MODEL EV-S20
MODEL EV-S50
MODEL EV-S100
MODEL EV-S200
CE / SEMI / NRTL MODEL
200-220V(50/60Hz)
Caution:
Please read and understand this INSTRUCTION MANUAL
thoroughly before using this equipment.
Be sure to keep this INSTRUCION MANUAL on hand for future
reference.
To Facility and Tool Manufactures:
Be sure to distribute this INSTRUCTION MANUAL to all end-user
personnel actually operation this equipment.
「Model ООО」 in this INSTRUCTION MANUAL is our model code.
ISSUED BY PRECISION MACHINERY COMPANY
CORPORATION
PM40U
EBARA
M10U
Do not reproduce or reprint any portion of this manual without permission.
Manufacturer reserves the right to discontinue or change any
specifications or designs without notice and without incurring obligations.
Model ООО in this catalog is our model code.
All rights reserved, copyright EBARA Corporation.
EBARA
CORPORATION
(i)
Environmental Basic Policies
It is our responsibility, as people of the earth, to protect nature's irreplaceable treasures
and to pass them on to future generations.
As we undertake our business activities, we will establish environmental management
systems and implement ongoing improvements and reviews, while striving to promote
harmony between technology and nature, prevent environmental pollution, and improve
the overall results of our environmental management activities. We are aware that
environmental protection and management activities are the responsibility of all managers
and employees of the Corporation, and each person will demonstrate this awareness
when carrying out his or her duties.
We will widely publicize these basic policies to regional societies and the general public
and work to make Ebara's position on the environment clear to society in general.
PM10U
EBARA
CORPORATION
(ii)
Safety Information
It is essential that those operating this pump should have the knowledge to identify and avoid
hazardous conditions associated with the pump.
Inadequate or rash operation may cause dangerous and serious accidents.
Before installation and operation, the operator should first have a good knowledge of the pump
construction, operation procedure, and its hazards.
The operator should read through this instruction manual and other documents issued by
EBARA in detail.
If you have any questions on pump operation, safety, and maintenance, please do not hesitate
to contact EBARA directly. Refer to Global network for contact address.
Three terms designating the level of hazard are used in this manual.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION indicates an imminently hazardous situation which, if not
avoided, may result in minor or moderate injury.
This term may also be used as a warning for situations liable to
damage to equipment.
PM10U
EBARA
CORPORATION
Important Prior Warnings
DANGER Keep out from under the pump when lifted.
Only qualified personnel shall unload and lift the pump.
WARNING Be careful not to overturn the pump when pushing and pulling it
sideways, because the width of the pump is small to its height.
WARNING All electrical works must be performed by only a qualified electrician.
All national and local electrical regulations must be observed.
(iii)
WARNING Circuit Breaker (CB) is not installed in the pump unit.
Please install Circuit Breaker (CB) based on the law and the standard
in the installation region.
WARNING Interrupt Circuit Protector (CP) before starting on wiring
and maintenance work.
Do not switch on the power supply to the pump until work is completed.
WARNING Supply N
gas to the exhaust piping when necessary to dilute
2
the inflammable or toxic gas up to a safe concentration.
WARNING Purge with sufficient N
gas before removing and washing the
2
vacuum and exhaust piping.
Do not let inflammable, toxic or dangerous materials
disperse and guard against contact with the human body.
PM10U
Always work in a location with an escape route in an emergency.
WARNING Do not use the pump for another process without a previous
overhaul. Gases or reaction products remaining in the pump will
react and lead to accidents with the formation of large amounts of
products.
EBARA
CORPORATION
WARNING Check for gas leaks after installing and maintaining the piping.
Gas leaks will result in the discharge of harmful and dangerous
substances and in abnormal reactions due to the ingress of air
into the pump. When checking for gas leaks by pressurization,
please pressurize by less than 0.05 MPa into the purge port and
do check.
WARNING Do not alter the pump member nor change any parts without the
EBARA's consent or approval.
WARNING The pump casing and exhaust piping become extremely hot
during operation and for some time after stopping.
(iv)
Be sure that pump and exhaust piping do not come in contact
with humans or inflammable substances.
Do not remove the pump cover during operation.
WARNING Check Safety Interlock functions periodically (every 6 months) to
confirm the interlocks will work correctly.
CAUTION Disposal of process by-products shall be strictly in accordance
with all local and national environmental and safety regulations.
CAUTION Disposal of Printed circuit board containing Lithium battery shall
be strictly in accordance with all local and national environmental
and applicable regulations.
WARNING In designing the dry pumps, Ebara does not assume risks
PM10U
caused by hazardous chemical reactions resulted from
simultaneous injection or mixture of multiple process gases in
the pumps, and the pump is not equipped with a protection
against the dangers from such pump usage. The tool suppliers
and users must pay attention not to simultaneously inject or mix
those gases.
EBARA
CORPORATION
WARNING Do not perform a withstand voltage test.
Failure to comply could result in damage to the sensitive devices.
CAUTION Never operate the pump without pump cover for safety.
(v)
PM10U
EBARA
CORPORATION
Following safety warning labels are attached to pump covers.
1. High temperature warning
2. Hazardous voltage warning
3. Hazardous materials warning
4. Electric charge mark
5. Hazardous weight danger
1. High temperature warning
Hot surface may burn or cause injury.
Allow the piping and casing to cool before servicing.
(vi)
WARNING
Hot Surfaces
Will burn skin on contact.
Allow piping and casing to cool
Before servicing
In case of hazardous materials are handled. Run the pump only with
N2 gas purge before servicing. Take adequate measures against
dangerous reaction and contact with human body.
(vii)
WARNING
Hazardous Materials
Exposure to air may cause spontaneous fire or explosion.
Inhalation or skin absorption will cause severe injury or
death by poisoning.
Purge thoroughly with nitrogen for at least 30 minutes
before servicing. Use personal protective equipment
a
5. Hazardous weight danger
Heavy weight may cause severe injury or death due to overturning
or falling pump. Keep out from under the lifted pump.
Raise all adjuster-feet fully when moving.
危 険
Heavy Object
Can cause impact injury through falling or tipping.
Use appropriate, properly rigged lifting equipment and keep from
under suspended pump. Raise all adjuster feet fully when moving.
A normally open flow switch breaks when nitrogen supply to the pump (oil
bearing(s) and inter stage injection) drops below its factory set point, opening the
motor starter relay(s) and shutting down the pump. Restoration of sufficient
nitrogen flow permits restarting the pump.
OTOR OVERLOAD
M
(x)
Motor thermostat protect the pump motor from overheating due to extended current
draws in excess of the motor rating. Under a persistent overload condition, motor
thermostat opens a contact, which interrupts the motor run circuit. A brief cool
down interval permits restarting the pump.
PM10U
EBARA
CORPORATION
Interlock Schematic(EV-S20)
(xi)
CPU
RESET
CPU
LCD controller
(CN_1)
[ INTERLOCK BOARD ]
(EXT.IL)
(CN_11) 1 2
[ DVP402 ]
[ DVP401 ]
2
1
(CN_8)
2
1
X1
+12V
12
(CN_8)
13
(MP-TH)
MP
THRMO
MOTOR
RS485 communication
[ DVP414]
3
1
(CN_1)
User side
RST
POWER SUPPLY
3φ3W 200VAC 50Hz
3φ3W 200-220VAC 50/60Hz
E
(CN_A)
C
AB
Pump side
-
B1
[ UL1077 ]
CP
NOIZE
FILTER
E
E
RST
[ MP MOTOR DRIVER ]
CPU
M
UVW
E
E
PM10U
EBARA
CORPORATION
Interlock Schematic(EV-S50/ EV-S100/ EV-S200)
(xii)
CPU
RESET
CPU
LCD controller
(CN_1)
[ INTERLOCK BOARD ]
(EXT.IL)
(CN_11) 1 2
[ DVP402 ]
[ DVP401 ]
2
1
(CN_8)
2
1
X1
+12V
1212
(CN_8)(CN_9)
1313
(MP-TH)(BP-TH)
RS485 communication
BP
THRMO
MOTOR
MP
THRMO
MOTOR
[ DVP414]
3
1
(CN_1)
User side
RST
POWER SUPPLY
3φ3W 200VAC 50Hz
3φ3W 200-220VAC 50/60Hz
E
Pump side
-
B1
[ UL1077 ]
C
AB
(CN_A)
CP
NOIZE
FILTER
E
E
RST
[ MP M OTO R DRI VER ]
RST
[ BP MOTOR DRIVER ]
CPUCPU
M
UVW
E
E
M
UVW
E
E
PM10U
EBARA
CORPORATION
(xiii)
Standard Limited Warranty
The terms of this Warranty limit the liability of EBARA CORPORATION. Please read it carefully.
Duration
For new pumps, the Warranty period shall be one (1) year from the date of commencing
operation by user or 18 months from shipment by EBARA, whichever comes first. This
Warranty does not apply to service beyond these time periods.
For overhauled pumps, the warranty period shall be six (6) months from shipment by EBARA.
Coverage
For the duration of the Warranty period, EBARA warrants this ESA pump from failure due to
defects in materials or workmanship. For such failures, EBARA will, at its option, either replace
or repair the pump free of charge
Such repair or replacement will not extend the duration of the warranty beyond the original
period.
For repairs not covered under this Warranty, EBARA will charge the customer for parts and
labor.
Exclusions and Limitations
This Warranty does not cover the following:
1. Failure due to operating the pump in a manner or under conditions other than as described
in the instruction manual.
2. Failure due to corrosion, byproducts or foreign material entering the pump.
3. Failure due to fire, flood, earthquake, Acts or God, Acts of War or other circumstances
beyond EBARA’s control.
Disassembly or repair of the pump by parties other than EBARA or EBARA-authorized
suppliers will void this Warranty.
EBARA’s liability is limited to repair or replacement of the pump under Warranty. EBARA
accepts no liability for consequential damages, including injury to personnel and damage to
facilities, tools or product.
EBARA makes no Warranty of merchanability, beyond statuatory requirements, or of fitness for
a specific purpose.
We appreciate that you have selected an EBARA Model EV-S series dry vacuum
pumps. These pumps have been manufactured with much care and attention so
that it can be operated safely and satisfactorily.
Incorrect operation will result in lack of performance and cause accidents and
injuries to personnel.
[ NOTE ] This instruction manual contains all necessary information on
operation and maintenance of the pump.
Be sure to operate the pump correctly in accordance with these
instructions to ensure a long service life.
Keep this instruction manual in a suitable place for immediate
reference whenever needed.
2. Introduction
2.1 Introduction
Check the following items on receipt of the pump package.
(1) Check that the nameplate affixed to the outer cover of the pump to confirm
that the pump supplied agrees with your order.
Check the accessories against the packing list and the previously submitted
drawings and documents to confirm that the all ordered accessories have
been supplied.
(2) Check whether damage has occurred or screws/bolts have worked
themselves loose in transit.
CAUTION Notify EBARA without delay when damage is discovered or
when components are missing. Do not use when a leak is
present as this will result in accident.
PM10U
(3) Store the pump in a dry and clean place if it is not installed at once after
delivery.
Temperature : 5-40°C
Humidity : 80% or less
(4) Pump must be placed in an upright position.
EBARA
CORPORATION
P.3
2.2 Environmental Concerns
Handling or operating the unit other than specified may induce adverse impacts on the
environment. Follow the descriptions below to handle, operate, and maintain the unit.
(1) Ask an authorized waste-disposal company to dispose packing materials from
uncrating according to laws and ordinances applicable to the waste.
(2) Failure to do the unit maintenance (including overhaul) may trigger accidents causing
injury or death, unit troubles, or environmental pollution. Plan the maintenance and
perform it periodically to operate the unit efficiently.
(3) To dispose the unit, follow effective laws and ordinances applicable in the area where
the unit is installed.
(4) To dispose the lubricant oil and chemicals, follow effective laws and ordinances
applicable in the area where the unit is installed.
WARNING If the pump becomes damaged during shipment or if parts are missing,
immediately contact EBARA. If a leaking or damaged product is used,
an accident resulting in injury or death could occur or the product
could become further damaged. Even if leakage occurs, take
measures to ensure they will not be directly discharged from the site,
as such leakage also wastes resources.
CAUTION If the product is not to be immediately installed, store it in a clean, dry
location.
PM10U
EBARA
CORPORATION
P.4
3. Product Description
3.1 Outline
These pumps have a compact design and includes various sensors and controls
to enhance reliability and operation.
3.1.1 Pump Module
The pump is Roots type vacuum pump which rotates a pair of non-contact
multi-stage rotors synchronized by timing gears.
The timing gears and bearings are enclosed in a compartment which is
independent of the casing. For lubrication Perfluoro-Polyether (PFPE) oil and
grease are used.
The pumps of this series are factory filled with lubrication oil. Use only the
recommended lubrication oil grades shown in specification Table 3.1 for
replenishing or replacing.
3.1.2 N2 Gas (EV-S**P / EV-S**N)
Introduce nitrogen gas to dilute the hazardous gases to an unharmful level.
Properly connect the nitrogen gas line to the purge port provided according to the
instructions in Table 3.1 and the descriptions in Section 4.2.3. In the cases the
gas concentration may become higher than the specified for safe gas exhaust,
introduce the nitrogen gas to lines to the exhaust outlet. The tool user shall
provide the purge port for this purpose.
gas is also required to supply to seal the shaft section. This protects the
N
2
penetration to bearing section, such as corrosive gas. To reduce pump corrosion
due to process gas or accumulation of reaction by-products, N2 gas is supplied to
each pump component as dilution purge gas. Stopping the dilution N2 with a
selector valve can save N2 gas, when process does not produce corrosion and
reaction by-products. The correct amount of N2 gas is supplied for those two
PM10U
types of purge operation, by adjusting the regulation pressure to the specified value.
The nitrogen gas selector is locating on the right side of the unit, facing the utility
connectors. It is under the outer cover.
EBARA
CORPORATION
P.5
3.1.3 Cooling Water
Because the pump compresses gas from a vacuum to atmospheric pressure,
compression heat is generated. Therefore cool the pump with cooling water.
The cooling water connector takes the form of a coupler for easy connection and
disconnection.
3.1.4 Exhaust
A check valve is built into the pump unit to prevent reverse flow of gas from the
exhaust through the pump to the vacuum chamber when pump is stopped.
3.2 Control System
These pumps have a built-in unit consisting of a Circuit Protector (CP), Noise
Filter (NF), control source.
To improve reliability and safety, the condition of each utility and pump section is
monitored by a sensor.
During pump operation all operating conditions are monitored, including power
supply, cooling water flow, N2 gas flow, casing and motor coil temperature, motor
speed, and electric power for motor.
Continuous operation is possible when there is a momentarily power failure (170V
or less) of 1 sec or less.
3.2.1 Warning
To assure the reliability of the pump as a vacuum exhaust system, the pump
protection system generates two levels of alarm: WARNING and ALARM.
A WARNING signal is generated when pump operation exceeds the normal range.
It therefore only draws attention that the normal operating values are not adhered
to but does not signify that danger is imminent. The pump will continue to operate
in this condition.
An ALARM signal output is generated and the pump will stop automatically when
PM10U
the upper mechanical safety limit is reached during pump operation.
EBARA
CORPORATION
P.6
When an ALARM output is suddenly generated, while the plant unit is operational,
a WARNING signal will be generated to ensure that the plant operation is not
discontinued. This enables the operator to check the pump after the equivalent of
one cycle has been completed.
Be sure to contact EBARA Corporation for details on checking the WARNING and
ALARM setting conditions.
3.2.2 Operation Status Control
The sensor data are displayed on the LCD provided on the controller to facilitate
operation status control and daily inspection.
All WARNING and ALARM signals are displayed on the LCD. For remote
operation and monitoring, the signals are available as individual and group
outputs.
3.3 The way of pump moving
3.3.1 Preparation
Before pump moving, all adjuster feet shall be raised fully at four places.
In case of being not raised fully, pump may be tripped over by obstacle on floor.
PM10U
EBARA
CORPORATION
P.7
3.3.2 Moving method
Move pump slowly by pushing eye bolt toward direction A. Be sure not to be
caught by toes. If pump needs to be moved toward direction B in order to be set at
a corner or narrow spaces, two persons shall move the pump by pushing its
terminal portion alternately as directed below.
B
A
If pump needs to be moved on steps or ditches, spread steel plate or the like which
can sustain the pump weight over the steps / ditches and pump shall be moved on
it by two persons with care.
Steel Plate
If pump should lose its balance when moving and start tripping over, never try to
sustain the pump, get away from the pump immediately.
PM10U
EBARA
CORPORATION
P.8
3.4 Release and shut off residual internal energy
WARNING To avoid dangers potentially encountered during maintenance,
transportation or storage, follow instructions below to shut off
power.
WARNING Capacitors within the control panel retain residual energy after
interruption of power supply. Wait five (5) minutes after shutting
off breaker before opening the control panel. Carefully check that
bleed circuits have discharged the residual energy before servicing
the control panel.
WARNING To comply with SEMI S2, install lockable shutoff devices on electrical,
nitrogen and cooling water supplies. These devices should be
adjacent to and within sight of the pump.
3.4.1 Electrical Power - Lockout and Tagout
Lock the branch circuit in the OFF position and tag it out to perform maintenance or
troubleshooting.
1. Verify that the LCD display is lit (confirming that pump is powered).
2. Turn the branch circuit disconnect off.
3. Insert padlock through holes provided on locking device. Close padlock and
attach tag.
4. Keep the key with you while working. Prepare the tagout label per factory
procedures.
5. Verify that LCD display is unlit (confirming that pump is unpowered).
6. If unable to confirm interruption of power via LCD display, use a voltmeter to
probe contacts at Connector CN-C. Potential between any two pins indicates
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that electrical power to the pump is not interrupted.
7. The Lockout/Tagout procedures must comply with OSHA 29 CFR 1910.147
and 1910.331-335
EBARA
CORPORATION
P.9
3.4.2 Cooling water
1. Close [facility] water supply to stop water supply to the pump, then close water
return valve. Follow [facility] procedures for locking these valves in the off
position.
2. Push the knurled outer ring of the quick-connect couplers toward the pump to
disconnect the water hoses. Carefully remove the male coupling halves
from the hoses and remake the quick-connects to drain the pump lines. Have
a catchment vessel and absorbent cloths at hand before removing the
couplings.
3. Make sure water outflow stops from both the facility lines and the pump.
3.4.3 Nitrogen (N2)
1. Close [facility] nitrogen supply valve and follow facility procedures for locking
this valve in the off position.
2. Verify that the nitrogen pressure gauge (on front panel of the pump) drops to 0
MPa, confirming that no pressurized gas energy is stored in the pump.
3. Pull out the red detent ring on the N2 regulator.
4. Turn knob counterclockwise until pressure gauge reads 0 MPa. (Both N2
regulator knob and nitrogen pressure gauge are located on front panel of the
pump.)
5. Disconnect tube connection of N2 supply line by turning tube nut
counterclockwise.
6. Plug (cap) ¼” tube connector on the pump with a tube fitting cap.
3.4.4 Returning to Service
1. Unlock and open water and nitrogen valves.
2. Remove handle stop bracket and switch circuit breaker on.
3. Restrart pump and open foreline valve only after appropriate leak checks and
safety verifications.
PM10U
EBARA
CORPORATION
P.10
3.5 Detailed Specifications
The following tables and figures should be consulted for pump specification,
dimension and performance details.