Dyna-glo KFA80H, KFA50H, KFA220H, KFA135H User Manual

4 (2)
INDOOR/OUTDOOR PRODUCTS
KEROSENE PORTABLE FORCED AIR HEATERS
“USER’S MANUAL AND
OPERATING INSTRUCTIONS”
COMPLIES WITH UL733 AND
ANSI A10.10-1998 CAN/CSA/
B140.0-03 AND CSA
B140.8-1967
MODEL: KFA50H, KFA80H, KFA135H, KFA220H
Before the rst use of this heater, please read this USER’S MANUAL very carefully. This USER’S MANUAL has been designed to instruct you as to the proper manner in which to assemble, maintain, store, and most importantly, how to operate the heater in a safe and efcient manner. Please keep this manual for future reference.
CONSUMER : Retain this manual for future reference.
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday.
or email us at customerservice@ghpgroupinc.com
IMKFAH-HDW
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH
FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING.
WARNINGS:
1. RISK OF INDOOR AIR POLLUTION!
• Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.)
opening of fresh outside air for each 100,000 BTU/hr. of heater rating.
• People with breathing problems should consult a physician before using the heater.
Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the u, with headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the inuence of alcohol, or those at high altitudes.
• Never use this heater in living or sleeping areas.
2. RISK OF BURNS / FIRE / EXPLOSION!
• NEVER use any fuel other than 1-K kerosene, #1/#2 disel/fuel oil, JET A or JP-8 fuels in this heater.
• NEVER use use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater. (RISK OF FIRE OR EXPLOSION)
• NEVER use this heater where ammable vapors may be present.
• NEVER rell the heaters fuel tank while heater is operating or is still hot.
CAUTION:
Hot while in operation. Do not touch. Keep children,
clothing and combustibles away from heater.
Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm)
• NEVER block air inlet (rear) or air outlet (front) of heater.
• NEVER use duct work in front or behind of heater.
• NEVER move, handle, service a hot, operating or plugged in heater.
• NEVER transport heater with fuel in it’s tank.
• When used with an optional thermostat or if equipped with a thermostat heater may start at any time.
ALWAYS locate heater on a stable and level surface.
ALWAYS keep children and animals away from heater.
• Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition. All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.
3. RISK OF ELECTRIC SHOCK!
• Use only the electrical power (voltage and frequency) specied on the model plate of the heater.
• Use only a three-prong, grounded outlet and extension cord.
ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.
ALWAYS unplug the heater when not in use.
PROPOSITION 65 WARNING: Fuels used in gas, wood-burning or oil red appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local re dept. permit (M.E.L.C. 148, Section 10A.)
CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139.
NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC codes under NYCFD certicate of approval # 5034 and 5037.
1
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
CONTENTS OF USER’S MANUAL
ITEM PAGE #
PRECAUTIONS - SAFETY GUIDE ......................................................... 1
1. INTRODUCTION ............................................................................... 2
2. FEATURES .......................................................................................... 2
3. UNPACKING AND ASSEMBLY ....................................................... 4
4. FUELS ................................................................................................. 6
5. OVERVIEW OF HEATER DESIGN ................................................... 7
6. FUELING YOUR HEATER ................................................................ 8
7. OPERATION ....................................................................................... 8
8. LONG TERM STORAGE OF YOUR HEATER ................................ 9
9. MAINTENANCE ................................................................................ 10
10. REPLACING FUSE ............................................................................ 14
11. TROUBLESHOOTING GUIDE ......................................................... 15
12. WIRING DIAGRAM ........................................................................... 16
13. SPECIFICATIONS .............................................................................. 17
14. EXPLODED PARTS DRAWING ........................................................ 18&21
15. PARTS LIST ........................................................................................ 19,20&22,23
1. INTRODUCTION
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the heater safely and efciently to obtain full benets from its many built-in features.
2. FEATURES
Front Guard
Hot Air Outlet
Lower Shell
Fuel Tank
Side Cover
Lamp
Thermostot Knob
(80H Model Only)
Power/Reset Switch
Power Cord
(Piggy Back, 80H Model Only)
Figure 1. KFA50H/KFA80H MODELS
Upper Shell
Handle
Fan Guard Cord Wrap (80H Model Only) Pressure Gauge (80H Model Only) Fuel Gauge Fuel Cap
2
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
Front Handle
Hot Air Outlet
Shell Lower
Fuel Gauge
Fuel Cap
Side Cover
Lamp
Thermostat Knob
Room Temp. Display
Power/Reset Switch
10” Flat Free Wheel
Upper Shell
Rear Handle
Cord Wrap
Pressure Gauge
Fan Guard
Power Cord (Piggy Back)
Fuel Drain Bolt
Figure 2. KFA135H MODEL
Front Handle
Hot Air Outlet
Shell Lower
Fuel Gauge
Fuel Cap
Side Cover
Lamp
Thermostat Knob
Room Temp. Display
Power/Reset Switch
10” Flat Free Wheel
Upper Shell
Rear Handle
Cord Wrap
BTU Control Switch Pressure Gauge
Fan Guard
Power Cord (Piggy Back)
Fuel Drain Bolt
Figure 3. KFA220H MODEL
3
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
3. UNPACKING AND ASSEMBLY
1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)
NOTE : Save the shipping carton and packing materials for future storage.
KFA50H KFA80H
KFA135H KFA220H
Wheel Support Frame No Yes Yes Wheel No Yes Yes Threaded Axle No Yes Yes Front Handle No Yes Yes Rear Handle No Yes Yes Handle Yes No No Cord Wrap 50H No/80H Yes Yes Yes Hardware kit : HW-KFA1016 No Yes Yes
Figure 4. KFA50H/80H MODELS
Handle
Figure 5. KFA135H/220H MODELS
Screws
Cord Wraps
(KFA80H Model Only)
Flange Screws
Wheels
(10” Flat Free)
Cord Wraps
Front Handle
Wheel Support Frame
Nuts Cap Nuts S
Hardware Kit : HW-KFA1016
Rear Handle
Threaded Axle
4
Bushings Cap Nuts L
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
2. ASSEMBLY For KFA50H/80H Models only
(Assembly time for this product is 3 minutes)
Remove Screws
Handle
Screw
Tools Required
Medium Phillips Screwdriver.
1) Lift front guard for arrow direction and make sure that guard’s wedged portion ts into the slit hole on the upper housing.
2) Remove the pre-assembled screws on the shell upper and side cover.
Remove Screws
3) Align the holes in the upper housing with two mounting holes on the handle as shown in Figure 6.
Figure 6. Assembling Handle & Cord Wrap
4) Secure handle with the screws removed.
5) Insert cord wrap into the rectangle holes on the supportor and align the hole on the cord wrap with the mounting hole on the side cover as shown in Figure 6. (KFA80H Model only)
6) Secure cord wrap with the screws removed.
For KFA135H/220H Models only (Assembly time for this product is 10 minutes)
Front Guard
Wedged Portion
Slit Hole
Shell Upper
Cord Wrap
Side Cover
Screw
Tools Required
Medium Phillips Screwdriver.
3/4 inch socket or adjustable wrench
Assembling Handle & Wheel and Cord Wrap
1) Slide threaded axle through the rear section of the wheel support frame.
2) Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle. Attach one cap nut on to each side of the threaded axle and tighten well.
3) Place heater on wheel support frame. Align the holes on fuel tank ange with holes on wheel support frame.
4) Position the Handles on top of fuel tank ange. Insert screws through handles, fuel tank ange and wheel support frames as shown in Figure 8 and attach nut nger tight after each screw is inserted.
5) Align the hole on the handles with the mounting hole on the Cord Wrap. Insert Screws through Cord Wrap, handles and attach nut nger tight after each screw is inserted.
6) After all screws are inserted, tighten nuts rmly.
5
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
Screw
Front Handle
Hot Air Outlet
Fuel Tank Flange
Wheel Support Frame
Nut
Wheel
Wheel Bushing
Cap Nut L
Figure 7. Assembling Handle, Wheel and Cord Wrap
CAUTION: DO NOT OPERATE heater without support frame assembled to tank.
NOTE: Heater should be inspected before each use, and at least annually by a qualied service person.
Threaded Axle
Cap Nut S
Rear Handle
Cord Wrap
Flange Screw
Air Inlet
4. FUELS
For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has been rened to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during the operation of the heater. However, #1/#2 diesel/fuel oil, JET A or JP-8 fuels may also be used if 1-K keroseneis not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space. #2 diesel/fuel oil heavier than 1-K kerosene in extreme cold temperatures without non toxic anti-icer additives will not ignite properly.
KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.
Red containers are associated with gasoline.
NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the
living area.
NEVER use any fuel other than 1-K kerosene (#1/#2 diesel/fuel oil, JET A or JP-8 fuels are acceptable substitutes) NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil
compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled ames.
NEVER store kerosene in direct sunlight or near a source of heat. NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.
“OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.
6
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
5. OVERVIEW OF HEATER’S DESIGN
Fuel System: This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head. When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air mixture is then sprayed into the combustion chamber in a ne mist.
“Sure Fire Ignition” : The electronic ignitor sends voltage to a specially designed spark plug. The spark plug ignites the fuel and air mixture described above.
The Air System : The heavy duty motor turns a fan that forces air into and around the combustion chamber. Here the air is heated and then forced out the front of the heater.
The Safety System : A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn
off the heater should the internal temperature rise to an unsafe level. If this device activates and turns your heater off it may require service.
MODELS
KFA50H 176˚F/80˚C 122˚F/50˚C
KFA80H 158˚F/70˚C 104˚F/40˚C
KFA135H 158˚F/70˚C 104˚F/40˚C
KFA220H 194˚F/90˚C 140˚F/60˚C
B. Electrical System Protection : This heater’s electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage. If your heater fails to operate check this fuse rst and replace as needed.
C. Flame-Out Sensor : Utilizes a photocell to monitor the ame in burn chamber during normal operation. It will cause the heater to shut-off should the burner ame extinguish.
Internal Shut-Off Temp.
Plus/Minus 10 Degrees
FUSE TYPE:
All Models
Reset Temperature
Plus/Minus 10 Degrees
125 volt / 8 amps
7
NEVER LEAVE THE HEATER
UNATTENDED WHILE BURNING!
6. FUELING YOUR HEATER
NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS. DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED. IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER :
The rst time you light the heater, it should be done outdoors. This allows the oils, etc. used in manufacturing the heater to burn off outside.
WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT.
7. OPERATION
A.) VENTILATION
RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS.
Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr. rating. Provide extra fresh air if more heaters are being used. Example : A KFA220H heater requires one of the following:
• a two-car garage door raised six inches (15.24 cm)
• a single-car garage door raised nine inches (22.86 cm)
• two, thirty-inch (76.20 cm) windows raised fteen inches (38.1 cm)
B.) OPERATION
1. Fill fuel tank with fuel.
NOTE : Kerosene is recommended when the temperature drops below 0℉(-18℃) to prevent ignition delay or failure.
2. Attach fuel cap.
3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long. Extension Cord Wire Size Requirements
• 6 to 100 feet (1.8 to 30.5 meters) long, use 16 AWG conductor.
• 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.
4. Turn “THERMOSTAT CONTROL knob” to desired setting (setting range : 40˚F ~ 110˚F) (KFA80H/135H/220H Models Only)
5. Push “BTU control Switch” to “High” level. (See Figure 8.) (KFA220H Model Only)
6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start.
7. After startup, push “BTU control switch” to desired level “High or Low”
NOTE: Room Temperature display explanations are as follows: (KFA135H/KFA220H Models only)
• Whentheroomtemperatureisless0℉,theLEDdisplaywillshow“Lo”  • Whenroomtempisbetween0℉and99℉,thenumbershownonthedisplayisthecurrent
room temperature.
• Whenroomtemperatureisgreaterthan99℉,theLEDdisplaywillshow“Hi”
If heater does not start, the thermostat setting may be too low, turn “thermostat Control Knob” to higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to “ON” position. If heater still does not start, see Troubleshootiong Guide on page15.
NOTE : User can select to operate the heater on two different BTU levels(High or Low). To stabilize heater and prevent ignition delay, select BTU level after turning the heater on, or while it is in operation by pushing the BTU control switch. If the heater is started at low BTU level in cold weather or low fuel tank, ignition failure can occur. NOTE:Incoldweather,ignitionmaybeimprovedbyholdingangerovertheendofthereliefvalveorblock fanguard in half with newspaper etc. until the heater ignites.
TO START HEATER
8
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