sale. Edwards has designed this machine to meet the stan­dards of the original receiving country and is not liable for meeting any governing body or performance standards beyond those of the original receiving country.
Signal Word Definition
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in mild or moderate injury.
Indicates information considered important, but not hazard related.
WARNING: This product can expose you to chemicals
including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc­tive harm. For more information go to http://www.p65warnings. ca.gov.
WARNING: Some dust, fumes and gases created by pow-
er sanding, sawing, grinding, drilling, welding and other construc­tion activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead based paint
• crystalline silica from bricks, cement and other masonry products
• arsenic and chromium from chemically treated lumber
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equip­ment, such as dust masks that are speci cally designed to  l­ter out microscopic particles. For more information go to http:// www.p65warnings.ca.gov/ and http://www.p65warnings.ca.gov/ wood.
Signal Word Panel on Machine
Critical machine safety information is identi ed on signal word labels. La­bels are attached adjacent to the potentially hazardous locations of the machine. Reference the Safety Instruction Manual for additional informa­tion regarding the potentially hazardous condition identi ed on the label.
Review ALL labels on the machinery, reference the operational pre­cautions and safe operations sections within this manual before any operation activity is initiated.
Failure to read and understand the signal word labels af xed to the machinery may result in operator death or injury.
1
10 Ton Tube/Pipe Bender • Signal Word Panel
2
10 Ton Tube/Pipe Bender • Signal Word Panel
Hydraulic accessory controls powered by Ironworker/ Porta-Power.
Lockout power at Ironworker/ Porta-Power before servicing.
Shear/Crush Hazard Moving parts can cut
and crush.
Fluid injection Hazard Hydraulic fluid is
under pressure. Hydraulic fluid powers
moving parts.
Keep guards in place
Read, understand, and follow all labels shown on the machine and described in the:
• Safety Instructions Manual
• Installation Manual
• Operations Manual
• Maintenance Manual Keep all manuals close for easy reference. Trained and authorized personnel are to install, operate
and service this machinery. Do not allow for operation of the machine by unqualified personnel.
Personal protective equipment must be worn at all times during machinery operation.
3
Warning Panel
Caution Panel
Shear/Crush Hazard
Moving parts can cut and crush. Keep hands clear while operating. Lockout power before servicing. Immediately replace guards after adjustment, repair or service.
Wear Personal Protective Equipment
To avoid physical hazard, always wear per­sonal protective equipment. Wear protec­tive eyewear, clothing, gloves, footwear, head-gear and hearing protection while operating or servicing this machinery.
Fluid Injection Hazard
Hydraulic hoses and cylinders are under pressure. Pressurized  uid can pierce skin and cause severe injury. To avoid physical hazard, always wear personal protective equipment. Keep hands clear while oper­ating. Lockout power before servicing. Immediately replace guards after adjust­ment, repair or service.
Tilting Operation
The head-frame of your Edwards 10 Ton Tube/Pipe Bender is mounted with a yoke and pin to a sleeve and stop mechanism in the bender stand. This mounting con gu­ration allows for the bender head-frame to be operated in either a horizontal or vertical orientation. Exercise care when changing the operating position of the bender and during operation of the bender.
Tilting Operation
The bender can be operated in either a horizontal or vertical position. Exercise care when changing the operating position of the bender and during operation of the bender.
Do Not Operate With Guard Removed
Physical barriers and guards have been designed and installed to protect the Operator from moving parts that can pinch, cut and crush. Keep hands clear while operating. Lockout power before servicing. Immediately replace guards after adjust­ment, repair or service to moving parts.
4
Notice Panel
Bender Operation
Edwards 10 Ton Tube / Pipe Bender machin­ery is capable of many functions. This manual outlines the basic functions associ­ated with typical bender operations and is neither intended to create a comprehensive list of, nor describe every operation possible with a bender tool. Bender operations are
dangerous and require extreme care and caution in the safe installation, opera­tion and maintenance of the machin­ery. Edwards Manufacturing Company strongly suggests reading and under­standing all manuals associated with the machinery as well as obtaining cer­ti ed, technical, industrial machinery operations and maintenance training to reduce the risk of injury. Regardless of the contents of the machinery manuals Edwards Manufacturing Company will not be held liable for accidents caused by lack of training.
Refer to All Manuals
Each manual that comes with this machine contains critical instructions regarding proper operations, safety, installation and maintenance procedures. Understand the contents of each manual thoroughly. Failure to follow proper procedures may result in serious operator injury, machine damage and will void your machine warranty. Keep the manuals close to the machine for easy reference.
Wear Personal Protective Equipment
To avoid physical hazard, always wear per­sonal protective equipment. Wear protec­tive eyewear, clothing, gloves, footwear, head-gear and hearing protection while operating or servicing this machinery.
5
1107 Sykes St., Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.com
EDWARDS
S
EDWARDS
Installation Manual
Original Instructions - HAT1000-1
07-2018
Installation Manual Table of Contents
1 General
Operator and Supervisor Information
Signal Word De nition
2 Installing the Bender
Environmental Requirements at Work Station
Receiving the Bender
Unpacking/Moving the Bender
3 Hydraulic Power
Powering with an Edwards Ironworker
Powering with an Edwards Porta Power
Operator and Supervisor Information
This is one of four manuals supplied with your machine.
• Installation Manual
• Safety Instructions Manual
• Operations Manual
• Maintenance Manual
READ ALL MANUALS BEFORE OPERATING MACHINERY. Operating
machinery before reading and understanding the contents of all four manuals greatly increases the risk of injury.
Each of the four machine manuals describes ‘best practices’ in han­dling, installing, operating and maintaining your machine. The contents of each manual is subject to change without notice due to improvements in the machinery or changes in National or International standards.
All rights reserved. Reproduction of this manual in any form, in whole or in part, is not permitted without the written consent of Edwards Manu­facturing Company.
Keep all manuals close to the machine to allow for easy reference when necessary.
Provide operators with suf cient training and education in the basic functions of the machine prior to machine operation.
Do not allow for operation of the machine by unquali ed personnel. Edwards Manufacturing Company is not liable for accidents arising from unskilled, untrained operation.
Do not modify or change the machine without written authorization from Edwards Manufacturing Company. Unauthorized modi cation to a ma­chine may result in serious operator injury, machine damage and will void your machine warranty.
Never leave a powered machine unattended. Turn machinery OFF before walking away.
This machine is manufactured for use by able bodied and able minded operators only. Never operate machinery when tired or under the in u­ence of drugs or alcohol.
Do not resell, relocate or export to a destination other than to the original point of sale. Edwards has designed this machine to meet the stan­dards of the original receiving country and is not liable for meeting any governing body or performance standards beyond those of the original receiving country.
Signal Word Definition
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in mild or moderate injury.
Indicates information considered important, but not hazard related.
WARNING: This product can expose you to chemicals
including Methyl Isobutyl Ketone which is known to the State of California to cause cancer and birth defects or other reproduc­tive harm. For more information go to http://www.p65warnings. ca.gov.
WARNING: Some dust, fumes and gases created by pow-
er sanding, sawing, grinding, drilling, welding and other construc­tion activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead based paint
• crystalline silica from bricks, cement and other masonry products
• arsenic and chromium from chemically treated lumber
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equip­ment, such as dust masks that are speci cally designed to  l­ter out microscopic particles. For more information go to http:// www.p65warnings.ca.gov/ and http://www.p65warnings.ca.gov/ wood.
Signal Word Panel on Machine
Critical machine safety information is identi ed on signal word labels. La­bels are attached adjacent to the potentially hazardous locations of the machine. Reference the Safety Instruction Manual for additional informa­tion regarding the potentially hazardous condition identi ed on the label.
Review ALL labels on the machinery, reference the operational pre­cautions and safe operations sections within this manual before any operation activity is initiated.
Failure to read and understand the signal word labels af xed to the machinery may result in operator death or injury.
1
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