Duratrax VELOCITY 17 User Manual

Thank you for purchasing a DuraTrax engine – designed to provide easy starts and all the power you'll need for thrilling R/C action.
The following instructions contain information you'll need to break-in, operate and maintain your new engine like a pro. Read and follow them carefully, and your engine will provide a long life of strong, dependable performance.
• Model engine fuel is poisonous and must be kept in a clearly marked container, stored aw a y from the reach of children.Avoid getting fuel into your eyes or mouth.
• Because model engine fuel is highly flammable, it should also be kept away from an ything that might cause it to ignite (including open flames, excessive heat, or any objects and materials which could produce a spark). Smoking must not be permitted near the fuel.
• R/C model engine exhaust, like that of automobile engines, contains deadly carbon monoxide. Do not run the engine in enclosed spaces – operate it only in open, well-ventilated areas.
• Your engine will become very hot as it runs. Touching any par t – particu­larly the muffler (silencer), cylinder head or exhaust header pipe – could result in a serious burn. Avoid contact with the engine until it has cooled.
• Protect onlookers – especially small children – by making sure that they remain at least 60 feet (20 meters) aw a y while y ou start the engine.
• This engine was designed only to power R/C model vehicles and should not be used for any other purpose.
• Never pull the starter cord out more than 10 inches (25cm).To rewind the cord, continue holding the handle and let the recoil action pull it smoothly back into the starter unit. Do not abruptly release the handle.
The High-Speed Needle
The “high-speed” needle is sticking up from the side of the carb. It is located in the brass housing, just above the fuel inlet. It controls the fuel-to-air mixture of the carb. The needle is pre-set for break-in from
CARBURETOR SETTINGS
ADDITIONAL PRECAUTIONS
FOR Y OUR SAFETY
INTRODUCTION
ENGINE INSTR
ENGINE INSTR
UCTIONS
UCTIONS
Warranty
DuraTrax®will warranty this engine for 90 days after the pur- chase date from defects in materials or
workmanship.DuraTrax will either repair or replace, at no charge, the incorrectly made part.
Make sure you save the receipt or invoice you were given when you bought your engine! It is your proof of purchase and we must see it before we can honor the warranty.
To return your Velocity 17 for repairs covered under warranty you should send your engine to:
Hobby Services
1610 Interstate Drive
Champaign, Illinois 61822
Attn: Service Department
Phone: (217) 398-0007 9:00 am - 5:00 pm Central Time M-F
E-mail:
hobbyservices@hobbico.com
Repair service is available anytime.
After the 90 day warranty, you can still have your Velocity 17 repaired for a small charge by the experts at DuraTrax’s authorized repair facility, Hobby Services, listed above.
T o speed up the repair process,please follow these instructions:
Send written instructions which include: a list of all items returned, a THOROUGH explanation of the problem, the service needed and your phone number during the day. If you expect the repair to be covered under warranty, be sure to include a proof of date of purchase (your store receipt or purchase invoice).Also be sure to include your full return address.
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the factory at 2-3/4 turns out from the fully closed position of the carb. Once the engine is broken-in, the high-speed needle would typically run from 2-1/4 to 2-1/2 turns out from closed, depending on the weath­er, humidity and altitude above sea level. To richen turn the needle counterclockwise, to lean turn the needle clockwise.
The Low-Speed Needle
The low-speedneedle is the screw in the carb body, opposite the throt­tle arm (see picture on previous page).It controls the fuel to air mixture at low throttle settings.There is a simple wa y of adjusting the low-speed nee­dle correctly called the pinch test.” With the engine at idle, pinch the fuel line and listen to how the engine speeds up or slows down.If the engine increases its speed for about 2 or 3 seconds and then loses RPM, the needle is set correctly. If the engine loses RPM quickly, it is set too lean and the low-speed needle needs to be opened (counterclockwise) to richen the mixture. Pinch again
to check the mixture. If the engine takes
longer than 4
seconds to slow down, lean (clockwise)the low-speed nee­dle and then pinch again to check the mixture. Use small adjustments when setting the low speed needle.Start with 1/16 turn increments.
The Throttle Stop Screw
On the front of the carburetor, there is a black screw (see picture on previ­ous page).This is called the throttle stop screw.This increases or decreas­es the idle RPM without changing the fuel-to air-mixture.You should see an opening of approximately 1.5mm (between 1/32" and 1/16") between the carb body and the carb barrel when the throttle is pushed closed.
Before running, please, read this manual thoroughly to familiarize your­self with this engine.
There are several simple steps to starting the engine:
1. Install a glow plug if one is not in your engine.This threads into the
top of the cylinder head.
2. Fill the tank almost to the top.Leave a little air at the top of the tank.
3. Prime the engine by turning the flywheel on the engine. Watch the
fuel go through the line and when it gets to the carburetor, turn the flywheel one more full revolution.
4. Open the high speed needle valve exactly 2-3/4 turns out (coun-
terclockwise) from fully closed. Be careful not to overtighten the high speed needle. When you feel some resistance, stop turning the needle. The high-speed needle is sticking up from the car- buretor inside the brass housing. All of the carburetor settings are adjusted with a flat bladed screwdriver. If you have previously run the vehicle, keep the same needle valve setting that you used on your last run.
5. Install your glow plug starter onto the glow plug.
6. Start the engine by pulling the recoil - Use short, quick pulls. DO
NOT pull the recoil starter’s string to the end.You only need 10 inch- es of pull to start the engine.
If the engine does not start after several pulls, sometimes it is helpful to start the engine at around half throttle. Have a friend pull back on the throttle some while you start the engine. This
may
be an indicator that the low speed needle setting needs to be adjusted. When the engine starts, immediately return the throttle to idle. If this is not done the engine can over-rev and cause engine damage. If the engine is diffi-
cult to turn over with the recoil starter,especially if it is brand new, loosen the glow plug a half turn before starting the engine. This allows some compression to escape, but the engine will still start.
Make sure you tighten the glow plug after the engine starts.
If the recoil starter is still difficult to pull, the engine is flooded – there is too much fuel inside the engine. Remove the glow plug and air cleaner, then turn the engine upside down and pull the recoil 5 or 6 times.This will clear the engine of fuel, and you will notice the recoil pulls easier. Replace the glow plug and repeat the starting procedure.
Fuels
Use fuels that are specially formulated for car and truck engines. DuraTrax Red Aler t fuel is specially formulated for R/C engines like the Velocity .17.
How T o Stop Y our Engine
You may have been wondering how to stop the engine.All you have to do is pinch the fuel line that runs to the carburetor and from the bottom of the fuel tank. Pinching this will restrict the fuel flow and the engine will quit within a few seconds. You can also touch the flywheel with the tip of your shoe through the hole in the bottom of the chassis.
To insure long life and good performance from your Velocity .17 engine, you MUST break-in the engine. The break-in period is critical for long life of the internal parts of the engine.This should be done over the first 5 or 6 tanks of fuel.
Some Things To Remember During Break-In:
1. Run with the body off. This will keep the engine cooler.
2. Keep the air cleaner on at ALL times.
3. Run on a smooth, hard surface. An empty parking lot is perfect.
4. Use the same fuel that you will use for normal running.
5. Resist the urge to accelerate and decelerate the vehicle quickly.
6. Break-in puts stress on the glow plug and you can burn it out dur-
ing break-in. Make sure you have an extra plug or two on hand.
7. Do NOT overheat the engine.You can check the head temperature
by using one of the temperature gauges that are available.
The First Tank
Your first tank of fuel should be running the engine at a very r ich high­speed needle valve setting.This allows the fuel to carry as much oil as possible into the engine to lubricate the internal parts during the break-in.
1. Open the needle valve 2-3/4 turns from fully closed (counterclockwise).
This is factory set already, but check it to make sure.When closing the high-speed needle, close the needle until you feel some resistance .DO NOT overtighten or you will damage the engine.
2. Start the engine.
3. Once the engine is started, open the high-speed needle valve
around 1/8 turn at a time, finding the setting where the engine just barely runs. This may take a few times adjusting the needle, run­ning the vehicle away from you and back, then adjusting the nee­dle.The engine will perform sluggishly and stall from time to time ­that is normal.
4. Run the vehicle back and forth at medium speeds, slowly acceler-
ating and decelerating the vehicle, until the tank is almost out of fuel. Do not allow the tank to run out of fuel. This leans out the engine and can cause overheating.
5. Stop the engine and allow the engine to cool before the second
tank. This normally takes around 10 minutes (See How To Stop
Your Engine).
Tanks 2-6
Turn in the needle v alve (clockwise) around 1/12 turn from the previous setting. Run the vehicle back and forth. You should notice that the engine will perform better during each run. Stop the vehicle periodical­ly to check for overheating. If it is too hot, stop the engine.Wait for it to cool, then open up the needle valve 1/4 turn and restart. After the 6th tank, you should be near to the peak performance of the engine.
BREAKING-IN THE ENGINE
RUNNING THE ENGINE
THROTTLE STOP SCREW
1/32" T O 1/16" GAP
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