Echo HCA-265 User Manual

Shaf t Hedge Clipper
Operator's Manual
MODEL HCA-265
WARNING
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe opera­tion. Failure to do so could result in serous injury.
X7502024603
X750010183 12/07
2

INTRODUCTION

Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operating tips and SAFETY messages.
THE OPERAT OR'S MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. It contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. It explains possible hazards involved with the use of Hedge Clippers and what measures you should take to make their use safer.

TABLE OF CONTENTS

Introduction ...................................................................... 2
- The Operator's Manual............................................... 2
- The Safety manual...................................................... 2
Safety ................................................................................ 3
- Manual Safety Symbols and Important Information.. 3
- International Symbols................................................ 3
- Personal Conditions and Safety Equipment .............. 4
- Equipment .................................................................. 6
Emissions Control ............................................................. 6
Description ....................................................................... 7
Contents ........................................................................... 9
Assembly .......................................................................... 9
- Drive Shaft Assembly / Power Head.......................... 9
- Throttle Linkage and Ignition Leads........................ 10
- Balance and Adjust Unit.......................................... 11
Operation ........................................................................ 11
- Fuel .......................................................................... 11
- Adjusting Cutting Angle ......................................... 13
- Rotate Cutter Assembly .......................................... 14
- Starting Cold Engine................................................ 1 4
- Starting Warm Engine.............................................. 15
- Stopping Engine ...................................................... 16
- Hedge Trimming ...................................................... 16
Copyright© 2008 By Echo, Incorporated All Rights Reserved.
Maintenance ................................................................... 17
- Skill Level................................................................. 17
- Maintenance Intervals............................................. 17
- Air Filter................................................................... 18
- Fuel Filter ................................................................. 18
- Spark Plug................................................................ 19
- Cooling System........................................................ 1 9
- Exhaust System........................................................ 2 0
- Carburetor Adjustment ............................................ 2 1
- Lubrication............................................................... 22
- Sharpening Blades................................................... 24
- Blade Adjustment .................................................... 24
Troubleshooting ............................................................. 25
Storage............................................................................ 26
Specifications.................................................................. 27
Servicing Information...................................................... 28
- Parts/Serial Number ................................................. 28
- Service ..................................................................... 28
- ECHO Consumer Product Support........................... 2 8
- Warranty Card ......................................................... 2 8
- Additional or Replacement Manuals ....................... 2 8
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publica­tion, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
SHAFT HEDGE CLIPPER
OPERATOR'S MANUAL
SAFETY MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, informational messages pre­ceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to
3
DANGER
The safety alert symbol accompanied by the word “DANGER” calls attention to an act or condition which WILL lead to serious personal injury or death if not avoided.
W ARNING
The safety alert symbol accompanied by the word “WARNING” calls attention to an act or condition which CAN lead to serious personal injury or death if not avoided.
CAUTION
The safety alert symbol accompanied by the word “CAUTION” calls attention to an act or condition which may lead to minor or moderate personal injury if not avoided.
INTERNA TIONAL SYMBOLS
Symbol form/shape
Symbol
description/application
Read and
understand
Operator's Manual.
Wear eyes, ears
and head
protection
Symbol form/shape
Symbol
description/application
Fuel and oil
mixture
Finger Severing
CIRCLE AND SLASH SYMBOL
This symbol means the specific action shown is prohibited. Ignoring these prohibitions can result in serious or fatal injury.
NOTE
This enclosed message provides tips for use, care and maintenance of the unit.
IMPORTANT
The enclosed message provides information necessary for the protection of the unit.
Symbol form/shape
Symbol
description/application
Emergency stop
Primer bulb
Symbol form/shape
Symbol
description/application
Plan retreat path
from falling
objects.
Wear slip
resistant foot
wear.
Hot
Surface
Safety/Alert
Avoid all power
lines. This unit is
not insulated
against electrical
current.
Do not operate
closer than 15 M
(50 ft.) from
electrical hazards.
Wear hand
protection. Use
two handed.
DO NOT smoke
near fuel.
DO NOT allow
flames or sparks
near fuel.
Keep bystanders
at least 15 meters
(50 feet) away.
Carburetor
adjustment
- High speed mixture
Carburetor
adjustment
- Low speed mixture
Choke Control
"Cold Start"
Position
(Choke Closed)

PERSONAL CONDITION AND SAFETY EQUIPMENT

W ARNING
Hedge Clipper users risk injury to themselves and others if the hedge clipper is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a hedge clipper.
Ignition ON/OFF
Carburetor
adjustment
- Idle speed
Choke Control
"Run"
Position
(Choke Open)
4
Physical Condition
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs. Operate unit only if you are physically and mentally well.
Eye Protection
Eye protection that meets ANSI Z87.1 or CE requirements must be worn whenever you operate the unit.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your grip on the handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection
Wear hearing protection. ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARFS, JEWELRY.
Wear protective hair covering to contain long hair. Wear sturdy work shoes with nonskid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED. Wear no-slip, heavy duty work gloves.
Hot Humid Weather
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensa­tions, followed by loss of color and numbness in the fingers. The following precautions are strongly recommended, because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands, and wrists.
• Maintain good blood circulation by performing vigorous armexercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the unit or other hand-held power equipment is not required.
• If you experience discomfort, redness, and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
SHAFT HEDGE CLIPPER
OPERATOR'S MANUAL
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers, hands, arms, and shoulders may cause soreness, swelling, numbness, weakness, and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended, or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force with which you do the repetitive move­ment.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness, or pain in the fingers, hands, wrists, or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
5
DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Read the Manuals
• Provide all users of this equipment with the Operator's Manual and Safety Manual for instructions on Safe Operation.
Clear the Work Area
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the unit is in use.
Keep a Firm Grip
• Hold the front and rear handles with both hands, with thumbs and fingers tightly encircling the handles.
Keep a Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
Cutting Angle Adjustments
• Only adjust cutting blade angle with unit flat on the ground, with the engine stop switch in the “STOP” position. Never adjust cutting angle with unit standing upright.
Avoid Contact With Gear Box Assembly During Use
• Gear box assembly becomes hot during use. Avoid contact with gear box assembly when using unit or making cutting angle adjustments.
Avoid Hot Surfaces
• Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.
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EQUIPMENT
W ARNING
Use only ECHO approved attachments. Serious injury may result from the use of a non-approved attachment combination. ECHO, INC. will not be responsible for the failure of cutting devices, attachments, or accessories which have not been tested and approved by ECHO. Read and comply with all safety instructions listed in this manual and safety manual.
• Check unit for loose/missing nuts, bolts, and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Never adjust blades when the engine is operating.
• Inspect hand guard for damage. Replace if damaged or missing.
• Check that the blade assembly is firmly attached and in safe operating condition. Dull, loose or damaged blades should not be used.
WARNING
Moving parts can amputate fingers or cause severe injuries. Keep hands, clothing and loose objects away from all openings.
ALWAYS stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop
before removing obstructions, clearing debris, or servicing unit.
DO NOT start or operate unit unless all guards and protective covers are properly assembled to unit.
NEVER reach into any opening while the engine is running. Moving parts may not be visible through openings.

EMISSION CONTROL

EPA Phase 2 / C.A.R.B. TIER III
The emission control system for the engine is EM/TWC (Engine Modification and 3-way Catalyst) and for the fuel tank the Control System is EVAP (Evaporative Emissions). Evaporative emission may be applicable to California models only.
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY: 8EHXS.0254KG DISPLACEMENT: 25.4 CC EMISSION COMPLIANCE PERIOD : 300 HRS. THIS ENGINE MEETS U.S. EPA PH2 EXH AND 2007 AND LATER CALIFORNIA EXH AND EVAP EMISSION REGULA­TIONS FOR S.O.R.E. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
Emission Control Label (located on Engine) (EXAMPLE ONLY, information on label varies by FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
SHAFT HEDGE CLIPPER
OPERATOR'S MANUAL

DESCRIPTION

Locate these safety decals on your unit. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDER­ING instructions for specific information.
21
20
22
Hot Decal (near muffler)
P/N 89016006361
7
13
23
19
18
17
10
14
15
16
5
4
6
11
12
P/N X505001930
3
2
1
7
P/N 89017854331
P/N 89016012360
8
9
Shaft Decal Spanish Decal
P/N 89022809560
English Translation
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1. POWER HEAD - Factory Assembled. Includes the Engine, Clutch, Fuel System, Ignition System and Recoil Starter.
2. GRIP, RIGHT HAND, REAR - Cushioned grip for Right Hand.
3. THROTTLE TRIGGER LOCKOUT - This lever must be held during starting. Operation of the throttle trigger is
prevented unless throttle trigger lockout lever is engaged.
4. STOP SWITCH - Controls engine ignition. Move switch forward to start and run engine, back to “STOP” position
to stop engine.
5. HAND GUARD / BLADE LOCK - Locks blade in place for travel / storage. Always assure blade cover is installed
when locking blade.
6. BLADE INDEXING RING- Pull ring out and turn 1/4 turn to lockout position when adjusting blade angle.
7. BLADES - Double reciprocating blades mounted to a blade support bar. Double-sided blades are capable of cutting
on either side of the blade.
8. GEAR HOUSING ASSEMBLY - Gear housing contains drive gears for transmitting power to cutting blades. Pivot-
ing design permits blades to articulate 180 degrees in 15-degree increments.
9. BLADE ADJUSTMENT HANDLE - Provides secure hand grip for adjusting cutting blade angle.
10. FRONT DRIVE SHAFT GRIP - Cushioned hand grip for gripping drive shaft assembly.
11. DRIVE SHAFT ASSEMBLY - Includes the flex drive shaft, rear handle assembly, harness ring, cushioned front shaft
grip, and safety decals.
12. THROTTLE TRIGGER - Controls engine speed. Spring loaded to return to idle when released. During acceleration,
depress gradually for best operating technique.
13. BLADE COVER - Used to cover blade during transport and storage. Remove blade cover before using unit.
14. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris.
15. FUEL TANK - Contains fuel and fuel filter.
16. RECOIL STARTER HANDLE - Pull handle slowly until starter engages, then quickly and firmly. DO NOT pull rope
all the way out or allow the handle to snap back, damage to the starter will occur.
17. FUEL TANK CAP - Covers and seals fuel tank opening.
18. PURGE BULB - Pumping purge bulb before starting engine draws fresh fuel from the fuel tank, purging air from the
carburetor. Pump purge bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump purge bulb an additional 4 or 5 times.
19. AIR CLEANER - Contains replaceable filter element.
20. CHOKE CONTROL - Located on the top of the air cleaner housing. Move the lever to "COLD START" ( ) to
close the choke for Cold Starting. Move lever to "RUN" ( ) position after engine fires.
21. SPARK PLUG - Provides spark to ignite fuel mixture.
22. TOP GUARD - Protects arm from the hot engine.
23. SHOULDER HARNESS - An adjustable strap that suspends the unit from the operator.
SHAFT HEDGE CLIPPER
OPERATOR'S MANUAL

CONTENTS

Due to packaging restrictions, some assembly is required.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
___ 1 - Power Head ___ 1 - Drive Shaft /Gear Case Assembly
___ 1 - Operators Manual ___ 1 - Hedge Clipper Safety Manual ___ 1 - Warranty Statement ___ 1 - Warranty Registration Card ___ 1 - Safety Glasses ___ 1 - Shoulder Harness ___ 1 - Blade Cover ___ 1 - Echo Power Blend X TM 2-stroke oil sample ___ 1 - T-Wrench ___ 1 - 4 mm Hex Wrench ___ 1 - 8 mm/10 mm Wrench
9

ASSEMBLY

Tools Required: 4 mm hex wrench, 8mm x 10mm Open End Wrench,
Screwdriver
Parts Required: Power Head, Drive Shaft/Gear Case Assembly

DRIVE SHAFT/POWER HEAD

1. Stand power head upright on a level surface.
2 . Loosen the two (2) drive shaft clamp bolts (B) at engine drive shaft
clamp, and remove center drive shaft location bolt (A).
3 . Carefully fit driveshaft assembly to engine making sure that
inner drive shaft engages clutch mount.
4 . Turn drive shaft housing until locating hole lines up with location
hole in clamp and install center drive shaft location bolt (A).
B
A
B
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