Dusek Santa Maria 1492 1:72 kit User guide

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SANTA MARIA, 1492,
SCALE: 1/72, length: 465mm, wide: 250mm, height: 445mm
HISTORY:
Santa Maria was the flagship of Christopher Columbus on his first voyage to America. On August 1492 Santa Maria, Pinta and Nina started their voyage to America in Palos de la Frontera port in southwest coast of Spain. After two months at 12 October sailors saw a land. There are no exact drawings of the Santa Maria but it is supposed that a length of hull of the ship was about 35 meters and displacement about 200tons.
Recommended tool list:
1) Modeler’s knife or scalpel
2) Mini drilling machine
3) Drill bits
4) Selection of abrasive paper
5) Scissors
6) Pliers
7) Clothes pegs or crocodile clips
8) Pencil
9) Rule
10) Set of needle files
11) Sewing machine
12) Electric plank bender
Before you begin:
Before you begin to build the model it is necessary with a vengeance read building instructions and plans. Also chronology of assembly steps is necessary to keep. You check if the parts go together before you glue it respectively you make any corrections with sandpaper. During the gluing, painting, lacquering and at work with another chemical materials is necessary well ventilated in your working room. You cut the parts from sheet until actually required for fitting. You cut by knife only in direction off ward your body so that you head to injury risk.
Coloring:
Medieval ships were protected against influence of salt water and woodworms by a mixture of tar and thanks to it the hull of ships was a reddish-brown or brownish-black color. This effect it is possible to get by staining of the wood by dark wood stain. It is recommended to use the wood stain before gluing of the parts. Decks of the ships were probably in naturally color of wood. Anchors and other metal parts were a black color.
Bending of wooden strips:
The Wooden strips will be more flexible if you will boil it in hot water about 10-15 minutes. You can bend the strips along any cylindrical area but ideal is using of special plank bender (it would be best to use electric plank bender). If you need to do very small radius so you must bend the wooden strips in more steps.
Work with photo etched parts:
Very carefully cut out parts by a pliers or scissors from a sheet. The photo etched parts glue by cyanoacrilate adhesive.
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Model building process: I) Keel:
a) First glue a keel from parts 0-5. The parts glue together and then lade them by any weight on a flat area.
II) Framing of a hull:
a) First glue frames 7-14, fore reinforcements 15, 16 and stern reinforcements and 18-23 to the keel 0 and reinforcements 17 to the frames 9-11.
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b) First glue decks 24-26 to the framing of the hull. Then sharpen by a sand paper or files the fore and aft reinforcements and frames into needed shape.
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III) Hull planking I: a) First glue strips 27 and 28 to the stern of the ship. Then plank the hull by strips 30. First bend the strips by procedure which is described in the beginning of these instructions before you will glue them to the framing. Then start the planking of the hull by strips which are draw by bold lines on the figure below and also on the plan. Start with the planking on the stern (where quite small radius of strips is needed) and then continue to the stem.
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IV) Deck: a) Cut out the parts of the frames which overlap decks.
b) First plank the decks by strips 31. Then make hatch covers. First make frames of the hatches from parts 34-36 and then glue them to the decks. Then plank the hatches by strips 37 and glue to them hinges 68 and eyes 33 with rings 49.
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V) Hull planking II: a) Make four gun ports into the hull (two gun ports on both sides). First draw outlines of the gun ports by a pencil on the hull. Then drill holes near the outlines. Then cut out the gun ports by a sharp knife or scalpel. Finally sharpen the gun ports by needle files.
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b) First planking by strips 32 walls of decks. Then glue waterway 38 to the decks and framing 39 to the bulwarks. Then glue beams 46 to the bow and railings 47 and 48 to the hull. Then glue wales 40 and 41 and reinforcement frames 42-44. Finally glue plank sheer 45 to the hull.
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c) First glue a deck 50to the bow and then plank it by strips 51. Then border it by strips 52 and 53.
VI) Details: a) Install guns into the hull. First drill holes for gun barrels into the frames 17. Then glue the gun barrels 57 into the holes.
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b) First glue channels 58 with their knee 60 to the hull. Then make mounting of the deadeyes blocks 83 and eyebolts 82 and fix them by chain 185 to the channels and to the hull.
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c) First make ladder from strips 65 and then glue it to the bow. Then make stairs from parts 63 and 64 and then glue them to the decks. Finally glue doors 66 to their places.
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d) First glue a rudder from parts 61 and 62. Then install the rudder with hinges 69-78 to stern post.
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e) After the plan 2 glue cleats 84-113, eyebolts 114-129, knighthead 79 and mast foots 54-56 to the hull and decks. Then make a stand from parts 130-132.
f) Make anchors from parts 133-135 and 195. Then tie anchor cable 136 to the anchors and the anchors tie to the hull how it is shown in the figure below.
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VII) Rigging: a) First sharpen by a sand paper bowsprit 141 and masts 142, 152 and 156. Then glue cleats 108 and 109 to the bowsprit. Then wind ropes 140 to the main mast and glue pawl 143, trestletrees 145 and crosstrees 186 to the main mast too. Then glue cheeks 153 and 157 and flag masts 150 and 158 to the fore and aft masts. Then glue the masts to the hull. Then tie standing rigging to the fore and aft masts. The scheme of the standing rigging is shown in the plan 3.
b) First make a top from parts 160-163 and topmast 147 with flag mast 150. Then glue the top, topmast and mast cap 146 to the main mast. Then tie the flag mast to the topmast.
c) Tie standing rigging to the foremast, topmast and aft mast. The scheme of the standing rigging is shown in the plan 4.
d) First sharpen by a sand paper yards 164-168. Then tie the yards to the main mast and bowsprit. Then tie running rigging to these yards. The scheme of the running rigging is shown in the plan 5.
e) First tie the yards to the fore and aft masts. Then tie running rigging to these yards. The scheme of the running rigging is shown in the plan 6.
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VIII) Sails: a) Make sail 179-183. First draw by pencil contours of the sail on the cloth. To the border of the sails add about 10mm for fell. By the pencil draw on the cloth also seams which divided the sail into simple segments. Then scissor the sail with fells and sewn it like it is shown below.
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b) To the circumference of the sails sew on ropes 187 so that in the corner of the sail will eyes with diameters about 3mm. Then tie ropes 137 to the rope 187
c) Tie the sails to the yards by rope 137.
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d) After the plan 7 tie the sails to bowsprit and main mast. Then tie ropes for control to the sails, eyebolts and cleats. Finally tie flags to the flag masts.
e) After the plan 8 tie the sails to fore and aft masts. Then tie ropes for control to the sails, eyebolts and cleats. Finally tie pennant to the flagpole.
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IX) Boat: a) First glue together parts 188-192. Then sharpen the boat by a sand paper into needed shape. Finally glue keel, stem and stern post 193 to the boat.
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Part list:
0 Keel plywood 4mm 1pc 1-5 Keel wood 4mm 1pc 6-14 Frames plywood 4mm 1pc 15-23 Reinforcements plywood 4mm 2pcs 24-26 Deck plywood 1mm 1pc 27-30 Planking strip 2x3mm 90pc 31 Deck strip 0,5x4mm 30pcs 32 Planking strip 2x3mm 90pc 33 Eyebolts eyebolt 100pcs 34 Hatches plywood 1mm 90pcs 35 Hatches plywood 1mm 30pcs 36 Hatches strip 2x2mm 2pcs 37 Hatches strip 0,5x4mm 30pcs 38 Waterways strip 2x3mm 90pcs 39 Framing strip 2x3mm 90pcs 40 Wales strip 2x3mm 90pcs 41 Wales strip 1x1mm 4pcs 42 Planking strip 2x3mm 90pcs 43 Planking strip 1x1mm 4pcs 44 Planking strip 3x3mm 4pcs 45 Plank sheer strip 2x4mm 4pcs 46 Beam strip 2x3mm 90pcs 47, 48 Railings strip 2x3mm 90pcs 49 Ring ring 4mm 8pcs 50 Deck plywood 1mm 1pc 51 Deck strip 0,5x4mm 30pcs 52, 53 Waterways strip 2x3mm 90pcs 54-56 Mast foot plywood 1mm 1pc 57 Gun barrel gun barrel 4pcs 58 Channel 59 Capping strip strip 2x2mm 2pcs 60 Knee wood 2mm 2pcs 61 Rudder wood 4mm 1pc 62 Rudder strip 2x3mm 90pcs 63 Stairs plywood 1mm 6pcs 64 Stairs plywood 1mm 18pcs 65 Ladder strip 1x1mm 4pcs 66 Doors wood 2mm 3pcs 67 Preparation for stairs plywood 4mm 1pc 68 Hinges photoetched part 8pcs 69-78 Rudder hinges photoetched part 1pc 79 Knighthead wood 4mm 1pc 80 Dead eyes felloe wire 0,5mm 1m 81 Eyebolts eyebolt 100pcs 82 Eyebolts wire 0,5mm 1m 83 Dead eye blocks dead eyes block 20pcs 84-113 Cleats wood 2mm 60pcs
wood 2mm 2pcs
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114-129 Eyebolts eyebolt 100pcs 130-131 Stand plywood 4mm 1pc 132 Stand dowel 10mm 2pcs 133 Anchor wood 2mm 2pcs 134 Anchor cast 2pcs 135 Ring ring 6mm 2pcs 136 Rigging rope 2mm, hell 0,5m 137 Rigging rope 0,25mm, hell 40m 138 Rigging rope 0,5mm, dark 20m 140 Rigging rope 1mm, dark 10m 141 Bowsprit dowel 6mm 2pcs 142 Main mast dowel 10mm 2pcs 143 Pawl strip 1x1mm 4pcs 144 ----------------------------------------------------------------------------------------------­145 Trestletrees wood 2mm 90pcs 146 Mast cap wood 2mm 1pc 147 Topmast dowel 3mm 1pc 148 Pin wire 1mm 0,1m 149 Cheeks strip 1x1mm 4pcs 150 Flag mast dowel 2mm 1pc 151 Truck dowel 3mm 1pc 152 Fore mast dowel 6mm 2pcs 153 Cheeks strip 1x1mm 4pcs 154 Flag mast dowel 2mm 1pc 155 Truck dowel 3mm 1pc 156 Aft mast dowel 5mm 2pcs 157 Cheeks strip 1x1mm 4pcs 158 Flag mast dowel 2mm 1pc 159 Truck dowel 3mm 1pc 160 Top plywood 1mm 1pc 161 Top plywood 1mm 1pc 162 Top plywood 1mm 1pc 163 Top strip 2x2mm 2pcs 164 Spritsail yard dowel 3mm 1pc 165 Fore yard dowel 4mm 1pc 166 Main yard dowel 5mm 2pcs 167 Topsail yard dowel 2mm 1pc 168 Mizen yard dowel 3mm 1pc 169 Blocks block 5mm, 1hole 80pcs 170 Blocks block 7mm, violin 2pcs 171 Blocks block 7mm, 3 holes 5pcs 172 Blocks block 5mm, 3holes 2pcs 173 Rollers roller 2mm 100pcs 174-177 Flags flags 1pc 178 Flag pole dowel 2mm 1pc 179-183 Sails cloth 1pc 184 Rudder hinges wire 1mm 0,1m 185 Chain chain 0,5m 186 Crosstrees strip 2x3mm 90pcs 187 Rigging rope 1mm, hell 5m
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188-192 Boat wood 2mm 1pc 193 Keel of boat strip 1x1mm 1pc 194 Barrels barrel 12x14mm 10pcs 195 Mounting of the anchor photoetched part 4pcs
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