Eagle TT Series, TN Series, TT-10, TU Series, TT-12 Operation Manual

EAGLE TUGS

THE

POWER

TO

MOVE YOU

OPERATIONS MANUAL

VEHICLE TYPES: ALL TT, TN, TU, & TUL MODELS

ENGINE TYPES: FORD/WISCON GAS & LPG

ISUZU DIESEL

IMPORTANT

SAFETY

NOTICE

Appropriate service methods
engi

nes as well as the personal safety of the individual performing the
rections for accomplishing service
su

re reliability.

There are mm1erous variations in procedures, tec
of the individual
ti

ons as to each. Accordingly, anyo

compromises hi

doing

s/

her personal safety, and/or the e

the

and

proper

repair procedures are essential for the safe, reliable operation of all industrial

and

repair work

work

. This Manual carmot possibly anticipate all such variations and provide advice or cau-

ne who

depart

with

tested and effective techniques. Following them will help as-

hniqu

es, tools

s from the instructions provided

quipm

ent integrity

WARNINGS

The foll

owing

list contains some genera l WARNINGS that you should follow

• Always

• Use safety stands whenever a procedure requires

• Be

• Set the parking brake (if equipped)
the

• Operate the engine only in a well-ventilated area to avoid the

• Keep yourself
belts.

•

To
catalytic converter

• Do not smoke while working

• To avoid injury,

work

• Keep h
time by an increase in
shou

wear

safety glasses for eye

sur

e that the ignitions switch is always

front

and rea

prevent serious

on

the e

ands

ld

be

r s

urf

aces

of

and your

alw

quipm

and

other objects clea r

taken to ensure the electric cooling fan(s) are completely disconnect

clothing away from moving parts

burn

s,

avoid contact

an

d muffle

ays remove rings, watches, loose h
ent. Tie long hair securely be

und

er hood t

prot

ection.

you

in the OFF position, unless otherwise required by the procedur

when

working on the e

the tires to provide furth

with

hot metal parts such as the radiator,

r.

on

the equipment.

hind

of

the radiator

empera

and

tures, even thou

work

. This Service Manual provides general di-

and

part

s for servicing e

by his/her choice

when

to be

und

er the equipment.

quipm

ent. Place wood blocks (4" x 4" or large

er

restraint from in

dan

ger of carbon

when

the engine is

anging jewelry, and loose clothing before beginning to

the head.

blades. Electric

gh

the ignition is

cooling fan (s) can start to opera

quipm

in

this

Manu

of

methods, tools

you

work on equipment:

adver

tent eq

mon

oxide.

runnin

exhaus

in

the OFF position .

ed when

ent, as well as in the skill

al must first establi

or

part

s.

e.
r)

uipm

ent movement.

g,

especially the fan

t manifold, ta

working

und

and

il

pipe,

te

at

TI1

erefore, care
er the hood.

sh he

to

any

2

TABLE

OF

CONTENTS

OPERATIONS

IMPORTANT SAFETY NOTICE ............................................ .... ..... .................................... .. ....... ......................... ........ 2

V'VARNINGS

OF

TABLE

INTRODUCTION

WELCOME ................................................. ................................ .......................... ...................................................... 6

PURPOSE & USE

CONTACT INFORMATION .............. ................... ........................................................................................................ 6

\VARRANTY

WARRANTY

WARRANTY REGISTRATION ......... ..... ...................................................................................................... ................. 6

ADDITIONAL WARRANTY INFORMATION ................................ ......................................................... ............ .. ........ 6

Tires ..........

Battery ................................................................

STANDARD WARRANTY ................... ......... ..................................... ....................................... ................ ................... 7

SAFETY

................................................................. ............................... ....................... ................................................ 8

GENERAL SAFETY .................................................................................... .. .. ........... ........ ................... ..... .... ..............

LOAD

TOWING

LOAD PUSHING SAFETY .................................................................... ..................................................................... 10

SERVICING SAFETY .............................. ..................... ...... .................... ....................................................................

REPAIRS SAFETY ..................... ..... .. .... .......................... ................ ............. .. ............................................................

Contro

Tires/\Vheels .................................................

Lifting the Tractor ..............................................................

EMERGENCY TOWING

MANUAL

...... ........... .................. ........................................ ............................................ .................. ...................... 2

CONTENTS ............................................................. ............ ........ ......... ............................................... ...... 3

........... .................. , ........................................................................................................... ........... 5

OF

......................................... ................................................ ............... ...................................................... 6

PROCEDURES ....................................................................................................................................... 6

............ ........................................................ ..........

MANUAL

................................................................................................................ ....... .......... 6

.........

......................................... ....... 1

........................................................................................................................................................... 6

.....

............................................................................................ 6

SAFETY ........................................................................ .......................... .. ........................................ 9

l Cables ...............................

.........

.................................................................. ................... ........ .. ............................. .........

...

.............................................................

...

.................................................................................................

......................

...................................................

...

............................

...

......................

8

10
10

11

11

11

11

OP

ERAT

ING

PROCEDURES

OVERVIEW .................................................................................... ........... ...............................................................

PRE-OPERATION INSPECTION CHECKLIST ..................... .................................. .......................................... ...........

Walk-A-Round Inspection ......

................................................... .................... .......................................................

....

......................

Inside Drivers Compartn1ent ......................................................

Cab

Inspection ....................................... .............................

VEHICLE OPERATIONS ..................................... ......................................................................................................

INSTRUMENTATION .......................... ......................................................................................... ... ..........................

Oil

Pressure

Hour

Meter .....................................

Voltage Gauge
Fuel

Gauge

Ten1perature

CONTROLS ...... ............................... .. .. ........... ..........................................................................................................

Ignition Switch
Headlight

Gauge ................................................

......................................................................................................................................

...

...............................................................................

Gauge

......................................................................................................................................... 15

......

............................................................

switch .....

....

....

....

...........

..............................................................................................

...

....

.................................

......

....................................................................................

...

.......

...

.....................................................................................................

.....................................

....

........................................................................... 15

...

...................................................

................................................................

...

.................................

....

........

...

.............................. 15

...

......................................................... 15

...

13

13
13
13
13

..

14
14
14
14
14
14

15

3

Heat

Temperature
Heater
Defrost

Fan

Fan

Conh·ol

Control

Control

Switch

(Option) ........

STARTING & SHUT-DOWN

Gasoline[LP
Diesel
Diesel

TRANSMISSION
BRAKING

Parking
Foot

Brake .....

PARKING
EMERGENCY
MOVING

Tractors
Engine
Engine-

....................................................................................................................................................

With

OPERATION

.................................... · .......................................................................

Brake ...................................................................................................................................................

..................................................................................................................................................

..........................................................................................................................................

TOWING

LOADS

............................................................................................................

..................................................................................................................................................... 19

(Option)

........................................... ..................................................................

(Option) ...........................................................................................................

....

............... ..............................................................................................

PROCEDURES

with

Automatic

Optional

........................ .....................................................................

............................................................................................................

Choke

Shutdown

...................................................................

System

.....................................................

....

........................................ ........

......

....

.............................

......

.................... .......

.......

.................

....

................... 19

...

....

..................

....

....

15

..

15
16

..

16
16
17
18
18

..

19
19

..

19

19

SERVICING

PR

EVENTATIVE

PREVENT

PROCEDURES

MAINTENANCE

ATIVE

MAINTENA

......................................................................................

(ALL

NCE

(ALL

SPECIFICATIONS & CAPACITIES

FoRD/Isuzu

Engine
Fuel
Engine

Transmission

Engine
Brake

Steering
Axle

FORD/WISCONflsuzu

Engine

Fuel
Engine
T

ran

Engine

Brake

S

teering

Axle

CHRYSLER/CONTINENTAL/TI4-8,

Specifications .........

TI-10

& 12 ....

Specificatio

Tank

Refill

Capacities

Crankcase

Refill

Cooling

Syste

System

Refill

System

n1

.................................................................................................................................................... 23

..................

Capacities ....................................................................................................................................... 23

Specifications

Tank

Refill

Capacities

Crankcase

smission

Refill

Cooling

System

......

.............................................................................................................................

ns

....................................................................

..................................................................

Capacities

Capacities

TI4-8,

.............................................................................................

......................................................

Refill

Capacities

....

.......

TN.

TU &

..................

...................................................

Capacities

.......................................................................................................................... 25

Capacities ...

Refill

Capaci

Systen1 .................................................................................................................................................... 25

Sys

te1n ................................................................................................................................................ 25

Refill

Capacities

........................... ..........................................................................................................

TN,

....

...........

....

..................................

CHRYSLER/CONTINENTAL TI-10 &

Specifications

........................................................................................................

....

...................................... 20

TI,TN,TU & TUL
TI,TN,TU & TUL

....................

....

MODELS WITH
MODELS

WITH

GASOLINE

DIESEL ENGINE)

...................................................................... ............. ........ 22

.............

....

................................................

......

.....................................................

..........

....................................................... 23

............... .................................................. ..................................... 23

....

.......................

TUL

MODE

......

.......................

..................... ..................

ties

....

TU & TUL

12

............................................................................................

....

...........

....

.............................. ....................................... 23

LS ...

...............................................

....

.................................................................................... 25

....

...................................................................... 25

....

......................................................................... 25

............................... .......................

MODELS

............................................................................

....

..................................................................................

..............

....

........................................ 25

......

...................................... 29

ENGINE)

.................

....

...

....

..................

......................

....

................. 28

............ 20

..

21

22

..

23
23
23

24

..

25

..

26
27

4

INTRODUCTION

WELCOME

Welcome to the growing family

and

ease of operation in mind. We

PURPOSE

T

his

manual

well

as

to inform you of the preventative maintenance

Your EAGLE vehicle
ently than over-the-road trucks

ERATOR'S RESPONSIBILITY

JUDGEMENT) MANNER.

The descriptions
INDUSTRIAL TRUCK, LLC. Reserves the right to discontinue models

signs

or

CONTACT

&

USE

is designed

and

components used

as

was

specifications contained in this manual were in effect

INFORMATION

OF

designed to

without

of

·EAGLE tractor operators. The tractor was built with the operator's safety, comfort

hope

MANUAL

a quick

BE

guide

and

automobiles,

TO

OPERATE THIS EQUIPMENT

ALERT--YOUR

notice

you

agree

to familiarize

do

very speci

and

without incurring obligations.

and

enjoy

your

EAGLE experience.

you

with

the correct

and

servicing recommendations of the manufacturer.

fic

tasks. For that reason, it will look, f

as

well as various other types of vocational vehicles. IT IS THE OP-

IN

AND

OTHERS SAFETY

and

A SAFE

IS

INVOLVED!

at

the time the

at

any

hme

safe operation of

eet

drive

AND

PRUDENT

manual

and/or

to change specifications, de-

your

Eagle vehicle as

and

ftmction differ-

(GOOD

was printed. EAGLE

SOUND

Customer

26111 Northline

Taylor, MI 48180
customerservice®eagleh1gs.com

[phone] - [phone]

Sales

26111 Northline Rd

Taylor, MI

customerservice®eagleh1gs.com

[phone] - [phone]

Web-Site
www

Contains useful sales

Service

Rd

48180

.eagleh1gs.com

and

service information

5

WARRANTY

WARRANTY

PLEASE READ WARRANTY INF
Before contacting Eagle

Truck

Truck

Engine

Engine

Engine

Hours
ter

Model

Serial

Type

Make

Serial

Reading

PROCEDURES

Industrial

Number

Number

on

Holll'

Me-

ORMATION

Truck

for

any

CAREFULLY.

warranty

issue

please

have

the

foll

owing

informa

tion ready:

ALL INFORMATION (*HOURS
ON

OAT

A PLATE LOCATED BESIDE DRIVERS SEAT.

Customer
26111
Taylor, MI 48180

customerserv

[phone] - [phone]

WARRANTY

Included
Pl

ease

either

ADDITIONAL

TIRES
For pne

on

the

For

solid

BATTERY
In

the

Service

North

lin

i

ce@eagletu~

with

fill these

the

distributor

umatic

remaining

tires,

U.S. a

nd

e Rd

REGISTRATION

the vehicles

out

and

Parts

return them

or

directly

WARRANTY

tires,

con

tact

your

tread

wear

as a percent

con

tact Eagle directly.

Canada,

call1-888-823-0954

CAN

BE

FOUND

& Service

to

the

manufach.trer.

at the factory

INFORMATION

nearest

Pow

of

or

total

ON

HOUR

manual

prior

er King (Kelly-Springfield)

1-877-255-22

to s

new

are

hipment

tread.

METER

warranty

Warranty

of

87

registrations

your new

LOCATED

registration

unit.

brand

dealer

ON

DASH

from the

for

your

who

PANEL)

manufacturer

Eagle tractor is

will

adjust

CAN

your

BE

FOUND

of

your engine.

completed

claim

by

based

6

WARRANTY

Thr

eeagle•·•
The Threeagle'" Warranty covers only Eagle TT-series aircraft tractors manufactured after October
warrants that the Eagle TT-series tow tractors
3,000 operating hours, (except for the electrical and cooling systems which are 3 months
the first customer (or first use), whichever comes first. Written notice

warranty period and within thirty
or

repairing, at EAGLE's election, any part

resentative. Any EAGLE machine

prepaid transportation, and which is found to be
other hand, should a part be found not defective, inspection and handling charges may be charged to the customer
Service Representative by EAGLE.

This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufac­turer and not

Warranty

by

EAGLE

Inform

ation•

will be free from defects in material and workmanship for a period

(30) days after such defect is discovered. Liability under this warranty is limited to either replacing

or

parts deemed defective after examination by EAGLE or

or

any

of

its parts returned by customer to EAGLE

def

ective, will be repaired

or

the Authorized Service Representative.

1,

2006. Eagle Tugs (EAGLE)
of

3 years or

or

500 hours), from date

of

any claimed defect must be given to EAGLE within the

an

Authorized Service Rep-

or

an Authorized Service Representative via

or

replaced and returned to customer prepaid. On the

of

delivery to

or

Authorized

This warranty does not apply to any EAGLE tow tractor,
improper handling, maintenance
or

altered outside

This warranty does not apply to routine maintenance, ignition components,
ters, seals, plugs, hoses, belts, brake pads, light bulbs, fuses
original term for a

EXCEPT AS SET FORTH ABOVE,
TEES , EXPRESS OR IMPLIED, WHETHER ARISING BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR
STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DISTRIBUTOR, DEALER OR
REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED, AND NO LIABILITY SHALL ATTACH TO EAGLE, EI­THER IN CONTRACT OR
ITS,

DAMAGES, COSTS, CHARGES, LIABILITY OR EXP ENSES, WHETHER DIRECT OR INDIRECT, CONSEQUENTIAL OR
OTHERW
SUPPLY

SUBJECT TO

Note-The

*
tured prior to
hour

ISE, WHICH ARISE OUT OF OR

OF

s.

Eagle Bob Tails are covered under Ford Motor Company's Standard Warranty for each respective Ford truck model.

of

EAGLE's plant

ny

EAGLE machine

SERV

ICES.

CHANGE WITHOUT NOTICE

Threeagle'" Warranty covers only TT-series tow tractors manufactured after October 1, 2006. All TT-series manufac-

th

e date above, and all other Eagle Tugs models, are covered under our Standard Warranty

or

application;

or

the facility

or

ALL

IN

TORT, OR STRICT LIABILITY

nor

part replaced

WARRANTIES, CONDITIONS, REPRESENTATIONS, INDEMNITIES AND GUARAN-

IN

CONNECTION WITH THE SALE OR USE

or

component part(s) that have been subjected to misuse, accident

does it extend to the EAGLE machine and/or parts whi

of

an Authorized Service Representative.

or

or

similar items. Moreover, this warranty does not extend beyond its

or

repaired under warranty.

IN

TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROF-

wearable parts

of

the EAGLE machine such as fil-

OF

ANY EAGLE MACHINE

ch

have been repaired

WRITIEN

OR

of

1 Year

or

2,000

or

THE

ANY

7

SAFETY

GENERAL

l11e following safety recommendations are not intended to

but

rather serve
to be safe when they leave the factory. Modifications made to the vehicle after it leaves the factory can cause the vehicle
to be tmsafe. In any situation,

operator's

THIS TRACTOR
TENDED
USE FOR
THE TRACTOR

! WARNING: FAILURE
OUS

INJURY

• Follow all company, facility
facility management

• Review carefully

or

SAFETY

address

as

a guide. Eagle has taken extensive measures to make sure the ALL vehicles are designed

common

responsibility.

IS

A DESIGNED TO

TO

BE

USED FOR RECREATIONAL ACTIVITIES, RACING OR GENERAL "HORSE PLAY ACTIVITIES".

ANY OF THESE INAPPROPRIATE ACTIVITIES COULD RESULT

AND

SURROUNDING OBJECTS.

TO

COMPLY WITH

OR

DEATH AS

operate this h·actor.

and

and

understand

WELL

sense

and

caution

BE

A DEDICATED "WORKING" VEHICLE. IT

THE

FOLLOWING SAFETY PRECAUTIONS CAN RESULT IN SERI-

AS EQUIPMENT DAMAGE!

and

OSHA Safety Rules.

review them carefully.

the "Operating Procedures" section

should

every possible safety aspect

always be applied

If

you

don't

have a copy of these, request a copy from

of

operating this vehicle,

and

tested

and

is ultimately the owner/

IS

NOT DESIGNED FOR OR IN-

IN

INJURY, DEATH OR DAMAGE TO

of

this manual before endeavoring to start

your

Be

•

! WARNING:

RUNNING.
WHERE THE
CONTAIN
HALED STEADILY

•

• Do not begin

• Never start the tractor's engine while

• Your h·actor's seat/s are

•

sure that the tractor is

ated.

Such items as rotating beacons, back-up alarms, etc. are available from EAGLE's Factory

GLE distributor.

ALL

INTERNAL COMBUSTION ENGINES GIVE OFF VARIOUS FUMES

DO

NOT

START

EXHAUST GASES CAN ACCUMULATE.

POISONOUS CARBON MONOXIDE, WHICH CAN ENDANGER YOUR HEALTH

FOR EVEN A FEW MINUTES!

Always

tion of the manual).

regularities immediately

transmission in

seat

ure

If

tract

do

the "PRE-OPERATION INSPECTION" before using the tractor (See "CHECKLIST" following this sec-

to

operate the tractor if it

neuh·al

before starting the engine.

to

do

so

may

cause injury in the event of a collision.

your

tractor is

you

from the safe operation of the tractor.

equipped

equipped

OR

to

or

park

equipped

with

with

fully ftmctional safety

RUN

THE

ENGINE

should

your

supervisor

standing

and

the parking brake in the "on" position.

with retractable seat belts for

Be

sure

the

a passenger seat,

have defective lights, horn, brakes, steering

and/or

on the grotmd. Start the engine from the operator's se

seat

belt is fitted snugly

BE

equipment

IN

A CLOSED OR POORLY VENTILATED BUILDING

AVOID

the

and

if

ALERT!

proper

it

BREATHING THESE GASES AS THEY MAY

maintenance personnel.

your

around

is occupied, be

required

safety. Fasten

the hips,

sure

that the passenger does

in

the areas it will be oper-

or

your

AND

GASES WHEN

OR

or

tires . Report ir-

your

seat

belt

and

not

around

the waist as fail-

local EA-

LIFE IF IN-

at

with the

adjust the

not

dis-

8

• You (and any passenger)
avoid injury.

•

If

your

vehicle is a Utility Tractor with a rear deck (Models TU

and

are within the perimeter

must

always keep

of

the tractor's frame before starting the tractor.

your

arms

and

legs within the perimeter of the tracto r's frame to

or

TUL), be sure all items

on

the deck are secure

• Keep

your

foot

ON

the brake pedal

and

OFF the accelerator

and

relea

transmission into gear.

• Before shifting from forward to reverse
into gear except when the engine is

or

reverse to forward, bring the vehicle

at

idle

speed

and

your

foot is

on

the brake

• Before dismounting from the tractor, place the transmission in "PARK"

•

If

you

have

not

operated this

congested) area w1til

• Keep

hands

and

you

feet away from moving mechanical parts including tires.

• A void wearing loose clothing that might

• Check

•

When
always anticipate

• Use particular care

your

path of int

ended

operating the tractor, be particularly cautious when

other

to

operate the vehicle
be reduced when entering a
wide, especially

• Speed

should

stopping

and

• Reduce speed

if

towing trailers.

always be adju
the

weight

when

approaching speed

equipment

are familiar

motion for persmmel

equipment

turn

to assure complete control

sted

to allow for a safe

previously, practice driving

with

all aspects of its operation.

get

caught in moving parts.

and/or

and

personnel movements. SOlmd the

at

a safe speed,

and

of the load being moved. Avoid

bumps.

possible obstructions, before proceeding.

in

conges

ted

commensurate

of

the vehicle

controlled stop, considering the space available for

sudden

stops.

se

the parking brake before shifting the

to

a complete stop. Do

peda

l.

and

apply

the parking brake.

and

operating it in a safe

areas.

Be

alert

horn

when

with

conditions. Speed

and

any

towed loads. Take all corners

near

approaching corners.

and

clear (not

blind corners

should

not

shift

and

always

• Do

not

tamper with the engine

• Never drive crossways

• Avoid operating

• Keep clear of the

LOAD

If

towing a load, check to see that:

TOWING

•

The

towed load is securely cotmected to the hitch

on

edge

SAFETY

position.

• The tow

ed

cargo load is secure

• For maximum tractor
parallel

to

the

ground

• Watch the trailer's rear

speed

governor.

on

a slope.

bumpy, soft surfaces. Avoid potholes

of loading docks.

of

the tractor.

and

within the exterior frame

and

load control

when

cmmected to the tractor's hitch.

swing

dears

and

any

obstructions

stability,

as

well

when

when

present.

Be

sure

hitch is locked/fastened into the closed

of

the vehicle that is carrying the load.

as towing

power, be sure the tongue of the trailer is

cornering.

9

LOAD

If

pushing a load:

PU

•

Be

•

If

using the tractor for "pushback" of

the tractor

•

If

using the tractor for "pushback"

SH

ING

sure the tractor

SAFETY

and

the traCtor hitch is in the locked position.

is

designed for and intended to be used to push the load.

an

aircraft, be sure the tow bar

of

an

aircraft, be sure the tow bar is securely fastened

is

securely fastened to both the aircraft and

to

both the aircraft and

SERVICING

• Always stop the tractor,
ments or

• Never refuel the tractor when the engine is running.

• DO NOT SMOKE WHEN REFUELING.

• Do not over

ately.

• Keep fuel stored well away from

• Do not ever rem.ove the radiator cap when the engine is hot, as serious burns may result. Always check coolant
level and

• Avoid touching a

• This tractor comes factory

battery.

• When connecting

when

• PREVENT

away

vicing a battery . Do

SAFETY

servicing the unit.

fill

the fuel tank. Do

add

cool

ant

at

hot

engine, exhaust, coolant pipes

or

disconnecting battery cabl

reconnecting, repla

BATTERY

from all sparks,

EXPLOSIONS. Do
open

not

turn

the

eng

ine off,

not

fill

open

the overflow reservoir.

equipped

ce

it last. This will prevent sparks from accidental gratmding.

flames etc

short

with a sealed "maintenance free" battery. Do

the battery terminals.

put

in "Park"

beyond bottom

flames, possible sparks

es, always first remove the cable

not

smoke

...

Remove bracelets; watch bands etc. prior to installing, removing

and

apply

the parking brake when making any adjust-

of

fuel filler screen. Clean off any spilled fuel immedi-

or

sources of excessively high temperatures.

or

hydraulic com

near

the battery. Fumes from batteries are explosive. Keep

pon

ents as

serious

not

on

burns

may

occur.

endeavor to service the

the negative terminal(-) and

or ser-

• AVOID ACID BURNS. The battery acid is poisonous
and

cause blindness

skin

and

clothing. Apply lime

REPAIRS

ONLY a trained
dertaking any repair, the mechanic MUST read and understand the

tions

of

SAFETY

and

qualified mechanic for this type of

this manual. All safety recommendations and rules MUST be foll

if

splashed in the eyes.

and

is strong

If

battery acid is spilled

or

baking soda to help neutralize the acid. Seek medical assistance.

equipment

enough

or

should

"SAFETY"

und

owed.

to

burn

skin, eat holes in clothing

splashed, always immediately

ertake repairs to this tractor. Before un-

and "OPERATING PROCEDURES" sec-

wash

your

10

The mechanic is to refer to the "PREVENTATIVE MAINTENANCE SCHEDULES

tion of this
items are used.
MENT

Only
Manual
ance

manual

DAMAGE

parts recommended

should

and

safety fw1ctions. FAILURE USE PARTS SPECIFIED

to insure the items are serviced as recommended

FAILURE

AND/OR SERIOUS INJURY

TO

FOLLOW

THE

MANUFACTURE'S RECOMMENDATIONS

OR

or

specified by the manufacturer (or of equal quality

ever be used for repair or replacement

and

the correct fluids, lubricants

DEATH.

to

insure the tractor performs

BY

THE MANUFACTURER WILL INVALID ATE THE

and

WARRANTY.

AND

SERVICE

INFORL'viA

CAN

and

replacement

RESULT

TION" sec-

IN

performance) in the Eagle Parts

up

to designed capacity, perform-

EQUIP-

WARNING:
WITH

TI1e

THE

following items are in addition to safety procedures contained in

Replace

CONTROL

•

• Do

MODIFICATIONS

WRITTEN APPROVAL OF

any

parts that

show

excessive

CABLES

Do

not

use

heat

to

attempt

not

placed

attempt

with a new

to repair

cable.

TO

to

or

lubricate

THIS

TRACTOR ARE

THE

wear

or deterioration.

thaw

or

dry.

any

MANUFACTURER.

cable. A cable that exhibits a malfimctioning condition should be re-

TIRES/WHEELS

•

Always deflate a tire

•

Do

not

pry,

•

Do

not

use wheels

ing

heat

or

brazing. Never inflate a tire beyond 40 PSI

hammer

and

wheel assembly prior to removing it for service.

or

weld

on

or

near

an

inflated tire.

or

components that are cracked

erly before inflating beyond 40 PSI.

TO

BE

or

bent. Never

when

MADE ONLY

other

sections of this manual.

endeavor

seating a bead.

BY

to repair a wheel

Be

THE

MANUFACTURER

sure all

beads

OR

by

welding, apply-

are seated prop-

! WARNING: UNLESS BEADS ARE SEATED CORRECTLY WHEN
CAN

RESULT

LIFTING

•

Always have the

•

Do

THE

not

IN

AN

EXPLOSION!

TRACTOR

drive

rely

on

hydraulic jacks to

wheels off the floor

weight appropriate for the tractor
tion.

EMERGENCY

If

it

should

be

TOWING

necessary to tow the tractor to a location for maintenance service, be sure the following procedures are

followed:

• Make

sure

the

parking

brake

• "ALL WHEEL DRIVE" tractors
to minimize loss

of

fluid.

support

and

is released

must

have the drive shafts removed before towing. Plug the drive shaft openings

MOUNTING

when

troubleshooting the drive system.

the tractor.

On

a level surface, always use jack

they are correctly positioned to fully

and

the transmission gearshift lever is in the "N" (Neutral) position.

A TIRE, OVER-INFLATION

stands

sup

port the tractor in a stable posi-

rated for the

11

CAUTION: REPLACE LOST

THAT

WERE

REMOVED

FOR

TRANSMISSION

TOWING.

FLUID AFTER REINSTALLING

THE

DRIVE

SHAFTS

• "REAR DRIVE ONLY" tractors, the rear
flat towed, the

• "ANY TRACTOR"

drive

towed

shaft

must

on

its front

tion.

!

WARNING

POSITIONED

!

WARNING:

SOMEONE

If

using a hydraulic

the

tractor.

: BEFORE

WORKING

UNDERNEATH

CORRECTLY (PERPENDICULAR

IF YOU WILL

ELSE IS CLOSE

or

air

BE

BY

IN

operated

WORKING

CASE OF

lift,

THIS PAGE WAS INTENTIONALLY LEFT BLANK

be

removed.

always

wheels

wheels

can

must

have

THE

TO

THE

UNDER

AN

THE

EMERGENCY!

check the safety s

be raised

the

and

steering

TRACTOR,

FLOOR)

WITH

TRACTOR,

upport

it

can

wheel

BE

SURE JACK

NO

NEVER

or

lock is

be

towed

clamped

TILT!

DO

SO

in

position before

on

its front wheels.

in the

straight

STANDS

WHEN

ARE SECURE

ALONE.

going

If

it

is to be

ahead

posi-

AND

BE

SURE

Lmderneath

12

OPERATING

PROCEDURES

OVERVIEW

BE

SURE YOU HAVE READ

PROCEEDING TO OPERATE THIS
The following "operating procedures" are to be read

periodic review

by

all personnel operating the tractor is encouraged to keep all instructions fresh in their

AND

FULLY UNDERSTAND THE

TRACTOR.

"SAFETY"

by

anyone who intends to operate this tractor for the first time. A

SECTION OF THIS MANUAL BEFORE

minds

.

PRE-OPERATION

The following inspections should be conducted each

may

be required

WALK-A-ROUND INSPECTION

- Look for evidence

-Check

- Check tire rims

- Check tires for

-Wipe

-Open

INSIDE DRIVERS COMPARTMENT

- With the transmission in PARK

- Check oil pressure

- Check fuel gauge to determine if fuel

due

that fuel

clean, if necessary, all lights, mirrors
engine

compartment

• Oil

• Condition

• Condition

•

If

tractor is diesel powered, visually check fuel filters

INSPECTION

to tmusual operating conditions

around

cap

and

tmder

and

coolant levels.

and

and

tmder tractor for

is securely in place.

wheel

stud

nuts

inflation, cuts, breaks

hood

and

of

all drive belts (for cracks

of

all wiring, hoses

and

voltage gauges to be

CHECKLIST

for possible damage.

or

and

check;

and

the

hand

should

sure

day

prior to the first operation

oit

water

or

fuel leaks.

excessive wear

reflectors.

or

fraying).

tubing for leaks, kinks or excessive wear.

brake set, start the engine.

they are indicate a reading in the normal range.

be added.

and

and

remove

drain

of

the tractor. Additional inspections

any

objects stuck in treads.

the water

if

necessary

Sound

-

-If

-Turn

With engine

-

the

horn

and

test for excessive play in the steering wheel.

the tractor is

• Check that heater

• Check defrost fan for

on

with

a rotating beacon, check if it is fw1ctioning.

!

equipped

all lights

WARNING: KEEP

and

numing

with

flashers. Then exit tractor to verify they are operating properly.

, check the transmission fluid level

a cab;

and

HANDS

heater fan are functioning correctly.

proper

operation.

AWAY

FROM

under

the hood.

COOLING

FAN

AND

ANY

If

the tractor is equipped

MOVING

PARTS!

13

CAB

INSPECTION

If

the tractor

is

equipped

with

a cab;

- Check

-

Test

-Check

ANY

TO

ATTEND

FORMANCE.

VEHICLE

BE

SURE

PROCEEDING

TI1e

following "Operating

periodic

that

all mirrors are

windshield

all

windows

PROBLEMS

TO

DO

OPERATIONS

YOU

HAVE READ

TO

review

by

wiper

for cracks

NOTED

PROBLEMS PROMPTLY

NOT

ATTEMPT

OPERATE THIS TRACTOR.

all personnel

INSTRUMENTATION

Familiarize yourself
dr

essed.

the

normal

When

range.

with

operating the tractor,

properly

DURING

AND

Pro

cedures" are

operating

all

instruments

adjusted

or

chips.

INSPECTION

TO

MAKE

FULLY UNDERSTAND

to be r
the

on

frequ

and

Be

sure

windows

COULD

REPAIRS.

ead

tractor is enco

the tractor .

ent

ly check

clean.

SHOULD

COMPROMISE

by

anyone

Many

gauges

are clean for

BE

CORRECTED

CONTACT A QUALIFIED

THE

"SAFETY" SECTION OF THIS

who

uraged

are

designed

to

insure

best

visibility

AS

SAFETY

intends

to keep all instructions fresh

everything

AND/OR

to

operat

to

ale

rt

you

is fLmctioning as

SOON

e this tractor fo r the first time. A

AS POSSIBLE. FAILURE

THE

TRACTOR'S

MECHANIC

MANUAL

in

their

minds.

to conditions

that

it

should

PER-

BEFORE

must

be

be

and

ad-

in

OIL

PRESSURE

TI1e

position

and

20-60 for diesel
pressure.
sary. Check for possible
contact equipm

CAUTION:
CONTINUED

HOUR

The hour

t

enance

VOLTAGE

This

After

pointer

maintenance personne

ri

es

crease

If

METER

meter

procedures

gauge

sta

rting

falls

to check

eng

ine

GAUGE

of

the

pointer

eng

this occurs, s

ent maint

DO

NOT

operation

indicates the

sho

GAUGE

indicates the

the

engine, the

below

12 volts

that

poin

speed,

the

will

ines.

top

causes

enance

continue

may

uld

be

battery

with

l.

The poin

ter

return

pointer

vary

within

If

the

pointer

the tractor as

(leaks) for the

personnel

to

operate

cause

severe

amount

done. (See "Prev

voltage available (normally 12-14 volts)

pointer should

no

accessori

ter

may

s to 12 volts

shou

ld climb b

the

normal

drops below the

soon

as possible,

low oil.

to

determine

the

tractor

intemal

of

nmning

fall below 12 volts

time

enta

tive

move

es

operating and

or

higher

ack

into the correct

operating

If

low

cause

as

engine

on the

Maint

to

about

while the

normal

shut

oil

pressure

of

long
damage

eng

enance

14 volts,

the

at

eng

range

of

10-50 for

ran

ge

when

off the

recurring

ine.

engine

engine

should

low

as

the

pointer

.

It

is

used

Schedules" following this section

when

which

engine

ine

voltage

nmning,

idle and

is rWU1ing. Al

position

gasoline

the

eng

ine is

and che

oil

as a guide

the

indicates

accessories

ck the oil leve

reoccur, follow the

pressure.

is

below

igniti

have

.

the

as

to

on switch is

the alternator is

the electrical

operating--shut

so

by addin

(and

LP

equipped)

rwming,

normal

when

there

l.

Add

oil as neces-

above

directions

operating

preventative

of

the

manual.

in

the "on"

working.

system

g a little throttle to in-

checked

off all accesso-

engines

is

a loss

range.

main-

position.

If

of

and

the

by

14

FUEL GAUGE

When the ignition switch is in the
ing may fluctuate

higher levels to prevent

during

any

starting up, cornering

on

position, this gauge indicates the approximate fuel level in the fuel tank. The read-

and

water condensation in the fuel tank from enteri

TEMPERATURE GAUGE

This gauge indicates the temperahtre

of

the engine coolant

will move to the normal range as the engine warms.

CAUTION:

IF

THE

ENGINE CONTINUES

TO

CONTROLS

IGNITION
Your tractor is equ

SWITCH

ipped

with either a keyless

or

key type switch. Both

(Crank).

•

ON

POSITION-

vated. The oil

The fuel pump, electrical system, accessories and fuel-temperature-voltage gauges are acti-

pressme

gauge will

not

fully activate until the engine is started.

stopp

ing.

It

is recommended that the fuel supply be kept

ng

the fuel lines.

when

the ignition switch is in the "on" position. The pointer

If

the pointer moves above the normal range (above

225

at

degrees

OVERHEAT, HAVE THE COOLING SYSTEM CHECKED.

are

three-position switches-OFF,

ON

and

START

1/4 or

F),

• START

POSITION-

TI1is

is used to start the engine. The engine will crank w1til you release the ignition switch.
When the ignition switch is released in the
before

rehuning

to the start position. This is to prevent trying to start the engine

(anti-restart protection).

• OFF

HEADLIGHT

The headlight switch is

HEAT

The h

eat

cab. Pull

HEATER FAN

TI1e

heater fan switch has three positions, OFF, LOW

POSITION-

Never leave the tractor

can result in

This is used to

a

run-down

unattend

battery.

ed with the engine running

SWITCH

an

on/off type. There is

TEMPERATURE CONTROL (OPTION)

temperature control is a push/p

up

to set

at

desired temperature.

ull control cable

CONTROL SWITCH (OPTION)

shut

Push

start

down

position, you

the engine

and

must

turn

or

no

hi/low beam control position.

and

is u

sed

to adjust the air temperature from the heater in a

down

to

turn

heat off.

and

HIGH.

hun

the switch to the "OFF" position fir

when

it is alr

all electrical power off (incl

eady

running

udin

g accessories).

st

the ignition switch in the "ON" position, as this

15

WINDSHIELD

The

windshield

WIPER
wiper

switch

SWITCH

has

(OPTION)

an

on/off position.

The

wiper has

only

one

speed

.

WARNING:

!

THIS

SWITCH

MENT

DEFROST

The
left in
m.ent panel.

PANEL!

FAN

defrost fan motor

either

STARTING

!

WARNING:

RUNNING.
WHERE THE
CONTAIN
HALED

Never

mission

Your
before st
cause

POISONOUS

STEADILY FOR EVEN A FEW MINUTES!

start

the tractor's

in

neutral or

tractor's seat(s) is/are

arting

injury

in the eve

THE

WINDSHIELD

MUST

CONTROL

the

high

The

setting

&

ALL

DO

EXHAUST GASES

the

BE

IN

has a sw

or

low

of

LOW or HIGH can only be

SHUT-DOWN

INTERNAL

NOT

START

CARBON

engine

park

and

equipped

eng

ine. Be

nt

of

a collision.

WIPER ALSO HAS

THE

"ON"

(OPTION)

itch

built

position

while

the

sure

and

COMBUSTION

OR

RUN

CAN

standing

parking

with

sea

t belt is fitted snugly

AN

POSITION

in.

The

switch

the ON/OFF

TO

has

three positions-OFF, LOW

should

made on

PROCEDURES

ENGINES GIVE OFF

THE

ENGINE

ACCUMULATE.

MONOXIDE,

on

brake in the "on" position.

retractable se

WHICH

the grow1d. Start the engine from the operator

at

belts for

around

ON/OFF

ALLOW

be

the fan motor.

IN A CLOSED

AVOID

CAN

SWITCH

THE

controlled with the fan switch located on the instru-

BREATHING THESE GASES AS THEY MAY

ENDANGER

your

safety. Fasten

the hips,

LOCATED

USE OF

VARIOUS

OR

not

THE

POORLY VENTILATED BUILDING

YOUR

around

SWITCH

and

HIGH. This

FUMES

HEALTH

your

seat

the waist

ON

THE

AND

's

seat

belt

as

WIPER

ON

THE

switch

GASES WHEN

OR

with

and

adjust

failure to

MOTOR.
INSTRU-

should

LIFE IF IN-

the trans-

the seal

do

so

may

be

WARNING:

!
OVER.
TIONS
TO

Your tra ctor's operator's seat

s

hut the engine

NOTE

SLIDE-OUT
CLOSED

GASOLINE/LP TRACTORS WITH AUTOMATIC CHOKE

Be

THE

OF OPERA

ITS INTENDED OPERATION!

: IF YOUR

sure

that

1.

Turn

2.

Depress

SEAT BELTS MAY

KNOWN

down

TRAY

AND

LATCHED BEFORE

the transmission is in "Pa rk"

ignition switch to the "ON" position.

accel

INCIDENCIES

TOR

MISUSE. USES

anytime

TRACTOR

STORAGE

era

tor

pedal

may

the

IS LP FUEL POWERED

NOT

be

equipped

tran

smission is in

COMPARTMENT

THE

or "Neutral".

once

and

OFFER

OF

OF

ELECTRICAL SYSTEM WILL PERMIT YOU

release.

THE

ROLLOVER ARE EXTREMELY RARE

ANY

VOCATIONAL

with

an

OPTIONAL safety

gear and

AND

FOR

OPERATOR

EQUIPMENT

the

operator

IS A

TU

THE

LP TANK--THE

PROTECTION

pressure swit

OR

stands

TUL

up

MODEL

COMPARTMENT

IN

THE

AND

MAY

SHOULD

ch.

If

or

leaves his

AND

TO

EVENT OF A ROLL·

OCCUR

BE

STRICTLY LIMITED

it

is,

it

sea

t.

HAS

AN

DOOR

START

THE

IN

will automaticall}

UNDERDECI<

MUST

ENGINE.

SITU

A·

Bf

1(

3.

Turn
seconds
pr

ess accelerator

ignition to the "crank" (Start) position to activate the start

if it

doesn'

t start.

pedal

If

engine

twice a

nd

didn't

release.

start,

turn ignition

Turn

ignition to the "crank" position to activate the

switch

er

motor.

off.

Turn ignition

Do

not

crank

the

engine

switch

to

on

starter

more

than

position. De-

motor.

10

CAUTION:
avoid

damage

4.

As

to

Allow the

5. Read all
und

er "INSTRUMENTS".

DIESEL ENGINE

Be

sure

the

transmission

1.

Turn

ignition

2.

Pu

sh

the

mended

3.

Turn

ignition to the "crank" position to activate the st

if

it d.oesn't start.
position
to the "crank" position

CAUTION:
avoid

damage

As

to

soon

as

the

starter

engine

instrument

is

switch

rubber

on

and

soon

the

the

char

hold

as

starter

button

the

engine

and/or

to warm

panel

in

"Park"

starts,

flywheel

up

for a

gauges

or

"Neutral".

to the "ON" position.

If

down

the

labeled

t next

engine

to

engine

and/or

Glow

to

the

Glow

didn't

Glow

Plug

activate the

starts, release

flywheel

release

gear

minute

the

teeth.

or

two.

ignition

to verify they are all

Plug,

on

the

instrument

Plug button

start,

turn

button

starter

gear

again

teeth.

and then

ignition swit

per

motor.

the

ignition

within

arter

the ch

switch

panel

release.

motor.

ch

off.

art

time. Release

switch

and

the

Do

If

and

allow

normal

and

hold

not

engine

allow

it

to

operating

down

crank

the

didn'

t start,

Glow

it

to

return

rang

for the

engine

turn

Plug

return

to

the

es

defined

length

more

ignition swit

button

to

the

and

"on"

"on"

position

previously

of

time recom-

than

10

turn

position

seconds

ch

to

on

ignition

to

to

4.

Allow
and

!

WARNING:

SYSTEM.

THE

SHUTTING
for several

minutes

the

engine

warm

engine

EXTERNAL

USE OF

DOWN

to cool

to
oil to a safe

THESE

THE

DIESEL E

to

run

at

idle

operating

STARTING

FLUIDS WILL

NGINE-

below

195 degrees.

speed

FLUIDS

approx

imately 6

temperahtre.

SHOULD

CAUSE

Reduce

Then

SEVERE

engine

switch

minutes

NOT

speed

(1/10

BE USED

INTERNAL

to idle

if

of

an

IN

ENGINE

the

engine

ignition switch to OFF.

hour

on

the

A DIESEL

DAMAGE!

is hot. Allow the

hour

meter) to circulate

ENGINE

AIR

eng

INTAKE

ine to idle

17

DIESEL

Be

ENGINE-

sure

the transmission is in "Park"

1.

Turn

2.

Push
mended

WITH OPTIONAL SHUTDOWN

ignition switch to the "ON" position.

the rubber

button

on the chart next to the Glow Plug

3. Rehtrn the ignition switch
motor. Do

off.

If

engine

not

crank the engine more than 10 seconds if

didn't

chart time. Release Glow Plug

to

the "crank" position to activate the starter motor.

SYSTEM

or

"Neutral".

labeled Glow Plug,

on

the

button

to

the "OFF" position. Then

start, htrn ignition switch to

button

and

hun

ignition switch to the "OFF position

instrument

and

then release.

htrn

ignition to the "crank" position to activate the starte1

it

doesn't start.

on

position

pan

and

el

and

hold

hold

If

engine

down

down

for the length

didn't

Glow Plug

and

of

time recom

start, turn ignition switcl

button

then

htrn

again per

ignition

thE

switd

NOTE: The above procedure is necessary

after

10 to 15 seconds

tion switch

must

CAUTION: As
avoid

damage

4.

and

to

Allow the engine

warm

! WARNING: EXTERNAL

of

"ignition on" position before engine starts

be turned OFF

soon

as

the

starter

the

and/or

to

run

and

engine

at

idle speed approximately 6 minutes (1/10 of an

engine oil to a safe operating temperature.

STARTING

as

the "Low oil/Hi-temp

back

ON

to reset timer

starts, release

the

flywheel gear teeth.

FLUIDS SHOULD

on

engine

ignition

NOT

shut

down

system" will recognize "low oil pressure"

and

will prevent the engine from starting. The igni-

shut

down

system.

switch

BE

and

allow

it

to

hour

return

on

the

to

the

hour

USED IN A DIESEL ENGINE AIR INTAKE

SYSTEM. THE USE OF THESE FLUIDS WILL CAUSE SEVERE INTERNAL ENGINE DAMAGE!

SHUTTING

DOWN

THE

DIESEL

ENGINE-

Reduce engine

speed

to idle if the engine is hot. Allow the engine to

for several minutes to cool to below 195 degrees. Then switch ignition switch to OFF.

TRANSMISSION

The

transmission is controlled by a "lever type" gearshift located in the instrument panel or console. The control
selector positions- P (Park), R (Reverse), N (Neutral), D (Drive), 2 (Second)
position, the lever
and

reach

tion

under

and

release the selector.

with your fingers

OPERATION

must

be moved

past

a gate. To

and

grip the release mechanism

do

this, place the palm

and

1 (First).

of

your

hand

and

pull up (or squeeze). Shift to the desired posi·

In

on

entering

the top

of

"on"

position

meter)

to

circulah

idlE

has

or

leaving a gem

the selector !eve:

t<

siJ

• Keep

your

foot

ON

the brake pedal

h·ansmission into gear.

• Before shifting from forward to reverse
into gear except

when

the engine is

• Before dismotmting from the tractor, place the h·ansmission

and

OFF the accelerator

or

reverse to forward, bring the vehicle to a complete

at

idle speed.

and

release the parking brake before shifting the

in

"PARK"

and

apply the

parking

stop. Do

brake.

not

shift

1l

BRAKING

PARKING BRAKE
The

parking
ing forward will release the brake . The brake is adjustable for braking pre ssure
handle
pressure.

brake is operated

by hand

lever action.

By

pulling back

on

the lever,

lever. A clockwise direction is used to increase the brake holding pressure

you

activate

by

rotating the knob

and

counter clockwise to reduce the

and

set the brake. Push-

on

the

end

of

the

l.

FOOT BRAKE

T

he

foot brake is

should

fail, the brakes will still operate mechanically

power

assisted

and should

be applied with a

may have to stop unexpectedly--BE PREPARED!

Speed

should

tions, the space available for stopping

CAUTION:
PING

DISTANCE.

THE

DRIVE MECHANISMS.

always be adjusted to allow for a safe

and the weight of the load being moved. A VOID SUDDEN

IF

DRIVING

DO

ON

NOT

WET OR SLIPPERY SURFACES--LOWER SPEED

SPIN

THE

WHEELS WHEN STARTING UP AS THIS

PARKING

Every time
neutral or park position.

MOVING

you

park, apply the

LOADS

hand

brak

e,

turn

steady and

but

will require increased foot pressure. Always anticipate that

and

controlled stop. Adjust your speed based

firm

the ignition switch to "OFF"

downward

pressure.

on

If

the

power

the surface condi-

STOPS!

AND

ALLOW FOR MORE STOP-

CAN

CAUSE

and

return the transmission shift lever to

DAMAGE

assist

you

TO

Maximum

capacity towing or

pushing

(reverse) gears.

CAUTION: PUSHING OR

TOWING

of loads shall be

done

with the transmission selector lever in l(first)

MAXIMUM LOADS IN D (drive) CAN CAUSE

TRANSMISSION

or

REV

FAILURE!

19

SERVICING

PROCEDURES

From the following pages, select the "Preventive Maintenance Sche
ca

ll

y to

your model tractor, engine

PREVENTATIVE

(ALL

Daily Engine Oil

Every

TT,

Int

50 Hou

TN,

erval

rs

MAINTENANCE

TU & TUL

Power steering fluid

Transmi

Brake fluid (master cy

All the above, pl
Valve
Engi

Inlet
Throttle controls
Coolant levels

All belt
Fu

el system f

Electrical system for fra

Steering arm bolt

and

fuel system.

MODELS

Check/Inspect

ss

ion fluid

linde

r)

us

cover gaskets

ne

rubber

mountings

& exhaust pipe to manifold

and all

hoses for signs

chafing

dri

ves f

or

or

wear and

leaks

s

yed

proper

wires

WITH

of

deterioration

tension

or

loose connections

dul

e"

and "Servicing Information" that

GASOLINE

It

ems that s

It

ems

that show wear

Clean engine air cleaner

After the first
Re-tighten all
U-bolts

to 150

or

ENGINE)

Service

how

wear

or

appe

or

SO

hour

only

(8) suspension

ft. lbs

ar damaged

appear

:

app

damaged

lies specifi-

Every 100 Hours

Every

200 Hours Filter element in steering system

..

MODELS WITH

PS PUMPS

500

1,000

Only M

Hour

ode

Every

Every

..

FORD

s A

Hour

s All the above

ls TT4-8, TN, TU & T

All the above, plus
Battery cables for corrosi

Steering

Inspe
Replace air cleaner element(s)

ll
Drum
St

eer
Clean cooling system
Adjust valve t

Replace the

Replace the
Check the oxygen sensors (Wisco

ann bolts

ct wiring harness & igniti

the above, plus

brake lining

ing

arm

bolts

appet clearance (Wiscon)

spark

spark

UL

with FORD gasoline engine

on

on

s,

lin

es

& hoses

(W

isco

n)

plugs (Ford)

plugs (Wiscon)

Re-To~ue

It

ems that

Change o

Re-Torque to

Replace filter element

wires (Wiscon) ing system

Items th
Replace air cleaner eleme
Replace fuel filter
Replace transmission fluid
Rotate tir
Re-Tor_

Items that show wear or
Replace H

n)

Re-Torque to 1

qu

il

at

es

e to

to 1

show

and rep

show we

ypo

20F

t lb

s.

wear

or

appear damaged

lace o

il

filter

120Ft lb

s.

A-TT10·00804 (BE-10-18) in steer-

ar

or

appear

nt

120F

t lbs. (Str Bolts)

ap

pear

id Gear lub ricant

20Ft

lbs. (Si

r.

damaged

damaged

in

Bolts)

drive axl

es

•Reference Engi ne, Transmission, Axle Manual s in Par ts/Maintenance Manual for more Detailed

Mainte

nan

ce and Service Requirements

20

PREVENTATIVE

MAINTENANCE

(ALL

Daily

Every

50 H

TT,

TN,

Int

erva l Check/In spect

ours

TU & TUL

Engine

Oil

Power steering fluid

Transmission fluid

Brake fluid (master cylinder)
All the above, plus

Valve cover gaskets

Engine rubber m
Inlet

& exhaust pipe to manifold

Thr

ottle co

Coolant levels and a

chafing

A

ll belt

dri

Fuel system for l

Electrical sys tem for fray

St

eeri

ng

ntr

ves for w

arm

bolts

ols

MODELS

oun

eaks

tin

gs

ll

hoses for signs of deteriorati

ear

and

ed

wires

prop

er tension

or

WITH

loose c01mections

DIESEL

on

ENGINE)

Items that sh

Items that s

Clean engine air cleaner

After the first 50

fu8.ighten

U-bolts to

or

ow

wear

how

wear or

hour

all (

8)

susp

150 ft. lbs.

Servi

or app

appear

only:

ension

ce

ear

damag

ed

damaged

Every 100 Hours All the above, plus

Battery cables for corrosion

Steering

Every

500 Hours All the above, plus

Drum

Steering arm bolts

1,000

Hour

Every

*Re

ference Engine, Transmission, Axle Manuals in Parts/Maintenance Manual f

s A

arm

brake linings, lin

ll

the ab

ove

bolts

es

& hoses

Re·Torque to 120Ft lb

Items that sh
Chan
Re·Torque to 1

Items that sh
Replace
Replace
Replace transmiss ion fluid
Rotate tires
Re-T

Items that s
Replace
Re-Tor

or

more

Detailed Maintenance and Service Requirements

ow

ge oil

and rep lace oil filter

ow

ai

r cleaner element

fu

el filter

orque

to 12

how

Hypo

que

to 120Ft lb

s.

wear

or appear damaged

20F

t lbs. (Str. Bolts)

wear

or

0Ft

lbs. (Str. Bolts)

wear

or

id Ge

ar

lubricant in drive axl
s.

(Str Bolts)

appear da

appear damage d

mag

ed

es

21

SPECIFICATION

S &

CAPACITIE

S

TT-10

Note: A

ENGINE

& 12

ll

measurements

SPECIFICATIONS CURRENT MODELS

Gas & LPG

MODE

L #

DESCRIPTION:

#OF CYLI

BORE

DI

COMPRESSION

FUEL
CA

GNITIO

I

NDERS

& STROKE

SPLACEMENT, CUBIC INCHES (L)

RBURETOR

N SYST

FORD

4.2Liter

IN

CHES

RATIO

EM

GAS/LPG ESG 642

(mm)

shown

Ford V overhead

represe

nt

approximate capacities.

cam

power

plant

with cast

iron block

6-V

3.81 X 3.74 (96.8 X 95.0)

256.3 (4.2)

9.3:1

REGULAR, UNLEADED
FUEL INJECTION

ELECTRONIC

and aluminum cylind

TYPE4

CYLCLE

er

head

s

ALTERNATOR

ENGINE

WEIGHT

FULLY DRESSED LB (kg) (PROX)

Diesel

MODEL#

DESCRIPTI

#OF

BORE

DISPLACEMENT, CUBIC IN

COM

FUEL

ALTER.!"! A TOR

ENGINE

ON

CYLINDERS

& STROKE INCHES

PRESSI

ON

WEIG

JSUZU 4JG1T

:

3.1Liter lsuzu for

RATIO

HT

FULLY DRESSED

(mm)

CHES

cy

(L)

LB (KG)

linder

direct injection

(PROX) 610 (277)

equip!

with turb

95 AMP, 12 VOLT, NEG

560

(254)

ocharger

4 IN LINE, 4 CYCLE

3.74 X 4.

21

(95.0 X 107.0)

1

89

(3.1)

18.6

#1

OR

#2 DI

ESE

L

50 AMP, 12 VOLT, NEG G

GRO

UND

ROUND

22

FUEL

• Use

TANK

this

section for

REFILL CAPACITIES

U.S.

GALLONS

18.0

any

notations

IMPERIAL

15.0

GALLONS

LITERS

68.0

I

I

..

ENGINE

4.2 LITER (256 CID) GAS*

3.1LITER(189GD)DIESEL'*

• INCLUDES

**

15W40CD

CRANKCASE CAPACITIES

ENGINE

ONE

U.S.

QUART

IN

CONTINENTAL

FOR FILTER REPLACEMENT

U.S. (5W20CD

U.S.

QUARTS

6.00 5.00

10.0 10.0

IN

ARCTIC)

TRANSMISSION REFILL CAPACITIES

ENGINE

LITER (256 CID) GAS

4.2

3.1LITER(l89 CID) DIESEL 8.o••

• USE DEXTRON Ill TYPE TRANSMISSION FLUID OR EQUIVALENT

..

ADD

9 PINTS, 7.5 IMPERIAL PINTS

ENGINE

4.2 LITER (256 CID)

COOLING SYSTEM REFILL CAPACITIES

ENGINE

GAS

OR

U.S.

PINTS

8.o••

4.25 LITER IF

U.S.

QUARTS

16.0 13.3 15.1

TORQUE

CONVERTOR

IMP

ERIAL

IMPERIAL

6.6**

6

.6"*

HAS

BEEN DRAINED

IMPERIAL

QUARTS

PINTS

QUARTS

LIT RES

5.68

11.36

LITRES

3.8"*

3.8**

LITRES

3.1LITER(189 CID) DIESEL

• A 50/50 MIXTURE

OF

GLYCOL

AND

CLEAN WATER

BRAKE SYSTEM

The

brake

system

I STEERING SYSTEM

.

..

The

steering

sys

is

tem

power

assisted hydraulic, front disc

is

power

assisted hydrostatic

AXLE REFILL CAPACITIES

AXLE U.S.

DRIVE AXLE

FRONT

REAR DRIVE AXLE

• SERVICE

..

USE 80W90 HYPOID

REFILL CAPACITIES ARE DETERMINED

GEAR

LUBRICANT

16.0 13.3 15.1

type

and

rear

drum

PINTS

9.75

9.75

BY

type

FILLING

type. USE

. USE TEXACO FLUID PART

TO

THE

IMPERIAL

BOTTOM

OF

PINTS

8.10 4.60

8.10

THE

FILLER

DOT

NO.

HOLE

3 BRAKE FLUID.

11872

OR

EQUN

LITRES

4.60

ALENT.

23

TT4

-8,

TN,

TU

& TUL

MODELS

Note: All measurements shown

ENG

INE

SPECIFICATIO

Gas

& LPG

MODEL#

DESCRIPT

# OF CYLIND

BORE & STROKE INCHES

DISPLACEMENT, CU

COMPRESSION RATIO

FUEL
CAR
IGNITION

ALTERNA

ENGIN

MO

DESCRIPTION:

ION:

ERS

131C

BURETOR

SYSTEM

TOR

E WEIGHT FUL

DEL # WI

LY

NS

CURRENT

FORD GAS/LPG LRG 425

2.5L Fo

rd

V four-cylind

(mm

) 3.78 X 3.4 (96 X 86.3)

INCHES (L)

DRESSED

SCON GAS

2.

7L

four-cyli

LB

(kg) (PROX)

TM2

nder with

represe

er

7E

cast

nt

approximate capacities.

MODELS

overhead

iron

cam

block

power

plan

t w ith

cast

iron block

4 IN-LINE TYPE 4 CYCLE

53

1

9.37:1

REGULAR, UNLEADED

1BBL

ELECTRONIC
95 AMP, 12 VOLT, NEG GRO

370

(168)

and aluminum

(2.5)

cyli

UND

nde

r h

eads.

#

OF

CYLINDERS

BORE & STROKE INCHES (mm)

DISPLACEMENT, CUBIC

FUEL

MULTI

PORT

FUEL INJECTI

IGNITION

ALTERNATOR

EN

Di

MODEL#

DESCRIPTION:

I

OF CYLI

BORE & STROKE

DI

COMPRESSION

FUEL
ALTERNATOR

ENGIN E WEIG

SYSTEM

GINE

WEIGHT FUL

ese

l

NDERS

SP

LACEMENT, CUB

RATIO

HT

INCHES (L)

ON

LY

DRESSED

ISUZU 4JG1

St

INCHES (mm)

IC

INCHES (L)

FULLY DRESSED

LB

(kg) (PROX)

an

dard diesel, 2.8 Liter, l

LB

(KG) (PROX) 557 (253)

suz

u four cylind e

r,

direct

4 IN-LINE

3.58 X

164

REGULAR,

DRIVE

ELECT

65

AMP

535

injection engine

4 IN-LIN

3.

66 X 4.0

171 (2.8)

18.60

#1

OR

12

75 AMP, 12 VOLT, NEG

TYPE 4

CYC

4.06 (91 X

RONIC

103

UNLEADED

BY

WIRE

, 12 VOLT, NEG

E,

4 CYCLE

1 (93 X 102)

DIESEL

LE

.2)

GROUND

GROUND

F

UEL

TANK

REFILL C

U.

S.

GALLONS

APACITIE

16.0

S

IMP

ERIAL

GAL

LONS

13.3

LITERS

60.6

24

ENGINE CRANKCASE CAPACITIES

ENGINE

2.5 L (153 CID) GASH

2.7 L {164.7 CID)

2.8 L (171 CID) DIESEL

..

10W30(5W20 ARCTIC)

...

15W40CD

TRANSMISSION REFILL

2.5 L (153 CID)

2.8 L (171 CID) DIESEL 8.00 6.60 3.80

• USE DEXTRON

..

ADD

9 PINTS, 7.5 IMPERIAL PINTS

ENG

INE

2.

5 L

{153

GAS WISCON

•••

IN

CONTINENTAL

CAPAC

ENGINE

GAS

Ill TYPE TRANSMISSION FLUID

COO

LING SYSTEM REFILL C

ENGINE

CID)

GAS

U.S.

OR

U.S.

ITIES

U.S.

4.25 LITERS

APA

U.S.

QUARTS

5.00

6.00 5.00

10.00

PINTS

8.00 6.60 3.80

OR

EQUIVALENT

IF

TORQUE CONVERTOR HAS BEEN DRAINED

IMPERIAL

4.16

8.33

IMPERIAL PI

QUARTS

NTS

LIT RES

4.73

6.819

9.46

LIT RES

CITIES

QUARTS

16.00

IMPERIAL

13.

QUARTS

30

LITRES

15.10

2.8 L (171 CID) DIESEL 16.00 13.30 15.10

A 50/50 MIXTURE OF GLY

•

COL

AND

CLEAN

WATER

BRAKE SYSTEM

The

brake

sys

tem

is

power

assist

ed

hydr

aulic, front di

sc

type and rear

drum

type. US E

DOT

3 BRAKE FLUID.

STEERING SYSTEM
The

steering system

is

pow

er assisted hydrostatic

typ

e. USE TEXACO FLUID PART NO. 11872

OR

EQUIVALENT.

AXLE REFILL CAPACITIES

AXLE U.S.

FRONT

STEER-

FRONT

DRIVE AXLE

REAR DRIVE AXLE

• SERVICE REFI

..

USE 80W90 HYI'OID GEAR LUBRICANT

NON DRIVE

LL

CAPACITIES ARE DETERMINED

PINTS

N/A

5.20

8.50 7.00

BY

FILLING

TO

THE

IMP

BOTTOM

ERIAL

N/A

4.37 2.48

OF THE FILLER

PINTS

LlT

N/A

3.75

HOLE

RES

25

TT4-8,

TN,

TU & TUL

MODELS

Note: All

measurements

shown

represent

approximate

capacities.

CHRYSLER ENGINE SPECIFICATIONS LATER MODELS

Gas

& LPG H153

MODEL

DESCRIPTION: 2.5L C

#OF

BORE & STROKE INCHES (mm) 3.44 X 4.09 (87.5x104)

DISPLACEMENT,

COMPRESSION RATIO 9.

FUEL

CARBURETOR

IGNITION SYSTEM ELECTRONIC

ALTERNATOR

# CHRYSLER GAS/LPG H153

hrysler

four-cylinder

CYLINDERS 4 IN-LINE TYPE 4 CYCLE

CUBIC INCHES (L) 153 (2.5)

overhead

cam

power

plant

with

0:1

REGULAR,

2

BBL

80

AMP, 12 VOLT,

cast

iron block

UNLEADED

and aluminum cylinder

NEG

GROUND

heads.

ENGINE

Diesel

MODEL#

DESCRIPTION:

#OF
BORE & STROKE INCHES (mm)

DISPLACEMENT, CUBIC INCHES

COMPRESSION RATIO 20.5

FUEL #1

ALTERNATOR

ENGINE

FUEL

WEIGHT

TMD

27

CYLINDERS

WEIGHT

TANK

REFILL

U.S.

FULLY DRESSED

CONTINENTAL
Standa

rd diesel, 2.68 Liter,

FULLY DRESSED

CAPAC

GALLONS

16.0

LB

(kg) (PRO X) 370 (168)

TMD

27

(L)

LB

(KG) (PROX)

Continental

four

cylinder, Comet V combustion

ITIES

IMPERIAL

13.3

4 IN-LINE, 4 CYCLE

3.

164 (2.68)

63 AMP, 12

557 (253)

GALLONS

58

X 4.06 (91 X 103.

OR

#2

DIESEL, JET

VOLT,

chamber

2)

A,

NEG

indirect injec

JP8

GROUND

tion

engine.

LITERS

60.6

26

ENGINE

2.5 L (153 CI

2.8 L (1

71

CRANKCASE

ENG

INE

D)

GAS*'

CID) DIESEL

...

CAPAC

ITI

ES

U.S.

QUAR

TS IMPERIAL

4.00

7.0 5.9 6.6

QUARTS

3.3 3.8

LITRES

• INCLUDES

..

10W30(5W20 ARCTIC)

...

Ref

TRANSMISSI

2.5 L (153 CID ) GAS

2.68 L (164 CID) DIESEL 4.00 3.40 1.90

• USE DEXTRON

""ADD 9 PINT

ENGINE

2.5 L (153 CID) GAS

2.68 L (164 CID) DIESEL 16.00 13.30 15.10

ONE

U.S.

QUART

er

to Diesel Engine

ON

(A413) REFILL CAPACITIES

ENGINE U.S. PINTS

III

TYPE TRANSMISSI

S,

7.5 IMPERIAL PINTS

COOLING

ENGINE

FRO FILTER REPLACEMENT -Di

Operator's Guide

& Repa ir

ON

FLUID OR EQUIVALENT

OR

4.25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED

SYSTEM REFILL CAPACITIES

ese

l

Manual in

8.00

U.S.

QUARTS

12.00 10.00

Main

tenance/Parts

Manual for O

IMPE

IMPERIAL

il

Recommendations.

RIAL

PINTS

6.60

QUARTS

LITRES

3.80

LI

T RES

11.40

•

A 50/50 MIXTURE

OF

GLYCOL

AND

CLEAN

WATER

BRAKE SYSTEM
The brake

STEERING

The

system

steering

is

SYSTEM

system

power

assisted hydraulic,

is

power

assisted

front disc

hydrostatic

type

and

rear

drum

type. USE TEXACO FLUID

AXLE REFILL CAPACITIES

AXLE

FRONT

STEER -

FRONT

DRIVE AXLE

REAR DRIVE AXLE 8.50 7.00

• SERVICE

..

USE 80W90 HYPOID

NON

REF

ILL CAPACIT I

DRIVE

GEAR

ES

ARE DETERMI

LUBRICANT

U.S. PI

NTS

N/A

5.20 4.37

NED

BY

FILLING

TO

THE

I

MPER

BOTTOM OF

THE

type. USE

PART

IAL PI

NTS

N/A N/A

FILLER

DOT

NO.

HOLE

3 BRAKE FLUID.

11872

OR

EQUIVALENT.

LI

TRES

2.48

3.75

27

TT-10 & 12

Note: All measurements

shown

represent a

ppro

ximate capacities.

CHRYSLER ENGINE SPECIFICATIONS LATER MODELS

Gas

& LPG 6G72

MOD

EL#

DESCRIPTION:

#OF

CYLINDERS

BORE & STROKE INCHES

DI

SPLACEMENT, CUBIC

CO

MPRESSI

FUEL REG ULAR,

CARBURETOR 2

I

GNlTION

ALTER

ON

SYSTEM ELECTRONIC

NATOR

CHRYSLER/MlTSUBJSHI GAS/LPG 6G72

3.0L

Chrysler/Mitsubishi V overhead

(mm)

INCHES

RATIO

(L)

cam power

plant

with

Type

6- V

3.59 X 2.99 (9l.

181.4

8.9:1

BBL

110

AMP

cast i

(3

.0)

ron

block

4 cycle

7x76.0)

UNL

EADED

, 12 VOLT,

and alum

NEG

GROU

inu

ND

m cylin

der

heads.

ENGINE

WEI

GHT

FULLY DRESSED

LB (kg) (PRO

X)

560 (254)

Diesel TMDT27

MODEL/I
DESCRIPTION:

#OF

CYLINDERS 4 IN-LINE, 4 CYCLE

BORE & STROKE INCHES

DISPLA

CEMENT, CUBIC INCH

CO

MPR

ESSION

FUEL

ALTERNATOR

ENGINE WEIGHT FULLY DRESSED

FU EL

TANK

REFILL CAPACITI

U.S.

CON

TINENTAL

Turbo diese

(mm)

ES

RATIO 20.5

TMDT27

l, 2.68 Liter, Contine

(L) 164 (2.68)

LB

(KG) (PROX)

nta

l four cylinder,

Come

3.58 X 4.06

#1

110

610

ES

I

MPER

IAL

GALLONS

18.0

GALLONS

15.0 68.0

t V

OR

AMP

(277)

combustion chamb

(91

X 103.2)

#2 DIES

EL,

JET A, JP8

, 12 VOLT, NEG

er

indir

GROU

ect injecti

ND

on engine

LITERS

.

28

ENGINE CRANKCASE CAPACITIES

ENGINE

3.0

L (181 CID)

2.8 L (171 CID)

*INCLUDES

..

10W30(5W20 ARCTIC)

...

Refer to Diesel Engine

GAS**

DIESEL***

ONE

U.S.

QUART

Continental

Operator's

FRO FILTER REPLACEMENT

Guide & Repair

U.S.

QUARTS

4.25

7.0 5.9 6.6

Manual

TRANSMISSION (A413) REFILL CAPACITIES

ENGINE

3.0

L (181 CID) GAS

2.68 L (164

* USE

••

ADD

ENGINE

CID)

DIESEL

DEXTRON

9 PINTS, 7.5 IMPERIAL PINTS OR 4.25 LITERS

III

TYPE TRANSMISSION FLUID

COOLING SYSTEM REFILL CAPACITIES

U.S.

PINTS

8.00 6.60 3.80

4.00 3.40 1.90

OR

EQUIVALENT

IF

-Diese

l

in

Maintenance/Parts

TORQUE CONVERTOR

IMPERIAL

3.5

Manual

for Oil

IMPERIAL

HAS

BEEN DRAINED

QUARTS

Recommendati

PINTS

LIT RES

4.0

ons.

LITRES

ENGINE

3.0

L (181 CID)

2.68 L (164 CID) DIESEL 16.00

A 50!50 MIXTURE

*

GAS

OF

GLYCOL

AND

U.S.

QUARTS

14.00 11.60 13.20

CLEAN WATER

BRAKE SYSTEM
The

brake

system

is

power

assisted hydraulic, front

STEERING SYSTEM

The

steering

system

is

power

assisted

hydrostatic

AXLE REFILL CAPACITIES

AXLE U.S.

FRONT

STEER-

FRONT

DRIVE AXLE

REAR DRIVE AXLE

*SERVICE REFILL CAPAClTIES ARE DETERMINED

NON

DRIVE

N/A

5.20 4.37 2.48

8.50 7.00 3.75

IMPERIAL

disc

type

and

rear

drum

type. USE TEXACO FLUID PART

PINTS

BY

FILLING

TO

THE

IMPERIAL

BOTTO!\•!

OF

QUARTS

13.

30 15.10

type. USE

PINTS

N/A

THE

FILLER

DOT

3 BRAKE FLUID.

NO.

11872 OR EQUIVALENT.

HOLE

LIT RES

LIT RES

N/A

**USE

80W90 HYPOID GEAR LUBRICANT

29