Echo GT-2000 User Manual

Grass Trimmer

Operator's Manual

MODELS GT-2000 TYPE 1E

Serial Number 001001 & Up Occasional Use

GT-2400 TYPE 1E

Serial Number 001001 & Up Commercial Use

Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.

X7532270904

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89869544434 03/01

INTRODUCTION

Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-jobdependability. Read and understand this manual and the SAFETY MANUAL you found in the same package. You will find both easy to use and full of helpful operations tips and SAFETY messages.

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Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation.

THE OPERATOR'S MANUAL

contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.

THE SAFETY MANUAL

explains possible hazards involved with the use of Grass Trimmers and Brush cutters and what measures you should take to make their use safer.

TABLE OF CONTENTS

Introduction ...............................................................2

Manual Safety Symbols and Important Information ..3

Safety ......................................................................... 3

- Decals .................................................................3

- International Symbols.........................................4

- Equipment ........................................................... 4

- Fuel ..................................................................... 5

- Personal Conditions and Safety Equipment .......5

- Safe Operation .................................................... 7

- Extended Operation/Extreme Conditions ............8

Description ................................................................9

- Emission Control.................................................9

- Contents List ......................................................9

Specifications...........................................................12

Assembly ................................................................. 13

- Plastic Shield.....................................................1 3

- Nylon Head....................................................... 13

- Front (Loop) Handle ......................................... 1 3

Pre-Operation ........................................................... 1 4

- Fuel ................................................................... 1 4

- Equipment Check .............................................. 16

- Determine Operation Area ................................ 1 6

Operation ................................................................. 1 7

- Starting Cold Engine ......................................... 1 7

- Starting Warm Engine....................................... 1 8

- Stopping Engine ............................................... 1 8

Maintenance ............................................................ 19

- Skill Level .......................................................... 1 9

- Maintenance Intervals ...................................... 19

- Air Filter ............................................................2 0

- Fuel Filter...........................................................2 0

- Spark plug .........................................................2 1

- Cooling System .................................................2 1

- Exhaust System .................................................2 2

- Carburetor Adjustment Emission Models ......... 2 3

- Carburetor Adjustment Non Emission Models .2 4

- Lubrication ........................................................ 2 5

- Nylon Line Replacement (GT-2000) ................... 25

- Nylon Line Replacement (GT-2400) ................... 26

Troubleshooting ......................................................2 8

Storage..................................................................... 2 9

Servicing Information............................................... 32

- Parts.................................................................. 32

- Service .............................................................. 32

- ECHO Customer Assistance ............................. 3 2

- Warranty Card .................................................. 3 2

- Additional or Replacement Manuals ................3 2

Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.

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MANUALSAFETY SYMBOLS AND IMPORTANT INFORMATION

Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.

This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.

IMPORTANT The enclosed message provides information necessary for the protection of the unit.

RIMMER

The circle with the slash symbol means whatever is shown within the circle is prohibited.

SAFETY

DECALS

Locate these safety decals on your unit. The complete unit illustration, found in the "DESCRIPTION" section, will help you locate them. Make sure the decals are legible and that you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO dealer. See PARTS ORDERING instructions for specific information.

SHAFT DECAL

NOTE This enclosed message provides

tips for use, care and maintenance of the unit.

Metal Debris

Shield

•This unit can be dangerous and cause serious injury if improperly used. • Operators, helpers and bystanders can be severely in jured by

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thrown objects and must wear specified ANSI Z87.1 eye protection. Blindness or loss of eye can occur. Do not rely on cutter head shield to protect eyes. Ricochet can occur. •to avoid accidental contact, keep everyone beyond operating area. •To reduce the risk of injury to operator, helpers & bystanders, read and understand your operator's and safety manuals. For a free copy of the safety Manual, write to ECHO, INCORPORATED, 400 Oakwood Road, Lake Zurich, IL 60047. •Keep shield and other components in place and in good condition. Do not use attachments or other parts not approved by ECHO. GT style (non-blade capable) units must not be converted to blade use except MaxiCuts or similar ECHO approved attachments.

INTERNA TIONAL SYMBOLS

Symbol form/shape

Symbol

description/application

"WARNING, SEE

OPERATOR'S

MANUAL

Symbol form/shape

Symbol

description/application

Hot

Surface

Symbol form/shape

Symbol

description/application

Fuel and oil mixture

Symbol form/shape

Symbol

description/application

WARNING

Wear eyes, ears and

head protection

Finger Severing

Do not exceed

10,000 RPM.

Wear hand and

foot protection

Emergency stop

Beware

- Thrown, Ricochet

objects

EQUIPMENT

Before operation a complete check of the unit must be performed;

• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.

• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.

• Inspect shield for damage and ensure that the cut-off knife issecurely in place. Replace if either is damaged or missing.

Carburetor adjustment

- High speed mixture

Carburetor adjustment

- Idle speed

Carburetor adjustment

- Low speed mixture

Primer Bulb

IGNITION

ON/OFF

Engine choke

control.

• Check that the cutting attachment is firmly attached and in safe operating condition.

• Check that front (loop) handle and optional shoulder/waist harness are adjusted for safe, comfortable operation. See Assembly for proper adjustment.

• Have repairs done only by an authorized ECHO Service Dealer.

• Do not use any attachment, accessory or replacement part unless it is recommended in the Operator's Manual.

Spark Arrestor - Catalytic Muffler/Muffler

• The muffler or catalytic muffler controls the exhaust noise and emissions. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Make sure the spark arrestor screen is in good repair and properly seated in the muffler. Keep exhaust area clear of flammable debris. Avoid contact during and immediately after operation.

FUEL

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Fuel is VERY flammable. Use extreme care when mixing, storing or handling, otherwise serious personal injury may result.

• Use an approved fuel container.

• DO NOT smoke near fuel.

• DO NOT allow flames or sparks near fuel.

• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.

• NEVER refuel a unit when the engine is HOT!

• NEVER refuel a unit with the engine running.

• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.

• Securely tighten fuel cap after refueling.

• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.

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IMPORTANT

Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage. Contact your ECHO dealer for ordering information.

After Refueling;

• Wipe any spilled fuel from the unit.

• Move at least 3 m (10 ft.) from refueling location before starting.

After Use;

• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.

3 m (10 ft.)

PERSONAL CONDITION AND SAFETY EQUIPMENT

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Trimmer/Brush Cutter users risk injury to themselves and others if the trimmer/brush cutter is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a trimmer.

Physical Condition --

Your judgment and physical dexterity may not be good:

• if you are tired or sick,

• if you are taking medication,

• if you have taken alcohol or drugs.

Operate unit only if you are physically and mentally well.

Eye Protection --

Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the trimmer.

Hand Protection --

Wear no-slip, heavy duty work gloves to improve your grip on the Trimmer/Brush Cutter handles. Gloves also reduce the transmission of machine vibration to your hands.

Hearing Protection --

ECHO recommends wearing hearing protection whenever unit is used.

Proper Clothing --

Wear snug fitting, durable clothing;

• Pants should have long legs, shirts with long sleeves.

• DO NOT WEAR SHORTS,

• DO NOT WEAR TIES, SCARVES, JEWELRY.

Wear sturdy work shoes with non-skid soles;

• DO NOT WEAR OPEN TOED SHOES,

• DO NOT OPERATE UNIT BAREFOOTED.

Hot Humid Weather --

Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.

SAFE OPERATION

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Determine Operation Area

• Provide all operators of this equipment with the Operator's Manual and instructions for safe operation.

• Review the area to be trimmed. Look for hazards that could contribute to unsafe conditions.

• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than 15 m (50 ft.) while the trimmer is in use.

Operation

Use Proper Clothing & Equipment

• Before starting the unit, equip yourself and any other person working within the 15 m (50 ft.) Safety Zone with the required Protective Equipment and clothing.

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Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.

15 m (50 ft.)

Keep A Firm Grip

• Hold the front and rear handles with both hands with thumbs and fingers encircling the handles

Keep A Solid Stance

• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.

Avoid Hot Surfaces

• During operation, the complete unit, especially the drive shaft housing and the bearing housing may become very hot, too hot to touch. Avoid contact during and immediately after operation.

EXTENDED OPERATION/EXTREME CONDITIONS

Vibration and Cold --

It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.

• Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.

• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.

• Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.

• If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.

Repetitive Stress Injuries --

It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years. To reduce the risk of RSI/CTS, do the following:

• Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.

• Take periodic breaks to minimize repetition and rest your hands.

• Reduce the speed & force in which you do the repetitive movement.

• Do exercises to strengthen the hand and arm muscles.

• Immediately stop using all power equipment and consult a doctor if you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.

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DESCRIPTION

The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, shield installation and positioning of the front handle are necessary.

After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.

EMISSION CONTROL --

The emission control system for this engine is EM (Engine Modification).

Emission Control Label located on Engine

(EXAMPLE ONLY, information on label varies by FAMILY).

CONTENTS LIST

____ 1 - Trimmer Assembly ____ - Power Head ____ - Drive Shaft Assembly ____ 1 - Plastic Bag (Co-Pack) ____ - Operator's Manual ____ - Safety Manual ____ - Shield Assembly

____ - Hardware Bag ____ -1, 1/4-20 bolt ____ -1, 1/4-20 wing nut ____ -1, 1/4-20 flat washer ____ - Shoulder Strap, GT-2400 only ____ - Warranty Card & Limited Warranty ____ - Safety Glasses ____ - Oil 2 Stroke

IMPORTANT ENGINE INFORMATION ENGINE FAMILY : TEH021UB24RA DISPLACEMENT : 21.2cc THIS ENGINE MEETS U.S. EPA PHI AND 1995 - 1999 CALIFORNIA EMISSION REGULATIONS FOR ULGE ENGINES. REFER TO OWNER’S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.

IMPORTANT

This spark ignition system complies with Canadian ICES-002

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