Dynon Avionics RV-9 User Manual

Autopilot Servo Installation Guide

RV9 Roll

This product is not approved for installation in type certificated aircraft

Document 101046-004, Revision G

May, 2014

Copyright © 2009-2014 by Dynon Avionics, Inc.

Permission to print this this manual is granted to third parties

DYNON AVIONICS

Contact Information

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Copyright

2008-2012 Dynon Avionics, Inc. All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated or stored in
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Information in this document is subject to change without notice. Dynon Avionics reserves the right to change or improve its products and to
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(www.dynonavionics.com) for current updates and supplemental information concerning the use and operation of this and other Dynon
Avionics products.

Servo Mounting Instructions – RV-9 Roll Kit 1
101046-004 Rev G

DYNON AVIONICS

Kit Contents

Dynon Part #

QTY

Part Description

100836-000

2

Large Male Rod End

100870-001

1

RV7,8,9,10 Right Roll Bracket

100872-000

1

RV7,8,9,10 Right Support Bracket

100972-000

1

RV9 Attach Plate

100966-008

1

Aluminum Pushrod Tube - 3.0"

100975-002

2

AN315-4R Jam Nut

100976-011

2

AN365-1032A Nylon Insert Locknut

100977-000

2

AN970-3 Large Flat Washer

100978-003

7

AN960-10 Small Flat Washer

100979-002

3

MS35333-39 #10 Internal Star Washer

100981-000

3

AN3H-3A Bolt - 3/8"

100981-005

1

AN3H-10A Bolt - 1"

100981-012

1

AN3H-17A Bolt - 1 7/8"

100981-018

1

AN3H-25A Bolt - 2 5/8"

100982-001

1

Aluminum Spacer – 0.485"

100982-004

1

Aluminum Spacer - 0.875"

SERVO MOUNTING INSTRUCTIONS – RV-9 RIGHT WING ROLL KIT

The RV-9 right wing roll servo mounting kit includes a right wing mounting bracket, right wing
support bracket, linkage attach plate, pushrod linkage, and most of the required fasteners to mount
the servo and properly link it to the aircraft control system. All Dynon-supplied parts are illustrated
in dark grey to distinguish them from existing aircraft hardware. The lower bell crank support
bracket must be removed to install the supplied servo mounting bracket. Fasteners used to secure
the existing brackets will be re-used to install the new Dynon brackets. It is up to the installer to
determine if these fasteners are suitable for re-use (these fasteners are not available from Dynon).

The brackets that will replace the existing aircraft brackets are made of 4130 steel and plated per
QQP416 CAD - Type II Class II Yellow. They have been designed to meet or exceed the original
brackets in strength and corrosion resistance. Install the Dynon-supplied lower servo mounting
bracket in place of the existing one, using the previously removed original fasteners.

With the bracket in place, install the 2 AN3H-3A bolts, MS35333-39 star washers, and AN960-10
flat washers to secure the servo to the bracket per the drawing, noting the orientation of the servo
output arm. All AN bolts supplied by Dynon have drilled heads for use with safety wire.

Install the support bracket on the other side of the servo using the same bolt stack-up. Verify the
wires on the side of the servo pass through the gap in the support bracket and are not pinched

Servo Mounting Instructions – RV-9 Roll Kit 2
101046-004 Rev G