Echo CS-510 User Manual

OPERATOR’S MANUAL
CHAIN SAW
ECHO POWER EQUIPMENT (CANADA)
401 Consortium Court, London, Ontario N6E 2S8
ECHO
CS-510
CAUTION
Read Rules for Safe Operation and Instruction Carefully
X750-001 74 0 X750 319-450 0
RULES FOR SAFE OPERATION
1. Fatigue causes carelessness. Be more cautious before rest periods and before the end of your shift.
2. Personal protective clothing required by your safety organizations, government regulations, or your employer should be used; otherwise , sung fitting clothing, pro­tective eye wear, saf ety footwear and hand, leg and hearing protection should be worn.
Note: Personal protective clothing
should meet the requirements of applicable Standards.
3. Before fuelling, servicing or transporting your chain saw switch off the engine. To help prevent fire, restart your chain saw at least 3 m (10 ft) from the fuelling area.
4. When using a chain saw a fire extinguisher should be available.
5. When felling, keep at least 2 tree lengths between yourself and your f ellow workers.
6. Plan your work; assure yourself of an ob­stacle-free work area and, in the case of felling, of an escape path from the falling tree.
7. Follow instructions in your operator’s manual for starting the chain saw and con­trol the chain saw with a film grip on both handles when it is in operation. A keep handles dry , clean and free of oil. A chain saw should never be carried with the en­gine running.
8. When transporting your chain saw , use the appropriate transportation covers that should be available for the guide bar and saw chain.
9. Never operate a chain saw that is dam­aged, improperly adjusted, or is not com­pletely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released. Never adjust the guide bar or saw chain when the engine operating.
10.Beware of carton monoxide poisoning. Op­erate the chain saw in well-ventilated ar­eas only.
11.Do not attempt a pruning or liming opera­tion in a standing tree unless specifically trained to do so.
12. Guard against kickback. Kickback is the upward motion of the guide bar , which oc­curs when the saw chain, at the nose of the guide bar, contact an object. Kic kback can lead to dangerous loss of the chain saw.
TO AVOID KICKBA CK:
(a) Contact of the guide bar tip with any
object should be avoided.
(b) Tip contact may cause the guide bar
to move suddenly upward and back­ward which may cause serious injury.
(c) Always use two hands when operat-
ing the chain saw .
(d) Use a firm grip, thumbs and fingers
encircling the handles. (e) Don’t overreach. (f) Avoid cutting above shoulder height. (g) Follow the manufacture’s instructions
for sharpening and maintenance of the
saw chain.
13.When boring with the chain saw, the ini­tial cut should be introduced with the lower part of the nose (tip) until the hole is suffi­ciently large so as to introduce the entire nose (tip) of the guide bar. This manoeuve should reduce the danger of kickback.
14. A chain saw is intended for two-handed use. Serious injury to the operator, help­ers and/or bystanders may result from one-handed operation.
CAUTION
A. Allow your chain saw to cool before refu-
eling, and do not smoke.
B. Do not allow other persons or animals
close to running chain saw or close to where a tree is being felled.
C. Use extreme caution when cutting small
size brush and saplings because slender material may catch the saw chain and be whipped toward you.
D. When cutting a limb that is under tension
is alert for spring-back.
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CONTENTS
RULES FOR SAFE OPERATION ................................................................................. 2
NOMENCLATURE HAVE PARTS ................................................................................ 4
OPERATOR SAFETY ................................................................................................... 6
CORRECT USE OF CHAIN BRAKE............................................................................. 7
PREPARATION FOR USE............................................................................................ 8
FUEL AND LUBRICANT ............................................................................................... 9
OPERATION ...............................................................................................................10
CUTTING INSTRUCTION........................................................................................... 12
MAINTENANCE AND CARE....................................................................................... 17
SETTING THE SAW CHAIN ....................................................................................... 20
CHAIN AND GUIDE BAR COMBINATION ................................................................. 22
SERVICE GUIDE ........................................................................................................ 23
TROUBLE SHOOTING ............................................................................................... 24
STORAGE AFTER USE.............................................................................................. 25
TECHNICAL DATA ..................................................................................................... 25
This spark ignition system complies with Canadian ICES-002.
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CS-510
NOMENCLATURE HAVE PARTS
7
8
6
5
9
10
11
4
14
13
12
15
21
20
19
16
17
1
18
2
3
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NOMENCLATURE HAVE PARTS
1. Operator’s manual - Included with unit.
Read before operation and keep for future reference to learn proper, safe operating techniques.
2. Installation and use KICK GUARD ­Describe how to install the kick guard and operate the saw with kick guard.
3. Safety manual - Describe operating and safety instructions for this chain saw.
4. Front hand guard - Guard between the front handle and the saw chain for protecting the hand from injuries and aiding in control of the chain saw if the hand slips off the handle. This guard is used to activate the chain brake which is to stop the saw chain rotation.
5. Air cleaner cover - Covers air filter.
6. Rear handle (for the right hand) - Support
handle located towards the rear of the engine housing.
7. Choke control knob - Device for enriching the fuel/air mixture in the carburettor to aid cold starting.
8. Rear hand guard - Extension on the lower part of the rear handle for protecting the hand from the chain if it breaks or degrooves.
9. Clutch cover - Protective cover to the guide bar, saw chain, clutch and sprocket when the chain saw in use.
10. Chain catcher - A safety projection designed to reduce the risk of the operator’s right hand from being hit by a chain which has broken or derailed from the guide bar during cutting.
11. Guide bar - The part that supports and guide the saw chain.
12. Bar tip guard - Anti-kickback device attached on the bar nose.
13. Saw chain - Chain, serving as a cutting tool.
14. Spiked bumper - Device, fitted in front of the
guide bar mounting point, acting as a pivot when in contact with a tree or log.
15. Front handle ( for the left hand ) - Support handle located at the front of the engine housing.
16. Oil tank cap - For closing the oil tank.
17. Fuel tank cap - For closing the fuel tank.
18. Throttle trigger - Device activated by the
operator’s finger, for controlling the engine speed.
19. Throttle trigger lockout - A safety lever which must be depressed before the throttle trigger can be activated in order to prevents the accidental operation of the throttle trigger.
20. Ignition switch - Device for connecting and disconnecting the ignition system and thus allowing the engine to be started or stopped.
21. Starter handle - Pull handle slowly until starter engages then quickly and firmly. When engine starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
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CS-510
OPERATOR SAFETY
HOT HUMID WEATHER
Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning, or late afternoon hours when temperatures are cooler.
VIBRATION AND COLD
It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
Keep your body warm, especially the head and neck, feet and ankles and hands and wrists.
Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.
Limit the number of hours of operation. Try to fill each day with jobs where operating the chain saw, or other hand-held power equipment is not required.
If you experience discomfort redness and swelling of the fingers, followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.
REPETITIVE STRESS INJURY
It is believed that overusing the muscles and tendons of the finger, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain to the areas just mentioned. Certain repetitive hand activities may put you at a high risk for developing a repetitive stress injury (RSI).
An extreme RSI condition is Carpal Tunnel Syndrome (CTS) which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years.
To reduce the risk of RSI/CTS, do the following:
Avoid using your wrist in a bent, extended or twisted position.
Take periodic breaks to minimize repetition and rest your hands.
Reduce the speed and force in which you do the repetitive movement.
Do exercises to strengthen hand and arm muscles.
See a doctor if you feet tingling, numbness or pain in your fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.
EYE AND HEARING PROTECTION
Wear eye protection goggles that meet ANSI Z 87.1 requirements. Goggles meeting the requirements have the mark “Z 87” stamped on them.
Wear hearing protection. If this guideline is not followed, hearing loss can occur. The Occupational Health and Safety Act of 1970 (OHSA) requires the use of hearing protection if you use the unit more than two hours per day. ECHO recommends wearing hearing protection at all times.
WEAR PROPER CLOTHING
Snug fitting durable clothing should be worn. Pants should have long legs, DO NOT WEAR SHORTS. Do not wear loose fitting clothing, scarves, neckties, jewelry or any item that may become tangled in surrounding growth or the trimmer itself.
Wear shoes with non-skid soles. DO NOT wear open toed shoes or operate unit barefooted.
Wear no-slip, heavy duty work gloves to improve your grip on the trimmer handles. The gloves also help reduce the transmission of machine vibration to your hands. Special vibration reducing gloves such as ECHO’s PRO-COMFORT are designed to provide additional comfort.
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SPARK ARRESTOR MUFFLER
The spark arrestor muffler controls the exhaust noise and prevents hot, glowing particles of carbon from leaving the muffler. Make sure the spark arrestor screen is in good repair and properly seated in the muffler.
Certain internal combustion engines operated on forest, brush, and/or grass-covered areas in the states of Washington, Oregon, Idaho, California Minnesota, New Jersey and Maine, are required to be equipped with a spark arrestor.
CORRECT USE OF CHAIN BRAKE
This requirement also applies to all U.S. Forest Service lands. In some of these areas, the spark arrestor system must be certified per USDA Forest Service Regulation SAE J 335. Check with your local or state authorities for specific regulations in your area. Failure to follow these requirements is a violation of the law.
Chain moving downward at impact
Liner kickback
kickback
Rotational kickback
Reduced radius belongs on top
Rotational kickback
Pinch
WARNING DANGER
KICKBACK SAFETY PRECAUTION FOR CHAIN SAW USERS KICKBACK MAY OCCUR WHEN THE NOSE OR TIP OF THE GUIDE BAR TOUCHES AN OBJECT OR WHEN THE WOOD CLOSES IN AND PINCHES THE SAW CHAIN IN THE CUT.
The installation of a chain brake may be mandatory by law or as stipulated by insurance regulations in your area of operation. You should inquire through local government offices, your employer or your local dealer to ensure that your chain saw conforms to the required safety standard. ECHO chain brakes have been designed and tested to comply with international safety standards as follows.
Canada : CSA Standard Z 62.1,
Standard Z 62.3 CHAIN SAWS
USA : ANSI Standard B175.1-2000
Safety Requirement for chain saws
WARNING DANGER
CSA Z 62.1 STIPULATES THAT THE BRAKE SHALL STOP THE CHAIN 0.12 SECONDS AT AN ENGINE SPEED OF 13,500 r/min. IT IS THE RESPONSIBILITY OF THE OWNER / OPERATOR TO ENSURE THAT THE BRAKE IS SERVICED, ADJUSTED AND TESTED STRICTLY IN ACCORDANCE WITH THE INSTRUCTIONS AS DETAILED HEREIN IN ORDER TO ENSURE THAT THE BRAKE PERFORMANCE IS MAINTAINED IN COMPLIANCE WITH THE STANDARD CSA Z 62.1.
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CS-510
Clutch cover
PREPARATION FOR USE
CAUTION
All adjustment, should be made cold.
Always wear glov es when working on chain.
MOUNTING GUIDE BAR AND
Bar hole
CHAIN
Unscrew two nuts and remov e clutch co v er .
Install the spiked bumper on the front of
machine. (Use two bolts 5×12)
Spiked bumper
Adjusting screw
Proper tension
Improper tension
Two bolts 5×12
Mount bar and slide toward clutch to make saw chain installation easier.
Install saw chain as shown. (Ensure cutters are pointing in the right direction)
Install the clutch cover tighten nuts finger tight. Ensure that chain tension adjuster fits into bar hole.
NOTE
Ensure that the chain is installed with the cutters directed forward on the top of the bar.
ADJUSTMENT, CHAIN TENSION
Hold the bar nose up and turn the adjuster clockwise until the chain fits snugly against the underside of the bar.
Tighten both nuts with the bar nose held up.
Start the engine and run at low speed.
Stop and readjust if necessary .
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