Dyna-Glo DGY784BDP, DGY784BDP-D User Manual

VERTICAL GAS SMOKER

MODEL #DGY784BDP/DGY784BDP-D

Françaisp..28XX

Españollp..55XX

ATTACH YOUR RECEIPT HERE
Serial Number	Purchase Date

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday or email [e-mail].

70-10-541

1

Rev. 07/16/19

DYNA-GLO® VERTICAL GAS SMOKER

STOP!

2

TABLE OF CONTENTS

Safety Information .........................................................................................................................	4
Package Contents .........................................................................................................................	7
Hardware Contents .......................................................................................................................	8
Preparation ...................................................................................................................................	8
Assembly Instructions ..................................................................................................................	9
Operation Instructions ...................................................................................................................	14
Tips On Smoking ..........................................................................................................................	18
Care and Maintenance ..................................................................................................................	23
Troubleshooting ............................................................................................................................	25
Warranty .......................................................................................................................................	26
Replacement Parts List ................................................................................................................	27

Assembler/Installer: This instruction manual contains important information necessary for the proper assembly and safe use of this appliance. Read and follow all warnings and instructions before assembling and using this appliance. Leave these instructions with the consumer.

Consumer/User: Follow all warnings and instructions when using this appliance.

Keep these instructions for future reference.

DANGER: If you smell gas:

1. Shut off gas to the appliance.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER:

Failure to follow these instructions could result in fire, explosion, or burn hazard which could cause property damage, personal injury or death.

DANGER

1.Never operate this appliance unattended.

2.Never operate this appliance within 10 feet (3 m) of any structure, combustible material or other gas cylinder

3.Never operate this appliance within 25 feet (7.5 m) of any flammable liquid.

4.Never allow oil or grease to get hotter than 400°F or 200°C, if the temperature exceeds 400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.

5.Heated liquids remain at scalding temperatures long after the cooking process. Never touch cooking appliance until liquids have cooled to 115°F (45°C) or less.

6.If a fire should occur, keep away from the appliance and immediately call your fire department. Do not attempt to extinguish an oil or grease fire with water.

DANGER: Failure to follow these instructions could result in fire, explosion, or burn hazard which could cause property damage, personal injury or death.

3

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at

1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday.

CALIFORNIA PROPOSITION 65

WARNING

This product and the fuels used to operate this product (liquid propane or natural gas), and the products of combustion of such fuels, can expose you to chemicals including benzene, which is known to the State of California to cause cancer or other reproductive harm.

For more information go to www.p65Warnings.ca.gov

•DO NOT use this product for anything other than its intended purpose. It is NOT intended for commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boat.

•Keep a fire extinguisher near this product at all times.

•This appliance is for outdoor use only in well-ventilated areas. DO NOT operate it in a building, garage or any other enclosed area, or under overhead construction.

•A minimum clearance of 36 in. (92 cm) to combustible material is required on the front, sides and back. It is very important to always maintain proper clearances to combustibles.

•The cylinder must be at least 24 in. (61 cm) from the appliance.

•DO NOT obstruct the flow of combustion air/or ventilation air for the appliance.

•When cooking, the smoker must be on a level, stable noncombustible surface in an area clear of combustible material, including long or dry grass.

•Care should be taken to protect the fuel supply hose from damage from either pedestrian or vehicle traffic.

•Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to the appliance being used. The replacement hose assembly shall be that specified by the manufacturer.

•Before each use check that no dead leaves or debris are under the appliance.

•Store this appliance in a dry, protected location.

•The use of alcohol, prescription or nonprescription drugs may impair the user’s ability to properly assemble and safely operate this appliance.

•Allow the smoker to cool to 115°F (45°C) before moving or storing. Use caution when lifting and moving the appliance to avoid back strain or back injury. DO NOT move the appliance while it is in use.

•Always hang the regulator on the lifting handles while not in use or disconnected with the LP tank.

KEEP the fuel supply hose away from any heated surface(s).

4

SAFETY INFORMATION

•DO NOT store and use this appliance near gasoline or other combustible liquids or where other combustible vapors may be present.

•DO NOT use this appliance as a heater.

•DO NOT leave the appliance unattended while in use. Keep children and pets away from the appliance at all times.

•NEVER close the damper completely while cooking.

•If you must dispose of ashes in less time than it takes for the ashes to completely cool down, then remove the ashes from the appliance, keeping them in the heavy-duty foil, and soak them completely with water before disposing of them in a noncombustible container.

•This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from hot surfaces or splatter from cooking liquids.

•Make sure that the orifice of the control valve properly mates with the burner mixing tube by visual observation. Please refer to maintenance section.

•Use caution when opening the door of the smoker while in operation. Keep hands, face and body safe from hot steam or flare-ups. DO NOT inhale smoke.

•DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear shoes that fully cover your feet while operating the smoker.

•Allow the smoker and its components to cool completely before conducting any routine cleaning or maintenance.

•NEVER use glassware, plastic or ceramic cookware on or in your smoker. Use metallic cookware only.

•NEVER operate the smoker without water in the water bowl. NEVER allow the water to completely evaporate. Check the water level at least every 2 hours. A sizzling sound may indicate a low water level. Follow instructions in this manual for adding water while operating (see page 15).

•When using flavoring wood, add a sufficient amount prior to operation to avoid having to add wood while operating. Adding wood while operating may splash hot water and cause serious injury.

•Use of accessories not intended for this smoker is not recommended and may lead to injury or property damage.

•An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other appliance. DO NOT store spare LP cylinders within 10 ft. of the smoker. LP cylinders must be stored outdoors, out of reach of children. DO NOT store LP cylinders in a building, garage or any other enclosed area.

•DO NOT store LP gas cylinders inside or on top of the smoker. Improper storage of cylinders could lead to explosion, fire and/or personal injury. Cylinders are to be stored outdoors, out of reach of children and must not be stored in a building, garage or any other enclosed area.

•While the smoker is not in use, the gas must be turned off at the supply cylinder.

•LP gases are heavier than air, tend to pool and collect in low-lying areas, are easily ignited and are highly flammable. Proper care and caution should be employed when dealing with any such fuels.

•The smoker should be turned off and all supply valves (on piping or on fuel cylinders) should be closed in the event that the odor of unburned gas is detected. Do not attempt to use the appliance until any gas leaks are fixed and/or the source of the unburned gas odor is accounted for.

5

SAFETY INFORMATION

•Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas should be turned off and the fuel cylinder should be disconnected.

•Use in high wind conditions that result in poor burner operation such as blowing out and flaring should be avoided. If repositioning the appliance does not improve operation under such wind conditions, the appliance should be turned off.

•Install the smoker with the hose regulator assembly extended the full length of the hose (24 in. minimum) directly away from the appliance. When so configured, placement results in maximum tank to smoker distance. When the smoker is operated, the hose/regulator and gas tank should be perpendicular to wind direction. Placing tank closer than 24 in. to the smoker can overheat the tank and cause release of propane through relief openings and can result in tank fire or explosion.

•Read and follow all warnings and instructions before assembling and using the appliance.

•Follow all warnings and instructions when using the appliance.

NOTE: The installation must confirm with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code,

CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/ NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code,as applicable.

WARNING:

The hose to tank attachment creates a potential trip hazard for user and pedestrians - use caution. Do not allow or cause the gas tank or appliance to tip.

MINIMUM 24 IN. (610 MM)

(Tank not included)

The electronic ignition requires 1 “AAA” alkaline battery, which is included.

WARNING

DO NOT mix old and new batteries.

DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries.

DO NOT dispose of batteries in fire. Improper disposal may cause batteries to leak or explode.

6

PACKAGE CONTENTS

L

H

J Q I J

M Q

			F
P
			G
			E
			D
P	K	K	C
		B
O
	N

A

PART	DESCRIPTION	QUANTITY
A	Leg	4
B	Burner & Control Unit	1
C	Wood Chip Box	1
D	Wood Chip Box Lid	1
E	Water Bowl	1
F	Cooking Grate	4
G	Door Locking Bracket	2
H	Smoke Stack	1
I	Smoker Body	1

PART	DESCRIPTION	QUANTITY
J	Lifting Handle	2
K	Side Damper	2
L	Temperature Gauge	1
M	Upper Door	1
N	“AAA” Battery (1.5V)	1
O	Bottom Door	1
P	Door Handle (Upper & Lower)	2
Q	Cooking Grate Support	12

7

HARDWARE CONTENTS (shown actual size)

AA

BB

CC

DD

M6x12 Screw	M6x12	Spring	M6 Nut
Qty. 32	Shoulder	Clip
	Screw	Qty. 2	Qty. 8
	Qty. 8

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacement parts.

Estimated Assembly Time: 25 minutes

Tools Required for Assembly (not included): Phillips Head Screwdriver, Wrench, and Pliers.

8

ASSEMBLY INSTRUCTIONS

1. Attach the legs.
				1
Align one leg (A) with mounting holes on the					A
bottom of the smoker body (I). Thread screws
through holes from outside of unit. Nuts are					AA
pre-welded to the cabinet. Repeat for other					I
3 legs (A). Tighten all screws (AA) with a
Phillips screwdriver.
Hardware Used
AA	M6x12 Screw	x12

2. Attach the burner and control unit.
Open the bottom door of the smoker body (I).				2
Turn the burner and control unit (B) upside
down and place it on the bottom of the smoker					B	AA
body (I), making sure the 4 mounting holes on
the burner and control unit (B) are aligned with
the holes on the smoker body (I). Note: The
control knob should be on the same side as the
door. Check that the burner is properly installed
on the orifice before attaching the burner and
control unit (B). Thread bolts (AA) through holes
from outside of unit. Securely tighten the unit
to the bottom with a Phillips screwdriver.						I
Hardware Used
AA	M6x12 Screw
		x4

9

ASSEMBLY INSTRUCTIONS

	3. Attach the smoke stack.
		3
	CAUTION: This unit is HEAVY! Do not
	attempt this step without assistance!
	Close the two doors. With the assistance of
	a helper, stand the unit upright on its legs on
	a firm and level surface. (Make sure that the
	burner/control unit and legs are attached). Open
	the upper door. Position the smoke stack (H)
	with control arm to the left as shown.
	Attach the smoke stack (H) by using 4 screws (AA).
	Securely tighten with a Phillips screwdriver.

AA

Control	H
arm
	I

Hardware Used

AA

M6x12 Screw

x4

4.Install the cooking grate supports.

Insert the cooking grate supports (Q) into the corresponding holes on rack of the shelf inside the smoker body (I) from the bottom up. NOTE: There are 8 positions to install the cooking grate supports. The cooking grate supports can be installed into positions according to the need of the owner.

10

ASSEMBLY INSTRUCTIONS

	5. Attach the lifting handles.
		5
	Insert 4 screws (AA) through the mounting
	holes on one of the lifting handles (J) and
	into holes on right side of smoker body (I).
	Use a Phillips screwdriver to secure the
	handles to the smoker body. Repeat on left
	side.

Hardware Used

AA

M6x12 Screw

x8

I

J

6. Attach the side dampers.
				6
Dampers (K) are installed from the inside of
smoker body (I). Thread the damper handle						I
through the back hole of the side damper slots.					DD
						K
Align the damper (K) with the mounting holes
						BB
and insert 4 screws (BB) from the outside of the
smoker body (I). Secure each bolt with nut (DD)
from the inside of the smoker body (I). Use a
Phillips screwdriver and wrench to tighten the
nuts and bolts. Do not over-tighten. Damper
must be able to slide easily from side-to-side.
Hardware Used
	M6x12
BB		x8
	Shoulder Screw
DD	M6 Nut	x8

11

ASSEMBLY INSTRUCTIONS

7. Attach the door locking brackets.
						7
	Align the door locking bracket (G) holes with
	the holes on the upper right side of the smoker						I
	body (I). Note: slots on the brackets (G) must
	be facing up. Thread 2 screws (AA) through the
	holes in the door locking bracket and into the						G
	threaded holes of the smoker body (I). Tighten
	the screws (AA) using a Phillips screwdriver.						AA
	Repeat on lower right side.
Hardware Used
	AA	M6x12 Screw	x4
8. Attach the door handles.
						8	CC
	Slide door handle (P) through brackets
	in upper door. Using pliers, slide a spring clip						P
	(CC) over the groove in the door handle as
	shown. Repeat on bottom door.
	Make sure both of the spring clips are securely
	attached in the grooves of the handles.
Hardware Used
	CC	Spring Clip	x2

9.Install the wood chip box and lid.

Slide the wood chip box (C) onto the lowest cooking grate supports inside the smoker body

(I) and put the wood chip box lid (D) on top.

12

ASSEMBLY INSTRUCTIONS

10. Install the water bowl.

Slide the water bowl (E) onto the cooking grate supports inside the smoker body above the wood chip box as shown.

11. Install the cooking grates.

Slide the 4 cooking grates (F) onto the top cooking grate supports inside the smoker body (I).

	12. Mount the temperature gauge assembly.
		12	L
	Insert the probe of the temperature
	gauge (L) through the middle hole of the
	smoker door from the outside. Secure
	with pre-assembled nut from inside
	panel using wrench.

13

ASSEMBLY INSTRUCTIONS

13. To install the “AAA” battery (N), remove the
	13
igniter button by turning it counterclockwise
and inserting the “AAA” battery (N) with the
positive end facing out. Reinstall the ingniter
button by turning it clockwise and hand
tightening.
	N

OPERATION INSTRUCTIONS

CONNECTING THE LP TANK

WARNING! ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.

1.The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a full stop. The cylinder supply system must be arranged for vapor withdrawal.

2.Check that the control knob on the control unit is turned off.

3.Remove the protective cap from the LP tank valve and coupling nut.

4.Hold the regulator in one hand and insert the nipple into the valve outlet. Be sure the nipple is centered in the valve outlet. The coupling connects to the large outside threads on the valve outlet. Use care – do not cross thread the connection.

5.Hand tighten the coupling clockwise until it comes to a full stop. Firmly tighten by hand only. Do not use tools.

Straight

CAUTION: In the connection process, make sure the regulator inlet connector mates with the cylinder valve outlet properly, safely and firmly.

14

OPERATION INSTRUCTIONS

Any fuel supply cylinder used must be constructed and marked in accordance with specifications for propane cylinders of the U.S. Department of Transportation (DOT) CFR 49, or the Standard for Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods, CAN/CSA B339. The appliance is to be used only with the 20-pound, vertical standing vapor withdrawal type tank and must include a collar to protect the cylinder valve.

(A)DO NOT store spare LP cylinders under or near the smoker.

(B)NEVER fill cylinder more than 80% full.

(C)Do not store cylinder indoors.

WARNING

If instructions (A), (B),(C) above are not followed exactly, a fire causing death or serious injury may occur.

This smoker is designed to operate on LP (Liquid Propane) gas only. The gas cylinder used must include a collar to protect the cylinder valve. The cylinder supply system must be arranged for vapor withdrawal. Do not allow dirt or foreign material to get into or onto tank connection when it is not attached to the fuel supply system. Use the protective cap provided.

WARNING

ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.

The cylinder outlet must have Type 1 gas connection termination in order to mate with gas hose provided with smoker. The pressure regulator and hose assembly supplied by the manufacturer with the appliance must be used. Replacement pressure regulators and hose assemblies must be those specified by the appliance manufacturer.

This unit is not to be utilized with a non-self-contained LP-gas supply system.

Valve/pressure regulators are factory set to the correct operating pressures. No attempts should be made to adjust these settings.

DISCONNECT THE LP TANK

Make sure that the knob on the LP tank is turned clockwise to a full stop (CLOSED).

Hold the regulator in one hand, turn the coupling to the valve outlet counterclockwise and unthread the connection by hand only. Do not use tools.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

Always hang the regulator on the lifting handles (A) while not in use, disconnected from the LP tank, and when the unit has cooled down.

STORE THE TANK IN A PROPER PLACE AS INDICATED IN THIS MANUAL.

15

OPERATION INSTRUCTIONS

CHECKING FOR LEAKS

After connections are made, check all connections and fittings for leaks with a soap solution.

1.With all valves closed, apply the leak check solution (50/50 mix of dishwashing soap and water) to all gas carrying connections and fittings.

2.Open tank valve.

Presence of bubbles at areas of wet solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the valve and repair the leak or replace the defective part.

Do not use the smoker until all leaks are corrected.

The gas hose/regulator assembly should be totally extended to the maximum distance so that the hose is straight and the tank is as far from the smoker as it can be (Minimum 24 in.).

For vapor withdrawal, LP tanks are intended to be operated in the upright position only.

If the product is not in use, the gas must be turned off at the supply cylinder and the cylinder should be disconnected from the appliance.

Storage of the appliance indoors is only permissible if the cylinder is disconnected and removed from the appliance. Do not store cylinder indoors.

OPERATION

Before first use

Remove all hangings or plastic straps, if present.

Before you cook food in your smoker, it is important to “season” your smoker. Seasoning seals the paint and interior of your smoker to enhance flavoring, durability and overall performance.

To season your smoker, simply use it as you normally would only do not cook any food. You will need to follow all of the operating procedures in the next few sections of this manual.

Using your desired flavoring woods and marinades, burn your smoker at low temperature (around 175°F) for 45 – 60 minutes. Let the smoker cool, and clean out the water and wood.

Once seasoning is complete, your smoker’s interior will have a durable, seasoned coating.

Adding Water

To add water before cooking, simply remove the water bowl and fill it with water slightly below the rim. Then place the bowl back into the smoker. Enough water before cooking is recommended.

To add water while cooking, if a sizzling sound indicating lack of water is heard, or really need to add water, open the bottom door with care and avoid taking in the smoke, use a long nose kettlelike water can, stand yourself as far from the smoker as you can, fill the water bowl up to 1 in. below the rim.

CAUTION: DO NOT pull the water bowl out beyond the rack when the smoker is hot.

16

OPERATION INSTRUCTIONS

Cooking Tip

Line the water bowl with aluminum foil before each use. This will make it easy to clean and help your water bowl last longer.

To make adding water easier and safer, use a clean watering can with a long spout.

Adding Wood Chips

To add wood chips before cooking, simply fill the wood chip box with your choice of flavoring hardwood chips. The amount and type of wood you use is entirely dependent on the desired amount of flavor. Once the box is filled, place the lid on top of the box and set the box in the smoker.

To add wood chips while cooking, we recommend using tongs or long handled pliers to remove the box lid and to place the pieces into the wood chip box without removing the box. It is not recommended to remove the wood chip box while the smoker is in operation.

CAUTION: The wood chip box and lid get very hot. Avoid handling them while in use. Always wear protective oven mitts when handling hot components.

Cooking Tip: Flavoring Wood

•Small wood chips work best inside the wood chip box.

•Use dry hardwoods such as hickory, pecan, apple, cherry or mesquite.

•Most fruit or nut tree woods produce excellent smoke flavoring.

•Do not use resinous woods such as pine or plywood. These usually produce unpleasant flavoring.

•Let your taste be your guide. Experiment with different types and quantities of wood chunks, chips, or sticks. You can even mix woods.

•To produce more smoke and prevent fast burning, pre-soak the wood chips in a separate bowl of water for at least 20 minutes, or wrap the chips in perforated aluminum foil.

•Most smoke flavoring occurs within the first hour of cooking. Adding wood chips after the first hour is typically not necessary unless extra smoke flavoring is desired.

17

TIPS ON SMOKING

Smoking foods is different from grilling foods. Smoking is typically done slowly and at a lower temperature than grilling. The smoke produced by the wood infuses itself into the meat giving it that great smoked flavor. Grilling is a much quicker cooking process using higher temperatures.

Always follow the manufacturer’s recommendations for cleaning and care. Monitor your fuel supply, running out of propane halfway through the smoking process isn’t fun. Consider purchasing a spare propane tank as a back-up.

Here’s a list of the most popular smoking woods and a little information about each.

	Type of Wood			Suggested Food			Comments
							Mild and sweet flavor with a slight hint of fruity flavor. Each
	Apple			All meats			species of Apple wood should offer a slightly different
							flavor. Apple smoke produces an attractive browning effect.
	Almond			All meats			Produces a sweet smoke with a natural nutty flavor.
	Ash			Fish and red meat			Very light flavor.
	Citrus			Pork and chicken			Lemon and orange wood produce light but fruity flavor.
	Cherry			Pork and beef			Light and fruity flavor.
	Fruitwood			Pork, poultry and fish			Wood such as Peach, Pear and Plum produce a mild but
							sweet smoke with a hint of fruity flavor.
							Grapevine wood produces a lot of smoke. A little wood
	Grapevine			Poultry, game and lamb			goes a long way. It produces a tart flavor that has a hint of
							fruit.
							Hickory is arguably the favorite wood for smoking. Hickory
	Hickory			Pork and beef			produces a very strong flavor so we recommend starting
							slow with this wood.
	Maple			Pork and poultry			Light and sweet
	Mesquite			Beef, chicken and fish			This wood burns very hot so be aware. Much like Hickory,
							Mesquite is very popular and produces a strong flavor.
	Oak			Red meats, game, ribs			Another wood that produces a heavy smoke. Start slow
				and fish			with this wood.
	Pecan			Ribs and red meat			Produces a light smoke that offers a sweet and nutty flavor.

18

SUGGESTED SMOKING AND MEAT TEMPERATURES

Smoking Temperatures

Accurate smoking temperatures are critical for safely cooking food when meat probes are not available. Please understand that using the factory installed temperature gauge is an acceptable tool for smoking food; but it’s not always the ideal means of measuring the most accurate smoking temperature because internal smoker temperatures can vary between the top and bottom cooking grates. Also keep in mind that the probes used on most gauges are designed to measure the temperature at the tip of the temperature probe and not the overall temperature of the smoker.

Alternatively, it is recommended that users either purchase an aftermarket, oven-ready temperature gauge, or a meat thermometer. Meat thermometers are the most effective way of determining when the food is cooked to the minimum temperature required for safe consumption.

Please refer to the chart below for cooking temps.

SUGGESTED SMOKING TEMPERATURES

		Suggested Smoking	Safe Minimum Food
		Temperatures	Temperatures
	Meat, Poultry, Fish
	Beef, veal and lamb
	(pieces and whole cuts)
	Medium-rare	225° F (107.2° C)	145° F (63° C)
	Medium	225° F (107.2° C)	160° F (71° C)
	Well done	225° F (107.2° C)	170° F (77° C)
		Pork
	(ham, pork loin, ribs)
	Pork (pieces and whole	225 - 240° F	145° F (63° C)
	cuts)	(107.2 - 115.6° C)

Ground meat and meat mixtures (burgers, sausages, meatballs, meatloaf, casseroles

and mechanically tenderized beef)

Beef, veal (including	250	- 275° F
mechanically tenderized),					160°F (71° C)
	(121 - 135° C)
lamb and pork
Poultry (chicken & turkey)	250	- 275° F			165°F (74° C)
	(121 -135° C)
Poultry (chicken, turkey, duck)
Pieces	250° F (121° C)				165° F (74° C)
Whole	250° F (		° C)		165° F (74° C)
	Seafood
Fish	225	- 240° F			145° F (63° C)
	(107.2	- 115.6° C)
crab, scallops, clams,	225	- 240° F			145° F (63° C)
	(107.2	- 115.6° C)
mussels and oysters)
					e of

Suggested Smoking	Safe Minimum Food
Temperatures	Temperatures

Game

Chops, steaks and roasts

(deer, elk, moose, caribou/reindeer, antelope and pronghorn)

	Medium-rare	225° F (107.2° C)	145° F (63° C)
	Medium	225° F (107.2° C)	160° F (71° C)
	Well done	225° F (107.2° C)	170° F (77° C)
		Large Game
	Bear, bison, musk ox	250 - 300° F	145° F (63° C)
	walrus, etc.	(121 - 149° C)
		Small game
	Rabbit, muskrat,	225 - 240° F	160°F (71° C)
	beaver, etc.	(107.2 - 115.6° C)
		Ground Meat
	Ground meat and	250 - 300° F	165° F (74° C)
	meat mixtures	(121 - 149° C)
	Ground venison	250 - 300° F	165° F (74° C)
	and sausage	(121 - 149° C)

Game birds/waterfowl

(wild turkey, duck, goose, partridge and pheasant)

Whole	250° F (121° C)	180°F (82° C)
Breasts and roasts	250° F (121° C)	165° F (74° C)
Thighs, wings	250° F (121° C)	165° F (74° C)
in a bird)	250° F (121° C)	165° F (74° C)

1519

OPERATION INSTRUCTIONS

LIGHTING INSTRUCTIONS

CAUTION: If the flame extinguishes accidentally during ignition or operation, immediately TURN OFF the cylinder valve and then TURN OFF the control knob. Igniter Lighting System

1.Check all connections for leaks using the “soap water” test as explained on page 16 for “checking for leaks.”

2.Open both of the smoker cabinet doors. Always keep the doors open during lighting.

3.Check for any blockage to the venturi tube or burner, damper setting, ventilation setting. Remove any foreign objects or matter.

4. Be sure the burner control knob is in the

“OFF” O position.

5.Open the LP cylinder valve by turning counterclockwise

6. Push igniter on the control unit down 1 to 2 seconds then push and turn control knob to “HIGH” , while still holding the ignitor button down. At this point the burner should ignite.

7.If ignition does not take place within 5 seconds, immediately turn the control knob to OFF O. Wait 5 minutes and repeat above steps 6 and 7.

8.If burner still fails to light, try match lighting using the instructions on page 21.

9.Once the burner is lit, close the doors to allow heat to accumulate. The smoke stack

on the top of the smoker can be adjusted to the desired setting to allow proper ventilation and combustion. NEVER CLOSE THE SMOKE STACK COMPLETELY.

Warning: Always light your smoker with both doors open.

20

OPERATION INSTRUCTIONS

Match Lighting Procedure

1.Repeat steps 1 through 5 of the igniter lighting system (PAGE 20).

2.Open both doors. Place a lit match on to the burner as shown below.

Quickly turn the control knob to the “HIGH” position. If the burner does not light in 5 seconds, turn the control knob off, wait at least 5 minutes and for the gas to clear. Repeat the process.

21

OPERATION INSTRUCTIONS

Cooking Tip: Damper Adjustments

WARNING: The dampers on the smoker body and the handle on the smoke stack housing may become very hot while cooking. Always wear a heat resistant glove when adjusting.

•For best performance, rotate the smoker so that the front or back of the body is facing the wind. This allows the adjustment of the dampers to be more effective and accurate.

•The two dampers on smoker body should never be fully closed.

•Opening the damper of the smoke stack housing helps to exhaust both the heat and smoke.

•The key to effective smoking is to watch your heat indicator on the door and adjust the dampers accordingly.

•Temperature maintenance is best controlled by different damper adjustment configurations.

Turning off the Smoker

CAUTION: The smoker can become very hot while in use.

Do not touch any portion of the smoker except for the door handle and burner control knob. It may be necessary to use protective gloves.

1.Turn the burner control knob off by pushing in and rotating to “OFF” O. The burner flame should go out.

2.Turn off the LP cylinder valve by turning the knob clockwiseuntil it cannot go any farther.

Follow all warnings and safety precautions before removing meat from smoker or preparing the unit for storage. Please see page 23 for proper storage procedures and the important warnings and safeguards on pages 3-6.

22

CARE AND MAINTENANCE

AFTER USE SAFETY AND MAINTENANCE

WARNING

•Use caution when lifting and moving the smoker to avoid strain injuries. Two people are recommended to lift or move the smoker.

•DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present. Keep the area around the smoker clear and free of combustible materials and vapors.

•DO NOT store this smoker in an area accessible to children or pets. Store the smoker in a dry, protected location. Disconnect cylinder from smoker.

•DO NOT allow anyone to conduct activities around the smoker following use until it has cooled. It is hot during operation and remains hot for a period of time following use.

•DO NOT leave hot ashes unattended until the smoker cools completely.

•The smoker becomes extremely hot – allow the smoker to cool completely before handling. If you must handle the smoker while it is hot, ALWAYS wear protective oven mitts or heat-resistant gloves. Allow the smoker to cool before removing and cleaning the grease pan.

•Dispose of cold ashes by wrapping them in heavy-duty aluminum foil and putting them in a noncombustible container.

•If you must dispose of the ashes in less time than it takes for them to completely cool. Remove the ashes from the smoker, keeping them in heavy-duty foil, and soak them completely with water before disposing of them in a noncombustible container.

GENERAL CARE AND MAINTENANCE

CAUTION: All care and maintenance procedures are to be performed while the smoker is turned off and cooled. Always perform maintenance by a qualified service person.

Clean the water bowl and cooking grate with hot, soapy water. Rinse and dry thoroughly. You may prefer to coat the water bowl and cooking grid lightly with cooking oil or cooking spray.

Frequently check and clean the venturi and burner tubes for insects and insect nests. A clogged tube can lead to fire beneath the smoker. Also make sure the smoker does not have any foreign objects obstructing the flow of combustion and ventilation air.

To clean the inside and outside of the smoker cabinet, simply use a damp cloth. Spray-washing with a water hose is not recommended. Moisture should be wiped away and not allowed to stand inside or on top of the smoker. Once cleaned, you may prefer to lightly coat the interior of the smoker cabinet with cooking oil or cooking spray.

If rust is present on the exterior surface of the smoker, clean the area with steel wool or emery cloth and use heavy-duty, heat-resistant paint.

NEVER apply additional paint to the interior of the smoker. If rust is present on the interior of the smoker, clean it thoroughly with steel wool or emery cloth and lightly coat the area with cooking oil or cooking spray to help minimize recurring rust.

When an LP tank is not connected, and to help prevent dirt or other foreign particles from clogging the regulator connector, hang the end of the hose and regulator assembly on the upper door handle bracket (A).

Keep the ventilation opening(s) of the cylinder enclosure free and clear from debris.

23

CARE AND MAINTENANCE

Inspect the flames at the burner by looking through the observing hole on left side of the Burner and control unit “H”. A good flame should be blue with a yellow tip 1 to 2 in. high. If flames are excessively yellow and irregular, oil residue and food deposits may be collecting on the burner. Try cleaning the burner surface with hot, soapy water and cleaning the holes with a pipe cleaner to improve the flames.

	Yellow
2”	Light Blue
	Blue
Good Flame	Bad Flame

Bad flames may also be caused by poor venturi attachment to the orifice. Turn off the control knob and cylinder valve, always let the smoker cool before cleaning or checking the assembly. Make sure the orifice of the control valve properly mates with the burner mixing tube by visual observation from the bottom of the appliance. The burner venturi tube should overlap the orifice and they should form a straight line as shown in Figure A. Figures B & C show incorrect alignment.

Correct

Wrong

Wrong

Figure A

Figure B

Figure C

WARNING: If the instructions above not followed, an explosion may result, possibly causing serious bodily injury or death.

To protect your smoker from weather conditions, always keep it covered while not in use. To obtain replacement parts or accessories, call 1-877-447-4768.

24

TROUBLESHOOTING

If you have any questions regarding the product, please call customer service at 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday.

PROBLEM	POSSIBLE CAUSE		CORRECTIVE ACTION
The burner will not	1. The igniter electrode may be		1.Clean the igniter electrode.
light using the igniter		covered with grease or residue.
procedure.	2. The igniter electrode may have		2.	Check the connection and
		a loose or disconnected wire.		reconnect any loose or
				disconnected wires.
	3.	No spark is being generated.	3.Replace the AAA size battery
			inside the igniter.
	4.	No gas flow or cylinder valve	4.	Make sure LP cylinder is not
		not open.		empty or open cylinder valve.
	5.	Vapor lock at coupling nut	5.	Turn off knob and LP cylinder
		to LP cylinder.		valve. Disconnect coupling nut
				from LP cylinder. Reconnect
				and retry.
The burner will not	1. No gas flow or an obstructed		1.	Check the fuel level. Clean the
light with a match.		gas flow.		venturi tube and burner.
The flame goes out.	1. Disconnected gas supply hose.		1.	Reconnect the gas supply hose.
	2.	High or gusting winds.	2.	Move the grill out of the
				windy area.
Flare-up.	1. Excessive cooking temperatures.		1.	Reduce the flame level.
	2.	Grease and residue build-up.	2.	Clean the components.
	3.	Excessive fat in the meat.	3.	Trim fat from the meat before
				cooking.
	4.	Excessive oil in the marinade.	4.	Use a non-oil based marinade.
Yellow sooty flame.	1. Excessive cooking temperature.		1. Reduce the flame level.
	2. Obstruction of gas flow.		2. Check and clean venturi tube
				and burner.
	3. Ventilation closed.		3. Adjust ventilation
		Damper closed.		and damper accordingly.

25