
01-50D-01
CS-500ES
SERVICE DATA
CHAIN SAW
1
0
ECHO:
CS-500ES
STAGE MODEL
(Serial number : 37000001 and after)
INTRODUCTION
We are constantly working on technical improvement of our products. For this reason,
technical data, equipment and design are
subject to change without notice. All specifications and directions in this SERVICE
DATA are based on the latest product information available at the time of publication.
CONTENTS
1 SERVICE INFORMATION
1-1 Specifi cation ............................................... 2
1-2 Technical data ............................................. 3
1-3 Torque limits................................................ 4
1-4 Special repairing materials ......................... 4
1-5 Service limits............................................... 5
1-6 Special tools ............................................... 6
2 CARBURETTOR ADJUSTMENT PROCEDURE
2-1 General adjusting rules ............................... 7
2-2 Presetting Idle adjust screw, L mixture needle
and H mixture needle ........................................ 7
2-3 Adjusting carburettor................................... 8
.............................. 2
page
.. 7
3 SERVICE HINT for PET-9000
Reference No.
REVISED: 201201
........................ 8
01-50D-01
ISSUED: 201106

2
1 SERVICE INFORMATION
1-1 Specifi cations
Model CS-500ES
Dimensions Length* mm(in) 395 (15.55)
Width mm(in) 250 (9.84)
Height mm(in) 290 (11.42)
Dry weight* kg(lb) 4.8 (10.5)
Engine Type YAMABIKO, air-cooled, two-stroke, single cylinder
Rotation Clockwise as viewed from the output end
Displacement cm
Bore mm(in) 44.0 (1.732)
Stroke mm(in) 33.0 (1.299)
Compression ratio 7.8
Carburettor Type Diaphragm horizontal-draught
Model
Venturi size-Throttle bore mm(in) 13.5-15.85 (0.531-0.624)
Ignition Type CDI (Capacitor discharge ignition) system
Spark plug BPMR8Y
Starter Type ES (effortless)-start
Rope diameter x length mm(in) 3.8 x 750 (0.150 x 29.5)
Fuel Type Premixed two-stroke fuel
Mixture ratio 50 : 1 (2 %)
Petrol Minimum 89 octane gasoline
Two-stroke air cooled engine oi
Tank capacity L (U.S.fl .oz.) 0.49 (16.6)
Exhaust Muffl er type Spark arrester muf
Clutch Type Centrifugal type
Guide bar / Saw chain lubrication type Adjustable automatic oil pump
Oil Tank capacity L (U.S.
Auto oiler Type Clutch related type
Sprocket Type Floating rim
Number of teeth 7
Pitch in 0.325
* Without guide bar and saw chain.
SERVICE INFORMATION
3
(in3) 50.2 (3.063)
Walbro WT-1011 with Large D-shaped mixture needles
l
fl .oz.) 0.28 (9.5)
ISO-L-EGD (ISO/CD13738), JASO FC/FD
CS-500ES
Digital magneto
fl er
Cutting devices
Guide bar
Saw chain
Part No. 38RV58-325 45RV58-325 50RV58-325
Called length cm 38 45 50
Gauge in 0.058
Type Oregon 21BPX, Carlton K2L
Number of drive links 64 72 80
Pitch in 0.325
Gauge in 0.058

CS-500ES
1-2 Technical data
Engine
Idling speed r/min
Wide open throttle speed* r/min 11,800 - 12,500
Clutch engagement speed r/min 3,900
Engagement Minimum
Compression pressure MPa (kgf/cm
Ignition system
Spark plug gap mm(in) 0.6 - 0.7 (0.024 - 0.028)
Minimum secondary voltage at 1,000 r/min kV 14
Primary coil resistance
(Red Probe on stop terminal of module)
Secondary coil resistance kΩ 2.5 - 2.9
Pole shoe air gaps mm(in) 0.3 - 0.4 (0.012 - 0.016)
Ignition timing at 3,000 r/min °BTDC 17
PET-9000 Parameter 1 324
Carburettor
Idle adjust screw initial setting turns in** 2
L mixture needle initial setting turns out 1 1/2
H mixture needle initial setting turns out 3 1/8
Test Pressure, minimum MPa (kgf/cm
Metering lever height mm(in) 1.65 (0.06) lower than diaphragm seat
Chain oil discharge volume
†
at 8,000 r/min °BTDC 29
at 10,000 r/min °BTDC 35
Parameter 2 03
SERVICE INFORMATION
r/min 3,800
2
) (psi) 1.05 (10.7) (152)
Ω 300 - 340
2
) (psi) 0.05 (0.5) (7.0)
mL/min(U.S.fl .oz./min)
3,100 + 400
- 300
Factory set: 7 mL/min
3
BTDC: Before top dead centre.
* With 45 cm guide bar and properly adjusted saw chain.
**Set idle adjust screw to the point that its tip contacts throttle plate before initial setting.
†
If clutch engagement speed is lower than minimum r/min, replace clutch assembly with new one.