Dutchess JN Installation Manual

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D U T C H E S S

Model JN

Semi-Automatic Dough Divider/Rounder

Fixed Pocket Design

General Safety, Installation,

Instruction & Parts Manual

NSF, USDA, UL Listed

4 Machines in 1 Capability

36, 18, 9, & 6 Part Divisions

1-ounce up to 26-ounces each piece

"Dutchess . . . Proven Leadership through Research & Development”

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"DUTCHESS ALL-AMERICAN"

MODEL JN

Semi-Automatic Dough Divider/Rounder

NSF, USDA, UL Listed

- Patented -

TABLE OF CONTENTS

Page No.

General Rules 3-5 Machine Specifications 5 Uncrating 6 Installation 6-7 Operating Instructions 7-8 Adjustments 9-10 Head Removal 11-12 Head Replacement 12-14 Head Cleaning 14-15 Machine Cleaning 15-16 Maintenance 17 Lubrication 18 Troubleshooting 19-20 Dough Scaling Charts (English & Metric) 20-21 Assemblies 22-30 Head Assemblies 31-34 Electrical Schematics 35-36 Safety Labels 37

302 Grand Avenue, Superior, WI 54880-0039

DUTCHESS TOLL FREE CUSTOMER SERVICE HOTLINE:

1 - 800 - 777 - 4498

Catalog: A4-441-0001F

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General Rules

GENERAL SAFETY RULES:

1. Equipment should not be operated with safety devices or guards removed.

2. Only qualified personnel should operate this machine.

3. Machines should not be started until all personnel are clear.

4. Service and maintenance procedures should never be performed on a machine in motion.

5. To avoid shock or serious injury, only qualified personnel should perform maintenance on the electrical system.

6. The electric power MUST be OFF before servicing the machine.

GENERAL OPERATING RULES:

1. DO NOT operate this machine until you read and understand the operating instructions and become familiar with the machine and its controls.

2. Never operate the machine with safety devices or guards removed or disconnected.

3. DO NOT start the machine until all other personnel have been warned and have moved clear of the machine.

4. Remove any tools and other foreign objects from the area around the machine.

5. DO NOT have loose clothing or unrestrained long hair near operating machinery.

6. Never sit or stand on anything that might cause you to fall against the machine.

7. Horseplay around the machine is prohibited and could cause serious injury.

8. Know the emergency stop procedure for the machine, see Pg. 9, "Emergency Stop".

9. Electrical power MUST be OFF when the machine is not in use.

10. The power switch is to be in the OFF position, and the machine disconnected from the

power source, BEFORE servicing the machine.

11. DO NOT operate faulty or damaged equipment.

12. Avoid placing fingers, hands, or any part of your body into the machine, or near moving

parts, while operating machine.

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SERVICE & MAINTENANCE:

1. DO NOT service a machine until you are thoroughly qualified, trained and familiar with the tasks to be performed.

2. Never operate any controls while other persons are performing maintenance on the machine.

3. DO NOT bypass a safety device.

4. Always use the proper tool for the job.

5. Never open covers with power on.

6. Electrical power switch is to be turned off, and machine disconnected from the power source, unless absolutely required for a specific service being performed.

ELECTRICAL:

1. All electrical maintenance and service should be performed only by trained and

authorized electricians.

2. Always assume that the power in ON.

3. To remove load (power) from circuit, open disconnect or breaker, and lock in open position.

4. Make certain that the circuit is open by using the proper test equipment. Test equipment MUST be checked at regular intervals.

5. There may be circumstances where "Trouble Shooting" on live equipment may be required. Under such conditions special precautions must be taken such as, but not limited to:

a. Your body and tools must be clear of the ground. b. Take extra safety measures in damp areas. c. Be alert and avoid any outside distractions.

6. Before applying power to any equipment, make certain that all personnel are clear of the machine.

7. Electrical panel doors, where applicable make certain the disconnect handle mechanism for electrical panel doors are operating properly.

8. Close all covers on junction panels before leaving any job.

CLEANING:

1. Turn off electrical power prior to cleaning machine.

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2. DO NOT use toxic and/or flammable solvents to clean machine. Use only mild soap and water.

3. Keep panel covers closed and power off when washing a machine.

4. Always clean up spills around machine as they occur and after operating and/or cleaning.

5. Never attempt to clean a machine while it is ON or operating.

"DUTCHESS ALL-AMERICAN"

MODEL JN

Semi-Automatic Dough Divider/Rounder

Machine Specifications

Machine:

Weight (with 36-part head) 450 lb. (168 Kg.)

Size (without handle) Width: 26-1/2" (673 mm)

Depth: 22" (558.8 mm) Height: 60" (1524 mm)

Divider Head w/2 same division Dough Pallets:

Head Part Number Weight Lb. Weight Kg.

36-Part C4-436-0066 42 lb. 15.68 kg.

18-Part C4-436-0067 39 lb. 14.56 kg.

9-Part C4-436-0068 34 lb. 12.7 kg.

6-Part C4-436-0069 32 lb. 11.94 kg.

Dough Pallets:

Pallet Part Number Pallet Part Number 36-Part C4-150-0003 9-Part C4-150-0001 18-Part C4-150-0002 6-Part C4-150-0004

Electrical:

Standard: 208-240v 60hz 3phase (10 amp.) UL Listed Available Options: 120v 60hz 1phase (15 amp.) UL Listed

240v 60hz 1phase (10 amp.) UL Listed 120v 50hz 1phase (15 amp.) 240v 50hz 1phase (10 amp.) 208v 50hz 3phase (10 amp.) 230v 50hz 3phase (10 amp.)

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UNCRATING

This unit weighs 450 pounds, and proper equipment must be used to lift and move.

1. Set the total carton, with machine, on a flat, level surface.

CAUTION! Carton staples are sharp - use proper tools to remove staples. Do not pull flaps by hand before removing staples!

2. Cut carton at dotted line at bottom. Lift carton over machine, and remove plastic bag.

3. The rear and side covers on the machine must be removed. Turn the two latches ¼ turn and top

edge will move outward. Lift cover upward off retainers.

IMPORTANT

The covers must be reinstalled on the machine after installation!

4. The handle, pallets, and miscellaneous components are located inside the lower base of the

machine. Remove through the rear opening.

5. Remove the (4) lag bolts, one in each corner.

6. Using proper equipment, lift machine from packing skid. Do not push or lift on the spring covers!

OPTIONAL HEAD ASSEMBLIES

1. Optional head assemblies are shipped in a separate carton. Remove staples from smaller carton

top flaps.

2. Lift inner carton from carton. Remove head assembly from carton and packing materials. There

are two dough pallets in the bottom of the outer carton. Remove the protective paper from the pallets.

3. Dispose of all cartons and packing properly.

INSTALLATION

1. Locate the (4) foundation holes inside the base in all four corners. The machine is designed to

be secured to the floor, See Fig. 1. Arrange on 18 inch square pattern, (4) 3/8"diameter bolts or studs. (Bolts or studs supplied by others.)

Figure 1

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2. Set machine in place with bolts and/or studs properly set and tightened. Seal around the base with an approved silicone sealant, GE RTV 102 or equal.

3. Each machine must be direct wired. See proper wiring diagrams on pages 35 - 36.

CAUTION! All electrical connections should be installed by an electrician. All state, local and national electrical codes MUST be complied with.

4. Reinstall side covers.

5. Install handle, with hole topside, fully into socket on ram lever. Tighten supplied set-screw,

through hole in handle, with hex key wrench.

6. Apply a thin coat of sealant (RTV 102 ) at top edge of plastic plug supplied in package of com

ponents. Tap plug into hole over the set-screw. See Fig. 2.

7. Seal around handle at lever arm with sealant (RTV 102).

Figure 2

8. To change or install head and pallet, see instructions on pages 11 - 14.

OPERATING INSTRUCTIONS

CAUTION! Machine must be fully assembled before starting or operating. Please refer to Fig. 3, Page 9 for operation:

1. Refer to dough weight charts for required dough piece size. See chart on pages 20 - 21

CAUTION! Use only pallets supplied! Never use two pallets or shim the pallet, as damage will occur, voiding your warranty.

2. Place a pallet (No. 2) on a worktable. Knead or roll out the weighed dough within the inscribed

circle on the pallet. (Do not use flour on pallet, as this will affect the quality of rounding)

IMPORTANT

a. If the dough is sticky, lightly dust the top surface only with flour to prevent the dough from

sticking to the head assembly (No. 3). Never flour the pallet. Do not flour the top, unless

necessary. b. Do not use grease or oil on the dough or pallet. c. The dough to be divided/rounded must not have a crust. d. All levers and handle must be in the starting, normal position.

SET SCREW 29 -E-0812

PLUG A4-139-0026

HANDLE

SEAL

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3. Flip the power switch to ON, and leave the motor running until the day's dividing/rounding is complete.

4. Place pallet (No. 2) with weighed dough onto the crankplate (No 4).

CAUTION! The pallet must fit snugly and flat on the crankplate with the handle in the forward position. Damage will occur to pallet, divider, and/or crank plate, if pallet is not in proper position.

5. Pull handle (No. 1) down, lowering ring (No. 5) until head assembly (No. 3) comes in contact

with the dough. Now it is important for you to exert firm, even pressure on the dough for 3-4 seconds, by pulling or pushing down on the handle, forcing the dough to level, and become equal in thickness within the confines of the ring.

6. Relax the down pressure on the handle, but continue holding handle down with your right hand.

With the other hand, release the trip lever (No. 6) which will release the divider. You can now push the handle to its furthest down position, dividing the dough.

7. While still holding the handle down, pull forward on the rounding lever (No. 7). This will rotate

the crankplate (No. 4) and round the divided dough pieces into dough balls, (approximate rounding time required: 5-15 seconds).

8. When sufficient rotations have taken place, return the rounding lever (No. 7) to its idle position.

Raise the handle (No. 1) to its uppermost position.

NOTICE Too many, or too few revolutions during rounding will affect the final results of your dough balls. Experiments should be made to determine the correct number of revolutions necessary for your dough, and product requirements.

IMPORTANT The further forward you pull the rounding lever, the wider, and faster the rounding motion becomes.

IMPORTANT Pocket size may be adjusted higher or lower to accommodate various dough sizes and rounding consistency. This will require experimenting to obtain the correct pocket height for various products and doughs. See adjustments on Page 9, Item 1.

9. Remove the pallet (No. 2) with the finished dough balls from the machine. Remove these pieces

from the pallet. Repeat the above procedure for additional dividing and rounding.

NOTICE Achieving the best results with your dough will require some experimenting with the pocket settings and rounding action. See Adjustments Pg. 9 Item 1.

WARNING!

Do not operate this machine without covers and canopies on and in a secured position.

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Figure 3

WARNING!

Keep hands and clothing clear of all moving parts.

EMERGENCY STOP

In case of emergency, release rounding lever, flip power switch to OFF, and raise handle.

ADJUSTMENTS All adjustments have been made at the factory, however, readjusting may be required upon installation, and periodically during use.

1. Your new Dutchess Divider/Rounder comes equipped with a "fixed pocket" design. Experimentation will be required to determine the correct pocket height for each size dough ball. To

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increase the pocket height, loosen the locking nut by turning counter clockwise. Turn the stop rod clockwise to decrease pocket height (for smaller rolls) and counter clockwise to increase pocket height (for larger rolls). Retighten locking nut before rounding by turning clockwise. See Fig. 4

Figure 4 Figure 5

2. Motor Belt tension will require tightening as belts wear and stretch.

WARNING! Before removing cover, place power switch in the OFF position and disconnect the machine from the power source.

To adjust, see Fig. 5. Remove cover from side of base. With a wrench, loosen locking nut, turn knob clockwise by hand to tighten belts. The belts should have approximately 1/16 inch deflection. Retighten the lock nut and replace the cover. This adjustment must be tested after being made.

3. Drive Slide adjustment is to stop the crank plate in the center, when releasing the rounding lever,

See Fig.6. The crank plate must be removed to make this adjustment. (To remove crankplate, see instructions on page 18, Item 7) Loosen lock nut and turn set screw counter clockwise, to allow drive slide to come back to center. Tighten lock nut. If drive slide is coming back beyond center, loosen lock nut, turn set screw clockwise, pushing drive slide to center, tighten lock nut.

Figure 6

STOP ROD

LOCKING NUT

IN C R EA SE

DECREASE

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HEAD REMOVAL

To remove the head assembly for cleaning, or for interchanging with one of the optional head assemblies of other divisions.

CAUTION! A pallet must be in place on the crank plate when removing and installing the head assembly.

1. Remove front and rear canopies (Fig. 7, No. 5 & No. 6) by lifting up, and out.

2. Pull handle (Fig. 7, No. 1), down until ring (No. 2) is resting on pallet (No. 3).

Figure 7 Figure 8

WARNING! Do not release the handle from your hand, until the handle is returned to its uppermost position.

3. Hold handle in this position, grasp outer edges of the ring (Fig. 8, No. 1) keep fingers out of the

divider/plug area. Rotate ring ¼ turn until slots are in line with the arms (Fig. 8, No. 2).

4. Slowly raise the handle and watch arms (No.2) for interference. If interference occurs, lower

handle and reposition the ring (No. 1). Raise handle, with no interference, to its uppermost position.

5. Remove ring (Fig. 8, No. 1) from machine, set ring aside on work bench. Do not drop or bump

ring, as this can cause nicks or other damage to ring.

6. Loosen the two hand knobs (Fig. 10, No. 3) fully.

7. Set pocket height on the stop rod, Fig. 9, at least 1" off the trip plate. Release the trip lever

(Fig 10, No. 1).

RAM PIN

SPINDLES

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Figure 9 Figure 10

WARNING! Do not release the handle from your hand, until the handle is raised to its uppermost position.

8. Pull handle down until head rests on pallet (Fig. 10).

9. Rotate head assembly (Fig. 10, No 2) ¼ turn clockwise.

10.Raise handle slowly, watch ram (Fig. 11) making sure it causes no interference. Continue to

raise handle to uppermost position. Head assembly should be resting on the pallet.

Figure 11 Figure 12

11. Remove head assembly (Fig 12, No. 1). This head can now be cleaned. (See pages 14 - 15).

HEAD REPLACEMENT

1. With pallet in place, position head assembly (Fig. 13, No. 1) in center of pallet with handle in

front.

STOP ROD

LOCKING NUT

IN CREASE

DECREASE

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Figure 13 Figure 14

2. Release the trip lever, and slowly lower the handle. Watch the lower end of the ram (Fig. 11) insertion into the head. Align the head as necessary to complete insertion.

WARNING!

Keep hand from between the head (Fig. 14, No. 2) and the trip plate (No. 3).

WARNING!

Do not release handle from your hand, until the handle is raised to its uppermost position.

3. Rotate the head assembly, Fig. 15, No. 1, ¼ turn clockwise. Alignment pin at front of trip plate, Fig. 15, No. 2, will engage in hole in head assembly, No. 1.

Figure 15 Figure 16

4. Raise handle to its uppermost position.

5. Tighten both hand knobs (Fig 15, No. 3).

6. Set ring (Fig 16, No. 1) on center of pallet.

7. Lower handle slowly and align ring (No. 1) with head (No. 2) continue down with handle, align ring slots with arms (Fig. 16, No. 3).

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8. Hold handle in this position, rotate ring clock-wise ¼ turn, grasp ring at outer edge, keeping fingers out of divider/plug area.

9. Raise the handle to its highest upright position.

10. Replace front and rear canopies by aligning key holes with pins and sliding downward.

CAUTION!

The ring must be rotated clockwise until the pin rests against the ring arm.

HEAD CLEANING

CAUTION! Do not use solvents; use only mild soap and water, or you may place entire head in dishwasher. Use care that washer sprayers will not hit head assembly as damage could occur to head and/or dishwasher.

For the best cleaning results, remove the ring and head assembly, (see instructions pages 11-14) and place on table. Remove divider from head assembly by removing the screws with a flat blade screwdriver through the holes in the upper plate (Fig. 17). Next, lift head by the handles. The divider will remain on the table (Fig. 18). Remove the screws and set aside for re-assembly.

Figure 17 Figure 18

The divider may then be washed in hot water with soap, rinsed and dried - avoid bumping dividers on solid objects as this will cause damage.

The remaining head assembly may be washed in hot water with soap, rinsed and allowed to air dry. Air drying is necessary so components will cool and allow for proper operation.

To reassemble the divider into the head, place the head upside down on a table, align the longer dividers in the slots with the screw holes below. Align all the dividers with the head (Fig 19). Slip the divider into place, adjust the screw slots (Fig. 20). While holding the divider in place, turn the entire head right side up and set on bench.

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Figure 19 Figure 20

Install the screws into the divider through the holes in the top plate. Tighten the screws with the flat blade screwdriver (Fig. 21).

Figure 21

Wash the outside ring in hot soapy water, rinse and dry. Do not drop or bump this ring as this will cause nicks or damage to ring.

Wash the pallets using hot soapy water, rinse and dry. A soft brush will assist in cleaning the pallets. Never use solvents or metal scrapers on pallets.

The entire head assembly (head, divider, ring, and pallets) can be placed in a dishwasher for daily cleaning. These components must be allowed to cool to room temperature before operating. Special care should be taken when placing into dishwasher to be sure sprayer heads can not hit head assembly or damage could occur to head and/or dishwasher.

CAUTION! Do not drop or bump the dividers or damage will occur and the machine will not operate properly.

UPPER MACHINE CLEANING

The upper section must be cleaned, using a soap and water solution. Perform this operation with the head assembly off the machine.

1. Remove the front and rear canopies by lifting up and out.

CAUTION! Place a solid block between the crank plate and the trip plate, to prevent movement, before proceeding.

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2. Remove trip spring assembly by loosening and removing the shoulder bolt (Fig 22).

Figure 22 Figure 23

3. Remove the four pull pins, four links, and one roller (Fig. 22).

4. Remove the trip lever by loosening and removing the shoulder bolt (Fig. 23).

5. Wash the entire upper area with soap and water. Rinse, then wipe dry all shafting and components.

6. Shafts, spindles, pins and pivot points should have lubrication applied. Lubrication should be a USDA approved oil ONLY! This oil should be applied sparingly. Apply oil to a clean, soft cloth and wipe these moving parts, see Lubrication on page 18.

Reassemble the components:

1. Replace links and pins, longer link in-board with roller, shorter link outer most ( Fig. 22).

2. Place the trip lever set in slot on shaft, then install shoulder bolt and tighten (Fig. 23).

3. For trip spring replacement, place rod end on trip lever pin, install shoulder bolt and tighten

(Fig. 22).

4. Install head assembly per instructions on pgs. 12 - 14.

WARNING!

Machine must be fully assembled before operating.

Wipe total exterior of machine with hot soapy water. Rinse with clear water, and wipe dry.

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MAINTENENCE

WARNING!

The power switch is to be in the OFF position, and the machine disconnected from the power source, before servicing or cleaning. Always check before beginning these operations. This machine requires minimal maintenance, but a regular maintenance schedule should be established to assure many years of trouble-free service.

1. The head assembly should be cleaned daily. See "head removal and installation", pages, 11-12, for removal of head. The head assembly can be placed in a dishwasher, or washed by hand..

2. The pallets are made of Lexan, and can be washed daily. The pallets will scratch during regular use, however, do not use metal, or other sharp objects on the pallets.

3. The crank plate should be wiped clean before each installation of the pallet. If soiled, a soap and water solution should be used. Scrape with a plastic scraper if soil build up has occurred.

4. The exterior should be wiped down with a soap and water solution. (Do not use solvents).

5. The paint is abrasion, impact, moisture resistant, and USDA approved. If the paint should become damaged, a similar type paint should be applied.

6. The motor belts will require tightening, and when worn, replacement. For tightening, see adjustments Item 2, page 10.

BELT REPLACEMENT

To replace the belts, see Fig. 24. Remove covers, loosen belt adjusting lock nut and knob totally. Remove sheaves canopies by pulling straight down. Remove belts from motor sheaves at top. Belts will slip down off driven sheaves over bearing cup. Pull pin from lift arm and remove belt.

Figure 24 Figure 25

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To install belts, reverse procedure and complete tightening belts as shown in Adjustments, item 2 page 10.

7. To service crank bearings, slide pins, and follower (Fig. 25), remove crank plate, page 22, Item 37, by removing the forward center plastic plug, Item 2, and hex shoulder bolt, Item 1 from the crank plate. To do this, the silicone in the center of the plug must be pried out, then insert the bolt provided with your warranty packet into the plug, and turn clockwise until the plug can be removed. After removing the hex shoulder bolt, grasp both sides of the crank plate and lift. (See maintenance schedule, page 18) Replace crank plate. Remove bolt from plug and tap plug back into crank plate until flush with surface. Apply a small amount of silicone into hole in plug. Save the bolt for future use.

The components of this machine require very little maintenance, but all mechanical equipment does require periodical service for proper operation and extended life. Aregular lubrication schedule should be established and followed. The frequency of lubrication must be determined by the user. Use inside of front cover for recording maintenance performed.

LUBRICATION

Type of Lubrication: OIL: Must be a USDA approved food grade. May be a spray type.

Grease: must be a USDA approved grease.

CAUTION! The power switch is to be in the OFF position and the machine disconnected from the power source before servicing.

IMPORTANT

Always clean excess grease and oil from the machine and surrounding area.

MAINTENANCE SCHEDULE

The following information is to be used as a guide:

ITEM LUBE METHOD FREQUENCY FIG./PG.

1. Spindles Oil Wipe After Cleaning Fig. 7, Pg. 11

2. Ram Pin Oil Wipe After Cleaning Fig. 7, Pg. 11

3. Linkage Pins Oil Drop After Cleaning Fig. 22, Pg. 15

4. Follower Oil Wipe Yearly Fig. 25, Pg. 17

5. Crank Bearing Grease Pack Yearly Fig. 25, Pg. 17

6. Slide Pins Oil Wipe Yearly Fig. 25, Pg. 17

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TROUBLESHOOTING

If a problem should continue AFTER having attempted the corrective SOLUTIONS found on Pages 18 - 20, Please call the Dutchess Customer Service Hotline Number 1 - 800 - 777 - 4498

Problem Solution

Rounding will not take place:

1. Drive belts slipping: - Adjust belts, see Adjustments, Item 2 Page 10.

2. Motor not operating: a. Motor overload tripped - Set switch to stop position, allow motor to cool,

push reset on lower end of motor. Replace cover,

start machine. b. Switch faulty - Replace switch. c. No incoming power - Check circuit breaker of fuses, incoming power.

3. Lift arm loose: - Reposition and tighten in lower base.

4. Slide rod/drive sticking: - Clean slide rods and lubricate under crank plate.

5. Follower sticking: - Clean follower tracks and lubricate bearings under crank plate.

Dough Balls Vary In Size: - Dough needs to be pressed out with more pressure

on handle.

- Knead or roll dough evenly within the inscribed circle on the dough pallet before pressing.

Dough Sticks To Head: - Dust the top of the dough only, with a light dusting

flour prior to pressing.

- Head assembly not clean, wash and dry head assembly, see Cleaning Instructions on pages 14 - 15.

TROUBLESHOOTING

Problem: Solution: Partial Rounding of Dough Balls

1. Pocket height set too high: - Readjust pocket height, see Adjustments, Pg. 9 - 10.

2. Rounding time too short: - Increase rounding time.

3. Pallet is oily or floured: - Wash and dry pallet.

4. Drive Belts slipping: - Adjust or replace belts, see Adjustments, Item 2,

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Flour Pocket in Dough Ball: - Use less flour on top of dough. Imperfection of Dough Ball: - Usually caused by over, or under rounding.

(Normal rounding time: 5 - 15 seconds.)

- Pocket height set too high or too low. (Raise or lower as needed.)

Rounding Action Will Not Stop: Rounding lever not returning to idle position: - Lubricate linkage.

- Check slide springs.

Crank Plate will Not Center: - Adjust drive slide centering, see adjustment pg.10

1. Broken slide spring: -Replace spring.

2. Slides/drive slide sticking: - Clean slides, lubricate.

WARNING!

The power switch is to be in the OFF position, and the machine disconnected from the power source, before servicing or cleaning.

DOUGH SCALING CHARTS IN POUNDS & OUNCES

The weights listed on this chart, are based on an average viscosity dough. The minimum and maximum dough weights indicated on this sheet may increase, or decrease, according to dough viscosity.

36-Part Head Assembly 18-Part Head Assembly

Total wt. of dough Each roll Total wt. of dough Each roll in Pounds & Ounces in Ounces in Pounds & Ounces in Ounces

2 lb. 4 oz. 1 oz. 3 lb. 6 oz. 3 oz. 2 lb. 13 oz. 1-1/4 oz. 3 lb. 15 oz. 3-1/2 oz. 3 lb. 6 oz. 1-1/2 oz. 4 lb. 8 oz. 4 oz. 3 lb. 15 oz. 1-3/4 oz. 5 lb. 1 oz. 4-1/2 oz. 4 lb. 8 oz. 2 oz. 5 lb. 10 oz. 5 oz. 5 lb. 1 oz. 2-1/4 oz. 6 lb. 3 oz. 5-1/2 oz. 5 lb. 10 oz. 2-1/2 oz. 6 lb. 12 oz. 6 oz. 6 lb. 3 oz. 2-3/4 oz. 7 lb. 4 oz. 6-1/2 oz. 6 lb. 12 oz. 3 oz. 7 lb. 13 oz. 7 oz.

8 lb. 6 oz. 7-1/2 oz. 8 lb. 12 oz. 7-3/4 oz.

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9-Part Head Assembly 6-Part Head Assembly

Total wt. of dough Each roll in Total wt. of dough Each roll in in Pounds & Ounces Pounds & Ounces in Pounds & Ounces Pounds & Ounces

4 lb. 8 oz. 8 oz. 6 lb. 12 oz. 1 lb. 2 oz. 5 lb. 1 oz. 9 oz. 7 lb. 2 oz. 1 lb. 3 oz. 5 lb. 10 oz. 10 oz. 7 lb. 8 oz. 1 lb. 4 oz. 6 lb. 3 oz. 11 oz. 7 lb. 14 oz. 1 lb. 5 oz. 6 lb. 12 oz. 12 oz. 8 lb. 4 oz. 1 lb. 6 oz. 7 lb. 5 oz. 13 oz. 8 lb. 10 oz. 1 lb. 7 oz. 7 lb. 14 oz. 14 oz. 9 lb. 1 lb. 8 oz. 8 lb. 7 oz. 15 oz. 9 lb. 6 oz. 1 lb. 9 oz. 9 lb. 1lb. 9 lb. 12 oz. 1 lb. 10 oz. 9 lb. 9 oz. 1 lb. 1 oz. 10 lb. 2 oz. 1 lb. 2 oz

DOUGH SCALING CHARTS IN GRAMS

The weights listed on this chart, are based on an average viscosity dough. The minimum and maximum dough weights indicated on this sheet may increase, or decrease, according to dough viscosity.

36-Part Head Assembly 18-Part Head Assembly

Total wt. of dough Each roll Total wt. of dough Each roll in Grams in Grams in Grams in Grams

1080 30 1800 100 1260 35 2016 112 1440 40 2250 125 1800 50 2520 140 2160 60 2790 155 2340 65 3150 175 2700 75 3330 185 2880 80 3600 200 3660 8 3780 210

9-Part Head Assembly 6-Part Head Assembly

Total wt. of dough Each roll Total wt. of dough Each roll in Grams in Grams in Grams in Grams

2070 230 3060 510 2250 250 3240 540 2520 280 3420 570 2790 310 3570 595 3060 340 3750 625 3330 370 3930 655 3555 395 4080 680 3825 425 4260 710 4082 450 4410 735

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BASE ASSEMBLY SCHEMATIC

163

188

101

102

103

104

105

106

107

108

891

892

893

Page 23

BASE ASSEMBLY PARTS

Item Qty. Description Part Number 1 1 Shoulder Screw A4-033-0009 2 1 Plug with Insert A4-139-0010 10 1 Frame, Painted B4-436-0018 29 4 Wheels, Dual-Vee W3SSX P4-905-0001 30 2 Bushings, Stationary P4-902-0002 31 2 Bushings, Adjustable P4-905-0003 32 4 Hex Head Cap Screw 11-S-0514 33 4 Intl. Tooth Lock Washer 64-H-05 37 1 Crank Plate Sub-Assembly B4-436-0035 49 1 Rounding Lever w/Stop A4-045-0003 51 1 Sq. Hd. Set Screw 30-E-0508 52 1 Hex Jam Nut 45-E-05 53 1 Rounding Lever A4-045-0006 56 1 Knob, Ball P4-939-0004 57 1 Lift Arm Shaft A4-053-0007 58 1 Hex Jam Nut 45-E-60 87 8 Flat Hd. Ph. Mach. Screw 22-E-0308 88 1 Thrust Washer, Crank Plate A4-020-0015 89 2 Bearing P4-903-0021 90 1 Drive Sub-Assembly B4-436-0037 91 4 Hex Hd. Cap Screw 11-E-0810 92 4 Intl. Tooth Lock Washer 64-H-08 93 1 Follower Sub-Assembly B4-436-0038 101 1 Arm Shaft Thrust Washer A4-020-0002 102 1 Lift Arm, Drive A4-044-0005 103 1 Bushing, Lift Arm P4-909-0019 104 1 Sq. Hd. Set Screw 30-E-0612 105 1 Hex Jam Nut 45-E-06 106 1 Key S-E-05-05-12 107 1 Pin P4-957-0002 163 2 Skt. Set Screw, Knurled Cup Point 32-Y-0805 188 1 Plug, Set Screw A4-436-0012 892 4 Hex Nut 41-E-07 893 4 Intl. Tooth Lock Washer 64-H-07

Page 24

YOKE ASSEMBLY SCHEMATIC

109

120

126

132

133

149

156

157

158

160

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

181

177

182

185

186

187

188

1591

1593

1601

1602

1711

1720

1730

154

155

161

159

1591

Page 25

YOKE ASSEMBLY PARTS

Item Qty. Description Part Number 10 1 Frame, Painted B4-436-0018 108 1 Shrink Tubing P4-921-0036 109 1 Trip Plate Sub-Assembly B4-436-0040 120 1 Ring Yoke Sub-Assembly B4-436-0039 126 2 Plug A4-139-0025 132 1 Stop Rod B4-074-0008 133 1 Locking Nut for Stop Rod A4-019-0009 149 4 Post for Canopy A4-033-0007 154 1 Ring Lift Support B4-091-0122 155 2 Hex Hd. Cap Screw 11-E-0610 156 2 Bushing P4-909-0002 157 2 Bushing, Spindle Top A4-024-0030 158 2 Bushing, Yoke P4-909-0018 159 1 Pivot Arm B4-044-0004 160 2 Pivot Bolt A4-033-0008 161 1 Ram Lever B4-045-0029 162 1 Torsion Spring Shaft, Fixed Pocket A4-053-0070 163 2 Skt. Set Screw, Knurled Cup Point 32-Y-0805 164 1 Ram B4-064-0005 165 1 Stop Collar, Fixed Pocket B4-022-0008 166 1 Torsion Spring, R/H A4-082-0005 167 1 Torsion Spring, L/H A4-082-0006 168 1 Ram Pin A4-066-0025 169 2 Plug A4-139-0024 170 2 Bushing, Ram P4-909-0020 171 1 Skt. Set Screw 29-Y-0603 172 2 Swing Link A4-044-0007 173 2 Lift Link A4-044-0008 174 1 Lift Roller A4-076-0003 175 4 Pin P4-957-0003 176 1 Spindle, Fixed Pocket A4-145-0004 177 1 Shaft Collar P4-935-0015 181 2 Spring Cover B4-063-0026 182 4 Drive Screw 71-E-0606 185 1 Sq. Hd. Set Screw 30-E-0810 186 1 Hex Jam Nut 45-E-08 187 1 Shrink Tubing P4-921-0035 188 2 Plug, Set Screw A4-139-0026 891 4 Carriage Bolts 15-E-0708 1591 2 Bushing P4-909-0015 1593 2 Spacer Washer A4-021-0011 1601 2 Bushing P4-909-0016 1602 2 Spacer Washer A4-021-0010 1711 1 Plug A4-139-0007 1720 2 Spindle Spring, Compression P4-965-0011 1730 2 Retaining Ring P4-957-0001

Page 26

CRANK PLATE SUB-ASSEMBLY SCHEMATIC

CRANK PLATE PARTS

Item Qty. Description Part Number 38 1 Crank Plate Hard Coated B4-147-0031-P 39 1 Bearing, Crank Plate P4-903-0020 40 2 Cam Follower P4-903-0018 41 2 Cam Follower, Eccentric P4-903-0019 42 4 Spring Lock Washer 63-E-07 43 4 Hex Nut 41-E-57 47 4 Crank Plate Plugs A4-139-0023

TRIP SPRING SUB-ASSEMBLY SCHEMATIC

TRIP SPRING SUB-ASSEMBLY PARTS

Item Qty. Description Part Number 10 1 Cylinder P4-919-0002 20 1 Mounting Bracket A4-091-0127 40 1 Rod End A4-127-0002 50 1 Filter P4-935-0017

Page 27

TRIP PLATE SUB-ASSEMBLY SCHEMATIC

TRIP PLATE SUB-ASSEMBLY PARTS

Item Qty. Description Part Number 109 1 Trip Plate, Fixed Pocket B4-147-0082 110 1 Trip Spring Sub-Assembly A4-436-0041 111 2 Pin 73-E-0816 112 1 Trip Lever B4-436-0042 113 1 Slotted Shoulder Screw 83-E-0301 115 1 Slotted Shoulder Screw 83-E-0804 114 1 Knob, Tapered Grasp P4-939-0006 117 2 Trip Plate Knob Sub-Assembly A4-436-0043

FOLLOWER SUB-ASSEMBLY SCHEMTIC

FOLLOWER SUB-ASSEMBLY PARTS

Item Qty. Description Part Number 33 1 Track Support B4-091-0123 34 4 Hex Hd. Cap Screw 11-E-0406 35 1 Follower Bar A4-136-0003 36 2 Hex Hd. Cap Screw 11-E-0508 37 2 Track, Dual-Vee A4-100-0001 38 4 Intl. Tooth Lock Washer 64-H-04 39 2 Intl. Tooth Lock Washer 64-H-05

109

110

111

112

113

115

117

114

Page 28

MOTOR BASE SUB-ASSEMBLY SCHEMATIC

MOTOR BASE SUB-ASSEMBLY PARTS

Item Qty. Description Part Number 60 1 Motor Base B4-030-0005 65 1 Motor Pin A4-066-0008 66 1 Motor Adjust Arm A4-044-0009 67 1 Sq. Head Set Screw 30-E-0810 68 2 Hex Jam Nut 45-E-08 69 1 Knob, Fluted P4-939-0005 70 1 Collar P4-935-0016

RING YOKE SUB-ASSEMBLY SCHEMATIC

RING YOKE SUB-ASSEMBLY PARTS

Item Qty. Description Part Number 121 1 Ring Yoke B4-088-0007 122 2 Bushing, Ring Yoke P4-909-0017 123 2 Ring Arm B4-091-0125 124 2 Bushing, Ring Yoke P4-909-0013 125 2 Flat Hd. Socket Cap Screw 13-E-0510 127 2 Bushing, Ring Lever P4-909-0021 128 1 Ring Lever B4-045-0030 129 2 Drive Pin 75-D-0824 130 2 Pivot Bolts A4-033-0010

121

122

123

124

125

127

128

129

130

Page 29

DRIVE SUB-ASSEMBLY SCHEMATIC

DRIVE SUB-ASSEMBLY PARTS

Item Qty. Description Part Number 2 1 Bearing Mount B4-058-0024 3 2 Bearing, Drive P4-903-0017 4 1 Slide Yoke, Drive C4-088-0003 5 2 Bushing P4-909-0016 6 1 Socket Set Screw 29-E-0510 7 1 Hex Jam Nut 45-E-05 8 1 Drive Slide B4-142-0003 9 2 Bushing, Long Slide P4-909-0011 10 2 Bushing, Short Slide P4-909-0010 11 4 Pin 77-D-1020 12 1 Connecting Link A4-044-0012 13 2 Bushing P4-909-0005 14 1 Push Rod A4-064-0006 15 2 Pin A4-066-0026 16 2 Slide Rod A4-064-0007 17 2 Socket Set Screw 29-Y-0404 18 2 Spring, Drive Slide A4-082-0003 19 1 Key S-F-06-06-08 20 1 Two Groove S heave B4-098-0001 21 1 Socket Set Screw 29-Y-0604 22 1 Yoke Cap, Drive A4-016-0004 23 1 Bearing P4-903-0022 24 1 Flat Washer P4-927-0015 25 1 Hex jam Nut 45-E-06 26 1 Drive Bearing Cup C4-058-0026 27 3 Hex Head Cap Screw 11-E-0508 28 3 Spring Lock Washer 63-E-05

Page 30

Final Assembly Schematic

Final Assembly (Electrical) Parts

Item Qty. Description Part Number 10 2 Square Hd. Set Screw 30-E-0812 20 2 Hex Jam Nut 45-E-08 30 1 Motor Base Sub-Assembly B4-436-0020 31 4 Hex Hd. Cap Screw 11-E-0508 32 4 Hex Nut 41-E-05 33 4 Intl. Tooth Lock Washer 64-H-05 34 4 Flat Washer 61-E-05 40 1 Motor (Standard Electrical, 208-240v/60hz/3ph) P4-923-0004

Call for Part Number of other electrical

50 1 Sheave (60 HZ) P4-951-0004

Sheave (50 HZ) P4-951-0009 52 2 V-Belt P4-951-0010 70 2 Side Panel Sub-Assembly A4-436-0046 80 1 Rear Panel Sub-Assembly A4-436-0047 120 1 Front Canopy C4-151-0005 130 1 Rear Canopy C4-151-0006

120

130

Page 31

36-Part Divider Head Assembly Schematic

36-Part Divider Head Assembly Parts

Item Qty. Description Part Number 1 1 36-Part Divider B4-141-0012 7 1 Divider Plate, 36 & 18 - Part C4-147-0061 8 4 Fil. Hd. Slotted Mach. Screw 25-E-0406 9 1 Keeper A4-109-0006 10 2 Flat Head Phillips Mach. Screw 22-E-0405 11 1 Plug Plate, 36 & 18 - Part B4-147-0063 12 36 Stems for Plug A4-054-0004 13 4 Inside Plug, 36-Part A4-139-0015 14 12 Intermediate Plug, 36-Part A4-139-0016 15 20 Outside Plug, 36-Part A4-139-0017 16 36 Hex Hd. Washer Type Cap Screw A4-033-0012 17 1 Cover Plate, 36 & 18 - Part B4-147-0064 18 6 Flat Hd. Ph. Mach. Screw 22-E-0406 19 2 Handle P4-939-0010 20 4 Flat Hd. Slotted Mach Screw 21-E-0206

2 36-Part Dough Pallet (Not Shown) C4-150-0003

Page 32

18-Part Divider Head Assembly Schematic

18-Part Divider Head Assembly Parts

Item Qty. Description Part Number 1 1 18-Part Divider B4-141-0013 6 1 Divider Plate, 36 & 18 - Part C4-147-0061 7 4 Fil. Hd. Slotted Mach. Screw 25-E-0406 8 1 Keeper A4-109-0006 9 2 Flat Head Phillips Mach. Screw 22-E-0405 10 1 Plug Plate, 36 & 18 - Part B4-147-0063 11 36 Stems for Plug A4-054-0004 12 2 Inside Plug, 18-Part A4-139-0012 13 6 Intermediate Plug, 18-Part A4-139-0013 14 10 Outside Plug, 18-Part A4-139-0014 15 36 Hex Hd. Washer Type Cap Screw A4-033-0012 16 1 Cover Plate, 36 & 18 - Part B4-147-0064 17 6 Flat Hd. Ph. Mach. Screw 22-E-0406 18 2 Handle P4-939-0010 19 4 Flat Hd. Slotted Mach Screw 21-E-0206

2 18-Part Dough Pallet (Not Shown) C4-150-0002

6 7

Page 33

9-Part Divider Head Assembly Schematic

9-Part Divider Head Assembly Parts

Item Qty. Description Part Number 1 1 9-Part Divider B4-141-0014 3 1 Divider Plate, 9 - Part C4-147-0057 4 4 Fil. Hd. Slotted Mach. Screw 25-E-0406 5 1 Keeper A4-109-0006 6 2 Flat Head Phillips Mach. Screw 22-E-0405 7 1 Plug Plate, 9 - Part B4-147-0059 8 28 Stems for Plug A4-054-0004 9 1 Inside Plug, 9 - Part A4-139-0018 10 8 Outside Plug, 9 - Part A4-139-0019 11 28 Hex Hd. Washer Type Cap Screw A4-033-0012 12 1 Cover Plate, 9 - Part B4-147-0060 13 6 Flat Hd. Ph. Mach. Screw 22-E-0406 14 2 Handle P4-939-0010 15 4 Flat Hd. Slotted Mach Screw 21-E-0206

2 9-Part Dough Pallet (Not Shown) C4-150-0001

Page 34

6-Part Divider Head Assembly Schematic

6-Part Divider Head Assembly Parts

Item Qty. Description Part Number 1 1 6-Part Divider B4-141-0015 3 1 Divider Plate, 6-Part C4-147-0065 4 3 Fil. Hd. Slotted Mach. Screw 25-E-0406 5 1 Keeper A4-109-0006 6 2 Flat Hd. Phillips Mach. Screw 22-E-0405 7 1 Plug Plate, 6-Part B4-147-0067 8 19 Stems for Plugs A4-054-0004 9 1 Inside Plug, 6-Part A4-139-0020 10 5 Outside Plug, 6-Part A4-139-0021 11 19 Hex Hd. Washer Type Cap Screw A4-033-0012 12 1 Cover Plate, 6-Part B4-147-0068 13 6 Flat Hd. Ph. Mach. Screw 22-E-0406 14 2 Handle P4-939-0010 15 4 Flat Hd. Slotted Mach. Screw 21-E-0004

2 6-Part Dough Pallet (not shown) C4-150-0004

Page 35

3-Phase Electrical Schematic

To be connected to:

208-240V/ 60HZ / 3-Phase - 10 Amp Supply

- or 460V / 60 HZ / 3-Phase - 6 Amp Supply IF PROTECTED BY FUSES, USE TIME DELAY TYPE

CIRCIUT MUST BE PROTECTED

Page 36

1-Phase Electrical Schematic

To be connected to: 120V/ 60HZ / 1-Phase - 15 Amp Supply

IF PROTECTED BY FUSES, USE TIME DELAY TYPE

CIRCIUT MUST BE PROTECTED

To be connected to: 240V/ 60HZ / 1-Phase - 10 Amp Supply

IF PROTECTED BY FUSES, USE TIME DELAY TYPE

CIRCIUT MUST BE PROTECTED

SWITCH

M-943975

MOTOR

SWITCH

M-943975

MOTOR

P4-921-0009

MOTOR

P4-923-0019

MOTOR

P4-923-0019

Page 37

Safety Labels

Good safety practice dictates labeling hazards properly.

If you require more labels, the following are available for purchase at a nominal price.

10. (Not Shown) Head Removal an Installation Instructions Decal

Page 38

Thank you for choosing the

"Made in the USA"

Dutchess Model JN

Semi-Auto Dough Divider/Rounder

Our staff at Dutchess is dedicated to doing everything

possible to reassure you that in making the decision to

buy an American Made product you have purchased the

highest quality, most dependable divider/rounder

available anywhere in the world.

For solutions to product quality and results,

just give us a call and our professional

Customer Service staff will be glad to assist you.

For your convenience, please contact us on our

Toll Free Customer Service Hotline:

1-800-777-4498.

Sincerely,

Your Friends at Dutchess

AMERICAN BUILT QUALITY

~~ Since 1886 ~~

AFL ~ CIO

"Serving" the Food Service Industry Worldwide