Echo GT-201EZR Operator's Manual

Grass Trimmer
Operator's Manual
MODEL GT-201EZR
Serial Number 06001001 - 06999999
X7702279300
WARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.
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INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-job dependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operations tips and SAFETY messages.
THE OPERATOR'S MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. It contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
THE SAFETY MANUAL
Read and understand this manual before operation. Keep it in a safe place for future reference. It explains possible hazards involved with the use of Grass Trimmers and Brush Cutters and what measures you should take to make their use safer.
TABLE OF CONTENTS
Introduction ...............................................................2
- The Operator's Manual .......................................2
- The Safety Manual .............................................2
Manual Safety Symbols and Important Information .. 3
Safety .........................................................................3
- Decals ................................................................. 3
- International Symbols......................................... 4
Safety Instructions .................................................... 5
- Personal Conditions and Safety Equipment ....... 5
- Extended Operation/Extreme Conditions ............5
- Equipment ...........................................................6
- Safe Operation .................................................... 6
Emission Control........................................................ 7
Description ................................................................ 7
- Contents .............................................................7
Specifications........................................................... 10
Assembly ................................................................. 11
- Plastic Shield Installation.................................. 1 1
- Nylon Head Installation.................................... 1 1
- Nylon Line Replacement ................................... 11
- Front (Loop) Handle ......................................... 12
Pre-Operation ........................................................... 12
- Fuel ................................................................... 12
Copyright© 2002 By Echo, Incorporated All Rights Reserved.
Operation ................................................................. 14
- Starting Cold Engine ......................................... 14
- Starting Warm Engine....................................... 1 5
- Stopping Engine ............................................... 16
Maintenance ............................................................ 16
- Skill Level .......................................................... 16
- Maintenance Intervals ...................................... 17
- Air Filter ............................................................ 18
- Fuel Filter .......................................................... 18
- Spark plug......................................................... 1 9
- Cooling System................................................. 1 9
- Exhaust System................................................. 2 1
- Carburetor Adjustment ..................................... 22
- Lubrication........................................................ 24
Troubleshooting ...................................................... 25
Storage..................................................................... 26
Servicing Info rmation............................................... 2 8
- Parts.................................................................. 28
- Service .............................................................. 28
- ECHO Consumer Product Support.................... 28
- Warranty Card .................................................. 2 8
- Additional or Replacement Manuals ................ 28
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publica­tion, but are subject to change without notice. Illustra­tions may include optional equipment and accessories, and may not include all standard equipment.
GRASS TRIMMER
OPERATOR'S MANUAL
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.
IMPORTANT
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This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
The circle with the slash symbol means whatever is shown within the circle is prohibited.
SAFETY
DECALS
Locate these safety decals on your unit. The complete unit illustration found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.
NOTE
IMPORTANT The enclosed message
provides information necessary for the protection of the unit.
NOTE This enclosed message provides tips for use, care and maintenance of the unit.
Hot Decal (near muffler)
B. SPANISH DECAL
ADVERTENCIA PELIGRO
Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en forma adecuada. Para reducir el riesgo de lesionarse, los operadores, los ayudantes y los espectadores deben leer y comprender el
890228-09560
Manual Del Operador y los Manuales De Seguridad que se entregan escritos en español.
P/N 89016006361
ENGLISH TRANSLATION
W ARNING DANGER
This unit can be dangerous and cause serious injury if improperly used. To reduce injury risk to operator, helpers and bystanders, read and understand the Operator's and Safety Manuals, which are provided in Spanish.
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Shaft Decal
W ARNING DANGER
• This unit can be dangerous and cause serious injury if improperly used. To reduce injury risk to operator, helpers and bystanders, read and understand the Operator's and Safety manuals.
• Blindness can occur from objects that are thrown or ricocheted even with shield in place. Operators, helpers and bystanders must wear ANSI Z87.1 approved eye protection.
• Always wear hearing protection when operating unit.
• Prevent accidental contact with unit and any cutting attachment. Maintain a 15m (50 ft.) radius, DANGER ZONE surrounding the operator. ONLY the operator, dressed in proper protective clothing should be in the DANGER ZONE.
• DO NOT INSTALL METAL BLADES ON GT (GRASS TRIMMER) MODELS.
• Cutting attachment does not stop immediately after releasingthrottle. Keep hands and feet clear of blade/cutting attachment unless engine is shut off and cutting attachment is not moving.
P/N 89031744530
INTERNA TIONAL SYMBOLS
SYMBOL FORM/
SHAPE
SYMBOL
DESCRIPTION/APPLICATION
Read and understand
Operator's Manual.
WEAR EYES, EARS
AND HEAD
PROTECTION
HOT
SURFACE
WEAR HAND AND
FOOT PROTECTION
SAFETY/ALERT
SYMBOL FORM/
SHAPE
KEEP BYSTANDERS AND HELPERS
AWAY 15 M (50 FT.).
SYMBOL
DESCRIPTION/APPLICATION
FUEL AND OIL
MIXTURE
FINGER SEVERING
WEAR SLIP RESISTANT
FOOT WEAR.
DO NOT SMOKE
NEAR FUEL.
SYMBOL FORM/
SHAPE
SYMBOL
DESCRIPTION/APPLICATION
DO NOT ALLOW
FLAMES OR
SPARKS NEAR
FUEL.
ENGINE CHOKE
CONTROL.
PRIMER
BULB
DO NOT EXCEED
10,000 RPM.
DO NOT OPERATE
WITHOUT
GUARDS AND
SHIELDS IN
PLACE.
DO NOT USE
BLADES. STRING
LINE ONLY
SYMBOL FORM/
SHAPE
SYMBOL
DESCRIPTION/APPLICATION
EMERGENCY STOP
IGNITION
ON/OFF
CARBURETOR ADJUSTMENT
- HIGH SPEED MIXTURE
CARBURETOR ADJUSTMENT
- LOW SPEED MIXTURE
CARBURETOR ADJUSTMENT
- IDLE SPEED
BEWARE
- THROWN, RICOCHET
OBJECTS
SAFETY INSTRUCTIONS
GRASS TRIMMER
OPERATOR'S MANUAL
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PERSONAL
CONDITION AND SAFETY EQUIPMENT
W ARNING DANGER
Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer.
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the trimmer.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your grip on the Trimmer/Brush Cutter handles. Gloves also reduce the transmission of machine vibration to your hands.
Hearing Protection
ECHO recommends wearing hearing protection whenever unit is used.
EXTENDED OPERATION/EXTREME CONDITIONS
Proper Clothing
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy work shoes with non-skid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
Vibration and Cold --
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.
• Maintain good blood circulation by performing vigorous arm exer­cises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.
• If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
Repetitive Stress Injuries --
It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed and force in which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equip­ment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/ CTS is diagnosed, the more likely perma­nent nerve and muscle damage can be
prevented.
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EQUIPMENT
W ARNING DANGER
Use only ECHO approved attachments. Serious injury may result from the use of a non approved attachment combi­nation. ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which have not been tested and approved by ECHO. Read and comply with all safety instructions listed in this manual and safety manual.
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.
• Inspect shield for damage and ensure that the cut-off knife issecurely in place. Replace if either is damaged or missing.
• Check that the cutting attachment is firmly attached and in safe operating condition.
• Check that front (loop) handle and optional shoulder/waist harness are adjusted for safe, comfortable operation. See Assembly for proper adjustment.
• Have repairs done only by an authorized ECHO Service Dealer.
• Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.
SAFE OPERATION
W ARNING DANGER
Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.
• Provide all operators of this equipment with the Operator's Manual and instructions for safe operation.
Keep A Firm Grip
• Hold the front and rear handles with both hands with thumbs and fingers encircling the handles
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
GRASS TRIMMER
OPERATOR'S MANUAL
EMISSION CONTROL
EPA Phase 2/California Tier II
The emission control system for this engine is EM/TWC (Engine Modification and Catalyst).
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY: 2EHXS.0214KA DISPLACEMENT: 21.2 CC EMISSION COMPLIANCE PERIOD : 300 HRS. THIS ENGINE MEETS U.S. EPA PH 2 AND 2000 AND LATER CALIFORNIA EMISSION REGULATIONS FOR S.O.R.E. REFER TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability period is the time span selected by the manufacturer certifying the engine emis­sions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
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DESCRIPTION
The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, shield installation and positioning of the front handle are necessary.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
CONTENT LIST
_____ 1 - Trimmer Assembly _____ - Power Head _____ - Drive Shaft Assembly _____ 1 - Plastic Bag (Co-Pack) _____ - Operator's Manual _____ - Safety Manual _____ - Shield Assembly _____ 1 - Nylon Trimmer Head _____ - 12, Pre-cut .080 Nylon Line _____ - Hardware Bag _____ - 1, Locking Tool _____ - 1, Locknut 3/8-24 _____ - 1, Large Washer _____ - 1, Small Washer _____ - Warranty Card & Limited Warranty _____ - Safety Glasses _____ - Oil 2 Stroke
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19
20
17
16
15
5
4
7
18
14
3
11
12
13
6
2
1
8
10
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GRASS TRIMMER
OPERATOR'S MANUAL
1. POWER HEAD - Factory Assembled to the Drive shaft assembly. Includes the Engine, Clutch, Fuel System, Ignition
System and Recoil Starter.
2. GRIP - Rear (right hand) handle.
3. FRONT HANDLE - The Front (loop) handle is factory assembled to the Drive Shaft assembly but must be re-
positioned for proper cutting attitude and operator comfort.
4. DRIVE SHAFT ASSEMBLY - Factory Assembled to the Power Head. Includes the Rear (right hand) Handle
Assembly, Bearing Housing Assembly, Throttle Trigger, Front (loop, left hand) Handle Assembly, Flexible Drive Cable and Safety Decals.
5. NYLON CUTTER HEAD - Contains replaceable nylon trimming lines.
6. DEBRIS SHIELD ASSEMBLY - Included in plastic bag (co-pack). MUST be installed on unit before use, see
Assembly Instructions. Shield assembly includes the Cut-Off Knife and Safety Decal. Mounts on the Bearing Housing Assembly just above the cutting attachment. Helps protect the operator by deflecting debris produced during the trimming operation.
7. CUT-OFF KNIFE - Trims line to the correct length (5 in.). If trimmer is operated without a cut-off knife the line may be
too long - more than (5 in.) - the operating speed will slow, the engine overheat and performance will suffer.
8. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration, press trigger gradually
for best operating technique.
9. STOP SWITCH - "TOGGLE SWITCH" mounted on the engine. Move switch UP to RUN, DOWN to STOP.
10. SHOULDER HARNESS (Optional) - An adjustable strap that suspends the unit from the operator.
11. TOP GUARD - Protects arm from hot engine during normal operation.
12. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep exhaust area clear of flammable debris.
13. FUEL TANK - Contains fuel and fuel filter.
14. FUEL TANK CAP - Cover and seals fuel tank opening.
15. RECOIL STARTER HANDLE/ROPE - Pull recoil starter handle/rope using light pulling force, approximately 2/3
(2 ft.) of rope length. Two (2) to Six (6) pulls are required to properly tension starter spring prior to automatic engine engagement. DO NOT let handle snap back or damage to unit will occur.
16. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an additional 4 or 5 times.
17. AIR CLEANER - Contains replaceable filter element.
18. CHOKE - Located at the side of the air cleaner housing. Controls operation of choke. Move choke to starting
position (Close Choke) and back to run position (Open Choke).
19. SPARK PLUG - Provides spark to ignite fuel mixture.
20. SAFETY VIDEO - (Not included with unit) P/N 99922202540 English version only is available at a cost of $5.00 from
ECHO, INC. or any authorized ECHO dealer. The video overviews safety precautions and proper operating tech­niques and is supplemental to the Safety Manual. Read and understand the Safety Manual for complete information on safe operation.
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