Edwards GXS 450, GXS 750, GXS 250 Instruction Manual

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Page 1

Instruction Manual

GXS Dry Pumping Systems

M588-00-880

Issue E

Original Instructions

Page 2

GXS Industrial Pump Numbering

GS 1 0 0000

Applications

G Industrial

Pump Mechanism

S Screw

Pumps / Boosters

2 = 160 (7.5 kW) 5 = 160 (7.5 kW) / 1750 (5.5 kW) 7 = 250 (7.5 kW) A = 250 (7.5 kW) / 2600 (5.5 kW) B = 250 (7.5 kW) / 2600 (7.5 kW) D = 450 (11 kW) F = 450 (11 kW) / 2600 (7.5 kW) G = 450 (11 kW) / 4200 (7.5 kW) L = 750 (22 kW) N = 750 (22 kW) / 2600 (7.5 kW) P = 750 (22 kW) / 4200 (7.5 kW)

Electrical

2 = Low volt 200-230 V 3Ø 50/60 Hz 5 = High volt 380-460 V 3Ø 50/60 Hz

Lubrication

1 = PFPE

Installation

0 = Side Exhaust and Skids 5 = Rear Exhaust and Castors

Pump purges

0 = Light duty (SSP + HVP) 1 = Light duty (SSP + HVP + EES) 3 = Medium duty (SSP + Inlet + GB + Exh PM + HVP) 4 = Medium duty + High Flow Purge / Solvent Flush

Cooling

0 = TMS Standard (GXS160 and GXS250) 2 = TMS+ (GXS450 and GXS750)

SSP = Shaft seal purge, Inlet = Inlet purge, GB = Gas ballast, Exh PM = Exhaust pressure monitor & purge, HVP = High Vacuum Gearbox Purge, EES = External Evacuation System

Page 3

–

Declaration of Conformity

We, Edwards Limited, Crawley Business Quarter, Manor Royal, Crawley, West Sussex, RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

Low Volt Systems High Volt Systems (200-230V) (380-460V)

GXS 160 GS2120yz0000 GS2150yz0000 GXS 160/1750 GS5120yz0000 GS5150yz0000

GXS 250 GS7120yz0000 GS7150yz0000 GXS 250/2600 (5.5kW MB) GSA120yz0000 GSA150yz0000 GXS 250/2600 (7.5kW MB) GSB120yz0000 GSB150yz0000 GXS 450 GSD12xyz0000 GSD15xyz0000 GXS 450/2600 GDF12xyz0000 GSF15xyz0000 GXS 450/4200 GSG12xyz0000 GSG15xyz0000 GXS 750 GSL12xyz0000 GSL15xyz0000 GXS 750/2600 GSN12xyz0000 GSN15xyz0000 GXS 750/4200 GSP12xyz0000 GSP15xyz0000

Where x = 0 or 2 depending on TMS system Where y = 0, 1, 3 or 4 depending on gas module type

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN1012-2:1996+A1: 2009 Compressors and Vacuum Pumps. Safety Requirements. Part 2 - Vacuum Pumps. EN61010-1: 2010 Safety Requirements for Electrical Equipment for Measurement,

EN 61326-1: 2013 Electrical equipment for measurement, control and laboratory EN50581: 2012 Technical Documentation for the Assessment of Electrical and Electronic CAN/CSA-C22.2 Safety requirements for electrical equipment for measurement,

No.61010-1-12 Control and laboratory use – Part 1: General requirements UL61010-1, 2

and fulfils all the relevant provisions of 2006/42/EC Machinery Directive

2014/35/EU Low Voltage Directive 2014/30/EU Electromagnetic Compatibility (EMC) Directive 2011/65/EU Restriction of Certain Hazardous Substances (RoHS) Directive

Note: This declaration covers all product serial numbers from the date this Declaration was signed onwards.

14.05.2015, Burgess Hill

Where z = 0, 1, 4 or 5 depending on installation options

Control and Laboratory Use. Part 1 - General Requirements. Use - EMC requirements. (Industrial Location Immunity - Class A Emissions)

Products with respect to the Restriction of Hazardous Substances

Edition Safety requirements for electrical equipment for measurement, Control and

Malcolm Gray, Technical Manage

laboratory use – Part 1: General requirements

Dry Pumps

Date and Place

This product has been manufactured under a quality management system certified to ISO9001:2008

P200-03-980 Issue

Page 4

P200-05-100 Issue B

Product Information for China

The Chinese regulatory requirement on the Control of Pollution Caused by Electronic Information Products No. 39 (also known as ‘China RoHS’) mandates that manufacturers of certain categories of electronic products sold in China after 1st March 2007 –

• Mark the product and packaging

• Define the Product’s Environment Protection Use Period (EPUP)

• Provide a Materials Content Declaration.

Product Labels

Product Product Label Meaning

Indicates toxic or hazardous substance contained in at least one

All GXS models

2020

of the homogeneous materials used for this part is above the limit requirement in SJ/T11363-2006. Environmental Protection Use Period is 20 years.

Packaging Information

Pallet Overshipper Protection Pieces Support Braces

NWNW

Recyclable Natural Wood Recyclable Cardboard Recyclable Polypropylene Recyclable Mild Steel

Environmental Protection Use Period (EPUP)

This is the period in years during which the toxic or hazardous substances or elements contained in this product will not leak or mutate under normal operating conditions so that the use of such electronic information products will not result in any severe environmental pollution, any bodily injury or damage to any assets.

The Environmental Protection Use Period is 20 years for this product. For the purposes of EPUP, normal operating conditions are considered to be use in accordance with the

product’s instruction manual.

Materials Content Declaration for GXS

Toxic or Hazardous Substances and Elements

Lead

(Pb)

Part name Motor (mechanical booster) Motor (pump) O O O O O O Pump & booster O O O O O O Electronics and Controls Cooling system O O O O O O Purge system O O O O O O

O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ/T11363-2006. X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ/T11363-2006.

Mercury

(Hg)

O O O O O O

O O X O O O

Cadmium

(Cd)

Hexavalent

Chromium

(Cr VI)

Polybrominated biphenyls (PBB)

Polybrominated diphenyl ethers

(PBDE)

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M588-00-880 Issue E

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ...................................................................................................1

1.2 Applications ............................................................................................................... 2

1.3 Description ................................................................................................................ 2

1.4 Priority of control ........................................................................................................ 3

1.5 Active utility control / standby ........................................................................................ 3

2 Technical data ....................................................................................7

2.1 General technical data ..................................................................................................7

2.2 Performance data ........................................................................................................ 8

2.3 Loading data .............................................................................................................. 8

2.4 Purge data ...............................................................................................................10

2.5 Electrical data ...........................................................................................................11

2.6 Cooling-water data .....................................................................................................14

2.7 DP clean high flow purge / solvent flush option ...................................................................17

2.8 External evacuation system ...........................................................................................17

Contents

3 Installation ............................................... ................................... ..... 19

3.1 Locate the dry pumping system ......................................................................................20

3.1.1 Dry pumping systems with optional castors ........................................................................20

3.1.2 Levelling the pump .....................................................................................................21

3.1.3 Securing the pump ......................................................................................................21

3.2 Lubrication ............................................................................................................... 2 1

3.3 Connect the dry pumping system to the vacuum / exhaust system ............................................21

3.4 Connect the purge gas supply .........................................................................................24

3.4.1 Flammable / pyrophoric materials ...................................................................................24

3.4.2 Gas purges ...............................................................................................................25

3.5 Leak test the dry pumping system ...................................................................................25

3.6 Electrical supply ........................................................................................................27

3.6.1 Mains supply cable connection .......................................................................................28

3.6.2 Customer Connection Kit, Combination Low Volts GXS750 .......................................................31

3.7 Connect an additional RF earth (ground) (optional) ..............................................................33

3.8 Connect to your emergency stop circuit ............................................................................34

3.9 Connect and set up cooling water ...................................................................................34

3.10 Accessories ...............................................................................................................36

3.11 Commission the dry pumping system ................................................................................36

3.12 Install additional safety equipment ..................................................................................37

3.13 Purge gas set up ........................................................................................................37

3.14 High flow purge and solvent flush set up ...........................................................................38

3.15 Connecting the GXS dry pumping system for serial communications ...........................................40

3.15.1 Serial port connection .................................................................................................40

3.15.2 Ethernet connection ....................................................................................................40

4 Operation ........................................................................................ 41

4.1 Start up ...................................................................................................................41

4.1.1 MCM MicroTIM operation ...............................................................................................42

4.1.2 PDT operation ...........................................................................................................42

4.1.3 Front panel control operation ........................................................................................42

4.1.4 Start, warm-up and on-process sequences .........................................................................42

4.2 Status indicators ........................................................................................................43

4.2.1 Determining pump status ..............................................................................................44

gp/0271/04/15

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M588-00-880 Issue E

Contents

4.3 Green Mode/Standby mode ...........................................................................................44

4.4 Manual shut down .......................................................................................................45

4.4.1 MicroTIM operation .....................................................................................................46

4.4.2 PDT operation ...........................................................................................................46

4.4.3 Front panel control operation ........................................................................................46

4.5 Automatic shut down ...................................................................................................46

4.6 Unplanned shut down and alarms ....................................................................................47

4.7 Emergency stop .........................................................................................................47

4.8 Restart the pump after an emergency stop or automatic shut down ...........................................48

4.9 Dry pump clean .........................................................................................................48

4.9.1 High flow purge .........................................................................................................48

4.9.2 Solvent flush .............................................................................................................49

4.10 Pump speed control and PID ..........................................................................................50

5 Maintenance ..................................................................................... 51

5.1 Safety and maintenance frequency ..................................................................................51

5.2 Relocate the dry pumping system for maintenance ...............................................................52

5.3 Draining the cooling water ............................................................................................53

5.4 General maintenance ..................................................................................................54

5.4.1 Checking the oil levels and refilling .................................................................................54

5.4.2 Inspect the connections, pipelines, cables and fittings ..........................................................56

5.5 Overhaul ..................................................................................................................56

6 Transportation, storage and disposal ........................................................ 57

6.1 Transportation ..........................................................................................................57

6.2 Storage ...................................................................................................................57

6.3 Disposal ...................................................................................................................57

7 Service, spares and accessories .............................................................. 59

7.1 Introduction .............................................................................................................59

7.2 Service ....................................................................................................................59

7.3 Ordering accessories ...................................................................................................60

7.4 Spares .....................................................................................................................60

Appendix A1 Installation drawings .................................................................... 61

A1.1 GXS160 ...................................................................................................................61

A1.2 GXS160/1750 ............................................................................................................65

A1.3 GXS250 ...................................................................................................................69

A1.4 GXS250/2600 ............................................................................................................73

A1.5 GXS450 ...................................................................................................................77

A1.6 GXS450/2600 ............................................................................................................81

A1.7 GXS450/4200 ............................................................................................................85

A1.8 GXS750 ...................................................................................................................89

A1.9 GXS750/2600 ............................................................................................................93

A1.10 GXS750/4200 ............................................................................................................97

Appendix A2 Pump display terminal .................................................................101

A2.1 LEDs ..................................................................................................................... 101

A2.2 Pump start / stop and control ...................................................................................... 102

A2.3 Event / warning / alarm display and acknowledgement ....................................................... 102

A2.4 Menus ................................................................................................................... 103

A2.4.1 Normal menu .......................................................................................................... 103

A2.4.2 Status menu ........................................................................................................... 103

A2.4.3 Setup menu ............................................................................................................ 104

A2.4.4 Commands menu ...................................................................................................... 105

A2.4.5 Set sequences menu .................................................................................................. 105

A2.4.6 Display Inverter Fault History (DP Inv Fault Hist) menu ........................................................ 111

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

A2.4.7 Software version display menu ..................................................................................... 111

A2.4.8 Display serial number ................................................................................................ 111

A2.4.9 Fit accessory menu ................................................................................................... 112

A2.4.10 IP configuration menu ................................................................................................ 113

A2.4.11 Display menu .......................................................................................................... 113

A2.4.12 Set clock ...............................................................................................................114

A2.5 How to set up the PDT display ...................................................................................... 115

A2.5.1 Setting the status screen to automatically scroll ................................................................ 115

A2.5.2 Change the normal menu display ................................................................................... 115

A2.6 How to configure the pump warm-up options .................................................................... 116

A2.6.1 Lowering the warm-up temperature ............................................................................... 116

A2.6.2 Disabling warm-up cycle ............................................................................................. 116

A2.6.3 Increasing the warm-up temperature ............................................................................. 117

A2.6.4 Stop the pump going on-process when it is warm ............................................................... 117

A2.6.5 Stop the pump automatically warming up when in Green Mode / standby mode .......................... 117

A2.6.6 Turn inlet purge on during warm-up ............................................................................... 117

A2.6.7 Allow a pump to go on-process with a warning .................................................................. 117

A2.6.8 Warm soft start ....................................................................................................... 117

A2.7 How to configure the booster pump behaviour .................................................................. 117

A2.7.1 Setting the booster to manual operation ......................................................................... 118

A2.7.2 Changing the booster time delay ................................................................................... 118

A2.7.3 Setting the booster to start when the inlet isolation valve is open ........................................... 118

A2.8 How to configure pump behaviour ................................................................................. 119

A2.8.1 Smart stop ............................................................................................................. 119

A2.8.2 How to configure ramped speed increase ........................................................................ 120

A2.9 How to set up DP clean .............................................................................................. 121

A2.9.1 Changing the dry pump speed during the clean operation ..................................................... 123

A2.9.2 Changing the clean cycle time ...................................................................................... 124

A2.9.3 Automatically initiating a clean cycle when the pump goes off-process .................................... 124

A2.9.4 Turn inlet purge on during the clean cycle ....................................................................... 124

A2.9.5 Have inlet purge cycle after clean cycle .......................................................................... 124

A2.9.6 Allow on process ...................................................................................................... 124

A2.9.7 Auto on shutdown ..................................................................................................... 124

A2.10 How to control pump speed ......................................................................................... 124

A2.10.1 Normal speed .......................................................................................................... 125

A2.10.2 External voltage ...................................................................................................... 126

A2.10.3 SIM protocol ........................................................................................................... 126

A2.10.4 Second speed control ................................................................................................ 126

A2.10.5 Profibus interface ..................................................................................................... 126

A2.11 How to use PID pressure control .................................................................................... 127

A2.11.1 Fit and configure the pressure sensor ............................................................................. 128

A2.11.2 Using a different gauge .............................................................................................. 129

A2.11.3 Set pump into Green Mode mode .................................................................................. 129

A2.11.4 Enable PID ............................................................................................................. 129

A2.11.5 Set the PID target pressure set point ............................................................................. 130

A2.11.6 Test the PID control .................................................................................................. 130

A2.11.7 Auto tune the PID ..................................................................................................... 130

A2.11.8 Manually tuning the PID .............................................................................................. 130

A2.11.9 Turning PID on and off when on-process .......................................................................... 130

A2.12 How to set up the Ethernet port ................................................................................... 131

A2.12.1 Using SIM protocol through Ethernet .............................................................................. 133

A2.12.2 Web server pages ..................................................................................................... 135

A2.13 How to use SIM protocol with a serial port ....................................................................... 138

A2.14 How to set up the MCM MicroTIM using the PDT ................................................................. 139

A2.14.1 Configuring the channel 2 input .................................................................................... 140

A2.14.2 Configuring the channel 4 output .................................................................................. 141

A2.15 How to run the booster independently from the dry pump .................................................... 141

A2.15.1 Run the booster manually using the PDT .......................................................................... 141

A2.15.2 Run the booster using SIM and Profibus ........................................................................... 141

A2.15.3 Run the booster using the MCM MicroTIM ......................................................................... 141

Contents

Appendix A3 Troubleshooting ......................................................................... 143

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M588-00-880 Issue E

Contents

A3.1 PDT events ............................................................................................................. 143

A3.1.1 LED event indicators ................................................................................................. 143

A3.1.2 PDT event messages .................................................................................................. 143

A3.2 Warnings ............................................................................................................... 144

A3.2.1 LED warning indicators ............................................................................................... 144

A3.2.2 PDT warnings .......................................................................................................... 144

A3.3 Alarms .................................................................................................................. 146

A3.3.1 LED alarm indicators ................................................................................................. 146

A3.3.2 PDT alarms ............................................................................................................. 147

A3.4 Inverter warnings and alarms ....................................................................................... 148

A3.5 Other problems ....................................................................................................... 152

A3.5.1 Pump controller communications .................................................................................. 152

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 The front panel controls ................................................................................................ 4

2 Front view of pumping system with side exhaust and skids fitted ............................................... 4

3 The controls/connectors on the rear of the pump (system with rear exhaust and castors/levelling feet

fitted) 5

4 Levelling foot loads ...................................................................................................... 9

5 Connecting the pump inlet ............................................................................................23

6 Interspool connections on pump/booster combination systems .................................................25

7 The Harting Han® K 4/4 cable-mounted connector ...............................................................30

8 The Harting Han® 100A axial screw module cable-mounted connector .......................................31

9 Customer connection kit - combination low volts GXS750 .......................................................32

10 Electrical connector locking mechanism for GXS160, GXS250 & GXS450 systems ............................33

11 Electrical connector locking mechanism for GXS750 systems ...................................................33

12 Remove the plastic plugs from the water fittings .................................................................35

13 DP clean assembly for pump only systems ..........................................................................39

14 Location of oil sight glass and fill plug on end cover ..............................................................55

15 Location of oil sight glass and fill plug on gearbox ................................................................56

A1 GXS160 installation drawing (Sheet 1) ...............................................................................61

A2 GXS160 installation drawing (Sheet 2) ...............................................................................62

A3 GXS160 installation drawing (Sheet 3) ...............................................................................63

A4 GXS160 installation drawing (Sheet 4) ...............................................................................64

A5 GXS160/1750 installation drawing (Sheet 1) .......................................................................65

A6 GXS160/1750 installation drawing (Sheet 2) .......................................................................66

A7 GXS160/1750 installation drawing (Sheet 3) .......................................................................67

A8 GXS160/1750 installation drawing (Sheet 4) .......................................................................68

A9 GXS250 installation drawing (Sheet 1) ...............................................................................69

A10 GXS250 installation drawing (Sheet 2) ...............................................................................70

A11 GXS250 installation drawing (Sheet 3) ...............................................................................71

A12 GXS250 installation drawing (Sheet 4) ...............................................................................72

A13 GXS250/2600 installation drawing (Sheet 1) .......................................................................73

A14 GXS250/2600 installation drawing (Sheet 2) .......................................................................74

A15 GXS250/2600 installation drawing (Sheet 3) .......................................................................75

A16 GXS250/2600 installation drawing (Sheet 4) .......................................................................76

A17 GXS450 installation drawing (Sheet 1) ...............................................................................77

A18 GXS450 installation drawing (Sheet 2) ...............................................................................78

A19 GXS450 installation drawing (Sheet 3) ...............................................................................79

A20 GXS450 installation drawing (Sheet 4) ...............................................................................80

A21 GXS450/2600 installation drawing (Sheet 1) .......................................................................81

A22 GXS450/2600 installation drawing (Sheet 2) .......................................................................82

A23 GXS450/2600 installation drawing (Sheet 3) .......................................................................83

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

A24 GXS450/2600 installation drawing (Sheet 4) .......................................................................84

A25 GXS450/4200 installation drawing (Sheet 1) .......................................................................85

A26 GXS450/4200 installation drawing (Sheet 2) .......................................................................86

A27 GXS450/4200 installation drawing (Sheet 3) .......................................................................87

A28 GXS450/4200 installation drawing (Sheet 4) .......................................................................88

A29 GXS750 installation drawing (Sheet 1) ...............................................................................89

A30 GXS750 installation drawing (Sheet 2) ...............................................................................90

A31 GXS750 installation drawing (Sheet 3) ...............................................................................91

A32 GXS750 installation drawing (Sheet 4) ...............................................................................92

A33 GXS750/2600 installation drawing (Sheet 1) .......................................................................93

A34 GXS750/2600 installation drawing (Sheet 2) .......................................................................94

A35 GXS750/2600 installation drawing (Sheet 3) .......................................................................95

A36 GXS750/2600 installation drawing (Sheet 4) .......................................................................96

A37 GXS750/4200 installation drawing (Sheet 1) .......................................................................97

A38 GXS750/4200 installation drawing (Sheet 2) .......................................................................98

A39 GXS750/4200 installation drawing (Sheet 3) .......................................................................99

A40 GXS750/4200 installation drawing (Sheet 4) ..................................................................... 100

A41 Pump display terminal ............................................................................................... 101

A42 PDT menu items ....................................................................................................... 115

A43 Warm-up PDT menu items ........................................................................................... 116

A44 Booster PDT menu configuration items ............................................................................ 118

A45 Smart stop flow chart ................................................................................................ 119

A46 Smart stop PDT menu configuration items ........................................................................ 120

A47 On-process ramp PDT menu configuration items ................................................................ 121

A48 Dry pump clean flow chart .......................................................................................... 122

A49 Dry pump clean PDT menu configuration items .................................................................. 123

A50 Speed control menu items ........................................................................................... 125

A51 Pin numbers on the auxiliary gauge interface .................................................................... 126

A52 The simplified system diagram ..................................................................................... 127

A53 PID PDT menu items .................................................................................................. 128

A54 Ethernet menu items ................................................................................................. 132

A55 Setup menu items ..................................................................................................... 133

A56 Ping to a pump screenshot .......................................................................................... 133

A57 Connect to screenshot ............................................................................................... 134

A58 ASCII setup screenshot ............................................................................................... 134

A59 Overview screenshot ................................................................................................. 135

A60 Gauges screenshot .................................................................................................... 136

A61 Parameters screenshot ............................................................................................... 137

A62 Alerts screenshot ..................................................................................................... 137

A63 Units screenshot ...................................................................................................... 138

A64 ASCII settings screenshot ............................................................................................ 139

A65 MicroTIM options menu .............................................................................................. 140

A66 Booster commands menu ............................................................................................ 141

Contents

Tables

Table Page

1 General technical data .................................................................................................. 7

2 General technical data .................................................................................................. 7

3 Performance data ........................................................................................................ 8

4 Loading data .............................................................................................................. 8

5 Purge data ...............................................................................................................10

6 Gas module types and flows ..........................................................................................10

7 Electrical data ...........................................................................................................11

8 General electrical data ................................................................................................12

9 Electrical connections ..................................................................................................13

10 Wire assembly according to VDE 0295 ...............................................................................14

11 Water cooling system data ............................................................................................14

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M588-00-880 Issue E

Contents

12 Water consumption data (GXS160/250/1750/2600) ............................................................... 15

15 Water consumption data (GXS750 only) .............................................................................16

16 Water consumption data (GXS750/2600/4200) ....................................................................16

17 High flow purge / solvent flush data ................................................................................17

18 Start, warm-up and on-process sequences .........................................................................43

19 Status indicator LEDs ...................................................................................................43

20 Pump status ..............................................................................................................44

21 Green Mode/Standby sequence .......................................................................................44

22 Stop sequences ..........................................................................................................45

23 Alarm actions ............................................................................................................46

24 Pump protection sensors ..............................................................................................47

25 DP clean sequence ......................................................................................................48

26 Accessories ...............................................................................................................60

27 Spares .....................................................................................................................60

A1 PDT displays ........................................................................................................... 102

A2 PDT displays ........................................................................................................... 102

A3 Normal menu .......................................................................................................... 103

A4 Typical display ........................................................................................................ 103

A5 PDT setup menu structure ........................................................................................... 104

A6 Commands menu ...................................................................................................... 105

A7 Gas valves menu ...................................................................................................... 105

A8 Set sequences menu .................................................................................................. 105

A9 Warm up options menu .............................................................................................. 106

A10 Booster pump start options menu .................................................................................. 107

A11 MicroTIM options menu .............................................................................................. 107

A12 DP clean options menu ............................................................................................... 108

A13 On-process ramp options menu ..................................................................................... 108

A14 PID options menu ..................................................................................................... 109

A15 PID parameters options menu ....................................................................................... 109

A16 Smart stop options menu ............................................................................................ 110

A17 Speed control options menu ........................................................................................ 110

A18 Fault history menu .................................................................................................... 111

A19 Software display menu ............................................................................................... 111

A20 Accessory menu ....................................................................................................... 112

A21 Configuration menu .................................................................................................. 113

A22 Display menu .......................................................................................................... 113

A23 Units .................................................................................................................... 114

A24 Selection menu ........................................................................................................ 114

A25 Speed control sources ................................................................................................ 124

A26 SIM protocol ........................................................................................................... 133

A27 COM port settings ..................................................................................................... 138

A28 Events ................................................................................................................... 143

A29 Warnings ............................................................................................................... 144

A30 Alarms .................................................................................................................. 147

A31 Hexadecimal to digital conversion ................................................................................. 149

A32 Inverter alarm codes ................................................................................................. 149

A33 Inverter warning codes ............................................................................................... 151

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

Associated publications

Publication title Publication Number

Vacuum pump and vacuum systems - safety manual P400-40-100 Pumping flammable gases - applications note P411-00-090 SIM protocol - instruction manual P411-00-200 MicroTIM - instruction manual D373-60-880 GXS 100 centres customer parts manual M588-40-845 GXS 150 centres customer parts manual M598-40-845

Trademark credits

Han® is a registered trademark of Harting Electric GmbH EtherCon® is a registered trademark of Neutrik® AG Fomblin® is a registered trademark of Solvay Solexis SpA Krytox® is a registered trademark of DuPont (E.I. du Pont de Nemours and Company) Loctite® is a registered trademark of Henkel Corporation Natural Blue® is a registered trademark of Henkel Corporation

Contents

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Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

CAUTION

WARNING

1Introduction

1.1 Scope and definitions

This manual provides installation, operation and maintenance instructions for the Edwards GXS dry pumping systems. The dry pumping system must be used as specified in this manual otherwis e the protection provided by the equipment may be impaired.

Read this manual before installing and operating the dry pumping system. Important safe ty information is highlighted as WARNING and CAUTION instructions; these instructions must be obeyed. The use of WARNINGS and CAUTIONS is defined below.

- he

Warnings are given where failure to observe the instruction could result in injury or death to people.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and/or process.

Introduction

The units throughout this manual conform to the SI international system of units of measurement. The following warning labels are on the pump:

Warning - Refer to accompanying documentation.

Warning - Risk of electric shock. Warning - Heavy object.

Warning - Hot surfaces. Protective Earth (ground).

Warning - Moving parts present.

Warning - Maximum angle between paired slings.

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M588-00-880 Issue E

Introduction

Warning - Use protective equipment. RF Earth (ground).

The following warnings only appear in this manual:

Warning - Risk of explosion. Warning - Pressurised.

Safety data sheets for chemicals supplied by Edwards can be obtained by contacting Edwards or on www.edwardsvacuum.com.

1.2 Applications

GXS dry pumping systems are suitable for a wide range of industrial applications. Edwards has a dedica ted team of applications engineers who can help to determine the best dry pumping system for an application.

Warranties may be invalidated if the dry pumping system is used on an unsuitable application. If in doubt, contact Edwards.

1.3 Description

The GXS dry pumping systems range has been developed to meet the demanding requirements for process pumping solutions in industrial applications. The range sets new standards for harsh process capability, reliability and reduced cost of ownership in low footprint packages.

There are various different ways to control the dry pumping system and monitor status. The user can manually press controls on the front panel and monitor LEDs on the front and rear of the dry pumping system. The Edwards Pump Display Terminal (PDT) gives further functionality for set up and status monitoring. Alternatively the dry pumping system can be controlled using a distributed control system by connecting to the parallel interface by the MCM MicroTIM. There are also several serial interface options, including Ethernet connection.

A high flow purge / solvent flush kit is available as an option to clean the dry pumping system on ap plications where large quantities of dust and sticky deposits are encountered. The cleaning process is run while the dry pumping system is in Green Mode/Standby mode and is carried out without the need to remove the pump enclosure. A PDT is required to initiate the cleaning process, it controls a set sequence called DP Clean.

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 15

M588-00-880 Issue E

1.4 Priority of control

The dry pumping system can be controlled by a number of modules: the front control panel (refer to Figure 1), a Pump Display Terminal (PDT) or by the customer’s system through the MCM MicroTIM or one of the ser ial interf aces. Only one of these can have control of the dry pumping system at any one time. That is, once one of these has control of the dry pumping system, control requests from the others are denied. Control must be released by one module before control can be taken by a different module.

There are LEDs to indicate control:

 The LED on the front control panel illuminates when control is taken by the front panel, refer to Figure 1,

item 6.

 The LED on the rear of the pump illuminates when control is taken by the MicroTIM, refer to Figure 3, item 9.  The local control LED on the PDT illuminates when control is taken by that particular PDT, refer to

Appendix A2.

The PDT display also indicates which system is in control.

1.5 Active utility control / standby

Introduction

The Active Utility Control (Green Mode) function may reduce speed, power and purge gas consumption of the dry pumping system while on standby. The dry pumping system can be put into Green Mode / standby mode using the front control panel, the PDT or through the MCM MicroTIM. Refer to Section 4.3 for more information.

Page 16

M588-00-880 Issue E

1. EMS button

2. Running LED (green)

3. Start button

4. Stop button

5. Local control button

6. Local control LED (green)

7. Power PED (green)

8. Warning LED (yellow)

9. Alarm LED (red)

10.Green Mode LED (green)

11.PDT (Pump Display Terminal) connections

1. Front panel controls

2. Floor mounting plate (4 off)

3. Exhaust gas outlet connection

4. Lifting eyebolt (4 off)

5. Pumped gas inlet connection

6. RF Earth (ground) cable

Introduction

Figure 1 - The front panel controls

Figure 2 - Front view of pumping system with side exhaust and skids fitted

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Page 17

M588-00-880 Issue E

1. Ethernet LAN LED (green)

2. Ethernet link LED (yellow)

3. Ethernet connection

4. Power LED (green)

5. System interface (PDT & serial SIM)

6. Warning LED (yellow)

7. Running and alarm LEDs (2 colours, either green or red)

8. Accessory interface

9. MicroTIM in control LED (green)

10.Pneumatic valve inlet connection (if fitted)

11.DP clean solvent flush fluid connecti on (if fitted)

12.High flow purge air filter (if fitted)

13.Cooling water in

14.Auxiliary gauge or pressure input connection (if fitted)

15.Protective Earth (ground) stud

16.Purge ga s rotameter

17.Cooling water out

18.Purge gas connection

19.RF Earth (ground) stud

20.Exhaust gas outle t connection

21.Levelling foot (if fitted)

22.EMS interface

23.MicroTIM connection (if fitted)

24.Electrical supply connector

25.Electrical connector locking mechanism

Figure 3 - The controls/connectors on the rear of the pump (system with rear exhaust and castors/levelling feet

fitted)

Introduction

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M588-00-880 Issue E

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Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 19

M588-00-880 Issue E

2Technical data

2.1 General technical data

Table 1 - General technical data

Characteristics

Body

Pump

Units mm kg dB(A) mm/s kg force kg force litre

GXS160 1092 x 390

GXS160/ 1750

GXS250 1092 x 390

GXS250/ 2600

GXS450 1186 x 517

GXS450/ 2600

GXS450/ 4200

GXS750 1622 x 517

GXS750/ 2600

GXS750/ 4200

Refer to installation drawings in Appendix A1.

†

For dry pumping systems fitted with optional castors; measured in laboratory on level concrete surface.

‡ Refer to Section 3.3 for information relating to exhaust size and length for GXS750 dry pumping systems.

dimensions

length x

width x

height

x 568

1092 x 390

x 830

x 568

1092 x 390

x 830

x 717

1186 x 517

x 1031

1186 x 517

x 1031

x 717

1622 x 517

x 1031

1622 x 517

x 1031

Mass (excluding packaging)

305 < 64 < 1.5 < 20 < 10 ISO63 NW40 0.7

475 < 64 < 1.5 < 20 < 10 ISO100 NW40 1.4

305 < 64 < 1.5 < 20 < 10 ISO63 NW40 0.7

515 < 64 < 1.5 < 20 < 10 ISO160 NW40 1.4

546 < 64 < 1.5 10 5 ISO100 NW50 1.8

760 < 64 < 1.5 16 6 ISO160 NW50 2.4

818 < 64 < 1.5 22 < 10 ISO160 NW50 3.3

679 < 70 < 1.5 15 5 ISO100 NW50‡ 2.8

918 < 70 < 1.5 22 < 10 ISO160 NW50‡ 3.5

976 < 70 < 1.5 22 < 10 ISO160 NW50‡ 4.3

Noise level (at ultimate

with a

piped

exhaust)

Typical

vibration

level at

inlet

Initial

force to

push the

†

pump

Sustained

force to

push the

†

pump

Pump

inlet

flange

(bolted)

Exhaust

gas

outlet

Lubricant

volume

Technical data

Table 2 - General technical data

Item Description Rating Units

Intended use Indoor Ambient temperature range:

Operating 5 to 40 °C

Operating conditions

Maximum relative humidity: 80% for temperatures up to 31 °C decreasing

Maximum operating altitude 2000 m Pollution degree 2 (IEC 61010)

Storage - 45 to 55 °C

linearly to 50% relative humidity at 40 °C

Page 20

M588-00-880 Issue E

Technical data

Table 2 - General technical data (continued)

Item Description Rating Units

Pump, shaft and rotors Cast SG iron, steel

Materials in contact with process gas

Degree of protection Hazardous electrical sub system IP21D (IEC60529) Lubrication Oil type PFPE Drynert 25/6 (recommended)

2.2 Performance data

Pump

Units m

GXS 160 160 < 1 x 10 GXS 160/1750 1160 < 1 x 10 GXS 250 250 < 1 x 10 GXS 250/2600 1900 < 1 x 10 GXS450 450 < 1 x 10 GXS450/2600 2200 < 1 x 10 GXS450/4200 3026 < 1 x 10 GXS750 740 < 1 x 10 GXS750/2600 2300 < 1 x 10 GXS750/4200 3450 < 1 x 10

Seals PTFE and fluoroelastomer Gas system Stainless steel, aluminium, brass, PTFE and

fluoroelastomer

25/6 (alternative)

1525 (alternative)

Maximum continuous inlet pressure

-2

-3

-2

-3

-2

-3

-2

-3

1000 1000 1000

1000 1000* 1000* 1000* 1000* 1000* 1000*

Table 3 - Performance data

T ypical peak pumping

speed

/h mbar mbar

Fomblin Krytox

Characteristics

Ultimate (shaft seal

purge only)

* Speed may be limited.

2.3 Loading data

Refer to installation drawings in Appendix A1 for centre of gravity positions for dry pumping systems. The loading data in Table 4 is for dry pumping systems with optional levelling feet and castors. Refer to Figure 4 for foot positions.

Table 4 - Loading data

Load at levelling foot position (kg)

Pump 1234

GXS 160 76767676 GXS 160/1750 127 109 109 127 GXS 250 76767676 GXS 250/2600 154 103 103 154 GXS450 131 142 142 131

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Page 21

M588-00-880 Issue E

Table 4 - Loading data (continued)

Load at levelling foot position (kg)

GXS450/2600 171 209 209 171 GXS450/4200 180 229 229 180 GXS750 160 180 180 160 GXS750/2600 215 244 244 215 GXS750/4200 229 259 259 229

Figure 4 - Levelling foot loads

Technical data

Page 22

M588-00-880 Issue E

Technical data

2.4 Purge data

Table 5 - Purge data

Characteristics Rating Units

Purge gas supply pressure range 2.5 - 6.9 bar gauge

36 - 100 psi gauge Purge gas supply quality ISO 8573 Purge gas inlet connection 1/4 inch tube fitting

Table 6 - Gas module types and flows

µm

Gas module type

Light Duty (All GXS systems)

Medium Duty (GXS160 & GXS250 systems)

Medium Duty (GXS450 & GXS750 systems)

By default the dry pumping system is supplied with the additional gas ballast switched off. This additional gas ballast can be enabled in software using the op tional PDT.

†

GXS dry pumping systems in a standard configuration must run with a seal purge. If the application requires removal of seal purge, consult an Edwards application specialist.

Description Cycle Gas flows (slm)

Shaft

seal

purge

Shaft seal only Off 0 n/a n/a n/a n/a 0

†

Electronicallycontrolled gas ballast purge (with

†

manually adjusted flow) + inlet purge + exhaust purge

Gas ballast purge (with manually adjusted flow) +

†

inlet purge + exhaust purge + option of an additional electronicallycontrolled gas ballast*

Green Mode

On-process 12 n/a n/a n/a n/a 12 Shut-down 12 n/a n/a n/a n/a 12 Off 0 0 0 n/a 0 0 Green

Mode On-process 12 0 0-34 n/a 6 18-52 Shut-down 12 16 0 n/a 6 34 Off 0 0 0 0 0 0 Green

Mode On-process 12 0 0-64 0(default)

Shut-down 12 26 0-64 0 6 44-108

12 n/a n/a n/a n/a 12

12 0 0 n/a 6 18

12 0 0-64 0 6 18-82

Inlet

purge

Manually-

adjusted

gas ballast

Additional

gas ballast

64(enabled)

Exhaust

purge

618-146

Total

flow

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Page 23

2.5 Electrical data

M588-00-880 Issue E

Technical data

Table 7 - Electrical data

Characteristics GXS160

Dry pump motor rating

Mechanical booster motor rating

Current rating (200 - 230 V systems)

Current rating (380 - 460 V systems)

Recommended branch circuit fuse UL (200 - 230 V systems)

Recommended branch circuit fuse IEC (200 - 230 V systems)

Recommended branch circuit fuse UL (380 - 460 V systems)

Recommended branch circuit fuse IEC (380 - 460 V systems)

Min cable size for 200 - 230 V systems (or corresponding AWG size)

Min cable size for 380 - 460 V systems (or corresponding AWG size)

Mains connector for 200 - 230 V systems

Mains connector for 380 - 460 V systems

7.5 7.5 7.5 7.5 11 11 11 22 22 22 kW

- 4.5 - 7.5 - 7.5 7.5 - 7.5 7.5 kW

25 31 31 38 49 65 65 120 140 135 A

11 14 14 20 26 34 34 60 78 74 A

30 40 40 50 60 80 80 150 170 160 A

25 35 35 35 50 65 65 120 140 135 A

15 20 20 25 30 40 40 75 95 90 A

15 15 15 20 30 35 35 63 80 75 A

6 (8)* 6 (8)* 6 (8)* 10 (8) 10 (6) 16 (4) 16 (4) 35 (2) 50 (1/0) 50 (1/0) mm

6 (8)* 6 (8)* 6 (8)* 6 (8)* 6 (8)* 10 (6)† 10 (6)† 16 (4) 25 (4) 25 (4) mm

Han® K

4/4

Han® K

4/4

GXS160

/1750

Han® K

4/4

Han® K

4/4

GXS250

Han® K

4/4

Han® K

4/4

GXS250

/2600

Han® K

4/4

Han® K

4/4

GXS450

Han® K

4/4

Han® K

4/4

GXS450

/2600

Han® 100A

module

Han® 100A

module

GXS450

/4200

Han® 100A

module

Han® 100A

module

GXS750

Han® 200A

module

Han® 100A

module

GXS750

/2600

Han® 200A

module

Han® 100A

module

GXS750

/4200

Han®

200A

module

Han®

100A

module

Units

(AWG)

* The minimum geometric wire gauge for Han® K 4/4 is 6mm2 and minimum AWG size is 8 AWG. † The minimum geometric wire gauge for Han® 100A module is 10mm2 and minimum AWG size is 6 AWG.

Page 24

M588-00-880 Issue E

Technical data

Table 8 - General electrical data

Description Rating Units

Supply voltage 3-phase either 200 - 230 or 380 - 460 (see rating plate) V a.c. Frequency 50/60 Hz Wiring configuration 3 wire plus Earth (ground) Branch circuit protection requirement Current rating, refer to Table 7 Fuse class gG (IEC 60269), UL class T, class J or class RK5,

Bussmann type JJS or equivalent I

to 600 V Voltage tolerance range +/- 10% Installation category II (IEC 60664-1) Input supply voltage unbalance Should not exceed 2% wh en assessed over any one mi nute

period Short circuit current rating (when

installed with class T or class J fuses) Second protective Earth (ground)

conductor Maximum permitted overcurrent

protection for systems with the Han 4 mains connector

for 200 - 230 V systems 60 A for 380 - 460 V systems 35 A

Typical earth leakage

for 200 - 230 V systems:

- For GXS750/2600 & GXS750/4200

- For all other GXS systems for 380 - 460 V systems:

- For GXS750/2600 & GXS750/4200

- For all other GXS systems

If you use overcurrent protection above the ratings in Table 7 for systems with the Han® K 4/4, the minimum cable sizes no longer apply and you must ensure that the pump cable size is appropriately rated and in accordance with local legislation and electrical regulations. Ensure that cable size is compatible with the mains connector, refer to Table 9.

†

Typical earth leakage values measured at steady-state conditions. Note that higher leakage currents may occur: i) Under transient conditions such as power on or pump acceleration. ii) With abnormal supply configurations such as a missing or earthed phase or unbalanced supply voltages. Contact Edwards for more information about configuration requirements for earth leakage reduction.

†

200 kA

Must be fitted with cross-sectional area at least equal to

phase conductor size

K 4/

<10

t characteristic rated

mA mA

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Page 25

Table 9 - Electrical connections

M588-00-880 Issue E

Technical data

Description Mains connection Refer to Table 7 for the mains connector fitted

Refer to installation section for wiring diagram

PDT interface XLR type 5-way plug 24 V d.c. 0.2 A

Pin 1 0 V Pin 2 24 V Pin 3 Transmit data Pin 4 Receive data Pin 5 Not used System interface XLR type 5-way plug 24 V d.c. 0.75 A Pin 1 0 V Pin 2 24 V Pin 3 Transmit data Pin 4 Receive data Pin 5 Not used

Ethernet interface Standard RJ45 type or Neutrik

EMS interface XLR type 6-way plug

External emergency stop switch Pin 1 - supply, Pin 2 - return

Mating connector description / external

supply rating

to each variant. Connector is either:

Harting Han® K4/4-F finger safe 09 38 008

2703, 6-16mm

class 5, refer to Table 10), 8.9mm max

Harting Han® Axial Screw module 100A (2 off required), part number of mating half

suitable for 10 – 25mm

wire. Use fine stranded wire (VDE 0295

35mm

Harting Han® Axial Screw module 200A (3 off required), part number of mating half

suitable for 25 – 40mm

wire. Use fine stranded wire (VDE 0295

70mm

fine stranded wire (VDE 0295

insulation diameter

wire is 0914 002 2753 or

0914 002 2751 for 16 –

class 5, refer to Table 10).

wire is 0914 001 2763 or

0914 001 2762 for 40 –

class 5, refer to Table 10).

EtherCon® RJ45 (IEEE802.3i

Internal supply rating

10 Base T Ethernet)

24 V d.c. 100 mA

Note: If there is no external

connection a link plug must be fitted to operate the pump.

Internal emergency stop switch Pin 3 - common, Pin 4 - normally open

Comms 24 V supply Pin 5 - supply, Pin 6 - 0 V supply common

Chassis

30 V a.c. 1 A, 60 V d.c. 0.55 A

24 V d.c. 0.75 A

Page 26

M588-00-880 Issue E

Technical data

Table 9 - Electrical connections (continued)

Description Accessory interface 15-way D socket

Analogue measurement for water flow sensor

Pin 1 - input, Pin 5 common Active accessory module Pin 3 - RS485 +, Pin 10 - RS485 Pump running status contacts Pin 6 -Dry pump (normally open) Pin 14 - Mechanical booster

(normally open) Pin 15 - common Inlet isolation valve Pin 4 - Inlet isolation valve drive

transistor (open collector) Inlet isolation valve position sense Pin 7 - ‘Closed’, Pin 8 - ‘Open’ Power Supplies Pin 12 - Accessory 24 V supply 24 V d.c. 0.75 A Pin 13 - Accessory 24 V su pply Pin 5 - 0 V supply common

The system interface, the EMS interface and the accessory interface have a combined current rating of 0.75 A.

†

This supply will be disconnected in the event of an emergency stop.

†

Mating connector description / external

supply rating

30 V a.c. 1 A, 60 V d.c., 0.5 A

Internal supply rating

24 V d.c. 0.2 A

Table 10 - Wire assembly according to VDE 0295

Wire size (mm²) Fine stranded wires VDE 0295 class 5

6 84 x 0.30 10 80 x 0.40 16 128 x 0.40 25 200 x 0.40 35 280 x 0.40 50 400 x 0.40

2.6 Cooling-water data

Table 11 - Water cooling system data

Description Rating Units

Maximum supply pressure 6.9 barg

100 psig

Maximum allowable system differential pressure

5.5 bar

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Page 27

M588-00-880 Issue E

Table 11 - Water cooling system data (continued)

Description Rating Units

Minimum required pressure differential across supply and return

Supply temperature range 5 - 40 Water type Treated or non-corrosive industrial Maximum particle size 0.2 mm Acidity 7.0 to 10.5 pH Hardness <250 ppm of CaCO3 (<250 mg of CaCO3 per

Total dissolved solids (TDS) <1500 mg/l Total suspended solids (TSS) <10 mg/l Specific conductivity 2000 μS/cm Materials in contact with

cooling water Water inlet connection 3/8 inch BSP male (GXS160/250)

Water outlet connection 3/8 inch BSP male (GXS160/250)

Maximum coolant temperatures may need to be reduced if Glycol or other coolants are used dependent on the dilution and type.

Refer to Tables 12 to 16 bar

Stainless steel, Nitrile, PTFE, brass

polyamide and fluoroelastomer

1/2 inch BSP male (GSXS450/750/

2600/4200)

1/2 inch BSP male (GSXS450/750/

2600/4200)

°C

litre)

Technical data

Table 12 - Water consumption data (GXS160/250/1750/2600)

Characteristics

Pump

Units I/min bar GXS160 41 GXS160/1750 71 GXS250 41 GXS250/2600 71

All GXS dry pumping systems have a valved cooling system which will cause coolant flow rate to vary in response to pump load conditions. Table 12 states the "minimum flow rate required" under worst case pump load conditions, when all valves are open. Flow rates need t o be increased and/or coolant temperature s reduced if Glycol or other coolants are used dependent on the dilution and type.

† The differential pressure values given are the mi nimum differential pressures required across the wa ter

supply / return at the point of connection to the pump to achieve the desired flow when the solenoid valves are open.

Minimum flow rate required

Minimum required pressure

differential across supply and return†

Page 28

M588-00-880 Issue E

Technical data

Table 13 - Water consumption data (GXS450 only)

Ambient (°C)

40 15 SLM

30 12 SLM

20 10 SLM

Table 14 - Water consumption data (GXS450/2600/4200)

Ambient (°C)

40 19 SLM

30 16 SLM

20 12 SLM

Ambient (°C)

40 19 SLM

30 15 SLM

20 12 SLM

Water Temperature (°C)

40 30 20

12 SLM

1.8 bar dP

1.5 bar dP

1 bar dP

Water Temperature (°C)

40 30 20

2 bar dP

1.5 bar dP

1 bar dP

Table 15 - Water consumption data (GXS750 only)

Water Temperature (°C)

40 30 20

2 bar dP

1.2 bar dP

1 bar dP

1.5 bar dP 12 SLM

1.5 bar dP 10 SLM

1 bar dP

16 SLM

1.5 bar dP 16 SLM

1.5 bar dP 12 SLM

1 bar dP

15 SLM

1.2 bar dP 15 SLM

1.2 bar dP 12 SLM

1 bar dP

10 SLM

1 bar dP

10 SLM

1 bar dP

10 SLM

1 bar dP

12 SLM

1 bar dP

12 SLM

1 bar dP

12 SLM

1 bar dP

12 SLM

1 bar dP

12 SLM

1 bar dP

12 SLM

1 bar dP

Table 16 - Water consumption data (GXS750/2600/4200)

Ambient (°C)

40 25 SLM

30 20 SLM

20 15 SLM

40 30 20

2 bar dP

1.3 bar dP

0.75 bar dP

Edwards and the Edwards logo are trademarks of Edwards Limited.

Water Temperature (°C)

20 SLM

1.3 bar dP 20 SLM

1.3 bar dP 15 SLM

0.75 bar dP

15 SLM

0.75 bar dP 15 SLM

0.75 bar dP

Page 29

2.7 DP clean high flow purge / solvent flush option

Table 17 - High flow purge / solvent flush data

Feature Specification Rating

Pneumatic valve gas supply Nitrogen or clean dry air 2.5 - 6.9 barg

(36 - 100 psig) Pneumatic valve inlet connection 3/8 inch compression fitting High flow purge gas Air , nitrogen or other inert gas which

is compatible with process

High flow purge air filter ½ inch NPT male

Available as a spare, refer to

Section 7.4

DP clean solvent flush fluid inlet connection

DP clean solvent suction pipe connection

3/8 inch BSP male

3/8 inch BSP female

Typically 170 slm (for GXS160 &

GXS250 systems) and 185 slm (for

GXS450 & GXS750 systems) at

atmospheric pressure at purge inlet

connection

M588-00-880 Issue E

Technical data

Notes: 1. The high flow purge /solvent flush kit is available as an option.

2. The DP clean solvent suction pipe is supplied with the pump but not fitted.

2.8 External evacuation system

Pumpdown performance on dry pumping systems fitted with mechanical boosters can be further enhanced by the use of an External Evacuation System (EES) kit. The EES kit will only provide a performance improvement on pumpdown cycles lasting less than 30s to pressures below 0.1mbar. The EES kit must only be used on clean applications.

Page 30

M588-00-880 Issue E

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Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 31

M588-00-880 Issue E

WARNING

3 Installation

Obey the safety instructions in this section and take note of appropriate precautions. Failure to observe these instructions may result in injury to people and damage to equipment.

The dry pumping system should not be operated with the enclosure panels removed.

The dry pumping system contains electrolytic capacitors which may emit dangerous fumes under certain fault conditions. Ensure the dry pumping system is installed in a well-ventilated area.

Potential hazards on the dry pumping system include electricity, hot surfaces, process chemicals, lubricating oil, purge gas and water under pressure.

Installation

Detailed safety information is given in Section 4 and Edwards Safety Manual Publication Number P400-40-100 Vacuum Pump and Vacuum Systems.

 A suitably trained and supervised technician must install the dry pumping syst em. Users can be trained by

Edwards to conduct the tasks described in this manual, contact your local service centre or Edwards for more information.

 Do not remove the temporary cover or blanking plate from the dry pumping system inlet and exhaust until

ready to connect the dry pumping system to the vacuum or exhaust extraction system. Do not operate the dry pumping system unless the inlet and exhaust are connected to the vacuum and exhaust extraction system.

 Vent and purge the process system (if the dry pumping system is to replace an existing pumping system)

for 15 minutes before starting installation work. Refer to Section 5.

 Disconnect the other components in the process system from the electrical supply so that they cannot be

operated accidentally.

 Electrical, purge gas and water supplies are all potentially hazardous energy sources. Before carrying out any

maintenance the supply of these sources should be locked and tagged out.

 Any unintended overflows or spills of oil or water must be removed immediately to avoid risk of slips.  Obey all national and local rules and safety regulations when installing the dry pumping system. Consult

Edwards Safety Manual Publication Number P400-40-100 Vacuum Pump and Vacuum Systems before pumping hazardous materials. This publication is available on request: contact your supplier or Edwards.

 Route and secure cables, hoses and pipework during installation to avoid possible risk of trips.  Before locating the dry pumping system, ensure that the installation area is clean and free from debris and

contamination (such as oil).

In order for the dry pumping system to perform to specification, appropriate facilities must be provided as detailed in this manual.

Page 32

M588-00-880 Issue E

CAUTION

WARNING

Installation

3.1 Locate the dry pumping system

Suitable lifting equipment must be used to move the dry pumping system. It is too heavy to lift by hand.

Move the dry pumping system to its operating position using any of the following methods:

 Use a forklift or pallet truck to lift the dry pumping system.

Do not exceed the topple angle when moving the dry pumping system. When using a forklift or pallet truck, adjust the forks to lift around the centre of gravity.

When using a forklift or pallet truck to lift the dry pumping system, be sure to insert the forks under the base rail on the side of the dry pumping system otherwise the exhaust may be damaged. The base rail has cut-outs for forklift access.

Refer to the installation drawings in Appendix A1 for topple angle and centre of gravity information.

 Lift the dry pumping system by the eyebolts.

Ensure that the maximum angle between paired slings used to lift the dry pumping system is 45°.

Each dry pumping system is provided with four lifting eyebolts to enable lifting, Figure 2 item 4. Ensure that all the lifting eyebolts are used when lifting the dry pumping system. Once the dry pumping system has

been moved to its location, remove the lifting eyebolts and replace with the lifting eyebolt covers supplied with the dry pumping system.

3.1.1 Dry pumping systems with optional castors

Dry pumping systems fitted with castors should only be wheeled short distances over flat surfaces. If the floor surface is uneven or has obstacles the dry pumping system should be lifted with suitable lifting equipment.

GXS dry pumping systems are supplied with an option of skids or castors. For dry pumpin g systems fitted with casto rs it is important to note that the castors are intended only to aid manoeuvre of the dry pumping system into its final operating position. Dry pumping systems should be moved near to their final operating positions using either a forklift or pallet truck or lifted via the eyebolts as described above.

Note that the force required to push a dry pumping system on its castors varies greatly depending on the surface finish and cleanliness of the floor and any slopes or inclines. The forces quoted in Section 2.1 were measured on a flat and level concrete floor and are not necessarily representative of all industrial locations.

It is the user's responsibility to carry out a risk assessment of their own location and take appropriate measures to ensure that the dry pumping system is manoeuvred safely and in accordance with local and national manual handling guidelines.

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 33

M588-00-880 Issue E

WARNING

3.1.2 Levelling the pump

The GXS dry pumping system must be located on a firm, level surface to ensure that it works correctly and is not damaged. The pump must be level to a maximum of 3 degrees in any direction, measured at the pump inlet. It can be located directly on the floor or on a frame. Ensure that access is possible to the emergency stop button (refer to

Figure 1, item 1). Guidance for access areas (general and service) is given in the installation drawings.

 Pumps with skids are provided with four floor mounting plates, Figure 2, item 2. If necessary, fit shims

(which must be supplied) to ensure that the dry pumping system is level.

 Pumps with castors are provided with f our levellin g feet, Figure 3, item 21. Once the dry pumping system has

been pushed into position, adjust the levelling feet to make sure that the dry pump ing system is level a nd is not supported by the castors. Refer to the installation drawings in Appendix A1 for suggested jacking height.

3.1.3 Securing the pump

To secure the pump in place to prevent inadvertent movement (for example during an earthquake), take note of the following:

 Dry pumping systems with castors are supplied with 4 off seismic restraints as detailed in the installation

drawings.

 Dry pumping systems with skids are provided with 4 off mounting holes in the floor mounting plates as

detailed in the installation drawings.

Installation

 All dry pumping systems can be secured by fitting bolts o r studs (not supplied) th rough the mo unting holes in

either the mounting plates or seismic restraints. Use M16 (5/8 inch) bolts with shakeproof washers or other suitable anchor bolts of the same size.

 Ensure that bolt size and spacing is adequate for the loads anticipated and the strength of the floor or frame.  T o locate the pump directly on the floor, use a concrete foundation with a mass of at least 1.5 times the mass

of the pump. Ensure the length and width of the foundation extend at least 100 mm (4 inches) beyond the dimensions of the pump.

 If vibration transmission is a concern, vibration isolators (not supplied) should be fitted betwee n the

mounting plates or seismic restraints and the bolt or stud.

3.2 Lubrication

The dry pumping systems are given a charge of oil before leaving the factory.

3.3 Connect the dry pumping system to the vacuum / exhaust system

Pipe the exhaust to a suitable treatment plant to prevent the discharge of dangerous gases or vapours to the surrounding atmosphere.

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M588-00-880 Issue E

CAUTION

WARNING

Installation

Do not operate the dry pumping system with the exhaust pipeline blocked. If the exhaust pipeline is blocked, the dry pumping system can generate exhaust pipeline pressures of up to 10 bar (10 x 10 in the exhaust pipeline for less than 0.5 seconds if the inlet is instantaneously exposed to atmospheric pressure when the pump is running and the exhaust is blocked.

Dry pumping systems have a maximum continuous exhaust line pressure limit. Operation above the limit may damage the pumping mechanism. GXS medium duty dry pumping systems have an exhaust pressure sensor which will initiate warnings and alarms when the pump is operated for at least 20 seconds above the limits given in Table 24. The pump will continue to run with a warning present, however an alarm will cause the pump to stop. GXS light duty dry pumping systems do not have an exhaust pressure sensor. The maximum continuous exhaust line pressure of these dry pumping systems should not exceed 0.4 barg. For all pumps, it is the user's responsibility to provide an exhaust system with sufficient conductance to ensure the exhaust pressure limit is not normally exceeded.

Pa). Note that a pressure spike up to a maximum 15 bar (15 x 105 Pa) can be generated

Use a catchpot to prevent the drainage of condensate back into the dry pumping system. Condensate that drains back into the dry pumping system could damage the pump.

Do not reuse any O-ring or O-ring assembly and do not allow debris to get into the dry pumping system during installation.

When connecting the dry pumping system to the vacuum system, take note of the following:

 To get the best pumping speed, ensure that the pipeline which connects the vacuum system to the dry

pumping system is the minimum length possible and has an internal diameter not less than the system inlet port.

 Ensure that all components in the vacuum pipeline have a maximum pressure rat ing which is greater than the

highest pressure that can be generated in the dry pumping system.

 Incorporate flexible pipelines in the vacuum pipeline to reduce the transmission of vibration and to prevent

loading of coupling joints. Edwards recommend using Edwards braided flexible pipelines. The pipelines should be rated for 110 °C.

 Adequately support vacuum/exhaust pipelines to prevent the transmission of stress to pipeline coupling

joints.

 Incorporate a pressure gauge in the inlet pipeline to determine that the dry pumping system operates

correctly.

 The dry pumping system inlet must be ab le to b e isolated from the atmosphere and from the vacuum system

if pumping or producing corrosive chemicals.

 The outlet of the exhaust pipe can have a check valve fitted which prevents the suck-back of exhaust

vapours after the dry pumping system is shut down. The check valve also provides additional attenua tion of the pulses in exhaust pressure.

 For all GXS750 dry pumping systems there is a limit to the length of NW50 pipeline that can be used between

the pump exhaust connection and the facility exhaust. For GXS750 dry pumpi ng systems with a check valve, the length of pipeline is limited to 1 metre. For GXS750 dry pumping systems without a check valve the length is limited to 3 metres. If these lengths are exceeded, the GXS750 pump will trip out due to high exhaust pressure. If the distance to the facility exhaust is greater than these limits, consider using an adaptor on the pump exhaust and a larger diameter pipeline.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

Use Edwards half claw clamps:

 For pumps running on dusty processes Edwards recommend that the exhaust line is clea ned regularly as part

of routine maintenance. Accumulation of dust in the exhaust line can reduce conductance and therefore increase exhaust pressure which ma y damage the pump. The frequency of exhaust line cleaning depends on the process. On very dusty applications, use a low-impedance inlet filter to reduce maintenance requirements.

1. Referring to Figure 5, remove the temporary cover or blanking plate from the inlet of the dry pumping system.

Take care not to drop screws, tools and so forth into the pump inlet. Retain the nuts, bolts, washers and blanking plate for future use. Retain the temporary cover for future use on non-contaminated pumps only. The inlet O-ring is supplied with the pump, it is fitted underneath the inlet flange cover.

2. Use the O-ring supplied and suitable nuts, bolts and washers (not supplied) to connect the inlet flange

(Figure 2, item 5) to the vacuum system. The inlet flange is not designed for use with a trapped O-ring or centering ring. Use Edwards half claw clamps when connecting an ISO style foreline flange to the dry pumping system inlet. Refer to Figure 5.

3. Use the trapped O-ring and clamp supplied to connect the exhaust outlet (Figure 2, item 3 or Figure 3 item 20)

to the exhaust extraction system.

Figure 5 - Connecting the pump inlet

Installation

Flange diameter

ISO63 C10007093 4 5 ISO100 C10007093 8 5 ISO160 C10011093 8 5 ISO200 C10011093 12 5 ISO250 C10011093 12 5

Half claw clamp part

number

Qty required Tightening torque (Nm)

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M588-00-880 Issue E

CAUTION

WARNING

Installation

3.4 Connect the purge gas supply

Ensure that the purge gas supply conforms to the requirements given in the technical data section. Failure to do so may cause the gas pipelines to become blocked or the dry pumping system to be damaged.

Refer to Figure 3, item 18 for location of the purge gas connection. Nitrogen and clean dry air are suitable purge gases for GXS dry pumping systems. To use a different purge gas, please contact Edwards.

Check visually that the rotameter is not damaged when installing the dry pumping system.

Note: Refer to Section 2.4 for purge gas supply requirements.

3.4.1 Flammable / pyrophoric materials

Obey the instructions and take note of any precautions given below to ensure that pumped gases do not enter their flammable ranges.

When flammable or pyrophoric materials are present within the pump there may be additional risks that the user is responsible for assessing and managing as part of the entire process system installation. Th e severity of the risks and the necessary control measures will depend largely on whether the process system exhaust is in the flammable region, if this is part of normal operation, or if it might only occur under rare conditions. The additional risks arise because all dry pumps must be considered a potential source of ignition due to the heat of compression, or possibly friction. If ignition occurs then the following may happen:

 High pressures could occur within the pump and may not be contained.  A flame front could travel back up the foreline.  A flame front could travel downstream from the exhaust of the pump.

Industry best practice suggests that the following measures will reduce the risks of pu mping flammable mi xtures and pyrophoric materials, but it is the responsibility of the user to carry out a risk assessment and take appropriate measures:

 Do not allow air to enter the equipment.  Ensure that the dry pumping system is leak tight.  Ensure that gases in the pump do not enter the flammable range. This may be achieved by diluting gases in

the pump by supplying sufficient inert gas purge. For example, dilution with nitrogen to below one quarter Lower Explosive Limit (LEL) or, if that is not practical, to below 60% Limiting Oxidant Concentration (LOC).

 The gas module supplied with the pump is not intended to perform a safety function. Users may need to

consider adding appropriate measures to monitor the flow of purge gas, for example external sensors. Dry pumping systems that are fitted with the light duty gas module must not be used on applications pumping flammable or pyrophoric materials.

For further information please refer to Publication Number P400-40-100, Applications Note 'Pumping Flammable Gases' P411-00-090 or contact Edwards.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

WARNING

3.4.2 Gas purges

If inert gas purges to dilute dangerous gases to a safe level are to be used, ensure that the pump is shut down if an inert gas supply fails.

Switch on the inert gas purge to remove air from the pump and the exhaust pipeline before the process starts. Switch off the purge flow at the end of the process only after the remaining flammable gases or vapours have b een purged from the exhaust pipeline.

If liquids that produce flammable vapours could be present in the pump foreline, then the inert gas purge to the dry pumping system should be left on all the time this liquid is present. Flammable liquids could be present in the foreline as a result of condensation or may be carried over from the process.

When calculating the flow rate of inert gas required for dilution, consider the maximum flow rate for the fla mmable gases/vapours that could occur. For example, if a mass flow controller is being used to supply flammable gases to the process, assume a flow rate for flammable gases that could arise if the mass flow controller is fully open.

Continually measure the inert gas flow rate; if the flow rate falls below that required, then the flow of flammable gases or vapours to the pump must be stopped.

Installation

3.5 Leak test the dry pumping system

Figure 6 - Interspool connections on pump/booster combination systems

ID Part identification

1 ¼ inch BSP inlet port (available on dry pumping systems with light duty gas module only) 23/8 inch BSP port 3Interspool 43/8 inch BSP port

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M588-00-880 Issue E

WARNING

Installation

Leak test the dry pumping system after installation and seal any leaks found to prevent leakage of dangerous substances out of the dry pumping system and leakage of air into the dry pumping system.

The pump and booster combination syst ems have an interspool which has several ports that can be used for leak checking purposes. Remove the right hand side panel and refer to Figure 6.

Note: For further information on leak testing, contact the supplier or Edwards for advice.

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 39

3.6 Electrical supply

CAUTION

WARNING

Ensure that the electrical installation of the dry pumping system conforms with all local and national safety requirements. It must be connected to a suitably fused and protected electrical supply and a suitable Earth (ground) point.

This equipment is suitable for Installation Category II as defined in IEC 60664-1. The dry pumping system must be connected to an isolator that disconnects all current carrying conductors and can be locked out in the off position (LOTO). The isolator must be in close proximit y to the equipmen t, within easy reach of the operator and identified as the disconnect device for the equipment.

Isolate the electrical supply before disconnecting the electrical supply cable from the dry pumping system.

M588-00-880 Issue E

Installation

Ensure that the dry pumping system and the electrical supply cable are suitably protected against Earth (ground) faults and that the Earth (ground) conductor of the electrical supply cable is longer than the phase conductors in the connector. A second protective Earth (ground) conductor (with a cross-sectional area at least equal to phase conductor size up to 16 mm protective Earth (ground) stud, Figure 3 item 15.

All connections to the interface control must be double insulated or have equivalent protection. Do not connect voltages greater than 30 V a.c. or 60 V d.c. to the control/interface connections as the interface control will not provide protection against electric shock.

The power wiring to the dry pumping system must be properly protected.

All dry pumping systems are supplied already configured for an electrical supply. The dry pumping system cannot be reconfigured between the low voltage (200 V to 230 V) and high voltage (380 V to 460 V) ranges.

This is an industrial (Class A) product as defined by EN61326. To ensure compliance with European Electromagnetic Compatibility (EMC) requirements for EMC emissions, please note that it is not intended for use in domestic buildings, or in properties directly connected to an electrical supply network which also supplies domestic buildings.

) must be fitted to the

Do not connect voltages greater than specified in Table 9 to the control/interface connections as it may cause damage to the interface control.

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M588-00-880 Issue E

WARNING

Installation

To use the dry pumping system with a power supply in a different voltage range to that specified on the rating plate, contact Edwards.

The dry pumping system is protected from motor overloads and short circuits by solid state electronics. The power wiring between the dry pumping system and the electrical installation must be protected. When selecting input fuses, refer to Section 2.5. Pump rating information can be found on the label on the rear of the pump.

To connect the electrical supply to the dry pumping system through an ELCB (or RCD depending on territory) it must be suitable for protection of equipment with a d.c. component in the fault current, for short duration switch-on surges and for high leakage current (for example, type B, according to EN50178).

The secondary protective Earth (ground) is required in case of failure of the primary earth and because pump filters can cause high earth leakage currents, refer to Table 8.

3.6.1 Mains supply cable connection

The Harting connector is not approved for connection and disconnection under load.

Three different types of electrical supply connector are used on GXS dry pumping systems. A kit of parts containing the correct mating half connector is supplied with each dry pumping system. Refer to Section 2.5 for details of the connector types and the dry pumping systems to which they are fitted. Information for wiring each of these different connectors is given in Figures 7, 8 and 9.

Referring to either Figure 7, 8 or 9 for the appropriate electrical connector for the dry pumping system, use the following instructions to make the electrical supply cable:

1. Refer to Section 2.5 for cable sizes and type to determine the most appropriate cable for the dry pumping

system.

Note: The kit of parts for dry pumping systems with the Harting Han® 100A and Han® 200A axial screw modules

may contain a choice of inserts suitable for different wire sizes as detailed in Table 9. Ensure that the correct insert for the size of wire that is to be used is selected.

2. Screw the cable gland onto the hood.

Note: The connector kit for the Han® K 4/4 contains a choice of 5 different rubber inserts that are suitable for

cables with various outside diameters. Select the most suitable rubber insert for the size of cable that is to be used.

3. Pass the cable through the cable gland and hood. Cab les mu st be bare-ended without ferrules to ensure correct

clamping in the connector block.

4. Before starting the assembly, use the hex (Allen) key specified in the appropriate figure to ensure that all the

axial cones of the connector insert(s) are screwed fully downward to completely open the contact chambers.

5. Carefully remove the cable insulation to the exact dimension specified in the appropriate figure. Do not twist

the cable strands.

6. Referring to the appropriate figure to identify the connections, insert each wire completely into the contact

chamber until the copper strands reach the bottom. Keep the cable in position while applying the recommended tightening torque.

7. Fit the earth (ground) wire to the Protective Earth connection as shown in the appropriate figure.

Note: The Protective Earth connection on the Han® 100A and Han® 200A connectors is on the hinged frame. It

may be necessary to use one of the cable shoes (supplied) to fit the earth (ground) wire. Choose the most appropriate shoe for the size of cable that is to be used.

8. Screw the connector insert into the hood (using the hinged frame for the Han® 100A and Han® 200A axial screw

modules) and then tighten the cable gland.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

9. If required, fit the coding pins to the connector block as shown in the appropriate figure.

Note: Harting (the manufacturer of the connector) states that after initial assembly, the recommended

tightening torque must only be reapplied once in order to avoid damage to the individual cable strands.

10.The dry pumping system has an electrical connector locking mechanism - there are two different types fitted

depending on pump variant. For the locking mechanism for all GXS160, GXS250 and GXS450 dry pumping systems, refer to Figure 10. This locking mechanism requires use of a suitable screwdriver to release. Referring to Figure 10, the dry pumping

system is supplied with a protective cover (item 5) fitted and the locking mechanism (item 1) may be applied. The protective cover is held in place by two locking levers. Follow these instructions to fit the electrical supply cable:

 Slacken off the locking screw (item 3) by a few turns to loosen the locking mechanism if necessary.

 Move the locking mechanism (item 1) to the left as far as possible, then lift it up so that it rotates around the

pivot screw (item 2) and clears the left hand lever (item 4).

 Push back both levers (item 4) to release the protective cover.

 Remove the protective cover and fit the electrical supply cable.

 Pull both levers back towards the user to lock the electrical supply cable connector in place.

 Push the locking mechanism down as far as possible and then push to the right so that it prevents the left

hand lever from actuating.

Installation

 Tighten the locking screw (item 3) to firmly hold the locking mechanism in place.

 Connect the other end of the electrical supply cable to the electrical supply through a suitable isolator.

For the locking mechanism for all GXS750 dry pumping systems, refer to Figure 11. This locking mechanism is held in place by two M5 locking nuts and requires use of a suitable spanner to release.

Referring to Figure 11, the dry pumping system is supplied with a protective cover (item 1) fitted and the locking mechanism (item 3) may be applied. The protective cover is held in place by two locking levers (item 2). Follow these instructions to fit the electrical supply cable:

 Slacken off the two locking nuts (item 4) by a few turns to loosen the locking mechanism.

 Move the locking mechanism (item 3) to the right as far as possible so that it clears the right hand lever

(item 2).

 Push back both levers (item 2) to release the protective cover.

 Remove the protective cover and fit your electrical supply cable.

 Pull both levers back towards you to lock your electrical supply cable connector in place.

 Push the locking mechanism as far as possible to the left so that it prevents the right hand lever from

actuating.

 Tighten the locking nuts (item 4) to firmly hold the locking mechanism in place.

 Connect the other end of the electrical supply cable to the electrical supply through a suitable isolator.

If further information is required about connecting the electrical supply, contact Edwards for advice.

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M588-00-880 Issue E

A. Low volt pin configuration B. High volt pin configuration C. Mounting screw D. Coding pin E. Protective earth F. Insert stranded wire G. 2.5 mm hex (Allen) key

1. Pin 1 - Phase 1

2. Pin 2 - Phase 2

3. Pin 3 - Phase 3

4. Pin 4 - Not connected

Torque se ttings for connector pins

Cable size (mm

)

Max torque setting

(Nm)

62 10 3 16 4

Installation

Figure 7 - The Harting Han® K 4/4 cable-mounted connector

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 43

M588-00-880 Issue E

Torque settings for connector pins

Cable size (mm

) Max torque setting (Nm)

10 6 16 6 25 7 35 8

A. Low volt pin configuration B. High volt pin configuration C. Coding pin D. Mounting screw E. View from cable side: connect Protective Earth into

earth terminal F. Insert stranded wire G. 4 mm hex (Allen) key

1. Pin A2 - Phase 2

2. Pin A1 - Phase 1

3. Pin D1 - Not connected

4. Pin D2 - Phase 3

Figure 8 - The Harting Han® 100A axial screw module cable-mounted connector

Installation

3.6.2 Customer Connection Kit, Combination Low Volts GXS750

Tools and equipment:

 No 1 Pozidrive screwdriver  5 mm Hexagonal Allen key bit  Torque driver set to 10 Nm

Page 44

M588-00-880 Issue E

A. Phase 3 B. P hase 2 C. Phase 1

1. 24 Frame hood 6 module A-F

2. 200A female insert 4 - 70 mm

3. 24 Hood M50

4. Conduit sleeve kit 50 mm LV GXS

5. Cable gland M50 x 1.5

6. Earth terminal 24B LV connection kit GXS

7. Clamp for 10 mm cable diameter groun d te rmi n al

Installation

Figure 9 - Customer connection kit - combination low volts GXS750

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 45

M588-00-880 Issue E

1. Electrical connector locking mechanism

2. Pivot screw

3. Locking screw

4. Lever (2 off)

5. Protective cover

1. Protective cover

2. Lever (2 off)

3. Electrical connector locking mechanism

4. Locking nuts

Figure 10 - Electrical connector locking mechanism for GXS160, GXS250 & GXS450 systems

Installation

Figure 11 - Electrical connector locking mechanism for GXS750 systems

3.7 Connect an additional RF earth (ground) (optional)

If the dry pumping system will be operated in an area subject to high Radio Frequency (RF) emissions, in accordance with good RF installation practice, Edwards recommend:

 Use a star washer to connect the end of the Earth (ground) cable (Figure 2, item 6) connected to the dry

pumping system inlet to one of the bolts that are used to secure the inlet flange.

 Connect an additional Earth (ground) cable to the RF Earth (ground) stud (Figure 3, item 19). A suitable low-

impedance cable must be used (for example, use braided cable).

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M588-00-880 Issue E

CAUTION

WARNING

Installation

3.8 Connect to your emergency stop circuit

Note: If not connecting to own control equipment, the external EMS link plug supplied to the EMS connection on

the rear of the dry pumping system (Figure 3, item 22) must be fitted. Failure to do so will result in not being able to operate the dry pumping system.

If required, customer’s own control equipment can be connected to the dry pumping system to shut it down in an emergency using the EMS connection (Figure 3, item 22). The emergency stop control must be compliant with IEC 60947-5-1. (This should be a red self latching mushroom push button on a yellow background).

3.9 Connect and set up cooling water

Do not turn on the cooling water supply until after completion of the electrical installation of the dry pumping system or condensation may form inside the enclosure and there may be a risk of electric shock.

Remove both the outer dust caps and inner plastic plugs from the water inlet and outlet fittings before connecting the cooling water hoses.

Do not apply excessive torque to the water fittings when connecting the water supply to the dry pumping system as this may cause damage to the manifold. Use a suitable spanner to prevent the bulkhead fittings on the dry pumping system from turning whilst tightening up the connectors.

Fit the inlet strainer (supplied) into the supply side of the cooling water system to prevent damage to the cooling system within the dry pumping system.

Notes: 1. For optimum water cooling, ensure that the cooling water supply meets the specification given in

Section 2.6. Ensure water supplies are connected in parallel. Refer to Figure 3, items 17 and 13.

2. For minimum water consumption, regulate the cooling water flow to the dry pumping system.

The dry pumping system is supplied with blue plastic dust caps fitted over the outside of the water inlet and outlet fittings and with red plastic plugs fitted inside these water fittings. Ensure that both sets of plastic plugs are removed before connecting the cooling water hoses, refer to Figure 12. Retain the plastic plugs for future use.

Edwards and the Edwards logo are trademarks of Edwards Limited.

Page 47

Figure 12 - Remove the plastic plugs from the water fittings

A. Remove outer (blue) caps and inner (red) plastic plugs

M588-00-880 Issue E

Installation

Fit the inlet strainer and then use the following procedure to connect the cooling water supply and ensure that the dry pumping system is receiving the correct water flow rate. Before starting, ensure that the electrical power supply to the dry pumping system is switched off:

1. Use BSP pipe fittings (not supplied) to fit to the cooling water supply and return hoses.

2. Connect the water return hose to the cooling water outlet (Figure 3, item 17). Fit a water flow meter into the water supply line close to the pump and then connect the water supply hose to the cooling water inlet (Figure 3, item 13)

3. Turn on the cooling water supply.

4. Switch on the electrical power to the dry pumping system. All the water valves in the pump cooling system will automatically open for a period of around 10 seconds.

5. Adjust the water flow rate so that it meets the requirements given in Table 12. Note that the water valves will all close again after 10 seconds and the flow rate displayed by the water flow meter will decrease - this is normal. If necessary, cycle the power to the pump to re-open the valves for a further 10 seconds to continue setting the water flow rate.

6. Once the water flow rate has been set the water flow meter may be removed.

7. Inspect the water hoses, pipelines and connections and check that there are no leaks.

Turn off the water supply while completing the remainder of the installation procedures.

. Take care not to turn the bulkhead fittings on the pump when tightening up the connectors.

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M588-00-880 Issue E

CAUTION

WARNING

Installation

3.10 Accessories

When fitting accessories inside the GXS enclosure, ensure that the pump is switched off and lock and tag out the electrical supply before removing the enclosure panels.

The surfaces of the dry pump, booster and spools are very hot when the GXS dry pumping system is running. Allow these surfaces to cool to safe temperatures before installing accessories inside the GXS enclosure. Be sure to route and secure accessory cables as shown in their individual installation manuals to prevent cables from resting on hot surfaces.

The power to the dry pumping system must be switched off when the MCM MicroTIM or active accessory module is installed or removed. If it is not, these modules may be damaged. Refer to the appropriate accessory manual for more information.

Refer to the individual accessories manuals for information about installation. Refer to Appendix A2.14 for instructions on how to set up the MCM MicroTIM using the PDT.

3.11 Commission the dry pumping system

During some application cycles it is possible that the dry pumping system may exceed OSHA

1910.95 Occupational Noise Exposure Limits, the EU noise directive 2003/10/EC or other regio nal noise limits dependent upon the process, duty cycle, installation or environment in which the dry pumping system is being operated. A sound pressure survey must be conducted after installation and, if necessary, controls implemented to ensure that the relevant limits are not exceeded during operation and that adequate precautions are taken to prevent personnel from exposure to high noise levels during operation.

1. Switch on the external electrical supply and check that the power LEDs (Figure 1, item 7 and Figure 3, item 4) go on. If the LEDs do not go on, contact Edwards.

2. Switch on the cooling water and purge gas supplies.

3. Ensure that the exhaust extraction system is not blocked (for example, that valves in the exhaust extraction system are open).

4. Ensure that all openings to atmospheric pressure in the foreline vacuum system are closed.

5. Press and hold the local control button (Figure 1, item 5) and check that the green local control LED (Figure 1, item 6) comes on and then remains continuously illuminated.

6. Press START button (Figure 1, item 3).

7. If the dry pumping system starts and continues to operate, continue at Step 8. If a warning or alarm condition is indicated:

 Shut down the dry pumping syst em: refer to Section 4.4.  Contact Edwards.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

WARNING

8. Look at the pressure gauge in the inlet pipeline:

 If the pressure is increasing, immediately shut down the dry pumping system and contact Edwards.  If the pressure is decreasing continue at Step 9.

9. Visually check the purge gas rotameter on the rear of the pump to ensure purge gas is being delivered to the pump. Continue to check the rotameter on a regular basis as the dry pumping system is used.

10.After the dry pumping system is commissioned:

 To continue to operate the dry pumping system, refer to Section 4.1.  Otherwise, shut down the dry pumping system, refer to Section 4.4.

3.12 Install additional safety equipment

If the control system needs to know the total flow rate of purge gas to the dry pumping system for safety reasons, install suitable measurement equipment in the purge gas supply pipeline.

Installation

If the gas purges are used to dilute dangerous gases to a safe level, ensure that the dry pumping system shuts down if the purge gas supply to the dry p umping system fails.

If the total flow rate of purge gas to the dry pumping system is required to be known for safety reasons, suitable measurement equipment should be fitted in the purge gas supply pipeline. If fitting a rotameter, ensure that it is suitable for use with the purge gas and that it is correctly calibrated. The rotameter supplied with the pump is not intended to perform a safety function, it is not calibrated and must be used for indication only.

Ensure that the installation is configured so that it remains safe if there is a failure of the purge gas supply to the dry pumping system.

If an alarm condition is detected the dry pumping system will shut down automatically. Ensure that the installation remains safe if the dry pumping system shuts down automat ically.

3.13 Purge gas set up

There are two types of gas module used on GXS dry pumping systems, refer to Section 2.4. The gas module configuration may be adjusted to suit p rocess demands. Contact Edwards service personnel for instruction on how to access the gas valves menu (by the PDT) and for process-specific recommendations.

For dry pumping systems using the medium duty gas module, there is an adjustable needle valve fitted to the purge pipe which enables the adjustment of the level of gas ballast to suit the application.

Use the following procedure to adjust the gas ballast:

1. Remove the left hand side panel of the dry p umping system.

2. Identify the adjustable needle valve on the purge pipe (contact Edwards for guidance).

3. Adjust the needle valve until the required flow is met. Note that the rotameter on the rear of the pump measures total purge gas flow to the dry pumping system, including shaft seal and exhaust purge as well as gas ballast. The total purge flow is indicated by the position of the centre of the ball in the rotameter. Refer to

Section 2.4 for purge gas flows.

4. Refit the side panel.

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M588-00-880 Issue E

CAUTION

WARNING

Installation

For GXS450 and GXS750 dry pumping system s with the me dium duty gas module there is an additional electronical lycontrolled gas ballast available for harsh applications. By default, these dry pumping systems are supplied with this additional gas ballast switched off but it can be enabled using the PDT.

Use the following procedure to enable the additional gas ballast:

1. Press the SETUP button on the PDT to enter the SETUP menu.

2. Scroll using the UP/DOWN keys and select the FIT ACCESSORY menu.

3. An access code is needed to enter the FIT ACCESSORY menu - enter 538 when prompted.

4. From the FIT ACCESSORY menu, scroll down to GAS BALLAST and then select ENTER.

5. Scroll down to 'Fitted' and press ENTER to select.

6. The additional gas ballast is now enabled.

3.14 High flow purge and solvent flush set up

By default the DP clean high flow purge and solvent flush assembly draws atmospheric air into the GXS dry pumping system. If air is not compatible with the user’s process then nitrogen or another inert gas may be used. It is the responsibility of the user to assess whether the DP clean purge gas is compatible with the process.

Edwards only recommends use of water and diluted Loctite® 7840 or Loctite® Natural Blue® when performing a solvent flush procedure. It is the responsibility of the user to assess whether Loctite Loctite® MSDS and technical data sheet. In particular the manufacturer states that Loctite® 7840 and Loctite systems and should not be selected as a sealant for chlorine or other strong oxidizing materials.

For queries about solvent compatibility, contact Edwards applications speciali sts.

Hot steam and liquid will exit the pump during the solvent flush procedure. Ensure that the exhaust is piped away safely and that any solvents are disposed of in accordance with local and national safety and environmental requirements.

If an inert gas is used in place of atmospheric air for the DP clean purge gas, ensure it is regulated to atmospheric pressure otherwise the DP clean process may not work properly and may cause damage to the pump.

The high flow purge and solvent flush procedures are performed by a single assembly wh ich is sup plied as an option fitted in the factory. The actuating valve is operated pneumatically. Ensure the pneumatic gas supply meets the specification given in Section 2.7.

Use a 3/8 inch compression fitting (not supplied) to connect the pneumatic supply to the dry pumping system. For pump and booster combinations, the pneumatic inlet connection is on the rear pump panel, refer to Figure 3 item 10. For pump-only systems, refer to Figure 13, item 4.

7840/Natural Blue® is compatible with the application - for more information refer to the

Natural Blue® are not recommended for use in pure oxygen and/or oxygen rich

The pneumatic regulator is pre-set to 50 ± 5 psig in the factory and does not need to be adjusted. The pneumatic regulator is shown in Figure 13, item 5 for pump-only systems. For pump and booster combination systems, the regulator is contained within the pump enclosure.

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M588-00-880 Issue E

1. Air filter

2. DP clean solvent flush fluid connection

3. Inlet spool

4. Pneumatic valve inlet connection

5. Pneumatic regulator

6. Optional connection to pneumatic valve sensor

7. Pneumatic valve

8. Pneumatic valve electrical connection

To use an inert gas in place of atmospheric air as the DP clean purge gas, first remove the air filter and in its place connect up the inert gas supply. For pump and booster combinations, the air filter is on the rear pump panel, refer to Figure 3, item 12. For pump-only systems, refer to Figure 13, item 1. Refer to Section 2.7 for information about fittings and typical purge gas flows.

A solvent suction pipe is provided with the pump. When only performing a high flow purge procedure the solvent suction pipe will not be needed. When performing a solvent flush, fit the solvent suction pipe only when ready to perform the DP clean procedure. For pump and booster combinations, the solvent flush fluid connection is on the rear pump panel, refer to Figure 3 item 11. For pump-only systems, refer to Figure 13, item 2.

A PDT is required to operate the DP clean high flow purge and solvent flush.

Figure 13 - DP clean assembly for pump only systems

Installation

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M588-00-880 Issue E

Installation

3.15 Connecting the GXS dry pumping system for serial

communications

3.15.1 Serial port connection

GXS dry pumping systems have two 5-way XLR sockets that can be used to connect the pump for serial communications. The user can connect by the PDT connector on th e front of the pump, Figure 1 item 11 and by the system interface on the rear of the pump, Figure 3 item 5.

An adaptor cable, Edwards part number D373-70-754, is available as an accessory. The cable is 2 m long with a 5-way XLR plug on one end and a 9-way D connector socket on the other, allowing connection from the GXS dry pumping system to a standard COM port on a computer. Should the user prefer to make their own adaptor cable, refer to Table 9 for the pin-out of the XLR connectors.

Note: Some personal computers no longer come equipped with a standard 9 way D connector COM port. In this

case a USB to RS232 adaptor can be obtained.

For information about using SIM protocol with a serial port, refer to Appendix A2.13.

3.15.2 Ethernet connection

Connect the Ethernet cable to the pump by the Ethernet connection on the rear of the pump, refer to Figure 3 item 3. Refer to Appendix A2.12 for information on how to set up and use the Ethernet port.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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4 Operation

CAUTION

WARNING

Do not operate the dry pumping system with the lifting eyebolts still fitted or with any enclosure panels removed or damaged and do not touch any parts of the pump(s) when the dry pumping system is on. Surfaces of the pump(s) are very hot and can cause injury to people.

Do not operate the dry pumping system with any enclosures removed or damaged as there may be a risk of an electric shock.

4.1 Start up

Ensure that it is safe to start the dry pumping system. Failure to do so (and, for example, maintenance is being performed on components downstream of the dry pumping system), could cause injury to people.

M588-00-880 Issue E

Operation

After the power is applied, all mains circuits will be energised.

The dry pumping system is designed to ride through transient power interruptions and to automatically restart once the power is restored.

Do not operate the pump if the pipeline is restricted or blocked as the pump will not operate correctly and may be damaged.

1. Switch on the cooling water and purge gas supply.

2. Switch on the electrical supply.

3. Check that the exhaust extraction system is not restricted and that any valves in the exhaust extraction system are open.

The pump can be started using either the MCM MicroTIM, the PDT, or the front panel control or by commands sent using the serial interfaces. Refer to Section 1.4 for information about taking control of the dry pumping system.

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M588-00-880 Issue E

Operation

4.1.1 MCM MicroTIM operation

If the dry pumping system is to be operated by the user’s own control equipment by the MCM MicroTIM, ensu re th at no other devices have control of the dry pumping system. If another device does ha ve control it must first be released before the pump can be started by the MCM MicroTIM.

 Use the control equipment to set the pump start/stop signal to the interface connector and check that the

running LEDs are illuminated.

 The MCM MicroTIM takes control. The message ‘MTIM IN CONTROL ’ will be displayed on the PDT if connected.

The green Tool Control LED (Figure 3, item 9) on the rear panel will illuminate.

4.1.2 PDT operation

If the dry pumping system is to be operated using the PDT:

 Connect the PDT to the required PDT connection, front (Figure 1, item 11) or rear (Figure 3, item 5).  Control must be taken with the PDT - press Control button. The message ‘PDT1 IN CONTROL’ will be

displayed if the front connection is used and the message 'PDT2 IN CONT ROL' will be displayed if the rear connection is used.

 Press START button (refer to Appendix A2 for more information).  Press ENTER.  The dry pumping system will start and the Running LED on the pump and the Pump On LED on the PDT will

flash whilst the pump is coming on and warming up. These LEDs will stop flashing and remain illuminated continuously once the pump is on-process.

4.1.3 Front panel control operation

To operate the dry pumping system using the front panel controls (refer to Figure 1):

 Press and hold the local control button (Figure 1, item 5). The green local control LED (Figure 1, item 6) will

illuminate continuously when control is taken. The message ‘Keys in Control’ will be displayed on the PDT if connected.

 Press and hold the start button (Figure 1, item 3) until the pump starts. The running LED (Figure 1, item 2)

and Green Mode LED (Figure 1, item 10) will both flash whilst the pump is coming on and warming up. Once the pump has warmed up and is ready for process, the running LED will remain illuminated continuously and the Green Mode LED will go off.

4.1.4 Start, warm-up and on-process sequences

GXS dry pumping systems are shipped with a number of pre-programmed sequences. Many of the parameters are configurable. Parameters can be configured using a PDT, refer to Appendix A2. The PDT is available as an accessory, refer to Section 7.3.

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M588-00-880 Issue E

Table 18 - Start, warm-up and on-process sequences

Sequence Description

Start pump Shaft Seal Purge (SSP) valve opened.

Pump runs.

Warm-up Pump runs at 110 Hz until it reaches working temperature and then goes on-process

[default auto on-process].

On-process Inlet isolation valve opened (if fitted).

Pump speed from standby (Green Mode) to full speed may be ramped by configurable increments instead of going straight to full speed.

Pump will not go on-process if there are active warnings. Pump may be configured to ignore warnings and go straight onto process. Gas ballast is opened (if fitted, medium duty pumps only).

4.2 Status indicators

The GXS dry pumping system has a number of LEDs that indica te pump status. The status LEDs are found on the front panel controls, refer to Figure 1 and also on the rear panel, refer to Figure 3.

Operation

Table 19 - Status indicator LEDs

Indicator Name LED colour Location Meaning

Power Green Front panel

(Figure 1, item 7) and Rear panel (Figure 3, item 4)

Front Panel Control Green Front panel

(Figure 1, item 6)

Tool Control Green Rear panel (Figure 3, item 9) Illuminates continuously to indicate the MCM

Pump Running Green Front panel

(Figure 1, item 2) and Rear panel (Figure 3, item 7)

Green Mode/ Standby

Warning Yellow Front panel

Alarm Red Front panel

Ethernet LAN Green Rear panel (Figure 3, item 1) Flashes to indicate that there is network traffic

Ethernet Link Yellow Rear panel (Figure 3, item 2) Illuminates continuously to indicate that an

Green Front panel

(Figure 1, item 10)

(Figure 1, item 8) and Rear panel (Figure 3, item 6)

(Figure 1, item 9) and Rear panel (Figure 3, item 7)

Illuminates continuously when the system has power.

Illuminates continuously to indicate the front panel is 'in control'.

MicroTIM is 'in control'. Illuminates continuously when the pump is

running on-process. Flashes to indicate the pump is warming up, shutting down or in Green Mode/Standby mode. Refer to Section 4.2.1.

Illuminates continuously when pump is in Green Mode/Standby mode. Flashes to indicate the pump is warming up, refer to Section 4.2.1.

Illuminates continuously to indicate a pump warning. Flashes to indicate an internal communication problem, refer to Appendix A3.5.1.

Illuminates continuously to indicate a pump alarm. Flashes to indicate an internal communication problem, refer to Appendix A3.5.1.

and Ethernet packets are being received.

Ethernet protocol is active.

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M588-00-880 Issue E

Operation

4.2.1 Determining pump status

It is not possible to fully determine pump status by referring to only one status LED. By looking at both the runnin g LED and Green Mode/Standby LED together the user can work out pump status. Refer to Table 20.

Table 20 - Pump status

Pump running LED Green Mode/Standby LED Pump status

Off Off Pump stopped Flashing Flashing Pump is warming up Flashing Illuminated continuously Pump is in Green Mode/Standby

mode Illuminated continuously Off Pump is on-process Flashing Off Pump is shutting down

4.3 Green Mode/Standby mode

Green Mode is used to reduce the power and purge gas consumption of the pump when off process. All GXS dry pumping systems can support up to 9 different Green Mode configurations but, by default, only one Green Mode is enabled. To enable alternative Green Mode configurations please contact your local Edwards service representative.

To enable GREEN MODE/Standby mode when the pump is running and warmed up, press and hold the start button (Figure 1, item 3) for 5 seconds. The pump GREEN MODE LED (Figure 1, item 10) will illuminate continuously. The pump Running LED(Figure 1, item 2) will flash.

To disable GREEN MODE/Standby mode, and therefore enable on-process mode, press and hold the start button (Figure 1, item 3) for 5 seconds. If the pump has warmed up, the pump GREEN MODE LED (Figure 1, item 10) will go out and the pump Running LED (Figure 1, item 2) will illuminate continuously. If the pump has not warmed up, both the GREEN MODE LED and the pump running LED will flash until the pump is fully warm. The GREEN MODE LED will then go out and the running LED will illuminate continuously to indicate that the pump is now on-process.

Table 21 - Green Mode/Standby sequence

Sequence Description

GREEN MODE/Standby Inlet isolation valve closed (if fitted).

Pump runs at standby (GREEN MODE) speed. Gas ballast valve closed (medium duty pumps only). If pump temperature drops below working temperature then it will start to warm up

again. Pump ready line will be off if pump is not warmed up.

The GXS dry pumping system can also be set into GREEN MODE/Standby mode using the following methods:

 PDT, by the commands menu, refer to Appendix A2.4.4.  MCM MicroTIM, refer to the MicroTIM manual D373-60-880.  By commands sent over the serial interface using the SIM protocol, refer to the SIM Manual P411-00-200, or

using the E54 protocol.

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M588-00-880 Issue E

CAUTION

WARNING

4.4 Manual shut down

If the dry pumping system is shut down and not isolated from the electrical supply, do not disconnect the Pump Display Terminal or release control from the Pum p Display Terminal or front panel. This may result in the dry pumping system being started by another Module.

Do not remove the inlet connections until the pump has been allowed to stop rotating and the power has been isolated. The pump can take up to three minutes to completely stop.

If the pump is stopped without the gas purge cycle on processes that have condensable or solid by-products then the pump may not restart.

For applications pumping liquids or condensable gases: if the pump is switched off straight after process then liquids may remain trapped in the pump. These liquids can corrode the pump mechanism whilst the dry pumping system is switched off for extended periods and may prevent the pump from starting again. For these applications Edwards recommend carrying out a Smart Stop with Stop Time set to the maximum 3600 seconds. Once the pump has stopped, seal the inlet and exhaust to prevent migration of liquid/condensable back into the pump mechanism.

Operation

The GXS dry pumping system has two manual shut down modes: Fast and Auto. In Fast shut down mode, no gas purges are introduced and the pump stops quickly. This method of shut down is not

recommended. In Auto shut down mode, a purge gas cycle is introduced and the pump shuts down gradually over a time period. This

is the recommended shut down mode and is the default mode on the dry pumping system. Smart Stop is an additional sequence that allows the user to define the time period for the gra dual shut down and to

configure a setpoint temperature. If Smart Stop is enabled, the pump will perform a Smart Stop when the user selects Auto shut down.

Refer to Table 22 for stop sequences.

Table 22 - Stop sequences

Sequence Description

Stop with inlet purge Inlet purge gas valve opened (medium duty pumps only).

Inlet isolation valve closed (if fitted). Pump runs for 15 minutes before stopping. All gas purge valves closed before pump stops.

Smart Stop Inlet purge gas valve opened (medium duty pumps only).

Inlet isolation valve closed (if fitted). Pump speed is ramped down over configurable shut down time. All purge gas valves closed before pump stops. Pump stops after configurable shut down time or after a con figurable time period

after the pump temperature is below a configurable setpoint.

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M588-00-880 Issue E

Operation

The pump can be shut down using either the MCM MicroTIM, the PDT or the front panel controls. Note that only the item in control can stop the pump (refer to Section 1.4).

Note: The EMS button will alwa ys stop the pump. It does not matter which item has co ntrol. Refer to Section 4.7.

If the pump is not going to be required for some time, switch off the electrical supply and the cooling water supply. Seal the pump inlet and exhaust to prevent any moisture in the atmosphere from corroding the pumping me chanism.

4.4.1 MicroTIM operation

Use the control equipment to reset the pump start/stop signal to the interface connector. The Running LEDs will then go off and the pump running status output signal will open. An Auto shut down cycle is always performed when the pump is stopped using the MCM MicroTIM.

4.4.2 PDT operation

Press the stop button on the PDT (refer to Appendix A2 for more information). Choose whether to select Auto or Fast shut down mode.

4.4.3 Front panel control operation

Press and hold the stop button (Figure 1, item 4) for 5 seconds to stop the pump in Auto shut down mode (recommended). Repeat within 10 seconds to stop the pump in Fast shut down mode. The running LED (Figure 1, item 2) flashes whilst the pump is slowing down and will then turn off when the pump has shut down.

4.5 Automatic shut down

Normally, if an alarm condition exists, the control system will shut down the dry pumping system. When the dry pumping system shuts down, all the purge gas valves close and the pump stops. For dry pumping systems containing a dry pump and booster combination, some a larms wi ll cause only the booster to stop, and not the full dry pumping system.

Table 23 - Alarm actions

Alarm description Alarm stops dry pump

EMS or system configuration fault Yes Yes Exhaust pressure Booster stator temperature Dry pump stator temperature Yes Yes Booster status Dry pump status Yes Yes

Not applicable to systems with light duty gas module.

†

Not applicable to systems which do not contain a booster.

†

Yes Yes

No Yes

Alarm stops booster

pump

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M588-00-880 Issue E

4.6 Unplanned shut down and alarms

The dry pumping system is fitted with a number of pump protection sensors that will give warnings and alarms, refer to Table 24.

Table 24 - Pump protection sensors

Sensor Warning condition triggered Alarm condition triggered

Exhaust pressure transducer DP TEMP temperature

GXS160 and GXS160/1750 150 °C 160 °C GXS250 and GXS250/2600 150 °C 165 °C All GXS450 dry pumping

systems All GXS750 dry pumping

systems

MB Stator temperature 120 °C 130 °C

Not available on dry pumping systems with the light duty gas module.

0.3 barg (4.4 psig) 0.4 barg (5.8 psig)

170 °C 180 °C

180 °C 190 °C

Operation

Refer to Section 4.5 for information about alarms and automatic shut down conditions. If the dry pumping system has an unplanned shut down, ensure that the cause of the shut down is identified and

rectified before restarting. If in doubt, contact Edwards.

Note: The high temperature alarms on Edwards dry pumping systems are dry pumping system protection trips and

should be considered as an abnormal running condition. If a dry pumping system has tripped due to any high temperature alarm it should be investigated and the reason for the alarm established. Once the fault has been remedied the dry pumping system should be left for a minimum of 30 minutes before attempting to restart.

4.7 Emergency stop

Note: The emergency stop switch is not a n electrical isolator.

To shut down the dry pumping system in an emergency, press the emergency stop switch (Figure 1, item 1). Alternatively, the emergency stop controls can be operated in the user’s own control system if the emergency stop circuit has been connected to the dry pumping system as described i n Section 3.8.

When emergency stop is selected:

 The dry pump and the booster pump are switched off.  The solenoid valve(s) in the gas module close, to switch off the supply of purge gas to the pump.  The solenoid valve(s) in the temperature control manifold(s) de-energise with loss of temperature control.  The PDT will display ‘ALARM 1.01/STOP ACTIVATED’ (if connected) or it may display ‘ALARM 186.01/ DP INV

0040 0000 / EMS’.

 The running LED will go off.  The alarm LED illuminates.

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M588-00-880 Issue E

Operation

4.8 Restart the pump after an emergency stop or automatic shut down

Note: If the dry pumping system has automatically shut down because of high pump power, check that the pump

is free to rotate before restarting the dry pumping system: contact Edwards.

If the emergency stop switch on the front panel has been used to shut down the dry pumping system, the emergency stop switch must be reset before the dry pumping system ca n be restarted. Turn the emergency stop switch to reset it, then restart the dry pumping system as described in Section 4.1.

If the dry pumping system has been automatically shut dow n because of an alarm condition, the alarm condition must be rectified before the dry pumping system can be restarted. If the alarm was caused by high pump temperatures, refer to Section 4.6. Restart the dry pumping system as described in Section 4.1.

4.9 Dry pump clean

The high flow purge and solvent flush kit is available as a factory-fit option to clean the pump mechanism on applications where large quantities of dust and sticky deposits are encountered. The cleaning process is run while the pump is in Green Mode/Standby mo de and is carried out without the need to remove the pump enclosure. A PDT is required to initiate the DP clean process. Refer to Table 25 for details.

Table 25 - DP clean sequence

Sequence Description

Dry pump clean

The DP clean high flow purge and solvent flush procedures can be run as often as required.

 Only operates when the pump is running in Green Mode/Standby mode.  Purge gas or solvent fluid is admitted into the pump for a configurable time period

(default 20 minutes).

 Pump speed during dry pump clean is configurable (default 80 Hz).  Gas purges may be configured to be on during the clean cycle and/or for a period

after the DP clean valve has closed (default off).

 Pump is not able to go on-process until cycle has completed.  If dry pump clean is stopped by the user then the purge cycle is completed.  DP clean may be configured to start automatically when the pump goes off process.

4.9.1 High flow purge

Use the following procedure to prepare for the high flow purge:

1. Set up the GXS dry pumping system ready for the high flow purge procedure as described in Section 3.14.

2. Put the pump into Green Mode/Standby mode (refer to Section 4.3).

3. Using the PDT, press the Setup button to enter the setup menu and then select the Command menu. An access

code is needed to enter the Command menu - enter 202 when prompted.

4. Scroll down to the DP clean menu and then press ENTER to select.

5. Select ‘DP clean on’ to start the high flow purge procedure.

The DP clean sequence will run automatically without requiring any operator intervention. Once the DP clean time has elapsed, the dry pumping system will return back to Green Mode/Standby mode settings. The pump can then be put back on-process.

To stop the high flow purge process whilst it is running, enter the DP clean menu again using the PDT and select ‘DP Clean off’.

The DP clean procedure can be configured to suit the user’s application, refer to Appendix A2.9.

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4.9.2 Solvent flush

WARNING

Use of suitable protective gloves and eye protection is recommended when carrying out the solvent flush procedure. Personal protective equipment should be checked and used as specified by its supplier. Refer to the Loctite

Take care when handling solvents and water. Any overflows or spills should be cleaned up to avoid risk of slips.

M588-00-880 Issue E

7840 or Loctite® Natural Blue® MSDS for more information.

Operation

Use the following procedure to perform the solvent flush procedure:

1. Set up the GXS dry pumping system ready for the solvent flush procedure as described in Section 3.14 and take

note of the safety warnings regarding process compatibility.

2. Fit the solvent suction pipe supplied. For pump and booster combinatio n systems, the solvent flush fluid

connection is on the rear panel, refer to Figure 3, item 11. For pump-only systems, refer to Figure 13, item 2.

3. Make up 5 litres of solvent solution using 1 litre of Loctite

Keep this ready in a suitable container.

4. Measure out another 2.5 litres of water into a separate container.

5. Put the pump into Green Mode/Standby mode (refer to Section 4.3).

6. Put the free end of the solvent suction pipe right down to the bottom of the container holding the 5 litres of

solvent solution.

7. Using the PDT, press the Setup button to enter the setup menu and then select the Command menu. An access

code is needed to enter the Command menu - enter 202 when prompted.

8. Scroll down to the DP Clean menu and then press ENTER to select.

9. Select ‘DP Clean On’ to start the solvent flush procedure. The solvent solution will then gradually be drawn into

the pump.

10.Depending on pump size it typically takes around 4-7 minutes to draw through the 5 litres of solvent solution

(larger pumps draw the liquid through more quickly than smaller pumps). Once the full 5 litres of solvent solution have been drawn throug h, pu t t he f ree end of the sol ven t su cti on pip e ri g ht d own to the bo tt om of th e container holding the 2.5 litres of water. The water will flush through any solvent solution remaining in the pump mechanism.

7840 or Loctite® Natural Blue® with 4 litres of water .

11.The pump typically takes another 2 - 4 minutes to draw through the water. Once all the water has been drawn

into the pump, the DP clean process continues with a purge cycle, drawing air or purge gas into the pump to dr y out the mechanism for the rest of the clean time.

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M588-00-880 Issue E

Operation

Notes: 1. If monitoring the state of the solvent that exits the pump to determine whether the pump is clean take

special care because solvent solution initially exits the pump as steam and then as hot liquid with typical temperature of 75 °C.

2. The exhausted liquid will never run clear. Exhau sted liquid fro m a ‘cl ean ’ p ump has a sim ilar visco sity to water (not thick and viscous) and is a light rust colour when seen exiting the exhaust.

3. Depending on the application, the solvent flush process may need to be repeated, contact Edwards for advice.

4. If the pump takes an abnormally long time to draw in fluids, there may be a problem with the high flow purge and solvent flush kit. A blocked o rifice o r leaks in t he solvent suction pipe or pneumatic gas line are the most likely causes. Investigate the problem and rectify before continuing to use the solvent flush procedure. If in doubt, contact Edwards.

Once the DP clean time has elapsed, the dry pumping system will return back to Green Mode/Standby mode settings. The pump can then be put back on-process.

To stop the solvent flush process whilst it is running, enter the DP Clean menu again using the PDT and select ‘DP Clean off’. The pneumatic valve will shut, stopping the flow of solvent into the pump. If DP Clean has been configured to run an inlet purge cycle after the clean cycle, sending a ‘DP Clean off’ command will initiate the purge cycle. To stop the purge cycle as well, the PDT must be used to select 'DP Clean off' for a second time.

The DP clean procedure can be configured to suit the user’s application, refer to Appendix A2.9.

4.10 Pump speed control and PID

For some applications it is important to be able to adjust the speed of the pump whilst it is on-process, either to a set speed or to control the speed continuously to maintain a process pressure. The GXS dry pumping system has capability to run both the dry pump and booster at various speeds whilst on-process and it is possible to configure these speeds by a number of different methods. Refer to Appendix A2.10 for more information about how to set up speed control options.

The GXS dry pumping system has a built-in Proportional-Integral-Derivative (PID) controller. When the PID function is enabled and the pump is on-process, the PID controller continually adjusts the speed of the pump so that a userdetermined pressure is maintained at the chosen pressure sensor.

For more information about enabling and setting up the PID controller, refer to Appendix A2.11.

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5Maintenance

WARNING

Only personnel specially trained to perform electrical maintenance should attempt troubleshooting inside electrical enclosures. These enclosures contain hazardous voltages and are not operator areas.

Leak test the dry pumping system after maintenance and seal any leaks found to prevent leakage of dangerous substances out of and leakage of air into the dry pumping system.

5.1 Safety and maintenance frequency

Obey the safety instructions given below and take the appropriate precautions. Failure to do so can cause injury to people and damage to equipment.

M588-00-880 Issue E

Maintenance

Electrical, purge gas and water supplies are all potentially hazardous energy sources. Before carrying out any maintenance the supply of these sources should be locked and tagged out.

Personal protective equipment should be checked and used as specified by its supplier. Hazardous chemicals that have been pumped are located within the pumps and piping. Use of suitable protective gloves and clothing along with a respirator is recommended if contact with substances is anticipated. Particular caution should be exercised when working with fluorinated materials which may have been exposed to temperatures greater than 260 °C. Refer to Edwards Safety Data Sheets for detailed information.

 Ensure that the maintenance technician is familiar with the safety procedures which relate to the products

pumped.

 Allow the pumps to cool to a safe temperature before fitting lifting eye bolts or starting maintenance work.  Vent and purge the dry pumping system before starting any maintenance work.  Isolate the dry pumping system and other components in the process system from the electrical supply so

that they cannot be operated accidentally. Note that the emergency stop switch on the dry pumping system is not an electrical isolator.

 Wait for at least four minutes after switching off the electrical supply before touching any electrical

component on the dry pumping system.

 Route and secure cables, hoses and pipelines during maintenance to avoid possible risk of trips or

entrapment.

 The enclosure panels should only be removed when the dry pumping system has been switched off and

allowed to cool sufficiently (as an indication the dry pumping system should be left for one hour with cooling water still connected with flow characteristics as defined in Section 2).

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M588-00-880 Issue E

WARNING

Maintenance

 Wear the appropriate safe ty clothing when coming into contact with contaminated components. Dismantle

and clean contaminated components inside a fume cupboard.

 Re-check the pump rotation direction if the electrical supply has been disconnected.  O-ring replacement intervals vary depending on the application.  Dispose of components, grease and oil safely.  Take care to protect sealing faces from damage .  Do not touch or inhale the thermal breakdown products of fluorinated materials which may be present if the

dry pumping system has been overheated to 260 °C and above. These breakdown products are very dangerous. Fluorinated materials in the dry pumping sy stem include oils , greases and sea ls. The dry pumping system may have overheated if it was misused, if it malfunctioned or if it was in a fire. Edwards Safety Data Sheets for fluorinated materials used in the pump are available on request.

The dry pumping system requires little operator maintenance between overhauls. Pump protection sensors fitted to the dry pumping system do not require routine maintenance. The maintenance operations that can be carried out are described in the following sections. The frequency of maintenance operations depends on the process. Adjust the frequency of maintenance operations according to user experience.

When maintaining the dry pumping system, use replacement parts, seals and fittings supplied by Edwards, refer to

Section 7. Ensure that the purge gas and cooling water supplies are connected in parallel and that they meet the

specifications given in Section 2. Contact Edwards for more information.

Note: If the pump is controlled by the MCM MicroTIM then all the configuration options for accessories and set

sequences are stored in the MCM MicroTIM and not in the pump. This means that if a replacement pump is swapped in it will be unnecessary to configure these options again if using the same MCM MicroTIM.

5.2 Relocate the dry pumping system for maintenance

The substances that accumul ate in the exhaust pipe, elbow and check valve can be dangerous. Do not allow these substances to come into contact with skin or eyes. Do not inhale vapours from these substances. Fit blanking caps to the inlet and outlet flanges when moving the exhaust pipe, elbow or check valve around the workplace. The majority of synthetic oils/grease can cause inflammation of the skin (dermatitis). Safety precautions must be taken to prevent prolonged skin contact with these substances. Use of suitable protective gloves and clothing along with a respirator is recommended if contact with the substance is anticipated. System process gases and residue can be highly toxic. Take all necess ary precautions when handling components that have, or could have, come into contact with them, including O-rings, lubricants and all exhaust accessories.

Suitable lifting equipment must be used to move the dry pumping system. It is too heavy to lift by hand.

Remove bulky accessories such as inlet filters, si lencers and knock out pots before moving the dry pumping system because they can make the dry pumping system unstable. Do not exceed the topple angle of 10 ° when moving the pump.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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M588-00-880 Issue E

CAUTION

WARNING

Drain the cooling water from the dry pumping system if transporting or storing it in conditions where the cooling water could freeze. Failure to do so could result in the cooling water freezing in the dry pumping system and damage occurring to the pump(s) and/or the cooling water pipelines.

To remove the dry pumping system from its operating location and move it to another location to carry out maintenance, use the following procedure:

1. Purge the dry pumping system and shut down as described in Section 4 and allow the dry pumping system to cool down.

2. Isolate the power and then disconnect the mating half from the electrical supply connector, then isolate the water and the gas purge supply.

3. Disconnect the purge gas supply , taking care as any trapped gas under pressure is released. Disconnect the cooling water supply followed by the cooling water return.

4. Disconnect the inlet and outlet from the va cuum and exh aust systems, remove bulky accessories such as filters, silencers and knock out pots and then fit blanking caps.

5. If necessary disconnect any other accessories from the dry pumping system.

6. For dry pumping systems with castors, adjust the levelling feet so that the dry pumping system rests on the castors.

Maintenance

7. Move the dry pumping system to the location where maintenance will be carried out.

After maintenance is complete, re-install the dry pumping system as described in Section 3.

5.3 Draining the cooling water

Use of suitable protective gloves and eye protection is recommended when carrying out this procedure. Personal protective equipment should be checked and used as specified by its supplier.

1. Relocate the dry pumping system for maintenance as stated in Section 5.2.

2. Connect a regulated clean dry air supply (5 barg or 73 psig) to the cooling water supply connection (Figure 3, item 14). Do not turn on the air supply yet.

3. Connect a drain hose to the cooling water return connection (Figure 3, item 17). Position the open end of the drain hose in a suitable collection container.

4. Turn on the clean dry air supply.

5. Monitor the drain hose outlet until no further cooling water is purged.

6. Fit the external EMS link plug (supplied) to the EMS connection on the rear of the dry pumping system (Figure 3, item 22). Failure to do so will result in not being able to purge the water system effectively.

7. Connect the dry pumping system to a suitable mains electrical supply. The control system will now open each temperature control valve, purging the cooling water from all flow paths. After two minutes, remove the electrical supply. Wait for 10 seconds and then re-connect the electrical supply and repeat the entire process. Continue repeating until no further cooling water is purged from the dry pumping system.

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CAUTION

WARNING

Maintenance

8. The cooling water drain procedure is now complete. Disconnect the air supply, electrical supply and the drain hoses. Dispose of the drained cooling water appropriately.

5.4 General maintenance

Do not use cleaning materials based on strong alkalis, aggressive or chlorinated solvents. Do not use cleaning materials containing abrasives.

The following maintenance can be carried out on the dry pumping system between overhauls, contact Edwards for details and training:

 Check the oil level, see Section 5.4.1.  Inspect the connections, pipelines, cables and fittings, see Section 5.4.2.  Inspect and clean exhaust pipe, elbow and check valve.

5.4.1 Checking the oil levels and refilling

Use of suitable protective gloves and eye protection is recommended when carrying out this procedure. Personal protective equipment should be checked and used as specified by its supplier.

Ensure that the oil levels in the dry pump and the mechanical booster pump (where applicable) are correct. If a pump oil level is incorrect, pump performance may be affected and the pump may be damaged.

The dry pump and booster (if fitted) each have two sight glasses. One is located on the end cover, refer to Figure 14, and the other is located on th e gearbox, re fer to Figure 15. Note that the GXS750 dry pumping system has a gearbox with a sight glass at each end and so Figure 15 applies to both ends. One is accessible from the left hand side of the dry pumping system and the other is accessible from the right hand side.

GXS 450, 450/2600, 450/4200, 750, 750/2600 and 750/4200 dry pumping systems are provided with slots in the side panels to enable the oil levels to be checked without removal of the side panels. To check oil levels on these systems:

1. Switch off the dry pumping system and allow it to stand for at least 5 minutes.

2. Check that the oil level is in line with the MAX indicator. If the oil level is below the maximum it must be topped up.

All other GXS pumps require the dry pumping system side panels to be removed in order to check the oil level. To check oil levels on these systems:

1. Switch off the dry pumping system and allow it to stand for at least 5 minutes.

2. Remove the side panels.

3. Check that the oil level is in line with the MAX indicator. If the oil level is below the maximum it must be topped up.

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1. Oil filler plug

2. Oil sight glass

To top up the oil levels, all GXS pumping systems require side panels to be removed:

1. Refer to Figures 14 and 15 to locate the oil fill plugs on the top of the end cover and gearbox.

2. Remove the appropriate oil fill plug and carefully top up with oil, refer to Section 2.1 for specification.

3. Keep adding oil until the oil level is in line with the MAX indicator.

4. Refit the oil fill plug.

5. Refit all dry pumping system side panels.

Figure 14 - Location of oil sight glass and fill plug on end cover

Maintenance

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1. Oil filler plug

2. Oil sight glass

Maintenance

Figure 15 - Location of oil sight glass and fill plug on gearbox

5.4.2 Inspect the connections, pipelines, cables and fittings

pending on the application, inspection and cleaning of the exhaust pipe and any e lbows or check valves fitted may be needed. Contact Edwards for details and training. If the dry pumping system is not relocated for maintenance, ensure all supplies are locked out and tagged out before starting the following procedure.

1. Remove the enclosure side and top panels.

2. Check that all the connections are secure; tighten any loose co nnections. Inspect all cables, pipelines, hoses and connections and check that they are not corroded or damaged and do not leak; repair or replace any pipelines, hoses and connections that are corroded or damaged, or which leak.

3. Refit the enclosure side and top panels.

5.5 Overhaul

Do not attempt to overhaul the pump without Edwards training and tooling.

Edwards provides a full range of overhaul opti ons worldwide. Edwards can provide training, tooling and spares to enable users to overhaul their pumping systems. Contact Edwards for more information.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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WARNING

6 Transportation, storage and disposal

6.1 Transportation

Do not drain the oil from the pump(s) whether dangerous substances have been pumped or not. Blanking plates must be fitted to seal all vacuum inlet and outlet ports (to prevent possible oil leakage). Ensure that the dry pumping system is correctly labelled, if in doubt contact Edwards.

Follow the procedure laid out in Section 6.2 and then read form HS1 and fill out form HS2, which can be found at the back of this manual.

6.2 Storage

Drain the cooling water from the dry pumping system. If transporting or storing it in conditions where the cooling water could freeze, refer t o Section 5.3. Failure to observe the instructions could result in the cooling water freezing in the dry pumping system and damage to the pump(s) and/or the cooling water pipelines.

Transportation, storage and disposal

Store the dry pumping system as follows:

1. Follow the procedure set out in Section 5.2.

2. Store the dry pumping system in clean dry conditions until required.

3. When required for use, prepare and install the dry pumping system as described in Section 3 of this manual.

6.3 Disposal

Dispose of the dry pumping system and any components safely and in accordance with all local and national safety and environmental requirements.

This equipment may contain a lithium manganese dioxide battery which, under California law, requires notification for the presence of perchlorate: Perchlorate Material - special handling may apply, refer to www.dtsc.ca.gov/hazardouswaste/perchlorate/

Edwards products are supported by a world-wide network of Edwards Service Centres. Each Service Centre offers a wide range of options including disposal. Refer to Section 7.2 for more information.

Pump system materials suitable for recycling include cast SG iron, steel, PTFE, stainless steel, brass, aluminium, zinc alloy, nickel, mild steel, ABS, polyamide.

Take particular care with the following:

 Fluoroelastomers which may have decomposed as the result of being subjected to high temperatures.  Components which have been contaminated with dangerous process substances.  Lithium battery.

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Edwards and the Edwards logo are trademarks of Edwards Limited.

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7 Service, spares and accessories

7.1 Introduction

When returning the dry pumping system to an Edwards Service Centre or other Edwards company, the requirements of Section 7 and of the Return of Edwards Equipment Procedure (refer to forms HS1 and HS2 at the rear of this manual) must be complied with.

Note: The oil must not be drained from the dry pumping system. It must be clearly stated that the pump is full

of oil when completing the HS2 form.

Edwards products, spares and accessories are available from Edwards companies and distributors world-wide. These centres employ Service Engineers who have undergone comprehensive Edwards training courses. Order spare parts and accessories from the nearest Edwards company or distributor. When ordering, please state for each part required:

1. Model and Item Number of the equipment.

2. Serial Number (if any).

Service, spares and accessories

3. Item Number and description of the part.

7.2 Service

Edwards products are supported by a world-wide network of Edwards Service Centres and distributors. Each Service Centre offers a wide range of options including: equipment decontamination; service exchange; repair; rebuild and testing to factory specifications. Equipment that has been serviced, repaired or rebuilt is returned with a full warranty. The local Service Centre can also provide Edwards engineers to support on-site maintenance, service or repair of the equipment. For more information about service options, contact the nearest Service Centre or other Edwards company.

Edwards can provide training, tooling and spares to enable users to overhaul their dry pumping systems. Remove pump accessories before returning the dry pumping system for service.

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7.3 Ordering accessories

Table 26 - Accessories

Description Item Number

Exhaust check valve kit NW40 for GXS160 & 250 systems Exhaust check valve kit NW50 for GXS450 & 750 systems

Water flow monitoring kit

Nitrogen flow switches:

Suitable for 0 – 60 slm A50633000

Suitable for 0 – 204 slm A50634000 PDT D37280700 MCM MicroTIM

Connector kit for MCM MicroTIM Virtual Display Terminal (VPDT)

Accessory modules:

Active Accessory Module (AAM)

Passive Accessory Module (PAM)

GXS AAM/PAM bracket kit

†

Adaptor cable 5 way XLR to 9 way D type, 2 m long D37370754 Profibus module kit D39753000 Pressure indicator assembly M58808141 GXS auxiliary gauge cable (0 - 10 V) D37241 017

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GXS pressure input cable (4 - 20 mA) Connector kit for 4 - 20 mA cable

Inlet isolation valve (with position indicator) Contact Edwards Inlet spool Contact Edwards Inlet filter Contact Edwards Inlet knock-out pot Contact Edwards Exhaust knock-out pot Contact Edwards Cleanable, drainable silencer Contact Edwards Instrument pack (PT100 & ASG + cables) Contact Edwards

Only suitable for GXS160 and GXS250 dry pumping systems.

†

AAM includes a PAM. Note that the GXS AAM/PAM bracket kit is required to fit AAM/PAM to the pump.

A50782000 A50790000

A50783000

D37360320 D37422802 D37488500

D37480500 D37480550 Contact Edwards

D37241019 D37241023

7.4 Spares

Table 27 - Spares

Spare Item Number

Drynert 25/6 lubricant:

1 kg (529 ml) H11312021

5 kg (2646 ml) H11312025

For information about all other spares, refer to the customer parts manual M588-40-845.

Edwards and the Edwards logo are trademarks of Edwards Limited.

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Appendix A1 Installation drawings

A1.1 GXS160

Figure A1 - GXS160 installation drawing (Sheet 1)

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Appendix A1

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Figure A2 - GXS160 installation drawing (Sheet 2)

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Figure A3 - GXS160 installation drawing (Sheet 3)

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Appendix A1

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Appendix A1

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Figure A4 - GXS160 installation drawing (Sheet 4)

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A1.2 GXS160/1750

Figure A5 - GXS160/1750 installation drawing (Sheet 1)

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Appendix A1

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Appendix A1

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Figure A6 - GXS160/1750 installation drawing (Sheet 2)

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Figure A7 - GXS160/1750 installation drawing (Sheet 3)

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Appendix A1

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Appendix A1

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Figure A8 - GXS160/1750 installation drawing (Sheet 4)

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A1.3 GXS250

Figure A9 - GXS250 installation drawing (Sheet 1)

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Appendix A1

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Appendix A1

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Figure A10 - GXS250 installation drawing (Sheet 2)

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Figure A11 - GXS250 installation drawing (Sheet 3)

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Appendix A1

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Appendix A1

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Figure A12 - GXS250 installation drawing (Sheet 4)

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A1.4 GXS250/2600

Figure A13 - GXS250/2600 installation drawing (Sheet 1)

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Appendix A1

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Appendix A1

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Figure A14 - GXS250/2600 installation drawing (Sheet 2)

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Figure A15 - GXS250/2600 installation drawing (Sheet 3)

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Appendix A1

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Appendix A1

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Figure A16 - GXS250/2600 installation drawing (Sheet 4)

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A1.5 GXS450

Figure A17 - GXS450 installation drawing (Sheet 1)

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Appendix A1

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Appendix A1

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Figure A18 - GXS450 installation drawing (Sheet 2)

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Figure A19 - GXS450 installation drawing (Sheet 3)

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Appendix A1

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Appendix A1

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Figure A20 - GXS450 installation drawing (Sheet 4)

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A1.6 GXS450/2600

Figure A21 - GXS450/2600 installation drawing (Sheet 1)

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Appendix A1

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Appendix A1

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Figure A22 - GXS450/2600 installation drawing (Sheet 2)

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Figure A23 - GXS450/2600 installation drawing (Sheet 3)

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Appendix A1

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Appendix A1

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Figure A24 - GXS450/2600 installation drawing (Sheet 4)

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A1.7 GXS450/4200

Figure A25 - GXS450/4200 installation drawing (Sheet 1)

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Appendix A1

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Appendix A1

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Figure A26 - GXS450/4200 installation drawing (Sheet 2)

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Figure A27 - GXS450/4200 installation drawing (Sheet 3)

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Appendix A1

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Appendix A1

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Figure A28 - GXS450/4200 installation drawing (Sheet 4)

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