Echo GT-2000 TYPE 1E, GT-2400 TYPE 1E User Manual

Grass Trimmer
Operator's Manual
MODELS GT-2000
Serial Number 001001 & Up Occasional Use
GT-2000 Type 1E
Serial Number 001001 & Up Occasional Use
GT-2400
Serial Number 001001 & Up Commercial Use
GT-2400 Type 1E
Serial Number 001001 & Up Commercial Use
X7532271503
W ARNING DANGER
89869547933 02/01
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INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the­job-dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operations tips and SAFETY messages.
W ARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
THE OPERATOR'S MANUAL
contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
explains possible hazards involved with the use of Grass Trimmers and Brush cutters and what measures you should take to make their use safer.
TABLE OF CONTENTS
Introduction ...............................................................2
- The Operator's Manual .......................................2
- The Safety Manual .............................................2
Manual Safety Symbols and Important Information .. 3
Safety .........................................................................3
- Decals ................................................................. 3
- International Symbols......................................... 4
- Equipment ...........................................................4
- Fuel ..................................................................... 5
- Personal Conditions and Safety Equipment ....... 6
- Safe Operation .................................................... 7
- Extended Operation/Extreme Conditions ............8
Description ................................................................ 9
- Emission Control.................................................9
- Contents List ......................................................9
Specifications........................................................... 11
Assembly ................................................................. 12
- Plastic Shield Installation.................................. 1 2
- Nylon Head Installation.................................... 1 2
- Front (Loop) Handle ......................................... 12
Pre-Operation ........................................................... 13
- Fuel ................................................................... 13
- Equipment Check .............................................. 14
- Determine Operation Area ................................ 1 5
Operation ................................................................. 15
- Starting Cold Engine ......................................... 16
CopyRight© 2001 By Echo, Incorporated All Rights Reserved.
- Starting Warm Engine....................................... 1 7
- Stopping Engine ............................................... 17
Maintenance ............................................................ 18
- Skill Level .......................................................... 18
- Maintenance Intervals ...................................... 18
- Air Filter ............................................................ 19
- Fuel Filter .......................................................... 19
- Spark plug......................................................... 2 0
- Cooling System................................................. 2 0
- Exhaust System................................................. 2 1
- Carburetor Adjustment Emission Models ........ 2 2
- Carburetor Adjustment Non Emission Models. 23
- Lubrication........................................................ 24
- Nylon L ine Replacem ent (GT-2000 ) .................. 24
- Nylon L ine Replacem ent (GT-2400 ) .................. 25
Troubleshooting ...................................................... 27
Storage..................................................................... 28
Servicing Info rmation............................................... 3 2
- Parts.................................................................. 32
- Service .............................................................. 32
- ECHO Consumer Product Support.................... 32
- Warranty Card .................................................. 3 2
- Additional or Replacement Manuals ................ 32
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.
GRASS TRIMMER
OPERATOR'S MANUAL
MANUALSAFETY SYMBOLS AND IMPORTANT INFORMA TION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
IMPORTANT The enclosed message provides information necessary for the protection of the unit.
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The circle with the slash symbol means whatever is shown within the circle is prohibited.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.
SAFETY
DECALS
Locate these safety decals on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
A. SHAFT DECAL
•This unit can be dangerous and cause serious injury if improperly used. • Operators, helpers and bystanders can be severely in jured by thrown objects and must wear specified ANSI Z87.1 eye protection. Blindness or loss of eye can occur. Do not rely on cutter head shield to protect eyes. Ricochet can occur. •to avoid accidental contact, keep everyone beyond operating area. •To reduce the risk of injury to operator, helpers & bystanders, read and understand your operator's and safety manuals. For a free copy of the safety Manual, write to ECHO, INCORPORATED, 400 Oakwood Road, Lake Zurich, IL 60047. •Keep shield and other components in place and in good condition. Do not use attachments or other parts not approved by ECHO. GT style (non-blade capable) units must not be converted to blade use except Maxi-Cuts or similar ECHO approved attachments.
B. SPANISH DECAL
WARNING DANGER
C. SHIELD DECAL
ADVERTENCIA PELIGRO
Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en forma adecuada. Para reducir el riesgo de lesionarse, los operadores, los ayudantes y los espectadores deben leer y comprender el
890228-09560
ENGLISH TRANSLATION
Manual Del Operador y los Manuales De Seguridad que se entregan escritos en español.
W ARNING DANGER
This unit can be dangerous and cause serious injury if improperly used. To reduce injury risk to operator, helpers and bystanders, read and understand the Operator's and Safety Manuals, which are provided in Spanish.
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INTERNA TIONAL SYMBOLS
SYMBOL FORM/
SHAPE
SYMBOL
DESCRIPTION/APPLICATION
Read and understand
Operator's Manual.
SYMBOL FORM/
SHAPE
SYMBOL
DESCRIPTION/APPLICATION
FUEL AND OIL
MIXTURE
SYMBOL FORM/
SHAPE
SYMBOL
DESCRIPTION/APPLICATION
DO NOT ALLOW
FLAMES OR
SPARKS NEAR
FUEL.
SYMBOL FORM/
SHAPE
SYMBOL
DESCRIPTION/APPLICATION
EMERGENCY STOP
WEAR EYES, EARS
AND HEAD
PROTECTION
HOT
SURFACE
WEAR HAND AND
FOOT PROTECTION
SAFETY/ALERT
KEEP BYSTANDERS AND HELPERS
FINGER SEVERING
WEAR SLIP RESISTANT
FOOT WEAR.
DO NOT SMOKE
NEAR FUEL.
AWAY 15 M (50 FT.).
EQUIPMENT
Before operation a complete check of the unit must be performed;
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
Engine choke
control.
PRIMER
BULB
DO NOT EXCEED
10,000 RPM.
DO NOT OPERATE
WITHOUT
GUARDS AND
SHIELDS IN
PLACE.
DO NOT USE
BLADES. STRING
LINE ONLY
IGNITION
ON/OFF
CARBURETOR ADJUSTMENT
- HIGH SPEED MIXTURE
CARBURETOR ADJUSTMENT
- LOW SPEED MIXTURE
CARBURETOR ADJUSTMENT
- IDLE SPEED
BEWARE
- THROWN, RICOCHET
OBJECTS
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Inspect shield for damage and ensure that the cut-off knife issecurely in place. Replace if either is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe operating condition.
• Check that front (loop) handle and optional shoulder/waist harness are adjusted for safe, comfortable operation. See Assembly for proper adjustment.
• Have repairs done only by an authorized ECHO Service Dealer.
• Do not use any attachment, accessory or replacement part unless it is recommended in the Operator's Manual.
Spark Arrestor - Catalytic Muffler/Muffler
• The muffler or catalytic muffler controls the exhaust noise and emissions. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Make sure the spark arrestor screen is in good repair and properly seated in the muffler. Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.
FUEL
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or handling, otherwise serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors
over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
GRASS TRIMMER
OPERATOR'S MANUAL
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IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.
After Refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling location before starting.
After Use;
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
3 m (10 ft.)
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PERSONAL CONDITION AND SAFETY EQUIPMENT
W ARNING DANGER
Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer.
Physical Condition --
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Eye Protection --
Wear eye protection that meets ANSI Z87.1 or CE requirements when­ever you operate the trimmer.
Hand Protection --
Wear no-slip, heavy duty work gloves to improve your grip on the Trimmer/Brush Cutter handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection --
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing --
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy work shoes with non-skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
Hot Humid Weather --
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.
SAFE OPERATION
Determine Operation Area
• Provide all operators of this equipment with the Operator's Manual and instructions for safe operation.
• Review the area to be trimmed. Look for hazards that could contribute to unsafe conditions.
• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the trimmer is in use.
Operation
Use Proper Clothing & Equipment
• Before starting the unit, equip yourself and any other person working within the 15 m (50 ft.) Safety Zone with the required Protective Equipment and clothing.
GRASS TRIMMER
OPERATOR'S MANUAL
15 m (50 ft.)
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W ARNING DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
Avoid Hot Surfaces
• During operation, the complete unit, especially the drive shaft housing and the bearing housing may become very hot, too hot to touch. Avoid contact during and immediately after operation.
Keep A Firm Grip
• Hold the front and rear handles with both hands with thumbs and fingers encircling the handles
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
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EXTENDED OPERA TION/EXTREME CONDITIONS
Vibration and Cold --
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.
• Maintain good blood circulation by performing vigorous arm exer­cises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.
• If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries --
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years. To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed & force in which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
GRASS TRIMMER
OPERATOR'S MANUAL
DESCRIPTION
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, shield installation and positioning of the front handle are necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
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EMISSION CONTROL --
The emission control system for this engine is EM (Engine Modification).
Emission Control Label located on Engine
(EXAMPLE ONLY, information on label varies by FAMILY).
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IMPORTANT ENGINE INFORMATION ENGINE FAMILY : TEH021UB24RA DISPLACEMENT : 21.2cc THIS ENGINE MEETS U.S. EPA PHI AND 1995 ­1999 CALIFORNIA EMISSION REGULATIONS FOR ULGE ENGINES. REFER TO OWNER’S MANUAL FOR MAINTENANCE SPECIFICA­TIONS AND ADJUSTMENTS.
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CONTENT LIST
____ 1 - Trimmer Assembly ____ - Power Head ____ - Drive Shaft Assembly ____ 1 - Plastic Bag (Co-Pack) ____ - Operator's Manual ____ - Safety Manual ____ - Shield Assembly ____ - Hardware Bag ____ -1, 1/4-20 bolt ____ -1, 1/4-20 wing nut ____ -1, 1/4-20 flat washer ____ - Shoulder Strap, GT-2400 only ____ - Warranty Card & Limited Warranty ____ - Safety Glasses ____ - Oil 2 Stroke
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1. OPERATOR'S MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for
future reference, i.e., operation, maintenance, storage and specifications.
2. SAFETY MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for future
reference to learn proper, safe operating techniques.
3. POWER HEAD - Factory Assembled to the Driveshaft assembly. Includes the Engine, Clutch, Fuel System, Ignition
System and Recoil Starter.
4. FRONT HANDLE - The Front (loop) handle is factory assembled to the Drive Shaft assembly but must be re-
positioned for proper cutting attitude and operator comfort.
5. DRIVESHAFT ASSEMBLY - Factory Assembled to the Power Head. Includes the Rear (right hand) Handle Assem-
bly, Bearing Housing Assembly, Throttle Trigger, Front (loop, left hand) Handle Assembly, Flexible Drive Cable and Safety Decals.
6. NYLON CUTTER HEAD - Contains replaceable nylon trimming line that advances when the trimmer head is tapped
against the ground while the head is turning at normal operating speed.
7. CUT-OFF KNIFE - Trims line to the correct length (5"). If trimmer is operated without a cut-off knife the line will
become too long - more than (5") - the operating speed will slow, the engine overheat and performance will suffer.
8. DEBRIS SHIELD ASSEMBLY - Included in plastic bag (co-pack). MUST be installed on unit before use, see
Assembly Instructions. Shield assembly includes the Cut-Off Knife and Safety Decal. Mounts on the Bearing Housing Assembly just above the cutting attachment. Helps protect the operator by deflecting debris produced during the trimming operation.
9. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration, press trigger gradually
for best operating technique.
10. GRIP - Rear (right hand) handle.
11. STOP SWITCH -
GT-2000 - "TOGGLE SWITCH" mounted on the engine. Move switch UP to RUN, DOWN to STOP. GT-2400 - "SLIDE SWITCH" mounted on top of the Throttle Trigger Housing. Move switch FORWARD to RUN, BACK to STOP.
12. SHOULDER HARNESS- Standard, GT-2400, optional, GT-2000. An adjustable strap that suspends the unit from the
operator.
13. ARM REST - Provides arm rest during operation and protects arm from hot engine.
14. MUFFLER SPARK ARRESTOR - The muffler controls the exhaust noise while the spark arrestor prevents hot
particles of carbon from leaving leaving the muffler where they could possibly start a fire.
15. FUEL TANK - Contains fuel and fuel filter.
16. RECOIL STARTER HANDLE - Pull handle slowly until recoil starter engages, then quickly and firmly. When engine
starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
17. FUEL TANK CAP - Cover and seals fuel tank opening.
18. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
19. AIR CLEANER - Contains replaceable filter element.
20. CHOKE - Located above the air cleaner housing. Controls operation of choke. Move choke to starting position
(Close Choke) and back to run position (Open Choke).
21. SPARK PLUG - Provides spark to ignite fuel mixture.
22. SAFETY VIDEO - (Not included with unit) P/N 99922202540 English version only is available at a cost of $5.00 from
ECHO, INC. or any authorized ECHO dealer. The video overviews safety precautions and proper operating tech­niques and is supplemental to the Safety Manual. Read and understand the Safety Manual for complete information on safe operation.
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